CLIENT : CONSULTANT: CONTRACTOR:

ACUTE CONSTRUCTION
INDIAN OIL CORPORATION LIMITED P-MECH CONSULTANT PVT. LTD

INSTALLATION OF SPRINKLER AND FIXED

FOAM POURER SYSTEM IN 250 KL DDFR Calculation of Foam system for
TANK AT 06 LOCATIONS IN WPRL IOCL 250 KL DDFR TANK (8.0m X Doc No: PCPL-1416/PP/CAL/002 03 Mar 2016 Rev 0
8.0M Ht)
Tender no. PWRJT 15022

Results for : Hydraulic calculations for Foam system

========================================================================================================================

16:21 on 29-Feb-2016
 LIST OF CONTENTS
================

Page
----

Control Information......................................... 1

Fluid System................................................ 1

Design Information.......................................... 2

Pipe Configuration.......................................... 4

Nozzle Configuration........................................ 5

Designed Diameters & Flowrates.............................. 6

Flow in Pipes............................................... 7

Flow through Nozzles........................................ 8

Flow at Inlets.............................................. 9

Materials Take Off.......................................... 10

Important Notice............................................ 13

Comments.................................................... 14

Design Calculation Summary.................................. 15

Hydraulic Calculation Schematic............................. 16

TITLE : Hydraulic calculations for Foam system DATE : 29-Feb-2016 PAGE 1 OF 14
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CONTROL INFORMATION
-------------------
Convergence accuracy = 1.00E-03
Maximum no. of iterations = 50
Elevation Check Tolerance = 0.50 metres
Warnings Control Option = 0
****** Diagnostic level = 2

FLUID SYSTEM
------------

Fluid Class = 1 (Liquid )

Density = 998.2 kg/cu.m
Viscosity = 1.0000E-03 Pa.s
TITLE : Hydraulic calculations for Foam system DATE : 29-Feb-2016 PAGE 2 OF 14
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DESIGN INFORMATION
------------------

Waterspray System

Pipe Materials are :

Pipe Type Lining Type Thickness(milli.m.)

9 -- IS 1239 H Not Lined

Design to NFPA 1996/2001 Rules

Using the Hazen-Williams Equation

Velocity Pressure Model: Ignore velocity pressure

Pressure loss at entrance: Ignore

Pressure loss at entrance: Ignore

TITLE : Hydraulic calculations for Foam system DATE : 29-Feb-2016 PAGE 3 OF 14
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AVAILABLE PIPE SIZES AND MAXIMUM VELOCITIES USED FOR PIPE SIZING
----------------------------------------------------------------

IS 1239 H
Not lined

Nom.Bore Act.Diam Max.Vel. Nom.Bore Act.Diam Max.Vel. Nom.Bore Act.Diam Max.Vel.

(milli.m.) (milli.m.) (m/sec ) (milli.m.) (milli.m.) (m/sec ) (milli.m.) (milli.m.) (m/sec )
-----------------------------------------------------------------------------------------------------------------------

50.0000 50.7000 5.0000

80.0000 78.4000 5.0000
100.0000 102.3000 5.0000
TITLE : Hydraulic calculations for Foam system DATE : 29-Feb-2016 PAGE 4 OF 14
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PIPE CONFIGURATION
------------------

Pipe Label Input Node Output Node Nom.Bore Length Elevation C Fitt.eq.lnth
(milli.m.) (metres ) (metres ) Factor (metres )
---------------------------------------------------------------------------------------------------------
5 6 5 80.00 15.00 0.000 120.0 13.82
6 5 4 50.00 16.00 7.500 120.0 2.577
7 5 2 50.00 16.00 7.500 120.0 2.577

PIPE FITTINGS
-------------

Pipe Number x Type Equivalent Length

Label (metres )
----------------------------------------------------------------------------------------------------
5 4 x 2 2.198 1 x 4 4.711 1 x 5 0.3141
6 2 x 2 1.288
7 2 x 2 1.288

Fitting types are :

1 -- 45 Deg Elbow
2 -- 90 Deg Standard Elbow
3 -- 90 Deg Long Radius Elbow
4 -- Tee or Cross (Flow Turned Thro 90 Deg)
5 -- Gate Valve
6 -- Swing Check Valve
7 -- Non-Return Valve
8 -- Ball Valve
9 -- Butterfly Valve
TITLE : Hydraulic calculations for Foam system DATE : 29-Feb-2016 PAGE 5 OF 14
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NOZZLE CONFIGURATION
--------------------

Nozzle Input Nozzle K-Factor Req Flow Min Press Max Press
Label Node Type (lit/min ) (kg/cm2 G) (kg/cm2 G)
---------------------------------------------------------------------------------------------------
1 4 1 118.0000 204.5000 0.30000E+01 0.70000E+01
2 2 1 118.0000 204.5000 0.30000E+01 0.70000E+01

Nozzle types are :

1 -- FM 01
TITLE : Hydraulic calculations for Foam system DATE : 29-Feb-2016 PAGE 6 OF 14
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DESIGNED DIAMETERS & FLOWRATES

------------------------------

Pipe Input Output Flowrate Pipe Act. Bore Nom. Size Pipe
Label Node Node (lit/min ) Type (milli.m.) (milli.m.) Group
------------------------------------------------------------------------------------------
5 6 5 439.0208 9 78.4000 80.0000 *
6 5 4 219.5104 9 50.7000 50.0000 *
7 5 2 219.5104 9 50.7000 50.0000 *

A * indicates that this is a SET diameter

Pipe Materials are :

Pipe Type Lining Type Thickness(milli.m.)

9 -- IS 1239 H Not Lined

TITLE : Hydraulic calculations for Foam system DATE : 29-Feb-2016 PAGE 7 OF 14
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FLOW IN PIPES
-------------

Pipe Input Output Nom.Bore Inlet Pr. Outlet Pr. Drop in Pr. Frict. Loss Flowrate Velocity
Label Node Node (milli.m.) (kg/cm2 G) (kg/cm2 G) (kg/cm2 ) (kg/cm2 ) (lit/min ) (m/sec )
-----------------------------------------------------------------------------------------------------------------------
5 6 5 80.00 4.500 4.383 0.1166 0.1166 439.0 1.516
6 5 4 50.00 4.383 3.461 0.9229 0.1742 219.5 1.812
7 5 2 50.00 4.383 3.461 0.9229 0.1742 219.5 1.812
TITLE : Hydraulic calculations for Foam system DATE : 29-Feb-2016 PAGE 8 OF 14
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FLOW THROUGH NOZZLES

--------------------

Nozzle Input Inlet Press Req. Flow Flowrate % Deviation Req. FlowDens FlowDens
Label Label (kg/cm2 G) (lit/min ) (lit/min ) ( lit/min /metres **2 )
--------------------------------------------------------------------------------------------------------------
1 4 0.34605E+01 204.5000 219.5099 7.34
2 2 0.34605E+01 204.5000 219.5099 7.34

Note: A * after a value indicates that this is a specification

TITLE : Hydraulic calculations for Foam system DATE : 29-Feb-2016 PAGE 9 OF 14
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FLOW AT INLETS
--------------

Inlet Node Pressure Flowrate Equivalent K-factor

(kg/cm2 G) (lit/min ) (lit/min , kg/cm2 G)
------------------------------------------------------------
6 4.500 * 439.0 206.96

Note: A * after a value indicates that this is a specification

TITLE : Hydraulic calculations for Foam system DATE : 29-Feb-2016 PAGE 10 OF 14
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Materials Take-off
------------------
Pipe lengths
------------

IS 1239 H

Nom. Size Tot. Length Nom. Size Tot. Length Nom. Size Tot. Length Nom. Size Tot. Length Nom. Size Tot. Length
(milli.m.) (metres ) (milli.m.) (metres ) (milli.m.) (metres ) (milli.m.) (metres ) (milli.m.) (metres )
----------------------------------------------------------------------------------------------------------------------
50.0 32.00
80.0 15.00
TITLE : Hydraulic calculations for Foam system DATE : 29-Feb-2016 PAGE 11 OF 14
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Materials Take-off
------------------
Nozzles
-------

Type K-Factor Number

---- -------- ------
FM 01 118.0000 2
TITLE : Hydraulic calculations for Foam system DATE : 29-Feb-2016 PAGE 12 OF 14
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Materials Take Off

------------------
Fittings
--------

Fitting
Nominal
Size Fitting Type
(milli.m.) 1 2 3 4 5 6 7 8 9
-------------------------------------------------------------------------

50.0 0 4 0 0 0 0 0 0 0
80.0 0 4 0 1 1 0 0 0 0

Fitting Types are :

1 -- 45 Deg Elbow 4 -- Tee or Cross 7 -- Non-Return Valve
2 -- 90 Deg Standard Elbow 5 -- Gate Valve 8 -- Ball Valve
3 -- 90 Deg Long Radius Elbow 6 -- Swing Check Valve 9 -- Butterfly Valve

All fittings are as specified by user - no additional fittings have been generated automatically.

The supply demand graph is not available for the network without pump
TITLE : Hydraulic calculations for Foam system DATE : 29-Feb-2016 PAGE 13 OF 14
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IMPORTANT NOTICE
----------------

Your attention is drawn to the need to maintain adequate standards. SUNRISE SYSTEMS Ltd
has itself taken steps to ensure that this program produces valid results when properly
used. Users are reminded of their responsibilities in the application of program results
and, in particular, you should ensure that pertinent output documents are examined and
approved by qualified staff prior to use.
TITLE : Hydraulic calculations for Foam system DATE : 29-Feb-2016 PAGE 14 OF 14
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COMMENTS
--------

Analysis Converged in 3 Iterations

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Hydraulic calculations for Foam system

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 PROJECT : CONSTRUCTION OF 250 KL DDFR TANK
Page:15
Design Calculations for Foam system 

Tank Dia :  8m 

Type    :  Floating Roof 

Total Surface area  :  50m2 approx. 

Rate of application  :  8.1 lpm/m2 

Total foam solution  :  405 lpm 

No . of foam pourers  :  2 Nos. 

Capacity of each  :  204 lpm 

Duration of discharge  :  65 min.  

Total Foam conc  :  800 ltrs. approx 

Foam proportioner   :  408 lpm capacity 

Foam Maker for 
floating roof tank 
Riser 50NB 

Riser 50NB 
Header 80NB 

Bladder 
tank 

Min. 800 
ltrs.  Foam Proportioner 

Gate Valve 

SCHEMATIC FOR FOAM SYSTEM FOR FLOATING ROOF TANK 8mdia x 8m Ht. 
 Page:16

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Hydraulic calculations for Foam system

Schematic Monday, February 29, 2016 Page 1 of 1