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Introduction
1
© 2011 by Taylor and Francis Group, LLC
2 Carbon Nanotubes for Polymer Reinforcement
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Figure 1.1
Macroscopic states and schematic structures of allotropes of carbon: (A) graphite, (B) diamond,
(C) C60, and (D) CNT.
been described to date, which are a tiny fraction of such compounds from
the theoretical estimation.
Carbon plays an important role in the life cycle of creatures on Earth3.
It is the 15th most abundant element in the Earth’s crust, and the fourth
most abundant element in the universe by mass after hydrogen, helium,
and oxygen. It is present in all known life forms, and in the human
body carbon is the second most abundant element by mass (about 18.5%)
after oxygen (about 65.0%). The abundance, together with the unique
diversity of organic compounds and their unusual ability to form poly-
mers and biomacromolecules, make this element the chemical basis of
all known life.
A B
20-25 V, 50-120A
Laser beam CNTs
Cathode (–) Anode (+) Graphite & catalyst Collector
Graphite Graphite and (Cu)
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Catalyst
C Quartz tube
550-900 °C
CxHy gas
Metal nanoparticles
Substrate
(Catalyst)
Figure 1.2
Schematics of the techniques to synthesize CNTs: (A) electric arc discharge, (B) laser ablation,
and (C) chemical vapor deposition. Adapted from Thostenson, E. T., et al. 2001. Compos. Sci.
Technol. 61: 1899; Hu, Y., et al. 2006. Rep. Prog. Phys. 69: 1847; Chen, Y., et al. 2006. Sci. Technol. Adv.
Mater. 7: 839; and Wilson, M. 2002. Nanotechnology: Basic science and emerging technologies, 100.
Boca Raton, FL: Chapman & Hall/CRC.
and a direct current of 50–120 A are applied. The anode is usually filled
with a catalyst metal powder, such as Fe, Ni, and Co. CNTs can be collected
from the cathode. This method can easily produce straight and near-perfect
MWCNTs.
Laser ablation was first used for the synthesis of fullerene. Over the
years, the technique has been improved to produce CNTs. In this technique
(Figure 1.2B), a pulsed laser is used to vaporize a composite consisting of
graphite and a catalyst (typically Co/Ni alloy) held in a furnace at a tempera-
ture near 1200°C. SWCNTs with high purity can be obtained by employing
this method. Compared with MWCNTs prepared in an arc discharge cham-
ber, the MWCNTs grown in a laser-ablation process are relatively short.
CVD is a process in which gaseous molecules, called precursors, are trans-
formed into solid materials on a substrate at a range of temperatures between
550 and 900°C (Figure 1.2C). In this process, the catalytic particles deposited
on the substrate can decompose hydrocarbon gas to form carbon and hydro-
gen, whereas the carbon dissolves into particles and precipitates out from
its circumference to form CNTs. The catalyst acts as a template on which
CNTs can grow, and by controlling the catalyst size and the reaction time, the
diameter and length of CNTs can be controlled. Different hydrocarbon com-
pounds, such as methane, ethylene, acetylene, benzene, toluene, and xylene,
have been employed as precursors to produce CNTs. When CO is used as a
carbon source at high temperature and pressure, gas-phase growth SWCNTs
can be obtained. This improved CVD process is specifically called the high-
pressure conversion of carbon monoxide (HiPCO) method. The CVD-grown CNTs
6
Table 1.2 Comparison of Most Commonly Used Techniques for CNT Synthesis.
Method Arc Discharge Laser Ablation CVD HiPCO
Item
Principle Generation of arc discharge Vaporization of graphite Decomposition of Gas-phase growth of CNTs
between two graphite by laser under flowing hydrocarbon gases in the with CO at high pressure
electrodes under an inert inert atmosphere and presence of metal catalyst and temperature.
atmosphere (Ar, He). high temperature. particles.
Depending on the process used for CNT synthesis, CNTs can be classi-
fied into single-walled and multiwalled carbon nanotubes (SWCNTs and
MWCNTs). SWCNTs consist of a single graphene layer (Figure 1.3A), whereas
MWCNTs consist of two or more concentric cylindrical shells of graphene
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sheets (Figure 1.3B) coaxially arranged around a central hollow core with
van der Waals forces between adjacent layers.
According to the rolling angle of the graphene sheet, CNTs have three
chiralities: armchair, zigzag, and chiral. The tube chirality is defined by the
chiral vector, Ch = na1 + ma2 (Figure 1.4), where the integers (n, m) are the
number of steps along the unit vectors (a1 and a2) of the hexagonal lattice16,21.
3 nm
100 Å
(A) (B)
Figure 1.3
TEM images of different CNTs: (A) SWCNTs and (B) MWCNTs with varying number of
graphene layers 5, 2, and 7. Adapted from Krätschmer, W., et al. 1990. Nature 347: 354 and
Bethune, D. S., et al. 1993. Nature 1993 363: 605.
Armchair A
Zig-Zag
B
Ćh
or
ect
iral V ma2
a2 Ch
θ, Chiral Angle
C
na1
a1
Figure 1.4
Schematic of how a hexagonal sheet of graphene is rolled to form a CNT with different
chiralities: (A) armchair, (B) zigzag, and (C) chiral. Adapted from Thostenson, E. T., et al. 2001.
Compos. Sci. Technol. 61: 1899 and Dresselhaus, M. S., et al. 1995. Carbon 33: 883.
Using this (n, m) naming scheme, three types of orientation of carbon atoms
around the nanotube circumference are specified. If n = m, the nanotubes
are called armchair. If m = 0, the nanotubes are called zigzag. Otherwise, they
are called chiral. The chirality of nanotubes has significant impact on their
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Introduction
Table 1.3 Mechanical Properties of CNTs Measured by Different Techniques.
CNT Fabrication Testing Method Young’s Modulus Strength Reference
(TPa) (GPa)
Spark plasma Three-point bending test 8.3 54 31
sintering
SWCNTs Laser ablation Thermal vibrations of CNT bundles in TEM 1.25 — 32
Arc discharge Direct measurement of CNT bundles using AFM tip 1.0 — 33
Arc discharge Direct measurement using AFM tip 0.32–1.47 13–52 34
Arc discharge Thermal vibration of CNTs in TEM 1–1.8 — 27
Arc discharge Direct measurement using AFM 1–1.28 — 30
Arc discharge Stress-strain behavior of individual CNTs in TEM 0.27–0.95 11–63 28
MWCNTs
Laser ablation Direct measurement using a piezoelectric device in 0.81 — 32
TEM
CVD method Stress-strain behavior of CNT bundle in TEM 0.45 4 34
9
© 2011 by Taylor and Francis Group, LLC
10 Carbon Nanotubes for Polymer Reinforcement
(A) (B)
L+ δL
L
d
40 (C)
30
Stress (GPa)
20
10
0
2µm 0 2 4 6 8 10 12
Figure 1.5
Measurement of mechanical properties of CNTs in a tensile test: (A) MWCNT mounted
between two AFM tips, (B) schematic showing the principle of tensile test, and (C) stress-strain
curves of MWCNTs. Adapted from Yu, M. F., et al. 2000. Science 287: 637.
Probe 1 Probe 2
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CNT
CNT
50 nm Probe 4 Probe 3 10 µm
(A) (B)
Figure 1.6
Electrical conductivity measurement of CNTs using different methods: (A) two-probe method
for SWCNT and (B) four-probe method for MWCNT. Adapted from Tans, S.J., et al. 1997. Nature
386: 474 and Kim, T. H., et al. 2008. Nanotechnology 19: 485201.
250
25 T2
200
(W m–1K–1)
20 Aligned
T (W / m–K)
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150
15
100
10
5 50 Unaligned
0 0
0 100 200 300 0 50 100 150 200 250 300 350 400
T (K) T (K)
(A) (B)
Figure 1.7
Thermal conductivity of CNTs as a function of temperature: (A) MWCNT bundles and
(B) SWCNT bundles with different orientations. Adapted from Yi, W., et al. 1999. Phys. Rev. B
59: R9015 and Hone, J., et al. 2000. Appl. Phys. Lett. 77: 666.
16
120 0.5 120 0.03 120 0.03
645°C 420°C 695°C
100 100 0.02 100 0.02
Derivative (mg/min)
Derivative (mg/min)
0.25
Derivative (mg/min)
80 80 0.01 80 0.01
Weight (%)
Weight (%)
Weight (%)
60 0 60 0 60 0
(11.10)
950 (11.9)
(14.7)
(14.3)
(12.7)
(15.1) (13.5) (12.8) (15.5)
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900 (16.3)
(10.9) (17.1)
(10.8) (13.6)
850 (13.2)
(12.4) (11.6)
(11.7) (14.4)
(15.2)
800 (12.1)
(9.8)
(11.3) (10.5) (9.7) (12.5)
(13.3)
750 (10.6) (14.1)
(0.2)
(9.4) (8.7)
(8.6) (11.4)
700
0 1 2 3 4 5 6 1100 1200 1300 1400 1500 1600 1700 1800
Energy (eV) PL wavelength (nm)
(A) (B)
Figure 1.9
(A) optical absorption of a purified SWCNT thin film and (B) PL map of SWCNTs identifies
their chiralities (Note that nanotubes with n = m or m = 0 cannot be detected by PL). Adapted
from Optical properties of carbon nanotubes. Wikipedia, http://en.wikipedia.org/wiki/
Optical_properties_of_carbon_nanotubes (accessed in December 2009) and Kataura, H., et al.
1999. Synth. Met. 103: 2555.
resulting from their chiralities, and (2) light trapped in the CNT forests due
to multiple reflections. The excellent light absorption property suggests that
CNTs can be ideal black bodies widely used in solar energy collectors and
infrared thermal detectors66–69.
PL describes any process in which light is absorbed, generating an excited
state, and then light of lower energy is re-emitted upon relaxation to a ground
state62. The PL of SWCNTs is linearly polarized along the tube axis, thus
allowing the CNT orientation to be monitored without direct microscopic
observation. In addition, PL of CNTs can offer useful information regarding
their structures and physical states as follows:
The PL range of CNTs is rather wide: the emission wavelength can vary
between 0.8 and 2.1 µm depending on the CNT structure (Figure 1.9B).
However, the PL efficiency of CNTs is usually low, about 0.01%70, and there
is room for enhancement through improving the structural quality of CNTs
and clever nanotube isolation strategies. For example, an efficiency of 3%
has been reported in CNTs sorted by diameter and length using gradient
addition, defects can cause the tubule to curve. CNTs with different tubular
morphologies, such as waved, coiled, and branched, have been fabricated as
shown in Figure 1.1078. Unlike the usual straight CNTs, these curved CNTs
exhibit unique mechanical, electrical, and thermal properties. The utiliza-
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Figure 1.10
CNTs with different shapes: (A) waved CNTs, (B) coiled CNTs, (C) branched CNTs, and
(D) CNTs with beads. Adapted from Zhang, M., et al. 2009. Mater. Today 12: 12.
10kV ×10,000 1µm HKUST HKUST SEI 5.0kV ×10,000 1µm WD 9.2mm
(A) (B)
Figure 1.11
SEM images of (A) dispersed CNTs and (B) CNTs in a polymer matrix. Adapted from Ma, P. C.,
et al. 2007. Compos. Sci. Technol. 67: 2965.
c
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Cu Si
10 nm 10 nm A 1 2 3 4 5 6 7
Full Scale 330 cts Cursor: 0.000 keV
Figure 1.12
TEM images of (A) CNTs, (B) silane functionalized CNTs, and (C) corresponding EDX
spectrum of silane-functionalized CNTs. Adapted from Ma, P. C., et al. 2006. Carbon 44: 3232.
1 0.04
0.01
0.6
0
100 200 300
–1
Raman shift (cm )
0.4
0.2
0
100 600 1100 1600 2100 2600 3100
–1
Raman shift (cm )
Figure 1.13
Raman spectrum of SWCNTs. Inset represents RBM of CNTs.
sibly due to the structural differences between MWCNTs and SWCNTs. This
means that the laser energy level should be reported when evaluating the
IG/ID ratios of MWCNTs.
Figure 1.14
IR spectrum of pristine MWCNTs (purchased from industry). Adapted from Ma, P. C., et al.
2006. Carbon 44: 3232.
26
1.2
-C1s
1
Si-R
Normalized Intensity
Intensity (a.u)
0.8 OH OH OH O O O
A: Anchoring of silane
0.6 on CNT surface
B: Hydrolysis of silane
HO
-O1s
0.2
-O2s R: O HO Si O Si Si OH
O R R HO R
0
1400 1200 1000 800 600 400 200 0 110 105 100 96
Binding Energy (eV) Binding Energy (eV)
(A) (B)
Figure 1.15
(A) general XPS spectrum of a pristine CNT, and (B) Si2p XPS spectrum of silane-treated MWCNTs and corresponding reaction mechanism. Adapted
from Ma, P. C., et al. 2006. Carbon 44: 3232.
fied by m/z = 18; (2) the amines that were verified by the peaks of –CH4N
(–CH2NH2), –C2H6N (–CH2CH2NH2), and –C3H8N (–CH2CH2CH2NH2) at
m/z = 30, 44, and 56, respectively; (3) the amide that was present in the form
–C3H6NO (–CH2CH2–CO–NH2) at m/z = 72. The comparison between the
relative intensities of these nitrogen compounds suggested that only a small
amount (~15%) of NH3 gas was adsorbed onto the CNT surface while the
majority of these compounds were covalently bonded to the CNT. Because of
its high accuracy, the results from MS are often incorporated as complements
to IR and XPS to further verify the functional groups on the CNT surface.
4000 400
-C3H6NO
-A1
-C3H5
3000 300
-C5H7
-C2H6N
-C3H8N
Counts
Counts
2000 200
-CH4N
-C7H7
-NH4
1000 100
0 0
20 400 60 60 80 100 120
m /z m /z
Figure 1.16
MS spectra of amino functionalized CNTs using ball milling. Adapted from Ma, P. C., et al.
2008. Chem. Phys. Lett. 458: 166.
1.3.3 Summary
The techniques developed to characterize the structural, morphological,
and functional properties of CNTs are not limited to those previously men-
tioned. Only a brief introduction has been provided to help those who are
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not familiar with them to understand the basic principles and capabilities
of the major techniques. Many other techniques, such as scanning probe
microscopy (SPM) and PL (discussed in Section 1.2.5) can also be employed
for the same purpose. Meanwhile, the characterization of functional groups
on CNTs can be accomplished by employing x-ray diffraction (XRD), nuclear
magnetic resonance (NMR) spectroscopy, and so on. Table 1.7 summarizes
the capabilities of the major techniques available for CNT characterization
and the important factors that may affect their selection. It is hoped that the
table offers readers a general guideline in selecting proper characterization
tools for a specific purpose and end application.
Introduction
Table 1.7 Summary of the Techniques Used for CNT Characterization.
Technique TEM SEM SPM Raman IR PL XPS XRD MS TGA NMR
Capability/
Factor
CNT chirality × × × √ × √ × √ × × ×
Dimension of CNTs √ √ √ √ × × × √ × × ×
Crystal lattice of
√ × √ × × × × √ × × ×
CNTs
Defect in CNTs √ × √ √ √ × √ √ × √ ×
Heterogeneous atom
√ × √ √ × × √ √ √ √ √
on CNTs
Functional group on
× × × √ √ × × √ √ √ √
CNTs
Damage to CNTs √ √ × × × × √ √ √ √ ×
Quantitative
× × × √ × × √ √ × √ ×
analysis
Amount of sample
<mg <mg <mg ~mg ~mg <mg ~mg >mg ~mg ~mg <mg
required
Form of results Image a Image a Image Spectrum Spectrum Image Spectrumb Spectrum Spectrum Spectrum Spectrum
Data interpretation Easy Easy Easy Easy Not easy Not easy Not easy Not easy Not easy Easy Not easy
Sample preparation c Dis Au Dis No KBr Dis No No No No Dis
Cost d High Middle Low Middle Low Low High High High Low High
Notes: a Spectrum can also be obtained with EDX mode. b Elemental composition of materials can be expressed as a table. c Acronyms: Dis: Dispersion
of CNTs in an organic solvent is needed; Au: Gold coating on sample to enhance conductivity; No: No need for sample preparation; KBr: CNTs
are mixed with potassium bromide (KBr) and pressed into a pellet for characterization (most cases). d Refers to the cost on the operation and
maintenance of equipment.
29
© 2011 by Taylor and Francis Group, LLC
30 Carbon Nanotubes for Polymer Reinforcement
Metal catalyst
Graphite platelet
Fiber axis
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Fiber axis
10 nm
Figure 1.17
High-resolution electron micrographs and schematic illustrations of CNFs with different
arrangements of graphene layers: (A) plates and (B) stacked cups. Adapted from Terry,
R., et al. http://ftp.wtec.loyola.edu/loyola/nano/US.Review/09_03.htm, accessed in November
2010 and Kim, Y. A., et al. 2005. Carbon 43: 3005.
yet they possess much better mechanical, electrical, and thermal properties
than glass and are equal to, or exceed, much more costly commercial carbon
fibers101.
CNFs can be produced by several different methods, similar to CNT
production. Catalytic CVD is commonly used, which involves catalytic
decomposition of hydrocarbon gases or carbon monoxide on selected metal
particles like iron, cobalt, nickel, and some of their alloys. In contrast to the
CVD method used to grow CNTs, however, the growth of CNFs requires a
low temperature of 500–700°C. Other techniques, including the floating cata-
lyst method, co-catalyst deoxidization, polymer blend techniques, and the
template-assisted method have been developed for CNF synthesis in recent
years101. It is now possible to produce CNFs in different grades with different
wall thicknesses. Most significantly, commercial quantities of CNFs can now
be produced, followed by surface functionalization with carboxylic groups,
making them suitable for further functionalization or applications in areas
like biomedical sensors and drug delivery102.
It should be noted that regardless of the techniques employed for CNF
fabrication, the as-produced CNFs contain a discontinuous structure of
graphene planes. Therefore, a thermal treatment is necessary to improve
the crystallinity of the carbon structure103, and thus the mechanical and
electrical properties of CNFs. The perfect rolling of graphene layers results
in the formation of CNTs, which exhibit much better properties than CNFs.
However, the high cost and poor processing of CNTs have hampered efforts
to exploit the anticipated composite properties. As much ensuing work evi-
denced, it is clear that the van der Waals interactions and the high aspect
ratios of CNTs are a hindrance for dispersion and the following composite
preparation. It is much more likely that CNFs will be more popularly uti-
lized than CNTs in applications requiring less demanding manufacturing
processes.
Materials
Graphene <1 nm in thickness, length N/A
in µm scale
Fullerene (C60, C70, etc) 0.7–2 nm in diameter 40–70
SWCNT 1–10 nm in diameter, 20–100
various length
MWCNT 10–50 nm in diameter, 0.5–5
various length
CNFs 50–200 nm, 100 µm in length 0.05–0.2
Carbon fiber 5–20 µm in diameter, 0.02–0.1
various length
CB 20–100 nm in diameter <0.02
Graphite 10–1000 µm in diameter, <0.002
various length
32
Table 1.10 Spherical Carbonaceous Nanofillers.
Nanofillers History Structure Fabrication Process Major/Potential Applications
CB “Lamp black” in Spherical particles of Incomplete furnace Xerographic toner, UV protection;
the 3rd century 10–60 nm coalesced into combustion of tar and Conducting filler; reinforcement
B.C. Scale chain-like agglomerates vegetable oil (small amount) fillers for rubbers (90% of CB is
production in the used in tire industry)
1970s
Nanodiamond In 1963, classified Isometric-hexoctahedral Detonation of explosive; Lapping and polishing; Additives
research in Soviet crystal lattice. 2–20 nm in Suspension of graphite in to engine oils; Reinforcing fillers
58 nm
26 nm
16 nm
5 nm 50 nm 5 nm
Figure 1.18
TEM images of different INTs: (A) WS2 NT, (B) halloysite NT, and (C) boron nitride NT. Adapted
from Tenne, R., et al. 1992. Nature 360: 444; Ye, Y. P., et al. 2007. Polymer 48: 6426; and Wang, J.,
et al. 2005. Nano. Lett. 5: 2528.
References
1 Donnet, J. B., et al. 1993. Carbon black: Science and technology, 2nd ed. New York:
Marcel Dekker, Inc., 1–5.
2 Carbon. Wikipedia, http://en.wikipedia.org/wiki/Carbon (accessed November
2009).
3 Biological abundance of elements. Internet encyclopedia of science, http://www.
daviddarling.info/encyclopedia/E/elbio.html (accessed in November 2009).
4 Kang, I., et al. 2006. Compos B 37: 382.
5 Ma, P.C., et al. 2010. Compos A 41: 1345.
6 Dresselhaus, G. 2001. Carbon nanotubes: Synthesis, structure, properties and applica-
tions, 77–80. New York: Springer.
7 Monthioux, M., et al. 2006. Carbon 44: 1621.
8 Fiorito, S. 2008. Carbon nanotubes: Angels or demons, 1–2. Singapore: Pan Stanford.