MODEL M67/M67S SERIES

INFRARED TEMPERATURE
TRANSMITTER
MANUAL FOR OPERATION
AND MAINTENANCE

SPECIAL FEATURES OR MODIFICATIONS

M67

M67S

M67LR LASER AIMING VERSION

(Laser output: 630 to 650nm at <1mW, CDRH Class II)

Your Infrared Thermometer may have special features or modifications to suit it for your particular application. If so, the
box below will be checked.
Your Infrared Thermometer has special features or modifications.
Drawing Number Description Located in

Approved: Date: 10/25/07

11180-16 Rev. Q
 M67, M67S Manual

1. LIMITED WARRANTY .....................................................................................................................5

2. UNPACKING AND INSPECTION ....................................................................................................5

2.1 STORAGE ..........................................................................................................................................5

3. DESCRIPTION ....................................................................................................................................5
3.1 PURPOSE ...........................................................................................................................................5
3.2 APPLICATIONS ..................................................................................................................................5
3.3 THE M67 PRODUCT FAMILY ..............................................................................................................6

4. THEORY OF OPERATION ...............................................................................................................6

4.1 BASIC PRINCIPLES .............................................................................................................................6
4.2 APPLICATION TO TEMPERATURE MEASUREMENT ..............................................................................9

5. EXPLANATION OF BASIC MODEL AND OPTIONS ................................................................10

6. PRE-INSTALLATION GUIDE ........................................................................................................12

6.1 FOCUS ............................................................................................................................................12
6.2 FIELD OF VIEW ................................................................................................................................12
6.3 BACKGROUND RADIATION INFLUENCE ............................................................................................13
6.4 REFLECTIONS ..................................................................................................................................13
6.5 IMPORTANT INFORMATION ABOUT COOLING AND PURGING YOUR INFRARED THERMOMETER .........17

7. INSTALLATION ...............................................................................................................................20
7.1 WITHOUT PROTECTIVE JACKET .......................................................................................................20
7.2 WITH PROTECTIVE JACKET..............................................................................................................20
7.3 JACKET WITH COOLANT CIRCULATION ............................................................................................21
7.4 PROTECTIVE JACKET WITH OPTIONAL COOLING CAPABILITY ....................................22
7.5 AIR PURGE ASSEMBLY ....................................................................................................................24
7.6 AIMING FLANGE ASSEMBLY ............................................................................................................25

8. WIRING..............................................................................................................................................26
8.1 WIRING THE M67/M67S .................................................................................................................26
8.2 GROUNDING ...................................................................................................................................27
8.3 M67 PEAK/VALLEY PICKER .....................................................................................................30
8.4 M67 LASER AIMING OPTION ...................................................................................................31
8.4.1 Aiming and focusing the M67LR ...........................................................................................31
8.4.2 Wiring the M67LR .................................................................................................................32

9. EMISSIVITY ......................................................................................................................................33
9.1 EMISSIVITY CALIBRATION ...............................................................................................................33
9.2 EMISSIVITY COMPENSATION WHEN USING AUXILIARY WINDOWS ....................................................34

10. OPERATION ...................................................................................................................................35

10.1 STARTUP .....................................................................................................................................35
10.1.1 Checking circuit integrity ..................................................................................................35
10.1.2 Checking alignment ...........................................................................................................35
10.1.3 Checking horizontal alignment ..........................................................................................35
10.1.4 Checking vertical alignment ..............................................................................................35

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10.1.5 Checking for background radiation/reflections .................................................................35
10.1.6 Set emissivity ......................................................................................................................35
10.1.7 Stabilization .......................................................................................................................36
10.2 CURRENT/TEMPERATURE RELATIONSHIPS FOR LINEAR OUTPUT ..................................................36
10.3 OPERATING CAUTION ..................................................................................................................36
10.4 RESPONSE TIME ..........................................................................................................................37
10.5 M67 PEAK/VALLEY PICKER .........................................................................................................38
10.5.1 Description ........................................................................................................................38
10.5.2 On-off control ....................................................................................................................38
10.5.3 Decay rate ..........................................................................................................................38
10.5.4 Reset...................................................................................................................................38

11. MAINTENANCE .............................................................................................................................38

11.1 LENS CLEANING ..........................................................................................................................38
11.2 CALIBRATION MAINTENANCE......................................................................................................38

12. TROUBLESHOOTING ..................................................................................................................40

13. PROCEDURE FOR FACTORY REPAIR AND RETURN .........................................................42

14. APPENDIX.......................................................................................................................................43
14.1 ACCESSORIES (ELECTRICAL) .......................................................................................................43
14.1.1 FM approved model ...........................................................................................................43
14.1.2 M67EM electronic module .................................................................................................45
14.1.3 M67EM specifications .......................................................................................................46
14.1.4 Precision digital process meter (MIKRON M60TS) ..........................................................47
14.1.5 Precision digital process meter (MIKRON M60TD) .........................................................47
14.1.6 POWER SUPPLIES ...........................................................................................................48
14.2 M67/67S "INFRADUCER" SPECIFICATIONS ..................................................................................49
14.3 TEMPERATURE ERRORS CAUSED BY A 1% EMISSIVITY ERROR ....................................................50

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1. Limited warranty
/XPD6HQVH7HFKQRORJLHV,QFwill repair or replace at its plant any parts or materials found defective, due to flaws in design or
manufacture, when reported in writing within one year from date of shipment. Instruments to be repaired under this warranty are
to be returned to the factory, freight pre-paid by the user, who assumes all risk and cost of shipping to and from the plant.
This warranty is void if the instrument is disassembled, tampered with, or altered without prior consent of /XPD6HQVH, or
otherwise damaged, or if considered by /XPD6HQVHto be abused or used in abnormal conditions.
This warranty shall constitute the exclusive remedy available to the user and shall be considered a condition of sale and use.
/XPD6HQVH shall not be liable for any loss, or damage including loss of profits or consequential damage resulting from, or
attributed to the use of the M67/M67S Series or resulting from a defect in design or manufacture of the product.
The user shall determine the particular use to which the M67/M67S Series shall be applied and /XPD6HQVH excludes and
disclaims any warranty that the product is fit for such a use.

2. Unpacking and inspection

Check container contents against the shipping list. Save all packing materials, including the carrier's identification codes, until
you have inspected the Infrared Thermometer and find that there is no obvious or hidden damage. Before shipment, the Infrared
Thermometer was examined and has been tested. If you note any damage or suspect damage, immediately contact the carrier
and /XPD6HQVH.

2.1 Storage
In case the Infrared Thermometer is not put into service immediately, it should be tested in the application or simulated
application to reveal any hidden damage. Unpleasant surprises can be avoided by briefly trying any spare Infrared
Thermometer, before putting it in storage. Storage temperature is from -60°C to 60°C (-76°F to 140°F).

3. Description
3.1 Purpose
The INFRADUCER is a device used to measure the temperature of remote objects without physical contact. Hot objects emit
infrared radiation, which is captured by the instrument. The thermal radiation intensity received is related directly to the object
temperature. The INFRADUCER converts the radiation to an electrical signal, which is linearly proportional to the temperature
of the object. This signal may be sent to other instruments, controllers, recorders, etc.
Your M,.521 INFRADUCER is a precision engineered device which is thoroughly tested and operation must be in accordance
with the procedures described in this manual. If you have any questions, please contact /XPD6HQVH, before proceeding, at:
Tel: 
Fax: 
You will obtain the most reliable and accurate service from the INFRADUCER by following maintenance procedures as
described in this manual.

3.2 Applications
Numerous applications exist where the temperature of remote objects must be measured accurately. Examples are:
 Refractory walls in a furnace.
 Molten glass in a furnace or forehearth.
 Temperature of burner flame.
 Thin plastic or glass ribbons.
 Textiles, printing, paper, food, rubber, and other web processes.
 Automatic inducting heating.

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Depending on the physical distance between the object and the INFRADUCER, and on the physical environment in which the
INFRADUCER is located, a variety of designs and accessories are available to meet even the most stringent requirements.

3.3 The M67 product family

The M67 product line has two, configurations, the M67 and the M67S. The M67 is the basic infrared thermometer, operating
from the industry standard, 2 wire, 4-20 milliampere current loop. It is a self contained device providing all signal processing
necessary to confer the infrared energy to a linear output signal.

The M67S performs all of the above functions, but also contains precise, through the lens sighting. This is accomplished
through the use of spectrally selective beam splitters and lenses.
Illustrations in this manual describe the M67. Where operating differences are noted, views of the M67S are also provided.

Figure 1 - M67/M67S "Infraducer".

4. Theory of operation
4.1 Basic principles
Described below are the basic principles of physics, which are intended to help you understand the design and operation of the
INFRADUCER.
All materials, which are above 0 degrees Kelvin (-273 degrees C), emit infrared energy. The intensity of the emittance is a
function of the temperature of the material the higher the temperature, the greater the intensity. As well as emitting IR energy,
materials also reflect IR, absorb IR and, in some cases, transmit IR e.g. clear plastics, glass, etc. When the temperature of a
material equals that of its surroundings, the amount of thermal radiation absorbed by the body equals the amount emitted by the
body.

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Figure 2 - Transmission, Absorption, and Reflection of Infrared Energy.

Figure 2 shows the three modes by which the radiant energy striking an object may be dissipated:
a= absorption
t= transmission
r= reflection
The fractions of the total radiant energy, which are associated with each of the above modes of dissipation, are referred to as the
absorptivity (a) transmissivity (t) and the reflectivity (r) of the body. According to the theory of conservation of energy. The
extent to which materials reflect, absorb and transmit IR energy is know as the emissivity of the material.
Therefore, r  a  t 1
The emissivity of a body is defined formally by the equation below, as the ratio of the radiant energy emitted by the body to the
radiation, which would be emitted by a blackbody at the same temperature. A blackbody is a theoretical surface, which absorbs
and re-radiates all the IR energy it receives. It does not reflect or transmit any IR energy. Perfect blackbody surfaces do not
exist in nature. The importance of emissivity in practical infrared thermometry is so important that it is discussed separately in
section 9, page 33 of this manual.
Wo
e
W bb
Where, Wo = total radiant energy emitted by a body at a given temperature T.

W bb = total radiant energy emitted by a blackbody at the same temperature T.

If all energy falling on an object were absorbed (no transmission or reflection), the absorptivity would equal to 1. At a steady
temperature, all the energy absorbed could be re-radiated (emitted) so that the emissivity (e) of such a body would equal 1.
Thus, a  e (always): Kirchoff's Law
Objects whose emissivity equals 1 are called blackbodies.
The total radiant energy emitted by a body is proportional to the forth power of its absolute temperature:
W  eT 4 : Stefan-Boltzmann Law
where:
W = total radiant energy intensity emitted Watts/cm2.
T = absolute temperature of body, Kelvins
e = emissivity
 = proportionality constant, called the Stefan-Boltzmann constant
(5.67 x 10-12 Watts/cm2/K4)
Note that temperature in Kelvin = ºC + 273.15
= (ºF - 32)/1.8 + 273.15

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It should be noted that every hot object transmits radiant energy over a spectrum of wavelength. This radiation is of maximum
intensity at a particular wavelength depending on the temperature of the object. In general, the hotter the object, the shorter the
wavelength at which the radiation intensity is highest.
This phenomenon is explained by the following law, which is shown graphically in Figure 3.
C1e
W  : Planck’s Law
5  C2  
  exp   1
  T  
where:
W = radiation intensity at wavelength  , W/cm2
C1 = Planck's first radiation constant = 3.75 x 10-12 W cm2
e = emissivity of object at wavelength 
C2 = Planck’s second radiation constant = 1.438 cm K
T = absolute temperature of object K
and: exp denotes exponetation (natural antilogarithm)

The maximum radiation intensity at a temperature T Kelvin occurs at a wavelength of max  2890T micrometers.

It should be noted that the wavelength of thermal radiation from objects lies in the infrared region of the spectrum. The terms
thermal radiation and infrared radiation are therefore synonymous.

Figure 3 - Variation Of Radiation Intensity With Wavelength At Various Temperatures

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4.2 Application to temperature measurement
Only, thermal radiation from the object being measured should enter the INFRADUCER. Otherwise, the electrical current
generated by the infrared detector will no longer be dependent strictly on the temperature of the object in question. Thus, it is
important to shield the instrument if necessary from extraneous sources of thermal radiation.
The method used to ensure minimal radiation interference in the INFRADUCER is to employ an optical focusing
system. This concentrates the energy from a spot located on the surface of the target, on to the detector in the instrument.
Should any extremely hot objects lie immediately behind or in front of small targets, shielding may become necessary. These
considerations are discussed further in section 5, page 10 of this manual.
Finally, the design of the INFRADUCER allows selection of the spectral response range, expressed in terms of the range of
wavelengths over which most of the radiation is received, depending on the temperature range and characteristics of the target.

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5. Explanation of basic model and options

The complete model number of your INFRADUCER is written on the first page of this manual and also on the specification
label attached to the body of the INFRADUCER. (see Figure 1, page 6). The key to each block is as follows: (refer to Figure 4,
page 10).
(1)Basic Model
(2)Temperature Range
(3)Spectral Response
(4)Output Type
(5)Focus Distance
(6)Output Response Time
(7)Protective Jacket
(8)Air Purge Assembly
(9)Aiming Flange
Each of the above items is explained below to assist you in understanding the various options.

Figure 4 - Explanation of Infraducer Model Number

Block (1) BASIC MODEL:
Basic model number appears in Block 1 such as:
M67 - (No Sighting)
M67S - (Sighting)
M67K - (Economy Version)
M67KS - (Economy Version with Sighting)
M67X - (Custom Version)
M67W - Optional Output e.g. Voltage or Simulated Thermocouple
Block (2) TEMPERATURE RANGE:
The first eight digits in Block 2, represent the beginning and end of the select temperature range. The last box in Block 2
represents temperature scale in °F or °C.
Block (3) SPECTRAL RESPONSE:
Inserted in this Block is the spectral response code that is appropriate for the application and selected temperature.
CODE WAVELENGTH RANGE (MICRONS)
A 7-20
B 8-14
K 7-10
F Narrow Band Centered at 7.9
M Narrow Band Centered at 3.43.
E 4.8-5.2
D Narrow Band Centered at 3.86
L Narrow Band Centered at 4.5
H 0.78-1.06
Q 1.0-1.6
P 2.0-2.6
X See Appendix

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Block (4) OUTPUT TYPE:
The electrical output from the INFRADUCER is classified according to whether or not it is linear or according to the
thermocouple type as follows:
L: Linear 4-20 mA output.
U Any non-standard output (must be specified in writing). Output typically is proportional to
infrared radiation curves.
When this type of output is supplied, the appropriate table showing the output as a function of temperature of the source will be
provided.
Block (5) FOCUS DISTANCE:
If standard factory focusing is appropriate, code “S” is inserted in Block 5 . If non-standard focusing is required code “U” is
inserted in Block number 5, and the desired focus distance is written on specification label.
Block (6) OUTPUT RESPONSE TIME:
Specify desired, initial, factory set, output response time by inserting the proper code letter in box number 6. Output response
time is field adjustable should factory setting need to be changed after delivery.
Block (7) PROTECTIVE JACKET:
Designate the type of protective jacket supplied by code “I”, for protective jacket without cooling or code “J”, for protective
jacket with cooling. If no protective jacket is supplied. Letter “O” appears in this block.
Block (8) AIR PURGE ASSEMBLY:
Letter “L” in this block represents an Air Purge Assembly. If no Air Purge Assembly is supplied, letter “O” appears in this
block.
Block (9) AIMING FLANGE:
Letter "P" in this block represents an Adjustable Aiming Flange. If no Adjustable Aiming Flange is supplied letter "O" appears
in this block.

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6. Pre-installation guide
This section describes briefly, various concepts, which govern the successful application of the INFRADUCER. It is
worthwhile studying this section carefully to ensure that you will obtain the most accurate readings from the instrument.

6.1 Focus
To ensure that the radiation received by the INFRADUCER comes from the desired target and nowhere else, an optical
focusing system has been employed in the design. This system allows thermal radiation from a fixed location in front of the
INFRADUCER to be focused exactly on the infrared detector located within. This is very similar to the way a photographic
camera focuses a scene onto a photo sensitive Film.
The M67 is pre-focused at the factory to the distance specified on its specification label. The M67S provides through the lens
sighting which enables the user to focus on the object and to observe the field of view through the view finder. The M67S is
offered in three focus ranges, (see section 5, page 10).
The target area "seen" by the INFRADUCER has a fixed diameter (usually about 1 inch or 25mm) at the predetermined
distance where the target is located. The target must be larger than this minimum area.
It is important to stress that the INFRADUCER may also be used at distances other than the one stated in the specifications. An
explanation follows under section 6.2, page 12.

6.2 Field of view

In infrared thermometry, field of view is defined as the minimum target diameter, which either partially or completely
eliminates the influence of background radiation. The F.O.V. is expressed as a distance to size ratio. For example, if the F.O.V.
for a INFRADUCER were 15:1, then this would mean that the instrument would “see” a spot of 1 inch/(25mm diameter) 15
inch (38cm) from the Lens.
f ocus distance
tar get size 
FOV
Example: M67 FOV = 30:1
focus distance = 15
target size = 15 / 30 = 0.5

The reticle in the M67S defines the field of view. When sharply focused, accurate readings will be obtained if the object is
equal to or larger than the reticle.
An important principle, which must be understood, is that, it is possible to use the INFRADUCER at distances other than the
field of view specification distance. This is possible provided that the new minimum target diameter is also taken into account.
Figure 6 shows graphically and algebraically how other distance/minimum target diameter combinations can be determined. An
explanation follows.
Line L is the diameter of the opening at the front of the INFRADUCER housing (lens diameter). Line d is located at a distance
F equal to the focus distance specification and is equal in length to the minimum target diameter (perpendicular to the control
axis of the instrument). Dotted line DB and solid line BC are on the same straight line. Similarly, AE extends into EF. The
INFRADUCER can be used at any distance less than x or greater than x provided the target diameter is greater than the space
that lies (perpendicular to the axis) between solid lines ABC and DEF.
This principle has important practical applications in cases when the INFRADUCER must view targets located behind obstacles
and the available clearance is smaller than the target. An example is shown in Figure 5. Here, the INFRADUCER is being used
to measure the temperature of a target located behind closely spaced induction heating coils.
Another important principle to understand is that the target need not necessarily be perpendicular the axis of the
INFRADUCER. As long as the target size is such that the area viewed is greater than that which falls within the solid lines ABC
and DEF (Figure 6), an angular orientation with respect to the axis is permissible.

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6.3 Background radiation influence
It is assumed that 98% of the area seen by the INFRADUCER corresponds to the target at the stated minimum target diameter.
The remaining 2% is assumed to be background. To eliminate the possibility of any background radiation entering the
INFRADUCER, the diameter of the target should be at least 50% greater than the minimum target diameter. This requirement
may be of great significance if the background radiation is from a much hotter source than the target, so that the 2% background
area seen by the INFRADUCER produces a highly disproportionate fraction of the total energy received, and thus thoroughly
corrupts the temperature measurement.

6.4 Reflections
The 0,.521 INFRADUCER is designed to focus thermal radiation coming from the target. However, it is possible that
radiation from other hot objects located nearby may be reflected by surfaces which are at such angle that the reflected energy it
enters the instrument and reaches the infrared detector. Such reflections are obviously a source of errors in INFRADUCER
temperature readings and must be eliminated by shields.
It is easy to test whether or not the INFRADUCER is receiving reflection from nearby hot sources. This is done by shielding the
reflection path from any such objects temporarily while monitoring the indicated temperature. If shielding causes the
temperature indicated to decrease, then reflection do exist and a permanent shield must be installed. Long sight tubes are very
effective shields.
Infrared radiation shields such as sight tubes must be installed with care to ensure that the instrument's field of view is not
partially obstructed. /XPD6HQVH supplies sight tubes designed to avoid reflections effectively. See Section 14, page 43.
To explain how reflections may cause erroneous readings, and to demonstrate the methods by which such problems can be
eliminated, refer to Figure 7 through Figure 11.

Figure 5 - Example Of Infraducer Placement To Avoid Interference From Cold Objects Located In Front Of Target

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Figure 6 - Use Of Infraducer At Distances Other Than The Factory Focused Distance

Figure 7 - Removing Interference From Reflection

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Figure 8 - Using Sight Tubes To Eliminate Background Radiation

Figure 9 - Eliminating Background Radiation Behind Semi-Transparent Target

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Figure 10 - Overcoming Problems Caused By Small Targets

Figure 11 - Selecting Proper Spectral Response For Semi-Transparent Targets

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6.5 Important information about cooling and purging your infrared thermometer
Just as a thermocouple measures temperature in relation to its reference junction, an infrared thermometer measures temperature
in relation to the internal temperature of the infrared thermometer (IRT) its self. An ambient temperature compensation circuit
is built into the IRT to maintain calibration accuracy. It will not compensate effectively for very rapid changes in ambient
temperature or for ambient temperatures which are outside the compensation limits (usually 0 to 60°C, 32 to 140°F). Please
refer to the specification of the model you are using to determine the “Operating Ambient Temperature Limits”.
Rapidly changing ambient temperature, such as could be caused by intermittent hot targets or opening and closing of furnaces
or oven doors near to the sensor, can cause measurement problems. The mass of the IRT housing reacts slowly to these
changes, resulting in compensation action which is out of phase with ambient changes and which never reaches a state of
equilibrium. This could be incorrectly attributed to sensor instability.
If your application is likely to expose the IRT to rapidly changing ambient temperature or temperatures beyond the operating
ambient temperature limit, the IRT must be installed in a M,.521 Mounting Jacket. When determining the need for a jacket do
not forget to take into account radiant and conducted heating from the process, especially if this is intermittent; and also
seasonal extremes. For extremely cold conditions /XPD6HQVH offers a Winterization Package. The mounting jacket selected, may be
either an un-cooled version for moderate conditions or one with cooling passages for higher ambient temperatures. If you select
a jacket with cooling connections, it is important that you read the section devoted to “Good Cooling Practice”.
KEEPING THE LENS AND SIGHT PATH CLEAR
The accuracy of an IRT will be seriously affected if the lens is not clean and the sight path is obscured by dirt, process material,
smoke or steam. If any or all of these conditions are present in your application it is necessary to install a Purge Assembly. The
air purge assembly includes a short tube extension, but in very severe conditions it may be necessary to install a longer tube to
keep the process environment away from the IRT lens. The air purge assembly also incorporates separate connections for
cooling water or air, and this will often provide adequate cooling for the sensor, allowing a plain mounting jacket to be used in
place of a cooling jacket.
A flow of filtered, plant air, or inert gas, of 75 CFH(2CMH) is adequate for keeping the lens clean under most circumstances,
and for maintaining a positive pressure in the sight tube against process atmosphere. The purge should not be relied upon to
clear away fumes, dust and steam etc., beyond the end of the extension tube. If these latter conditions exist, other methods must
be applied to keep the sight path clear, such as the use of fan to blow the dust, steam, etc. clear or by using a sight tube long
enough to span the distance between the sensor and the target material. When deciding on this step, select a tube internal
diameter, which will not cut-off the IRT field of view. Under no circumstances exceed the recommended purge flow rate, as
this will create turbulence in the purge assembly, and may cause contaminants to be conducted into the lens. It is prudent to
install a rotameter type flow meter to maintain the correct flow. When deciding whether or not a purge is required, do not over
look the presence of gaseous contaminants from resins, sizings etc. which may not be apparent to the eye, but will coat the lens
over a period of time.
GOOD COOLING PRACTICE
Infrared thermometers should be operated within the specified operating temperature limits to prevent ambient temperature
compensation errors and to avoid the malfunctions and damage that will occur if the sensor is heated beyond its maximum
limits. Where possible, steps should be taken to reduce the amount of heat reaching the sensor through conduction, radiation
and convection. Such steps include the use of a spacer tube to distance the mounting jacket from hot furnace walls and roofs;
placing an insulating spacer flange between the IRT mounting flange and the process; and by the use of reflective shields such
as aluminum sheet. These steps will not usually eliminate the need for cooling, but may permit the use of air rather than water as
a medium, or reduce the demand on cooling water. Air is usually inadequate as a cooling medium in very hot environments, but
can be enhanced by utilizing a vortex cooler in combination with an Insulation Enclosure.
When applying cooling to an IRT it is most important not to overcool the jacket. If the jacket is overcooled, moisture in the
atmosphere or from the process will condense on all the cool surfaces. At best it will condense on the IRT lens and seriously
affect the accuracy, and in the worst case it will condense in the interior of the IRT causing component damage. The M,.521
mounting jacket is classified as a NEMA 4 enclosure, and the IRT is sealed, but this will not be proof against severe
condensation due to overcooling. The easiest method for determining correct cooling is to sample the coolant outflow
temperature, or the jacket exterior temperature. An ideal temperature is around 90°F (32°C). More exact data regarding coolant
supply temperature and relative humidity can be found in Table 1. In addition to these precautions, it is necessary to ensure that
moisture cannot enter the jacket through the electrical conduit or by flowing down the wiring. This can be achieved by
following the example in the installation drawing in Figure 12.
PROTECTING THE COOLING AND PURGING SYSTEM

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The best cooling and purging system will only be effective if it operates all the time the process is running. It is therefore good
practice to include some safeguards. The best protection for cooling and purging systems is a flow switch. This is more
effective than a pressure switch and faster than a thermostat in the case of cooling protection. Additional protection can be
derived from the provision of a rotameter flow meter and regulator. Any audible or visual alarms should be located where
personnel are routinely present so that remedial action can be taken in a timely fashion.

TABLE FOR DEGREES F

REL HUM % 20 30 40 50 60 70 80 90 100
AIR TEMP COOLING WATER (JACKET) TEMPERATURE
40 WATER FREEZING 33 35 36 37 39 40
50 37 38 40 42 44 45 47 48 50
60 43 45 48 50 52 54 56 58 60
70 50 53 56 59 61 64 65 68 70
80 57 60 64 68 70 72 75 78 80
90 63 67 72 75 78 82 85 88 90
100 69 74 79 83 87 91 94 97 100
120 83 90 95 100 105 108 113 117 120
140 95 104 112 117 124 127 133 NR NR
160 107 118 127 133 NR NR NR NR NR
180 123 134 NR NR NR NR NR NR NR
200 135 NR NR NR NR NR NR NR NR

TABLE FOR DEGREES C

REL HUM % 20 30 40 50 60 70 80 90
AIR TEMP COOLING WATER (JACKET) TEMPERATURE
4 WATER FREEZING 1 1 2 3 4
10 3 3 4 6 6 7 8 9
16 6 7 9 10 11 12 13 14
21 10 12 13 15 16 18 18 20
27 14 16 18 20 21 22 24 26
32 17 19 22 24 26 28 29 31
38 21 23 26 28 31 33 34 36
49 28 32 35 38 41 42 45 47
60 35 40 44 47 51 53 56 NR
71 42 48 53 56 NR NR NR NR
82 51 57 NR NR NR NR NR NR
93 57 NR NR NR NR NR NR NR
Table 1 - COOLING WATER TEMPERATURE AT WHICH CONDENSATION WILL OCCUR AS A FUNCTION ON AIR
TEMPERATURE AND RELATIVE HUMIDITY IN %
NOTE 1: If your cooling water temperature is below the temperatures in the above tables, condensation will form on the IR
thermometer.
NOTE 2: NR = Not recommended. Water temperature too high for IRT ambient compensation circuits to be accurate.
EXAMPLE: The air temperature is 100°F and relative humidity is 90%. Cooling water temperature is tap water and is running
at70°F. Will condensation form on the IRT?
STEP 1: Look up 100°F on the air temperature column at left.
STEP 2: Look up 90% RH on the top horizontal row.
STEP 3: At the intersection of 100°F and 90% RH see 97°F.
STEP 4: Since 70°F tap water is less than 97°F (dew point), condensation is guaranteed to form on the IRT.
STEP 5: Cooling water must be raised to above 97°F, or flow rate reduced or turned off to eliminate condensation under these
conditions.

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Figure 12 - Moisture Proofing Of Protective Jacket

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7. Installation
The following installation instructions are provided to ensure a reliable and safe operation of the INFRADUCER. Follow
directions of those sections relevant to the options purchased.
7.1 Without protective jacket
The INFRADUCER must be installed using the mounting bracket, Part No. 11878. This is a light duty bracket designedIRU
indoor, low vibration applications. Refer to Figure 13 below for information and installation instructions.

Figure 13 - Infraducer Mounting Method When Cooling Or Protective Jacket Is Not Used
7.2 With protective jacket
The M,.521 Protective Jacket is designed for heavy duty indoor and outdoor environments where the instrument is subject to
moisture, dust, vibration or shock.
The end cover supplied with the Protective Jacket is assembled in two sections shown in Figure 15. The inner section is
attached to the protective jacket with 3 removable screws. To access it, the 3 screws must be loosened, and the cover be twisted
slightly. This allows removal of both end covers to allow removal of the M67/67s from the jacket. The outer end cover in
Figure 15, allows access to the sighting system and emissivity switch setting. This feature means that wiring to the housing will
not be disturbed, as the conduit remains fixed to the protective jacket.

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7.3 Jacket with coolant circulation

It is also possible to purchase a protective jacket with provisions for circulation or coolant to control the temperature around the
INFRADUCER. Coolant at the prescribed inlet temperature ensures that the instrument remains at a safe, constant temperature.
As noted in section 6.5, page 17, the coolant temperature must be above dew point of the air around the INFRADUCER to
avoid the possibility of erroneous readings caused by moisture condensation. The objective is to achieve a temperature within
the normal ambient compensation range of the INFRADUCER.
Note that the most common cause of detector failure is overheating and that use of a jacket with an extremely reliable coolant
circulation system is the only way to ensure your system operates according to design (if the instrument is subjected to high
ambient temperatures). The coolant should be drawn from an uninterruptible supply, which operates independently of the
process being monitored. Coolant lines should not have hand operated isolation valves which could be shut off accidentally.
The flow rate of the coolant should be adjusted using needle valves, which cannot be shut off completely.
Coolant piping should be designed to be of sufficient size (1/2" is recommended) to ensure that the bulk of the pressure drop
occurs in the flow control elements of the cooling circuit, and to avoid clogging of the pipes due to mineral deposits.
The jacket has two 1/8" NPT female connections. It may be mounted in any position and either connection used as the inlet. A
rotameter or other visual flow-indicating device is highly recommended. Also, it may be desirable to install a flow switch
coupled to an alarm to guard against total flow shut-off.
If the adjustable bracket is used to enable variation of the aiming angle of the INFRADUCER axis, consult Figure 14. If a fixed
mounting is desired, the figure also shows the relevant fixed mounting details.

Figure 14 - Protective Jacket Assembly With Aiming Flange Mount

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M67, M67S Manual

Figure 15 - Protective Jacket With Screw On End Cover

7.4 PROTECTIVE JACKET WITH OPTIONAL COOLING CAPABILITY

The coolant may be connected to the INFRADUCER jacket using a 1/4" O.D. tubing. Connections are made using two 1/8"
NPT x 1/4" O.D. tube fittings. See Figure 16. (If /XPD6HQVH’s type “N” Air Purge Assembly is included, see Figure 17).
The coolant may be tap water or, preferably, recycled water suitably treated to prevent corrosion. Diethylene glycol based anti-
freeze may also be used in a closed circuit cooling system.
The following table shows the minimum coolant circulation rate for a supply temperature of 60°F (20°C).
MINIMUM COOLANT CIRCULATION RATE
Ambient Temperature Coolant Circulation
°F °C Gal/hr Liters/hr
150 65 0.2 0.8
200 95 0.6 2.3
250 100 1.0 3.8
300 150 2.0 7.6
350 175 3.0 11.4
400 205 4.0 15.2
450 230 6.0 22.7
500 260 10.0 37.8
CAUTION Coolant supply temperature must be above dew point of the air around the INFRADUCER to avoid
erroneous readings.
A major advantage of the protective/cooling jacket is that, once installed, it permits the rapid removable and replacement of the
INFRADUCER without disturbing the alignment on the target. Removal and replacement can be done in less than one minute.
Electrical wiring connection and return to service can be accomplished within 2 to 5 minutes. (Note the warning regarding
method of removal shown in Figure 16).
CAUTION For low temperature range start-ups, please observe the precautions listed in Section 10.1, page 35.

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Figure 16 - Cooling Jacket Showing Tube Fittings For Coolant Circulation

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M67, M67S Manual

Figure 17 - Suggested Piping When Using Air Purge Assembly

7.5 Air purge assembly

This assembly performs three very important functions: purging, aiming and localized cooling. Air purging of the optical
devices located within the INFRADUCER is extremely important if airborne contaminants are likely to deposit gradually on the
lens, eventually “blinding” the instrument. A flow of 25 to 150 ft3/hr of dry, oil-free air will normally be required to ensure a
clean lens. Industrial, clean air will usually suffice for this purpose.
A good air purge supply system consists of an automatic drain filter to trap any oil and condensed moisture, a microfilter to
remove dust particles, a pressure regulator and a flow indicator (such as a rotameter)
It is also important to note that the purge air supply rate may need to be monitored closely when long sight tubes which end
close to very hot targets (e.g., molten metal, liquid glass) are in use. Excessive purge air flows could cause surface film
oxidation or premature chilling.
It is very important to ensure that the coolant supply temperature (assuming coolant is used) is above the dew point of the air
used in the purge assembly.
Mounting details for the Air Purge Assembly are shown in Figure 18. (Details for connecting the coolant piping are shown in
Figure 17). Note that the Air Purge Assembly contains two Sections: an air purge chamber and a separate, water cooled block,
which provides additional cooling at the front flange. A single 1/8" NPT connection is provided for the purging air supply to
the Air Purge Assembly.

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7.6 Aiming flange assembly

This assembly provides a firm mounting for the INFRADUCER while allowing adjustment of the optical path to a maximum of
5° in any direction perpendicular to the flange. When this has been ordered, /XPD6HQVH will assemble the spring loaded flange
RQto the Air Purge Assembly. Care must be taken to avoid backing out any of the three screws beyond the thread. Figure 14
displays the flange mounting dimension.

Figure 18 - Air Purge Assembly With Optional Aiming Flange.

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M67, M67S Manual

8. Wiring
8.1 Wiring the M67/M67S
The INFRADUCER requires a D.C. power supply that provides a minimum of 18 volts, and a maximum of 40 volts. The
supply voltage is dependent on the circuit resistance. See Table 2 for required voltages. DO NOT EXCEED 40 VDC across
the terminals of the INFRADUCER. shows the connections. They are plus (+), minus (-) and ground as marked on the rear
panel. When the cooling jacket is used, remove the rear cap to expose the INFRADUCER. For best results, use twisted pair,
shielded cable. DO NOT RUN CABLE IN CONDUITS THAT CONTAIN A.C. POWER LINES since this could induce
unwanted noise signals in the current loop. See Figure 20 and Figure 21 for typical loop wiring.
A typical loop wiring diagram is shown in Figure 20. Locate the D.C. power supply behind (or inside) your system control
panel (or cabinet). Mount the receiver, indicator, controller, recorder, etc. on your control panel or cabinet. The two-wire cable
connects these items in series as shown in the diagram. If the plus (+) and the minus (-) on the INFRADUCER connections are
reversed, no signal will flow. (No damage will occur).
All 4-20 mA receiver instruments have input resistance specified in their instructions. Resistance can be typically from 1 to
1000 ohms. When using the INFRADUCER to drive more than one receiver, the sum of the resistances will be the total loop
resistance. When a very long cable is used, the total resistance of the wire in both directions must be added. (The minimum
supply voltage that can be used depends on the total loop resistance). When specifying the D.C. power supply to be used in
your system, refer to the table below to find the minimum requirements.

DC Supply Volts 18 19 20 21 22 23 24 25 26 27 28 29
Max. Resistance Ohms 100 150 200 250 300 350 400 450 500 550 600 650
DC Supply Volts 30 31 32 33 34 35 36 37 38 39 40
Max. Resistance Ohms 700 750 800 850 900 950 1000 1050 1100 1150 1200
Table 2 - Maximum circuit resistance for infraducer power supply
Example: The INFRADUCER is to drive a recorder and digital indicator.
The recorder input impedance is 250 ohms.
The digital indicator impedance is 100 ohms.
The resistance of the line is 2 ohms (each conductor).
Total loop resistance equals 354 ohms.
(Note: In D.C. circuits, resistance and impedance are synonymous).
Using the table, look up the next higher value (max. ohms is 400). You need a D.C. supply of at least 22 volts for a reliable
system; a 24 volts standard supply is sufficient. If you plan to add receiver instruments in the future, specify a higher supply
voltage. If you plan to add more INFRADUCERS, specify a supply capable of delivering approximately 22 mA times the
number of units planned. Some receiver instrument specify the loop voltage drop instead of input resistance. In this case, add
this figure to minimum supply voltage found using the Table above.
Example: The recorder input is 250 ohms.
The digital indicator has a 5.6 volts drop in the loop.
The line resistance is again 4 ohms total.
Total loop resistance now is 254 ohms.
Look up 300 ohms in the Table above to find that the supply must be 20 volts minimum. Add the
digital indicator's voltage drop.
20 volts + 5.6 volts = 25.6 volts D.C.
The power supply has to be at least 25.6 volts for the loop to operate. You can select, for example,
any supply from 26 to 40 volts D.C.

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 M67, M67S Manual

Figure 19 - Connection Terminals For The Infraducer.

8.2 Grounding
The rear panel on the INFRADUCER also has a connection for ground. The method of grounding depends on the method used
to mount the INFRADUCER.
1. If the INFRADUCER is mounted so that it is electrically insulated from the structure, connect the cable shield to the
ground terminal on the INFRADUCER and connect the other end of shield to ground at the power supply at the receiver
end.
2. If the INFRADUCER is mounted so that it is not insulated from the structure, do not connect the cable shield at the
INFRADUCER. Connect the cable shield only to ground near the power supply or receiver end. It is not necessary to
connect any wires to the INFRADUCER ground terminal.

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Figure 20 - Loop Wiring Diagram For Grounded Infraducer

Figure 21 - Loop Wiring Diagram For Ungrounded Infraducer

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Figure 22 - Typical wiring method for data acquisition systems

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8.3 M67 PEAK/VALLEY PICKER

The M67 with optional built-in peak/valley picker circuitry allows a fast response to temperature rise and adjustable slow decay
of output when temperature falls. This feature is invaluable in applications where wide temperature variation are encountered.

Figure 23 - M67 Peak/Valley Picker.

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8.4 M67 LASER AIMING OPTION

M67LR LASER AIMING VERSION

(Laser output: 630 to 650nm at <1mW, CDRH Class II)

This model incorporates the Laser Aiming option. The laser is manually activated using the push (and turn)-button on the M67
rear panel.

The switch is a Push-and-Turn with a red LED indicator nearby.. The laser is on when the LED is lit. For momentary use,
simply push the button in; release to turn laser off. To keep the laser on longer, push the button in; twist it about 45° to
clockwise to lock it in. Turn it off by twisting is 45° counter-clockwise. DO NOT LEAVE LASER ON FOR MORE THAN A
FEW MINUTES; MEASUREMENT ACCURACY WILL BE DEGRADED IF LEFT ON.

DANGER: Laser light is emitted from the M67LR front lens (opposite the rear panel). Do not
look directly at the emitted beam or reflection.

8.4.1 Aiming and focusing the M67LR

The laser is aligned to the center of the M67 field of view and is coaxial to the infrared detection system.

Mount the M67 at the desired location. Apply power (see manual). Turn on laser using the pushbutton described above. Adjust
the focus knob until the laser light is focused to the smallest spot possible. This is when the infrared system is in focus. The
laser spot is the center of the infrared field of view. Refer to the manual to determine the infrared spot size for the field of view
rating of the M67.

M770
FOV

LASER
SPOT

Reflection
(ignore)

Focused correctly Focused incorrectly

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8.4.2 Wiring the M67LR

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9. Emissivity
The emissivity of an object is the ratio of the total thermal radiant energy intensity emitted by an object corresponding to the
value from a blackbody at the same temperature.
The emissivity of real objects is always higher that 0 and less than 1. Typical values at room temperatures are shown below:

MATERIAL TOTAL EMISSIVITY

Aluminum 0.05
Carbon 0.81
Cotton Cloth 0.77
Gold 0.02
Paper 0.75
Plaster 0.92
Sand 0.76
Silver 0.02
Wood 0.89
Bright and shiny metal materials have low emissivities whereas dull, opaque surfaces have high emissivities. Recall also that a
material may have a low emissivity because it has a higher transmissivity. Further, the emissivity of a material may vary with
temperature and wavelength.
For proper calibration, the emissivity of the target must be known accurately. Most practical values for emissivity lie between
0.1 and 0.99. Values below 0.1 do exist (as shown in the Table above for polished metals). However, at very low emissivities, a
substantial proportion of the thermal radiation received by the instrument might possibly come from reflections or other random
sources. This could result in temperature reading errors for targets of very low emissivity.
Tables of emissivity are available for a wide variety of materials. Fortunately, most materials have high emissivities,
approaching unity. Examples are most organic and non-metallic materials such as rubber, colored plastics, cloth, paint, wood,
and paper.

9.1 Emissivity calibration

When the emissivity is not known, it may be estimated by one of two methods described below. In either case, the
determination of emissivity should be made at or near the temperature of expected use; also, the emissivity calibration should
be checked periodically. The emissivity may be set in the INFRADUCER by adjusting pushbuttons located at the rear end of
the device. Note that the emissivity reading is shown as a percentage rather than a fraction. Thus, an emissivity of 0.72 will set
as 72 on the dial.
METHOD 1
This method can be used only if an accurate estimate of the target temperature is available from some independent source, for
example, a fine wire thermocouple or other direct surface temperature measuring device.
Read the surface temperature measurement with the INFRADUCER, with the emissivity dial set at 99. The instrument reading
should now be less than or equal to the known, true temperature. If not, no further adjustment is possible. Check immediately
for background radiation influence, reflections or other sources of error.
If the INFRADUCER reading is less than the true temperature, reduce the emissivity setting until a correct reading is obtained.
Record the emissivity for future reference.

METHOD 2
This method is applicable if the target is large enough to allow the INFRADUCER to be focused at two adjacent areas. Where
it should be possible to paint one of the target surface areas with a flat black paint (whose emissivity is known to be near 1.0).
Paint one of the two selected areas on the target with the paint. Set the INFRADUCER emissivity dial to 99. Measure the
painted target area temperature. This is the true temperature of the surface. Now, aim the INFRADUCER to the adjacent
unpainted area and adjust the emissivity control until the recorded temperature equals the previously determined true
temperature. The emissivity setting should be recorded for future reference.

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M67, M67S Manual
9.2 Emissivity compensation when using auxiliary windows
Auxiliary viewing windows are required in many situations to shield the INFRADUCER from very hot or hostile environments.
Such windows can be made from a variety of materials, which are consistent with spectral response codes as shown below:
USEFUL WITH SPECTRAL
WINDOW MATERIAL THICKNESS TRANSMITANCE
RESPONSE CODE
Pyrex Glass H, P, Q 1.5 mm 0.89
Quartz H, P, Q 1.5 mm 0.94
Calcium Fluoride E, P, Q 1.5 mm 0.94
Note that the window selected must conform to the spectral response code of the INFRADUCER chosen for a given application
and also must possess the strength and corrosion resistance required. No window transmits 100% of the thermal radiation
emitted by the target in any spectral band. The only method available is to offset the window transmissivity (supplied by
/XPD6HQVH for the spectral band of the target).
For example, if the target emissivity is 0.83 and the window transmissivity is 0.93, the INFRADUCER emissivity setting should
be 0.83 x 0.93 = 0.77 or 77%.
If the window transmissivity is not known, the emissivity calibration method of Section 9.1, page 33 may be used with the
window in place. This will ensure that the window transmissivity compensation is included in the calibration emissivity.

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10. Operation
10.1 Startup
The basic steps in the startup procedure for the INFRADUCER are as follows:
 Check circuit integrity.
 Check horizontal alignment
 Check vertical alignment
 Check for background radiation/reflection.
 Set emissivity.
 Stabilization with ambient temperature
Each of these steps is explained below.

10.1.1 Checking circuit integrity

When the INFRADUCER loop is powered up, at least 4mA should flow. If not, the polarity of the connections should be
checked. The M67S has a built in polarity indicator. When 4mA or more is flowing through the loop, the LED on the rear panel
will glow, indicating correct connection.

10.1.2 Checking alignment

The M67S, with its through lens sighting, makes aiming very easy. Point the sensor at the object to be measured, look through
the view finder. Rotate the eyepiece so that the reticle is in focus. Adjust the position of the sensor so that the object to be
measured fills up the field of view as outlined by the inner reticle. If the instrument has a 15:1 F.O.V., then no reticle is present,
and the entire view finder should be filled with the target. Adjust the focus knob to maximize the sharpness of the image.

10.1.3 Checking horizontal alignment

For relatively small targets, accurate aiming is essential. The proper horizontal alignment is checked by moving the
INFRADUCER back and forth, holding the vertical position constant. The correct position is that at which the output signal
reaches a maximum value. A hot soldering iron placed in the field of view can help to locate the optical axis of the
INFRADUCER provided its temperature is within the range of the instrument.
Note that several accessories are available for long distance aiming for use with the Protective/Cooling Jacket.

10.1.4 Checking vertical alignment

This is done analogously to the previous step. The horizontal position is held constant while the vertical position is varied until
a maximum reading is found.

10.1.5 Checking for background radiation/reflections

This may be accomplished by the methods described in Section 6.3, page 13 and Section 6.4, page 13. If the target is at least
50% greater than the minimum target diameter (calculated at the actual distance from the INFRADUCER using the method
described in Section 6.2, page 12), there will be no influence from background radiation.
If use of a temporary shield (to eliminate the effect of any reflections which may be present) shows a change in the
INFRADUCER reading, a permanent shield must be installed.
If you are not sure about the manner in which the procedure described in this manual should be implemented, please contact
/XPD6HQVH.

10.1.6 Set emissivity

The procedure to be followed is described in Section 9.1, page 33 and Section 9.2, page 34 of this manual.

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M67, M67S Manual
10.1.7 Stabilization
If coolant is used, it should be allowed to circulate for at least one hour before readings are taken. Coolant temperature leaving
the jacket should be kept below 105°F (41°C) and above the dew point at all times, and always within the normal ambient
compensation range of the INFRADUCER. Also, the electrical circuits should be connected for at least half an hour to allow
amplifiers to stabilize.

10.2 Current/temperature relationships for linear output

If a temperature indicator is not used (for example, when instrument readings are input to a process controller) the temperature
may be calculated from the following relationship:
(mA  4)(T2  T1 )
TR  T1 
16
where: TR =Target temperature
T1 =Beginning of INFRADUCER temperature range (at which the base current of 4mA flows)
T2 =end of INFRADUCER temperature range (at which the maximum current of 20mA flows)
mA =milliampere current reading.
The milliampere reading for a given target temperature may be found from:
16(TR  T1 )
mA  4
T2  T1
EXAMPLES: (It is assumed that the emissivity has already been determined and set).
(1) The output of the INFRADUCER reads 11mA. The range is 200 to 1000°F.
(11 - 4 / 16) (1000 - 200) + 200 = 550°F
(2) The target temperature is known to be 650°F. (Same range as above). Using formula 2, the output current is:
(650 - 200) / (1000 - 200) (16) + 4 = 13mA
Some recorders, indicators and controllers may be calibrated 0 to 100%. Converting these to temperatures is done as follows:
T2  T1
TR  (%)  T1
100
EXAMPLE:
(3) An indicator reads 45%. The INFRADUCER range is 200 to 1000°F.
45 / 100 (1000 - 200) + 200 = 560°F

10.3 Operating caution

Special note when operating the INFRADUCER with closed loop control systems: It is very important to understand that the
optical path is part of the feedback loop. If the field of view of the INFRADUCER is obstructed temporarily, the control loop is
opened, which could be hazardous to the process control. For instance, if a cooler object blocks the field of view, the controller
will receive an input temperature signal that represents the temperature of the blocking object. In a typical control loop, this will
cause the controller to call for more heat until the final control element reaches its full open (or highest output) position, or until
the optical path is again restored. Extreme care must therefore be taken to ensure this part of the control loop is not interrupted.
If this is impossible, two options should be considered:
(1) limit the maximum output from the final control element to a safe value, and
(2) install high temperature alarms on an independent temperature measuring device.

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10.4 Response time

The response time may be changed by simply resetting a “dip” switch inside the INFRADUCER. Remove the three Phillips
Head screws on the rear panel (and loosen the set-screw near the front lens on some models) and pull the electronic assembly
out of the housing. Rotate the assembly so that the 4 pole “dip” switch is facing you. Remove the protective cover from the
switch. Reset the switches according to the table (figure 24). Replace protective cover on switch. Insert electronic assembly into
housing. Note: Some versions of the M67S models have an adjustable potentiometer for setting the response time in seconds.
This adjustment is activated by setting dip switch SW1 to the “1” or ON position as shown below under “Optional M67S
Response time adjustment”.

Figure 24a - Optional M67S Response time adjustment

(1 SEC SHOWN)

(1 SEC SHOWN)

POSITION

ALL OFF

1 ON only

2 ON only
3 ON only

4 ON only

Figure 24 - Location Of Response Time Switches And Switch Setting

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M67, M67S Manual
10.5 M67 peak/valley picker
10.5.1 Description
The peak picker allows the M67 to react immediately to increasing target temperature and decay in a linear form until the
output equals the present target temperature. This is useful when the target is moving such as bottles on a conveyor belt.
Without the peak picker, the M67 output would be a series of pulses. The height of the pulse would represent the bottle
temperature and the bottom of the pulse, the background when a bottle is not present. This type of signal would, of course,
cause havoc with any recording or control device connected to the M67. When the peak picker is on, it will respond to the pulse
height and slowly decay at a rate set accordingly to the “DECAY RATE CONTROL” until the next pulse arrives. In summary,
the output will be smoothed and nearly represent the pulse the pulse heights (bottle temperature).

10.5.2 On-off control

To turn the peak picker on, use a small screwdriver to gently push in and turn clockwise approximately 45 degrees. To turn off,
push in slightly and turn counterclockwise 45 degrees and the switch will push itself out.

10.5.3 Decay rate

While the M67 is viewing your moving targets, adjust the control from fast to slow until the output is smoothed according to
your control or indication needs.

10.5.4 Reset
Peak pickers occasionally require resetting especially after power is first applied to the M67. Occasionally upon power up, the
peak picker will be set at full scale. Reset is accomplished by turning the decay rate control fully clockwise.

11. Maintenance
11.1 Lens cleaning
Since there are no moving parts in the M,.521 INFRADUCER, the only regular maintenance required is periodical inspection
of the lens and/or windows (if used) for build-up of foreign particles that, in time, can reduce the energy received by the sensor.
Lenses and windows used by /XPD6HQVH are not water soluble and can, therefore, be cleaned with standard lens tissue and solutions
available at camera stores. A soft blower/brush (also at camera stores) should be used to remove any grit on the lens before
rubbing with lens tissue and solution.
NEVER CLEAN A LENS WITH A DRY TISSUE OF ANY KIND!!!
Tissue is used only to dry a lens that has already been cleaned with wet lens tissue. Do not rub the lens excessively; let the
cleaning solution do the work, otherwise damage to the lens coating may result. Please refer to the special note for use with
closed loop control (Section 10.3, page 36).
11.2 Calibration maintenance
In very hot or dusty environments, the following procedure is recommended: Obtain a spare INFRADUCER. Replace the unit
in operation with the spare while cleaning the original. A complete exchange can be done in less than five minutes (low ranges
require approximately 1/2 hour warm-up to stabilize). Since the calibration and emissivity are repeatable within 1% between all
INFRADUCERS of the same range, no set-up time is required.
See trouble shooting chart (Section 12, page 40) before attempting to recalibrate. The instrument was calibrated at the factory to
±0.5% of span and should not need to be adjusted. Erroneous temperature readings are usually caused by installation problems
or other factors. The following items deserve special attention:
1. Emissivity factor. Follow instructions in Section 9, page 33 to determine the actual emissivity of target.
2. Low readings may be caused by the target being too small (not filling field of view). Refer to Field Of View (FOV)
diagrams at the beginning of this manual. Also, the instrument may not be aimed correctly.
3. High readings may be caused by reflections from another source, especially if the target emissivity is less than 0.8 (refer to
“Reflections” in Section 6.4, page 13).
4. Dirty lens (see “Lens Cleaning” in Section 11.1, page 38).
If all the above checks do not resolve the problem, special adjustments may be made on site as follows:

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 M67, M67S Manual
1. Mount the INFRADUCER on a tripod or bracket to ensure proper alignment. (Aiming by hand during the steps below will
alter results).
2. Allow instrument to stabilize for at least 1 hour. DO NOT HANDLE at any time during warm-up and calibration.
3. Set emissivity to 99%.
4. Aim the instrument at a target 2 times larger than minimum target size required and of known temperature that is near the
beginning of the instrument's range. The target emissivity should be nearly 1.0 (use flat black paint on target if necessary).
The instrument should read target temperature.
5. Aim the instrument at a target larger than minimum target size that is of known temperature that is at least above 60% of
instrument span (Example: range of instrument = 0 - 500°F, 60% of range = 300°F). This target should be between 300°F
and 500°F (and have emissivity near 1.0). (/XPD6HQVH has economical calibration sources available. Please contact your
LumaSense representative of the factory for details). DO NOT ADJUST ANYTHING YET.
6. The INFRADUCER calibration potentiometers are under the specification label. The label is a movable band that can be
aligned with the calibration openings for access. Figure 8,1 shows location of the Zero and Span potentiometers.
7. If calibration is incorrect, repeat Step 4 and adjust the ZERO potentiometer for the mA equivalent to target temperature.
8. Repeat Step 5 and adjust the SPAN potentiometer for the hotter target.
9. Repeat Steps 7 and 8 until no further adjustments are necessary.

Figure 25 - Location Of Zero And Span Potentiometer.

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12. Troubleshooting
SYMPTOM
No output, (Not even 4mA)
Less than 4mA, greater than 0
mA.
Low temperature readings or
always reads 4 mA regardless
of target.
Higher than expected
temperature readings.
Noisy readings (rapid
fluctuations).
POSSIBLE CAUSES
Reversed leads to Infraducer. Reversed
leads to other instruments in current
loop.
Insufficient supply, voltage. See wiring
section.
Too many instruments on current loop
for capacity of supply.
Target size too small.
Dirty window or lens.
Optical path obstructed.
Target temperature too low.
Target emissivity much lower than
expected.
Target is not at correct focus distance.
(Especially critical with close focus
models)
May be attempting to view through
window or port made of material that
will not pass infrared radiation of
wavelength "seen" by the Infraducer.
Faulty Instrument.
Incorrect spectral response for
application. Infraducer may be "seeing"
through target.
Moisture condensation on optical
components.
Target hotter than expected. (This often
happens with first time infrared
thermometer users)
Emissivity of a target is higher than
expected.
Target size too small to fill field of view
and hot background is influencing
readings.
If target emissivity is less than 99,
reflection from nearby hot objects
influencing readings.
Improper aiming angle.
Electrical noise in lead wires caused by:
1. Intense magnetic fields.
2. Improper selection of inter-
connecting cable.
3. Cable run in same conduit as AC
power lines.
Improper grounding of cable shield
and/or Infraducer housing, or cooling
jacket.
Infraducer mounting not secure.
COMMENTS
M67S indicator light is off.
See Section 8
Check sighting with M67S or
FOV specification.
See Section 11.1
Clear obstruction or choose
alternative sight path.
Read Section 9 on emissivity.
Chapter 9.0.
With small target/close focus
models, aiming may require X-Y
positioning table for fine
adjustments.
Consult LumaSense.
Consult LumaSense.
Consult LumaSense for analysis.
Raise coolant temperature. See
Figure 12
Verify target temperature with
contact type method. (Keep in
mind thermocouples may not
accurately determine surface
temperatures due to "heat-sink"
effects).
Read Section 9 on emissivity.
See Section 6.3
Block reflection paths to see if
readings drop to expected
temperature.
Long sight tube may be required
(Consult factory).
Aim away from source of heat.
See Section 8
See Section 8

40

Slow fluctuations from very
low to very high readings.
Target moves partially out of field of
view. Conveyor type applications will
cause fluctuations as target passes by the
field of view.
Target may be changing temperature
rapidly (Thermocouple does not respond
as fast as the Infraducer).
Loose connection in wiring.
Electrical noise in lead wires caused by
intense magnetic fields. Improper
selection of inter-connecting cable.
Cable run in same conduit as AC power
lines.
Improper grounding of cable shield
and/or Infraducer housing and other
instrument on same current loop.
Flame or reflection of flame may be
entering the field of view.
Steam, smoke, thick dust, Personnel,
moving machinery intermittently
blocking optical path of the Infraducer.
Non-uniform emissivity of large,
moving targets.
Emissivity setting too low. Do not set
below 10%. With low emissivity targets,
minute reflections can cause
interference. Remember 10% emissivity
means 90% reflection.
Loose connection inside Infraducer.
Faulty Instrument.
Ambient temperature of Infraducer
changing too fast for compensating
network.
Coolant to cooling jacket was just
turned on or off. Coolant temperature
varies too much to be reliable. Coolant
flow not constant.
Insufficient warm-up time (for
electronics).
Infraducer housing has just been
installed for 10 minutes or longer.
Reflected energy may be entering
Infraducer.
Lens or window clouding up (coolant
below air dew point temperature).
41
M67, M67S Manual
Application may require “Peak
Picker”. Consult LumaSense.
Speed of response can be slowed
down to maximum of 10 seconds
for 95% of reading.
See Section 8
See Section 8
Long sight tube may be needed.
Block reflection with shield.
Slower response is required.
Shield response speed is required.
Slower response speed required
for “average” reading.
Open from rear and inspect for
loose or broken wires.
Consult LumaSense.
Insulate Infraducer from ambient
temperature changes. Use plain or
water cooled jacket.
Allow 1 hour for stabilization
after coolant flow begins. Assure
constant flow 24 hours a day.
Allow 1/2 hour for stabilization.
Infraducer temperature changing
too fast for compensating network
to keep up after holding in hands.
Allow 1/2 hour for stabilization.
See 6.4
Increase air purge rate and/or
check air dew point and coolant
temperature. Ensure air is dry.
M67, M67S Manual
13. Procedure for factory repair and return
Do not disassemble any LumaSense instrument unless authorized by the factory. Unauthorized disassembly will void the warranty.
If the instrument malfunctions, notify your local LumaSense representative (or call or fax the LumaSense Service Department
at the number below). If necessary, they will authorize the return of your instrument.
Pack the instrument in its original packing, or a carton with sufficient padding to prevent further damage. Please include a note
describing the problem (be specific) or describe the services requested. Be sure to provide an approved purchase order number
even if the instrument is under warranty, the name and telephone number of the person to contact should questions arise, and
ship to the address below.
Within the United States, ship via United Parcel Service (UPS) to:

LumaSense Technologies, Inc.

RMA # ___________________
3301 Leonard Court
Santa Clara, CA 95054-3316 USA
3KRQH
)D[
Shipping from outside the United States:
Please use a shipper such as UPS, FedEx or other established company. Do not ship by mail. If shipping by UPS, or FedEx,
please check the waybill box which states “Shipping and Duty to be charged to Shipper”. Also state UPS or FedEx to clear
customs. Shipping documents must state in English “Goods originated in the USA being returned temporarily for repairs”.
Failure to comply with these instructions will result in U.S. Customs and Import duties being added to the repair cost.

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 M67, M67S Manual

14. Appendix
14.1 Accessories (electrical)
14.1.1 FM approved model
The model M67 “Infraducer” has been approved by Factory Mutual (FM) for usage in hazardous environments. When used in
conjunction with the optional barriers, the entire system will be rated intrinsically safe. Approvals are for Class I. II or III,
Division 1, Group A, B, C, D, E, F and G. At the time of order please specify that the FM approved version is required. See
Figure 26 for wiring.

Figure 26 - M67FM Wiring.

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M67, M67S Manual

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 M67, M67S Manual

14.1.2 M67EM electronic module

The M67EM is a basic electronic module designed to support the M67 “Infraducer” on those installations where a remote
peak/valley picker is the dominant electronic requirement. The M67EM operates from 115 VAC current (220 VAC Optional)
and provides a 24 VDC voltage for a loop current. See Figure 28 for wiring.

Figure 27 - M67EM Electronic Module.

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M67, M67S Manual
Figure 28 - M67EM Processor Wiring.
14.1.3 M67EM specifications
Input Signal Requirements:
Response Time Adjust:
Peak/Valley Picker Decay Rate:
Peak Picker Controls:
Standard Outputs (linear):
Output Supply Voltage:
Ambient Temperature range:
Size:
Panel Cutout
4-20 mA linear from M67 output
10mS to 10 sec. Field adjustable
(Valley Picker optional) Continuously adjustable between 0.01 and 10% of full
scale/sound
(Valley Picker optional) On, Cancel and Reset from front panel. Remote Reset
actuated by external SPST switch (customer supplied)
0-1V full scale; 0-50m VDC full scale; 1mV/Deg. F or C;
4-20mADC, 650 ohms max.
+24VDC to power M67
0 Deg. C to 50 Deg. C (32 Deg. F to 120 Deg. F)
64mm(W) x 128mm(h) x 230mm(D) (2.50 in x5.00 in x 9.00 in)
58mm x 108mm (2.25 in x 5.00 in)
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 M67, M67S Manual

14.1.4 Precision digital process meter (MIKRON M60TS)

The M60TS is a 1/8 DIN digital process meter with front panel keyboard programmability. The M60TS is available in both 3
1/2 digit (for temperature below 2000 deg) and 4 digit (for temperatures above 2000 deg) versions. It provides monitoring and
display of the minimum and maximum process value input with keypad reset as a standard feature. The M60TS contains a built-
in 20 VDC power supply which simplifies connection to the “Infraducer”.

14.1.5 Precision digital process meter (MIKRON M60TD)

The M60TD offers all of the features of the M60TS as well as adjustable high and low set points. Set point adjustments are
made on the front panel keypad. The keypad requires coded entry to protect against accidental and unauthorized changes.
For more information about any of these meters, please request MIKRON Accessories Bulletin Number 1.
See figure 29 for mounting and dimensions.

OUTLINE & CUTOUT DIMENSIONS

68mm
(2.68 in.)

68mm
(2.68 in.)
22mm
Cut out
(0.87 in.)

72mm
125mm max.
(2.83 in.) (4.92 in.)
24mm 22mm
(0.94 in.) (0.87 in.)

Figure 29 - Precision Digital Process Meters.

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M67, M67S Manual

14.1.6 POWER SUPPLIES

These power supplies provide either a 24 or 40 V current to power the sensor head. The low profile, sealed and rugged package
is designed for chassis mounting. The front mounted terminal barrier strip is perfect for isolation between input and output
voltages. A current limiting feature protects the power supply when short circuit occurs. Four taped holes are provided for
mounting. Available in both 115 and 230 VAC version.
See Figure 30 for mounting dimensions.

Figure 30 - Power Supply Mounting & Dimensions.

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 M67, M67S Manual

14.2 M67/67S "Infraducer" specifications

General Specifications
Accuracy:** ±0.50% of full scale or 1.0°C (1.8°F) whichever is greater.
Resolution: ±0.1% of full scale span (FSS)
Repeatability: ±0.2% of full scale span (FSS)
Emissivity: Digital setting 0.10 to 0.99 with 0.01 step
Optical System: M67S: Non-parralex refractive optics focusable
from rear panel.
Field of View: M67S: Visual sighting 4°. Infrared measurement definition MTS
see FOV diagram for M67 and optical resolution for M67S.
Focussing Distance: M67S: 3 different versions cover 2‖ to infinity
(adjustable for sharp focussing on target).
Eyepiece: M67S: Dioper type
Input Voltage: 24VDC nominal
Input Voltage Range: 18-40VDC
Output Current Span: 4-20mA linear standard
Minimum Output Current 3.8mA
Maximum Output Current 32mA
Response Time: 50mS for codes H and Q spectral response, 100mS for
all others. Response time defined as time required for output to reach
95% of its final value.
Load Resistance Max: 400 ohms for 24VDC input voltage, 1200 ohms for
40VDC input voltage.
Electrical Connections: 1) M67 — Two terminal screws molded into high
strength, high temperature thermoplastic 2) M67S — Four terminals
compression type.
Operating Ambient Temperature:
Without Cooling Jacket: 0° to 60°C (32° to 140°F).
With Air Purge Assembly: 120°C (250°F) rated for water cooling.
With Cooling Jacket: Up to 315°C (600°F).
Storage Ambient Temperature: – 30° to 80°C (– 20° to 160°F)
Relative Humidity: 90% Non-condensing
Vibration: M67 — 3 g’s any axis continuous
Shock: M67 — 50 g’s
Housing Material: Stainless steel
Dimensions: 1) M67 — 2.0‖ dia. x 7.8‖ long (50mm x 200mm)
2) M67S — 2.0‖ dia. x 8.0‖ long (50mm x 203mm)
Weight: 1.9 lbs. (0.90kg)
Mounting: Support block with four 0.200‖ (5mm) dia. holes and ―U‖
clamp. For more secure mounting, use of protective jacket
is recommended.
Optional Features:
NIST Traceable Calibration Certificate: Minimum of five points on
instrument temperature scale. Additional points as required at extra
cost per point.
FM Approved Version: See Basic Model selection chart.
Peak/Valley Picker: See accessories (electrical).
** 1. Accuracy is stated for target emissivity of 1.0 at specified focussed distance
and target having sufficient diameter to eliminate background influence.
** 2. Accuracy is stated for input voltage of 24VDC and load resistance of 250 ohms.
** 3. For Infraducer with M spectral band accuracy is limited to 0.75% FS.

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M67, M67S Manual

14.3 Temperature errors caused by a 1% emissivity error

LUMASENSE’S
V H Q M D L E F B
SPECTRAL CODE
EFFECTIVE
0.65 m 0.9 m 1.3 m 3.43 m 3.86 m 4.5 m 5.0 m 7.9 m 10.6 m
WAVELENGTH
TARGET
TEMPERATURE ERRORS (C)
(C)
-50.0 1.8 1.3
-40.0 1.3 1.0
-30.0 1.0 0.8
-20.0 0.7 0.6
-10.0 0.5 0.4
0.0 0.3 0.3
10.0 0.2 0.2
20.0 0.0 0.0
30.0 0.0 0.0 0.0 0.0 0.0 0.0
40.0 0.1 0.1 0.1 0.1 0.1 0.1
50.0 0.2 0.2 0.2 0.2 0.2 0.2
60.0 0.2 0.2 0.2 0.2 0.3 0.3
70.0 0.2 0.3 0.3 0.3 0.4 0.4
80.0 0.3 0.3 0.3 0.3 0.4 0.5
90.0 0.3 0.3 0.3 0.4 0.5 0.5
100.0 0.1 0.3 0.3 0.4 0.4 0.5 0.6
120.0 0.2 0.4 0.4 0.4 0.5 0.6 0.7
140.0 0.2 0.4 0.4 0.5 0.5 0.8 0.9
160.0 0.2 0.4 0.5 0.6 0.6 0.9 1.0
180.0 0.2 0.5 0.5 0.6 0.7 1.0 1.1
200.0 0.2 0.5 0.6 0.7 0.8 1.1 1.2
220.0 0.3 0.6 0.7 0.7 0.8 1.2 1.4
240.0 0.3 0.6 0.7 0.8 0.9 1.3 1.5
260.0 0.3 0.7 0.8 0.9 1.0 1.4 1.6
280.0 0.3 0.7 0.8 0.9 1.0 1.5 1.8
300.0 0.3 0.8 0.9 1.0 1.1 1.6 1.9
320.0 0.4 0.8 0.9 1.1 1.2 1.8 2.0
340.0 0.4 0.9 1.0 1.2 1.3 1.9 2.2
360.0 0.4 1.0 1.1 1.2 1.4 2.0 2.3
380.0 0.4 1.0 1.1 1.3 1.4 2.1 2.4
400.0 0.5 1.1 1.2 1.4 1.5 2.2 2.6
420.0 0.5 1.2 1.3 1.5 1.6 2.4 2.7
440.0 0.5 1.2 1.4 1.6 1.7 2.5 2.9
460.0 0.5 1.3 1.4 1.7 1.8 2.6 3.0
480.0 0.6 1.4 1.5 1.7 1.9 2.8 3.2
500.0 0.6 1.4 1.6 1.8 2.0 2.9 3.3
550.0 0.7 1.6 1.8 2.1 2.3 3.2 3.7
600.0 0.8 1.8 2.0 2.3 2.5 3.6 4.1
650.0 0.8 2.0 2.3 2.6 2.8 4.0 4.5
700.0 0.9 2.2 2.5 2.8 3.1 4.3 4.9
750.0 1.0 2.5 2.8 3.1 3.4 4.7 5.3
800.0 1.1 2.7 3.0 3.4 3.7 5.1 5.7
850.0 1.2 3.0 3.3 3.7 4.0 5.5 6.1
900.0 0.6 0.9 1.3 3.2 3.5 4.0 4.3 5.9 6.5
950.0 0.7 1.0 1.4 3.5 3.8 4.3 4.7 6.3 6.9

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 M67, M67S Manual
1000.0 0.7 1.1 1.5 3.7 4.1 4.6 5.0 6.7 7.4
1100.0 0.9 1.3 1.8 4.3 4.7 5.3 5.7 7.5 8.2
1200.0 1.0 1.4 2.0 4.9 5.4 6.0 6.4 8.4 9.1
1300.0 1.1 1.6 2.3 5.5 6.0 6.7 7.2 9.2 10.0
1400.0 1.3 1.8 2.6 6.2 6.7 7.4 7.9 10.1 10.9
1500.0 1.4 2.0 2.8 6.8 7.4 8.1 8.7 11.0 11.9
1600.0 1.6 2.3 3.1 7.5 8.1 8.9 9.5 11.9 12.7
1700.0 1.8 2.5 3.5 8.2 8.9 9.7 10.3 12.8 13.7
1800.0 1.9 2.8 3.8 8.9 9.6 10.5 11.1 13.7 14.6
1900.0 2.1 3.0 4.2 9.6 10.4 11.3 12.0 14.6 15.5
2000.0 2.3 3.3 4.5 10.4 11.2 12.1 12.8 15.5 16.5
2100.0 2.5 3.6 4.9 11.2 12.0 12.9 13.6 16.4 17.4
2200.0 2.8 3.9 5.3 12.0 12.7 13.8 14.5 17.3 18.3
2300.0 3.0 4.2 5.7 12.7 13.6 14.6 15.3 18.3 19.3
2400.0 3.2 4.5 6.1 13.5 14.4 15.5 16.2 19.2 20.3
2500.0 3.5 4.9 6.6 14.3 15.2 16.3 17.1 20.2 21.2
2600.0 3.7 5.2 7.0 15.1 16.1 17.2 18.0 21.1 22.2
2700.0 4.0 5.6 7.5 15.9 16.9 18.1 18.9 22.1 23.1
2800.0 4.2 5.9 8.0 16.8 17.8 19.0 19.8 23.0 24.1
2900.0 4.5 6.3 8.4 17.6 18.6 19.9 20.7 24.0 25.1
3000.0 4.8 6.7 8.9 18.4 19.5 20.7 21.6 24.9 26.0
Example: For measured target temperature of 160 deg C, M67 spectral band code of B and uncertainty of emissivity setting of
5%, the uncertainty of temperature measurement is 5.0 deg C

51