6.

SUMMARY OF THE VERSIONS H 43 TPX

Hydraulic
H43TPX Wiring diagram
diagram
All models EC + USA + AUS 183P253310 D 183P243310

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7. SPECIAL FUNCTIONS
7.1. CHASSIS EXTENSION
A certain number of movements are prohibited according to the configuration of machine. In this
case, light defect of the top panellit

7.1.1. MOVEMENTS WITH RETRACTED AXLES

Only the following movements are possible:
- Boom lift if the turret is in the pin (front /rear)
- turret slewing if the machine is in stowed position

7.1.2. CONDITIONS FOR THE AXLES EXTENSION

The machine must be entirely folded up (arm, boom, jib, telescope) with the turret aligned.
If a condition is not observed, the buzzer sounds (see below the positions of the contactors of
position on the cylinders)

C B A A B C
Front
(AV)

C B A Back A B C
(AR)

A: axles IN
B: axles in intermediate position
C: axles OUT

Front axle Zones A Zones B Zones C

SQ30 - SQ31 0 0 1
SQ36 (reed effect) 0 0 1
SQ38 (reed effect) 1 0 0
Rear axle Zones A Zones B Zones C
SQ32 - SQ33 0 0 1
SQ37 (reed effect) 0 0 1
SQ39 (reed effect) 1 0 0

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 7.2. SYSTEM OF LOAD CONTROL
The function of the load control system is to detect an overlap of nominal load, then informs the user
and thus prohibit certain movements.
For that, the jib is equipped with a cylinder for double effect and must be instrumented by 2 angle
sensors and 2 pressure sensors (1 in each chamber of the cylinder)

7.2.1. FUNCTION
The system uses four sensors:
• A pressure sensor who measures the pressure in the large chamber of the jib cylinder
(G2)
• A pressure sensor who measures the pressure in the small chamber of the jib cylinder
(G1)
• A relative angle sensor who measures the angle between the link piece and an arm of
jib (A1)
• An absolute angle sensor (or inclinometer) who measures the angle of the link piece
compared to gravity (A2)
• An electronic module called Nœud B located in the upper controls which control the
system of weighing and communicates information with the principal computer called
Node A (located in lower controls) via a Buscan network.

7.2.2. PRINCIPLE OF THE LOAD CONTROL

The module Nœud B compares the current resulting pressure with the maximum pressure
authorized in the position given by the relative angle sensor. In the event of overlap, it informs
the main module Node A via Buscan.
The computer machine manages the valves and forbid the movement.
The authorized maximum pressure is determined by a calibration carried out in factory, or
during maintenance routine
On a jib cycle with slightly raised nominal load carries out. Several stops are automatically
carried out, during which the module records the angle and the static pressure.
The software limits the clearance of jib to its two limits so that the cylinder is never out at
mechanical stop

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 7.2.3. ANGLE SENSORS
7.2.3.1. Relative angle sensor (A1)
This potentiometric sensor measures the relative angle of a moving part compared to the
structure on which it is fixed,
The axle of the potentiometer makes it possible to follow the movement of jib and thus delivers
signals according to the position of this one.

7.2.3.2. Absolute angle sensor

Another geometrical parameter has an impact raised on the pressure: the absolute angle
(compensation) of jib, therefore the slope of the basket
The sensor delivers angular information of position between the part holder and an “absolute”
reference
This sensor consists of a beam in an oil bath whose position is imposed by gravity, oil has as a
function to deaden the movements of the pendulum.
For this reason, one chose to use a preset correction of the pressure according to the absolute
angle. A mathematical formula corrects the pressure according to the measured angles, to bring
back it to a value corresponding to the horizontal basket.
The correction of the absolute angle is limited to an angular beach of jib of - 15° with +15°.

7.2.4. ELECTRIC STOP

So that the pressure is representative of embarked load, the jib cylinder should not be out of
stop. For that, the drive of the cylinder is limited by 2 electric stops: a sunken end of drive and
an end of drive output. This information is sent to the computer machine by Buscan link.

7.2.5. MANAGEMENT OF NOMINAL LOAD OVERLAP

A nominal load overlap involves:
• The activation of the sound buzzer,
• The activation of lights of overload (LTB06 out of basket and HL16 out of turret) and of
alarm (BZ01 out of basket and HA4 out of turret)
• All the movements are prohibited from upper controls.
• All the movements are slowing down from turret control box

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 7.2.6. PROCEDURE OF CALIBRATION
This procedure is necessary if the system of weighing or a part of it has been dismounted: pressure
sensor on the jib cylinder , sensor inclinometer (absolute sensor) or angle sensor (relative sensor)
assembled on the axle
Complementary materials
It is necessary for this calibration to have at disposal of the necessary weights according to nominal
load of the machine.
• Prerequisites
the engine is always runnning,
the machine is not in slope .
the calibrator must be in level 2 (see Menus Optimizer).
All handling must be made from turret.
The position of the load selector of upper controls has no importance during the calibration.
The calibration must be made for the 2 load (230Kg/507lb and 450Kg/990lb).
Boom in stowed position
Telescope fully retracted
Jib aligned (SQ7 ON)
No Weighing failures OL03, OL04, OL05, OL06
Aligned turret (SQ42 ON and SL5 = 2.5VDC)
Key selector SA1 on turret position
A load in the basket corresponding to the weight (nominal Load + 20kg). Attention, no control

• Load choice of the calibration

From the calibrator OPTIMIZER;
For the weight 230Kg: Small ParametersCalibrationÎÎ Jib learning: Cal. 1.
For the weight 450Kg: Small ParametersCalibrationÎÎ Jib learning: Cal. 2.
If the prerequisites are met:
light Tourelle Overload must be extinct (load 1) or lit fixes (Load 2)
the buzzer must not beepr.
If the prerequisites are not met:
light Overload turret is lit fixed
the buzzer must beeep.
that is to say the operator puts the machine under the prerequisites.
either it gives up the procedure by switching OFF the machine

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 • PROCEDURE
From Optimizer calibrator (scroll up in order to get “JIB LEARNING” menu)

ÎStart jib learning process (you see message “Start jib learning?”) Validate it with « * » key
on calibrator.

If the previous conditions are not OK, or if the load choice has not been set the message

“ERROR jib learning not allowed” will appear on the display.

If conditions are OK the process will continue to the next step “ detection of the lowest jib
position “
• Detection of the lowest mechanical position of the jib
The message “Detection min jib position” should appear on the Optimizer screen.

The operator will activate the jib descent and will continue to hold the toggle switch for a minimum
of 5 seconds after the jib reaches the lowest mechanical position.
If an error is detected, an error message will be displayed and the process will be stopped.
If there is no error, the process will continue to the following step and the message below will
appear:

The operator can now release the jib descent toggle switch
He will validate the end of this step by pushing the « * » on calibrator.
The process will continue to the next stage- jib raise

• Jib Raise process

The message Phase N°, Angle Value must appear on di splay.

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 (Angle 00590 / Value 00705)
The operator will activate jib raise and will continue to hold the toggle switch. The jib must rise
step by step until reaching the upper mechanical stop. The operator must continue to hold the jib
raise switch active for a minimum of 5 seconds.
Display on screen during jib raise will appear: Phase N°, Angle Value

(Angle 01271 / Value 0691)

If an error is detected during this process, an error message will display and the process will be
stopped.

If there is no error, the process will continue to the following step and the message below will
appear:

The operator can now release the jib raise toggle switch.
He will validate the end of the jib raise process by « * » on calibrator
The process will continue to the next stage- jib descent
• Jib Descent process
The message “jib down” will appear on screen:

The operator will activate jib descent and will continue to hold the toggle switch until the jib is at
it’s lowest mechanical stop position.
If an error is detected during this process, an error message will display and the process will be
stopped
If there is no error, the process will continue to the following step and the message below will
appear:

The operator can now release the jib descent toggle switch
He will validate this step with « * » on calibrator.

• End of Jib Learning

If all the Jib learning data has been registered correctly, the following message is displayed :
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 Switch off the machine and switch back on again.
Raise the jib from turret controls to approx 20° an d then activate jib descent until the jib reaches
the lowest electrical position (approx 1 cm of clean cylinder rod visible)
If OK, process is complete. It may be necessary to erase (false) alarms OL01 to OL09 in Optimizer
menu “Failures”.

If there was a problem recording the jib learning data correctly, the following message will appear:

The full overload calibration procedure must be done again

• 7- Errors
If an error occurs during the jib learning process, a message and an alarm code will appear on
Optimizer display and the overload calibration must be repeated:

• List of errors :

Errors code Description

1 Error in the highest jib position detection : position not found
2 Error in the lowest jib position detection : position not found
3 Control error of the lowest jib position
4 Error during parameters when entering them in EEPROM (
EEPROM Head calculator node B defective)
16 Movement stopped

• How to check the calibration

Check if the movements are stopped at different levels when the cage is overloaded.

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 7.2.7. OVERLOAD SENSORS VALUES

+ V BAT

+ 5VDC

. G1 G2 A1 A2
Jib at 3.5 VDC 0.8 VDC 9.14 VDC
lowest position (1459 on Optimizer) (1610 on Optimizer)
Cage level at -10° 6.44 VDC
Cage level at 0° 6.76 VDC
Cage level at + 10°
Jib at position max 0.8 VDC 3.5 VDC 3.95 VDC

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 7.3. SYSTEM OF REACH LIMITATION
7.3.1. GENERAL PRINCIPLES
Using sensors length and angle, the zone of operation of the boom can be entirely “charted” in
the computer of the machine.
Thus the computer knows the position of the basket at any moment and can prohibit the
movements telescoping boom, descent and lift boom, in commandnot to reach the closed areas
and a fortiori the zones of instability.
Moreover, in order to not block the user and to make the machine simpler to use, when the
basket is in limit of abacus the system can manage, according to the movement requested, a
complementary movement allowing to maintain the platform in its zone of stability.

7.3.2. PRINCIPLE OF OPERATION OF THE SENSORS

7.3.2.1. Measure of length

Measurement is done thanks to a potentiometer (sensors SL3 and SL4).

With each time the computer Node A detects by another skew (sensor ON/OFF) that the machine is
folded up, it checks that the sensor indicates a zone very close to the origin if not the system passes in
degraded mode.
Knowing that the working area of the telescope is understood in the working area of the sensor, if the
computer detects that the telescope is out of its working area (i.e. telescoping higher than the maximum
telescoping or telescoping lower than the minimum telescoping, with the tolerances near) then the
system passes in restrictive mode.

Checking of coherence with the sensor ILS (SQ4): to each time the sensor indicates the presence of a
magnet, it is checked that the instruction is in one of the 13 beaches corresponding to the 13 magnets.
If the computer does not see a magnet whereas it is in a zone of the sensor length where it expects to
see a magnet then the system passes in degraded mode.

7.3.2.2. Measure of angle

The sensors are assembled between the turret and the pin of boom bottom, two sensors SL1 and SL2
are assembled in opposite direction.
The two instructions are treated by two entries of the computer Node A.
In a software way, the two signals are constantly compared, if there is a too important difference, then
the system passes in degraded mode.
With each time the computer detects by another skew (sensor ON/OFF) that the machine is stowed, it
checks that the sensor indicates a zone very close to the origin if not the system goes in restrictive or
degraded mode.
Knowing that the working area of the boom is understood in the working area of the sensor, if the
computer detects that the boom is out of its working area (i.e. angle higher than the maximum angle or
angle lower than the minimum angle, with the tolerances near) then the system passes in degraded
mode.

7.3.3. PRINCIPLES OF OPERATION

7.3.3.1. Front stability:
The function of the system of control of the reach limitation is to prohibit any movement which would
involve a going beyond the authorized limit which could create risks of front inversion.
• Boom descent:
When the limit of range is reached, the re-entry of telescoping is carried out automatically, besides the
descent boom, in commandto maintain the basket in the allowed working area.
• Telescopic boom extension
When the limit of range is reached, the movement of output is stopped.
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 7.3.3.2. Rear stability:
The function of the system of control of the reach limitation is to prohibit any movement which would
involve a going beyond the authorized limit which could create risks of back inversion.

Telescopic boom retraction

0° to 65° no back reach limitation
65° to 73° when the limit of range is reached, the descent of the boom is
carried out automatically, besides the re-entry of the
telescope, in commandto maintain the basket in the allowed
working area.
Telescopic boom extension
From 0° to 65° no reach limitation postpones whatev er the length of
telescoped boom.
Fom 65° to 73° when the limit of range is reached, the movement of lift lift is
stopped.

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 7.3.4. CALIBRATION
This operation is reserved to the authorized technicians duly approved by Haulotte Services.

The following procedure is valid only for machine equipped with the software > V1.09
(in case the machine has an other software below V1.09 , refer to Haulottes services for more
details)

POSITION 1 POSITION 2

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 • PROCEDURE
-During the whole process, the machine must not be in slope, and must always be ON with engine
running.
The machine must be in stowed position (boom down, telescopic retract, jib low, turret in axis with
chassis).
THE LOAD SELECTION SWITCH IN THE PLATFORM MUST BE SET TO 230 KG.
Note: For the whole calibration process it is necessary to be in level 3 (daily code) with the calibrator
(Parameters/option, enter access code level 3). If for any reason it is necessary to switch off the
machine (to restart the process for example), the code will reset to level 1, and you must re-enter the
Level 3 code first.
Check all alarms in Failures menu and cancel them if all sensors are OK.
• Step 1
--The HEAD module must be in calibration mode: all the turret lights are flashing and the turret buzzer
sounds: if not, then the previous radius calibration must be cancelled (menu
Parameters/Calibration/Radius Limit Cancel- Active) then switch the machine off and on again (re-enter
level 3 code before continuing).
• Step 2
- Place machine in Position 1:
Machine in Position 1: ensure the machine is in completely folded position- telescope fully retracted
boom fully lowered, turret in axis with chassis, jib in line with boom (others like jib height are not
important).
• Step 3
-Validate the position I with the calibrator (menu Parameters/Calibration/Radius Limit Pos 1 Active) by
pressing the green pad.
• Step 4
The following message will appear:

Waiting Down + In

Activate and hold BOTH the boom lowering and the telescope retraction switches at the same time.
The message “Running” will display. DO NOT RELEASE THE SWITCHES.

Running Down + In

The screen will change to “Checking down and in”. DO NOT RELEASE THE SWITCHES. Continue to
hold the boom lowering and the telescope retraction switches until the screen changes to
“Saving Down + In EEPROM SAVED”. Now it is OK to release the switches.

Checking Down + In Saving Down + In

5s EEPROM SAVED

Note : If you release one or both toggle switches too early, the following message will appear-

Released Down + In

If this occurs you will have to start the calibration from Step 1

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 • Step 5
- Place machine in Position 1:
Raise the boom to the maximum height (without releasing the raise switch until fully raised), and then
fully extend the telescopic section (without releasing the telescope switch until fully telescoped).
The machine should then be in maximum height (position 2)
• Step 6
-Validate the position 2 with the calibrator (menu Parameters/Calibration/Radius Limit Pos2 Active)
Step 7
Once Position 2 is validated, the following message will appear:

Waiting Up

Activate and hold the boom Raise switch. The message “Running Up” will display. DO NOT RELEASE
THE SWITCH. Continue to hold the boom raise toggle switch until the screen changes to “Saving Up”.
It will be at least 5 seconds before this will occur

Running Up 5s Saving Up

.
If the switch is released too early, you will receive this message-

Released UP

If “Released UP” message appears, it is necessary to fully lower and retract the boom, and
commence at step 1.
• Step 8
Once the “Saving UP” position is complete, the screen will change to display the following message
Waiting Out

Activate and hold the boom telescope extend switch. The message “Running Out” below will display.
DO NOT RELEASE THE SWITCH. Continue to hold the boom telescope extend toggle switch until the
screen changes to “Saving Out Data saved in EEprom”. It will be at least 5 seconds before this will
occur
Running Out Saving Out
Data saved in EEprom
5s

If the switch is released too early, you will receive this message-
Released Out

If “Released Out” message appears, it is necessary to fully lower and retract the boom, and
commence at step 1.

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NOTE 2: THE MESSAGES “EEPROM SAVED” OR “DATA SAVED IN EEPROM” WILL ONLY
APPEAR IF THE SENSOR VALUES READ BY THE HEAD NODE-A ARE STABLE (CONSTANT
SENSOR VALUES WITHOUT CHANGE)

• Step 9
After you receive the message “Saving Out Data saved in EEprom”, the calibration is complete. All
lights on the lower controls must now be OFF, and the buzzer should stop. If this did not happen, there
is a problem and the calibration is not complete. Go in Failures menu with calibrator in order to see the
problem.
• Step 10
- Confirm the calibration has been completed correctly. Activate boom descent with the machine
telescoped to the limit of the working envelope (switch engine at maxi rpm) and check that the
telescopic boom is retracting automatically according to the working envelope.

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 7.3.5. VALUES OF THE SENSORS
• Angle transducers value (+/- 0.2 VDC)

SL1 ( wire SL2 ( wire 419) Values Optimizer

418)
Boom at 0° 4.01 VDC 812 +/- 37 ( around 6°)
( SL1 mini)
Primary boom at 73° 1.70 VDC 344 +/- 37 ( around 6°)
( SL1 max)
Boom at 0° ( SL2 mini) 2.44 VDC 404 +/- 37 ( around 6°)
Primary boom at 73° 4.46 VDC 903 +/- 37 ( around 6°)
( SL2 max)

• Length transducers value (+/- 5% Vbat)

SL3 ( wire 804) SL4 ( wire 807)

Telescopic boom IN 95% of Vbat
( SL3 mini)
Telescopic boom OUT 18% of Vbat
( SL3 max)
Telescopic boom IN 5% of Vbat
( SL4 mini)
Telescopic boom OUT 81% of Vbat
(SL4 max)

• Value min/maxi for calibration

BOOM SENSOR VALUE VALUE MINI value MAXI Limit

mA POINTS (CB01) value value once
(CB02) calibrated
Stowed SL1 16,86 812 774 850 872

Height SL1 7,13 344 306 382 284

Stowed SL2 9 434 396 472 374

Height SL2 18,73 903 865 941 963

• Boom sensor SQ3

From 0° to 8° SQ3 =ON

From 8° to 73° SQ3 =OFF ( if not failure CA06)

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