JESMA VEJETEKNIK A/S Quick guide

Quick guide for Jestronic 500 JT95 belt scale

This guide goes through the parameters necessary for setup up of the Jestronic 500 as a
Belt weigher / belt scale with resetting of amount counter and pulse output for a given
amount of material passing and analogue output for material flow.

Standard display:

The Weight controls name. (The possibility of several weight controllers in the same
display, as well as user-defined name: QK25541 and adr. QK2522 *)

Flowrate value. (Max. and division: QK2123, 2133):

Flowrate prefix. (optional prefix: QK2114)

Alarm indicator. Flashes until reset: Press [1] for access

Flowrate Bar-graph. Indicate flow in relation to Flowrate Capacity: QK2123)

(activated by QK 25642=3)

Totaliser. Reset with: +9 (Prefix: QK2115, Division: 2342, 2346)

Zero calibration. Bar-graph. Indicate the Zero sequence. Activated with [C]
(One or several belt revolutions.)

Info-line. Belt speed - Platform weight - Zero weight. Several press: [3]

Acces to Menu 1+2+3. (Reset Totaliser, Print and user functions in Menu 3 )
( Look at page 7 )
*=Quick key – see page 3

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JESMA VEJETEKNIK A/S Quick guide

Basic setup:
The transmitter (weight control unit) and display is programmed individually.

All parameters influencing the weighing process are setup in the weight control.
The parameters are stored in the yellow programming module, which in case of a
hardware error in the weight control, can be directly transferred to a new weight control
and continue with the same parameters and calibration.

The display contains only few setup parameters of interest: Disabling of keyboard-beep
(QK25693), time setup in the display, contrast adjustment a.s.o.

Menu inputs:
The setup and programming is carried out by a simple group divided menu structure with
sub menus down to 5 levels.

Access to SETUP: Press

Setup menus - transmitter:

1 Basic Settings
1. Quick setup 2 Inputs
2. Main setup 3 Internal signals
3. Service setup 4 Outputs
4. Altered setup 5 Communications & Display
5. Exit 6 Info, Resets & Final Cal
7 Return to menu

Use (normally) 2 Main Setup for setup of weight control, here all sub menus are included,
whereas in 1 Quick setup and 3 Service setup only chosen menus are indicated.
(IM p.17)*

* Detailed manuals available in English:

IM=Instruction Manual, BI=Brief Instruction Manual, TI=Technical Information.
SS=Setup Summary.
(Versions: SV5.10f_EN)

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Function keys at parameter-entering:

For access to setup: Press. (Quick setup – Main setup etc. is shown)

Reject or go back by pressing [X]

Menu point selection by arrow up or down.

Accept and enter settings

For quick access to a specific parameter the Quick Key-reference (xxxx) can be entered
in the numeric keys. Quick Key is used in the Instruction Manual (IM)

Activate parameter changing with [E], and field with parameter becomes dark.
The first time the parameter-field is LOCKED, enter password 111 +
The symbols to the right in the display indicate whether the entering requires a password
and how the parameter is changed: or (IM p.20+21)
The button Fn is used for predefined values (look for symbol in the display.)

Step back one level in the menu-structure with: [X]

Return to normal display: Hold [X] for 2 sec. from any location in the menu structure.

The transmitter can be programmed and calibrated in several different ways (IM page
43+44).
The easiest method is to manually enter essential values.
The Necessary parameters in the next page are chosen according to manually input of
parameters and manually calibration.
Some of the parameters are ”joined”, meaning that if one parameter is changed the other
is automatically calculated by the transmitter and vice versa.
This applies for: Belt-speed/tacho-constant and static calibration/system sensitivity.

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JESMA VEJETEKNIK A/S Quick guide

Basically the weigher can be calibrated (stationary belt) with weights as a simple platform
scale, (QK22321,22322) for accurate indication of platform weight, (are normally left out).
Before final calibration the weigher must be Zero-calibrated with running belt: Zero
calibration (QK26521)
Final calibration are carried out with a known amount of material passed over the scale.
Se page 6.

Zero calibration and different weight parameters:

Kg on
weighing frame
Entries: Data read-out:

Weight capacity.
(2121)

Platform weight. Material on belt.

Zeoring by user.

Zero weight. “dirt” on

weighing platform.
Zero calibration. (Fra normal-display)
(26521) Dead load. (22333)
Basic-zeroing. Weight from weighing
platform + idlers + belt
0 kg

Zero calibration - basic-zeroing is carried out upon installation and with running
belt.

is the daily zeroing carried out by the user.

Upon a zeroing, the Flowrate value must correspond with +/- 0 t/h (k/h)
If Zero weight exceeds the value in Zero Range (23121), the weigher can not be
zeroed and will keep indicating a high Flow rate with an empty belt.

Zero weight is the difference gained between the basic zero: Zero Calibration
and user-zero caused e.g. by dirt on idlers, belt and dust on weighing
platform.

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Necessary parameters and calibration:

Quick Key: Parameter:

2121 Weight Capacity. The absolute max. material load on the weighing platform.
If exceeded alarm is indicated.
Calculate max. material load and multiply by 1.5 – 2.

2122 Belt speed Capacity. Absolute max. belt speed. Used for the alarm.
Enter actual beltspeed multiplied by 1,5 - 2

2123 Flowrate Capacity. Max. Flowrate in fx. t/h. (+ a 20-25% extra)

If exceeded +++ is indicated in the display and alarm is indicated.

2221 Tacho constant. Belt travel for 1000 tacho pulses

Is calculated automatic when actual Belt speed QK2222 is entered.

2222 Belt speed. With running belt the current calculated belt speed is entered:
Manually calculated on the basis of measured belt length and rotation time
with stop watch.
Hereby the tacho-constant is automatically altered.
(An alternative is to use Given Belt Length. See IM page 27, and
measurement method QK26522=1, IM page 44.
With a mark on belt, pres key 1 when mark arrives twice, then Tacho constant
and belt speed is automatically calculated.)

2223 Platform length. = ½ * (fixed-roll to weighing-roll) + weighing section + ½ *

(weighing-roll to fixed-roll). For illustration see IM page 31.

2225 Belt length. Zero-calibration carried out on this length. Upon Zero-calibration
over fx. 3 rotations, (more accurate result) the real belt length x 3 is entered.

2228 Internal belt speed. Set to 0 when using tacho. Enter current belt speed if no
tacho. Set an input to 7 (enable internal tacho) and set it High.

22331 Load cell capacity. Sum of all load cell´s capacity in kg.

22332 Loadcell sensitivity. REMEMBER: change to 2,0 mV/V

(Calculated automatically if 22321 og 22322 are done)

22321 AI1 Zero. Static calibration. Without weights – enter 0 kg

22322 AI1 Span. Static calibration. Hang weights on weighing platform and enter
weight. load.
Static calibration gives higher accuracy on Platform- Zeroweight and Dead
load
Static calibration are normally left out when Zero calibration QK26521
and calibration with a known amount of material are done.

26521 Zero Calibration.

With running belt: Enter 1 + ENTER for activation of basic zero-calibration.
(Runs over the length entered in QK 2225 Belt length)

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Calibration with material:

26525 Correction factor. For calibration upon test-run with material.

New Correction factor = previous Correction factor * Known load

Indicated load

Notice: If the weigher should indicate more, the Correction factor must be
increased.

Known load: Material weighed on check weigher.

Indicated load: Totaliser at JT500 display.
Set QK2341 Low flow cut-out = 0 when calibrating with material so
everything is counted.
Remember to put it back again to aprox. -1 to -2% again.

Other parameters:

Flowrate and amount counter (totaliser):

2114 Flowrate units. Indication of kg/h, t/h, kg/min, t/min a.s.o.

2115 Totaliser units. Amount counter in g, kg, t

2131 Weight division. Division on static scale indication: Platform weight.

Choose max 500-5000 divisions (are used in QK23123 Zero tracking band)

2132 Belt speed division: Division on belt speed indication.

2133 Flowrate division. Division on indicated flowrate

Select max. 500-1000 divisions.

2342 Totaliser division. Amount counter resolution.

2345 Running total. Indication of totaliser. Is not resettable. (can only be indicated
here. For resetting and indication in Menu 3.4 se page 7 QK25646)

2346 Totaliser digits. Amount counter number of digits. A maximum of 8 significant

numbers

Info:
22333 Dead load. Load cell load by the last ”Zero Calibrate QK 26521”

22351 AI1 signal. Current mV/V from load cell. ”Live”-value”.

23124 U-zeroed weight. Sum of Platform-weight and Zero-weight. ”Live”-value”.

22332 Load cell Sensitivity. Sensitivity of the load cell (normally 2mV/V)
(Is calculated automatic if calibration QK22321 and QK22322 in done.)
Normally type in the mV/V from load cell datasheet.

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Miscellaneous:
221X Digital Inputs. Setup of Digital inputs. See IM manual page 30-31.

243X Digital outputs. Setup of Digital outputs. See IM manual page 39.

23121 Zero range. Max. permitted zero-range aquired by

(in % of Weight capacity 2121 – static weight! )

23123 Zero tracking band. Automatic zeroing. In divisions of Weight devision.

QK2131. See IM side 35 for explanation.

2341 Low flow cut-out. (In % of flow rate capacity 2123) ( ‘-‘ in front of value
allows negative count and negative flow)
Totaliser-field becomes dark when flow is within this range and summing in
totaliser stops. Must be set to 0 upon calibrating with bags / small amounts.

2343 Pulse output division. Resolution on pulse output OUT1

(pulse per 1kg, 5kg 10kg …..10t – a.s.o.)

241X-2X Analogue Out1 and 2. Setup of Analogue outputs:

2413 AO1. Scaling of flow rate for 20mA output.

(Default set to Flowrate capacity 2123)

2416 AO1 current. For test purposes: Permanently state mA out of AO1

22311 AI1 response time. Load cell filter.

2336-7 Dynamic and flow rate filter. Extra flow rate filter

2631-2-3 Reset. To default settings. Securing start up with a “clean” transmitter.

2641 Reset designs. (In designs printouts is changed and text is changed.

Possibility of 2 more menus in info-line.

25644 = 8732 Running total in info-line

25645 = xxxx Extra information in info-line (Find address xxxx in IM manual e.g.
Quick Key 22351) 8700 = for load cell voltage.

Possibility of 3 extra User functions in Menu 3:

25646 = 8732 Running total in……... Menu 3.4

25634 = 1 But remember: Enables Password protecting against
reset of Running total in Menu 3.4 (passw: 99)

25647 = 8700 Al1 load cell voltage in.. Menu 3.5

25648 = xxxx ………………………..….Menu 3.6

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