5 KVA UPS Docs HI REL PDF

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Alarms, Indications: for UPS(i4 series)
ALARMS Hi-Rel’s Reply at In drawing (drwg

prebid stage no: REL-
BGCPP-405-
D-000041)
AC input under voltage Input UV alarm provided Under voltage
through LCD. through LCD.
DC output over voltage DC over voltage alarm DC over voltage text
provided through LCD. readout through LCD.
DC output under voltage Low Batt trip alarm Low Batt through
provided through LCD. LCD
DC output circuit breaker fuse Visual Indication Batt iso. LA LED
trip provided. indication on MIMIC.
Common trouble alarm for Common alarm indication Common alarm
switchboard bus under voltage provided. through LED
indication on MIMIC.
Battery ground detection DC ground LED indication DC ground Alarm
provided through LCD. through LCD.
Switch board breaker / Fuse Not Envisaged. ----
open
Static switch transferred to other Transfer to ALT alarm Transfer to ALT alarm
source shall be provided through shall be provided
LCD. through LCD.
Manual Bypass transfer to Transfer to ALT alarm Transfer to ALT alarm
alternate source shall be provided through shall be provided
LCD. through LCD.
Bypass source fail ALT OV & UV alarm ALT OV & UV alarm
provided through LCD. provided through
LCD.
AC input fail Input UV & OV alarm Input UV & OV alarm
LCD.
AC output fail Inverter UV & OV alarm Inverter UV & OV
provided through LCD. alarm provided
through LCD.
UPS battery fail Battery LOW alarm LOW BATT through
DC Ground fault DC ground indication DC Ground through
provided. LCD.
Load on Battery LED indication provided Load on Battery
on Mimic. indication on MIMIC
through LED.
Project : 2 x 300 MW Coal based group captive power project

Client : Reliance Infrastructure Limited
RINFRA DWG. NO. :-REL-BGCPP-405-D-0000 41
HI-REL DOC NO : 105UL12341
Rev : A
---------------------------------------------------------------------------------------------------------------------
Load on Bypass LED indication provided BYP/ALT ON led

on Mimic. indication on MIMIC.
UPS failure (Common Alarm) Common Alarm Common alarm
through LED
Charger / Inverter Trip Charger /Inverter UV & Charger /Inverter UV
OV alarm provided & OV alarm provided
Charger / Bypass AC mains fail Charger /ALT UV & OV Charger /ALT UV &
alarm provided through OV alarm provided
LCD. through LCD.
Charger / Battery output hi DC over voltage alarm DC over voltage text
Charger output voltage low Not provided. ----
Fan failure or Temperature Hi LED indication, OT alarm INV OVER LD TRIP
Charger / Inverter fuse failure LED indication LED indication
provided.
UPS overload Inverter Overload alarm Overload through
provided through LCD. LCD.
Battery disconnected LED indication Batt iso. LA LED
Inverter and bypass not Frequency out of limit Frequency out of
synchronized alarm provided through limit alarm provided
LCD. through LCD.
Earth output (if floating) No alarm. ----
We confirm that common alarm will be generated when any alarm is raised from
the above list of alarms.

RINFRA DWG. NO. :-REL-BGCPP-405-D-0000 41
HI-REL DOC NO : 105UL12341
Rev : A
---------------------------------------------------------------------------------------------------------------------
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DETAIL BILL OF MATERIAL OF ACDB FOR 5KVA UPS
Sr. Components
No. Description Make Ckt. Ref. Rating Qty(n)
1 Incomer DPMCB L&T CBI 63A 10KA 1
2 Incomer Fuse Ge/Bussman/Farraz FL,N 63A 2
3 Feeder DPMCB L&T CBF1-3 32A 3
6 HRC Fuse Ge/Bussman/Farraz FL,N1-3 32A 6
9 I/P Voltmeter (72X72) Meco/Rishabh VM1 0-300VAC 1
10 I/P Ampmeter (72X72) Meco/Rishabh AM1 0-50A 1
11 Terminal Elmex/Connect Well - - -
12 Panel SKE/ABHISHEK - - -
12.05.11
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PROJECT 2X300MW COAL BASED GROUP CAPTIVE POWER PROJECT

CLIENT RELIANCE INFRASTRUCTURE LTD.
RINFRA DWG NO. REL-BGCPP-VEN-405-Q-0000 48
HIREL DWG NO. 105AB12341 REV:B
PAGE 1 OF 1
DETAIL BILL OF MATERIAL OF AUXILLARY PANEL FOR 5KVA UPS
Sr. No. Components Description Make Ckt. Ref. Rating Qty(n)
1 Input MCCB L&T CBI 32A 50KA 1
2 Bypass Isolation Transformer (3Ph-1Ph) HI-REL TF1 5KVA 1
3 Servo Control Voltage Stabilizer (240V,1Ph/240V, 1Ph) HI-REL SCVS 5KVA 1
4 O/P Voltmeter (72x72) Meco/Rishabh VM1 0-300V 1
5 O/P Ampmeter (72x72) Meco/Rishabh AM1 0-50A 1
6 Power Terminal Elmex/Connect well DPBB-50 - -
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HIREL DWG NO. 105XB12341 REV:B
PAGE 1 OF 1
DETAIL BILL OF MATERIAL OF BATTERY JUNCTION BOX FOR 5KVA UPS
Components
Sr. No. Description Make Ckt. Ref. Rating Qty(n)
1 Fuse Ge/Bussman/Farraz F8,9 32A 2
2 Power Terminal ELMEX/Connect Well DPBB-50 DPBB-50 -
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HIREL DWG NO. 105DB12341 REV:B
DETAIL BILL OF MATERIAL OF MANDATORY SPARES FOR 5KVA UPS
Sr. No. Components Description Make Rating Qty(n)

1 Static Switch Thyristor Semikron TT-26A, 1600V 2
2 Manual Bypass Switch Kaycee / Switch on 40A 2W 1P 2
3 IGBT Semikron 75A 600V 1
4 Diode Semikron DD-26A,1600V 1
5 Input MCCB L&T 32A 50KA 1
6 Bypass Isolator L&T 32A 1
7 Battery MCCB L&T 63A 1
8 Rectifier Input Fuses Ge/Bussmann/Farraz 75A 3
9 Rectifier output Fuse Ge/Bussmann/Farraz 75A 1
10 Battery Fuse Ge/Bussmann/Farraz 75A 1
11 Bypass Fuse Ge/Bussmann/Farraz 75A 1
12 Electronics Card Module 1 SET
12.1 Rectifier Snubber Card HI-REL - 1
12.2 Static Snubber Card HI-REL - 1
12.3 I4 Power Supply & Feedback Card HI-REL - 1
12.4 I4 System Control Card HI-REL - 1
12.5 I4 Gate Driver Card HI-REL - 1
12.6 SMPS Card HI-REL - 1
12.7 I4 System Manager+ Modbus Card HI-REL - 1
12.8 Bypass Square Card HI-REL - 1
12.05.11
12.9 3Ph Charger Card HI-REL - 1
B.B.N.
12.10 Switcher Card HI-REL - 1
13 Current Transformer (i/p) G.Mexwell CT 50/5 1
14 Current Transformer (o/p) G.Mexwell CT 50/5 1
15 Cooling Fans (4”) Rexnord/Nadi/Nisiki 230Vac 50Hz 1
16 LED Lamp Precifine 230VAC 5 V6/1087 12.05.11
17 AC Capacitor ALCON/Epcos/Systec 50uF 500VAC 4
18 DC Capacitor ALCON/Epcos/BC(philips) 3300uFD 350V 8

HIREL DWG NO. 105SB12341 REV:B
SCHEDULE – II : TECHNICAL PARTICULARS
HI REL ELECTRONICS PVT LTD

Bidder's Name
A UPS SYSTEM
1.0 Model : I4 Series
1.1 Make : HI – REL ELECTRONICS PVT LTD
1.2 Type : PWM IGBT based
1.3 Reference Standard : IEC 62040 – 3
2.0 Dimension & Weights :
2.1 Number of cabinets : Three
2.2 Dimension of Inverter cabinet (W x H x : 660 X 1715 X 750

D) mm
2.3 Dimension of static switch cabinet (W x : Included in inverter panel

H x D) mm
2.4 Dimension of Charger cabinet (W x H x : Included in inverter panel

D) mm
2.5 Dimension of D.C. distribution board : 650 x 550 x 300

(batt jn Box ) (W x H x D) mm
2.6 Dimension of A.C. distribution board (W : 700 x 1500 x 750

x H X D) mm
2.7 Dimension of transformer and stabilizer : 660 x 1715 x 750

panel (WxHxD) mm
2.8 Dimension of any other UPS cabinet, if : NIL

furnished (WxHxD)mm
2.9 Overall dimension (LxHxD) mm : 1360 x 1715 x 750 12.05.11

B.B.N
2.10 Weight of the following with all
equipment installed.
a. Inverter cabinet (Kg) : 300 Kg (approx)

V6/1087 12.05.11
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RIIFRA DOC NO : REL-BGCPP-VEN-405-S-000052
HI-REL DOC NO : 105TS12341
Rev : B

Bidder's Name
b. Static switch cabinet (Kg) : Included in inverter panel
c. Charger cabinet (Kg): : Included in inverter panel
d. D.C. Distribution boards (Kg.) : 50 Kg (approx)
e. A.C. Distribution boards (Kg.) : 150 Kg (approx)
f. Transformer and stabilizer panel : 200 Kg (approx)

(Kg)
g. Other UPS cabinet (Kg.) : NIL
h. Total weight (Kg) : 500 Kg (approx)
3.0 Heat load for Ventilation/Air Conditioning

requirement
a. Inverter and static switch at 100% : 0.44 KW

load
b. Inverter and static switch at 50% : 0.26 KW

load
c. Inverter and static switch at 33% : 0.2 KW

load
d. Charger and accessories at 100% : 0.34 KW

load
e. Charger and accessories at 50% : 0.28 KW

load
f. UPS battery : Not in scope of Hi-Rel
B. STATIC INVERTER
1.0 General
1.1 Make : HI-REL ELECTRONICS PVT LTD
1.2 Cat. No : I4 Series
---------------------------------------------------------------------------------------------------------------------

Rev : B

Bidder's Name
1.3 Type : PWM using IGBT
2.0 D.C. Input :
2.1 Voltage (Volt) : 220 VDC – Nominal
2.2 Current
a. No load (Amp) : 0.8 Amp
b. Full load (Amp) : 18.16 Amp
3.0 A.C. Output
3.1 Voltage + % variation (Volt) : 230VAC, 1Ph +/- 1%
3.2 Frequency +_ % variation (Hz) : 50 Hz +/- 0.1% (free running

mode)
3.3 No load Current (Amp) : Nil
3.4 Full load Current (Amp) : 21.74 Amp
3.5 Maximum inrush current during inverter : Nil, soft start provided
energisation (Amp)
4.0 Capacity
4.1 Rated full load capacity at unity power : 4 KVA / 4KW

factor
4.2 Rated full load capacity at 0.8 power : 5 KVA / 4 KW

factor
5.0 Performance
5.1 Regulation for 0-100% rated load at all : +/- 1%

Input voltage (%)
5.2 Transient output voltage regulation on : +/- 5%, 98% recovery within 20ms
application and removal of 100% load
(%)
---------------------------------------------------------------------------------------------------------------------

Rev : B

Bidder's Name
5.3 Frequency variation for all conditions of : +/- 0.1% (Free Running), +/- 1% to
input supply, load and temperature +/-6% field settable
occurring simultaneously or in any synchronization range in step of
combination (%) 1%
5.4 Total harmonic content at rated load : <2.5% for linear load
5.5 Overload capacity at 100 percent voltage
a For 4 milliseconds (%) (for clearing) : 300%
b For 100 milliseconds % : 200%
c. For 60 seconds (%) : 150%
d. Capacity to clear maximum fuse : Semi conductor fuse of 30%

rating and duration of rated capacity & 4 msec
5.6 Overload capacity at 90 percent voltage
a. For 4 milliseconds (%) : 300%
b. For 100 milliseconds (%) : 200%
c. For 60 seconds : 150%
5.7 Inverter Efficiency (Watt output/Watt

input)
a. Rated load at 1.0 PF/0.8 PF(%) : 89%
b. 50% Rated load at 1.0 PF/0.8 PF : 87%

(%):
c. 33% Rated load at 1.0 PF/0.8 PF : 85%

(%)
---------------------------------------------------------------------------------------------------------------------

Rev : B

Bidder's Name
6.0 Miscellaneous
6.1 Inverter provided with following features
a. Automatic voltage regulation : Provided
b. Current limiting circuitry : Provided
c. Wave shaping circuit : Provided
d. Transient recovery circuit : Provided
e. Automatic synchronising circuit : Provided
f. Soft-start feature : Provided
g. Smoothing filter circuit : Provided
6.2 SCR elements provided with
a. Surge protection : Provided
b. Fast acting HRC fuse : Provided
6.3 Fuse type size and characteristics.
a. Inverter input : Not envisaged as output is

current limited
b. Inverter output : Not envisaged as output is
current limited
6.4 Inverter auxiliary equipment along with : Yes
necessary alarms furnished as per
specification (Yes/No)
6.5 Cooling
a. Type : Forced air cooled
b. Number of fans : Six
c. Operating time at full load without : 30 mins

forced air cooling
---------------------------------------------------------------------------------------------------------------------

Rev : B

Bidder's Name
6.6 Technical literature for inverter and : Provided with O&M manual
auxiliary equipment furnished? (Yes/No)
C. STATIC TRANSFER SWITCH
1.0 General
1.1 Make : HI-REL ELECTRONICS PVT

LTD
1.2 Cat. No : ---
1.3 Type : Bi-Directional Thyristorized
2.0 Ratings : 21.74 Amp
2.1 Rated voltage (Volt) : 230 VAC
2.2 Rated current : 21.74 Amp
2.3 Transfer time (ms) : < 4 msec in sync mode &

< 20 msec in Async mode
3.0 Performance :
3.1 Overload capacity
a. For 100 milliseconds (%) : 750%
b. For 60 seconds (%) : 150%
c. For indefinite period (%) : 100%
4.0 Miscellaneous
4.1 Oscillographic records for transfer : During the Factory Test

operation furnished? (Yes/No)
4.2 Static transfer switch auxiliary equipment : Yes

along with necessary alarm furnished as
per specification? (Yes/No)
---------------------------------------------------------------------------------------------------------------------

Rev : B

Bidder's Name
4.3 Technical literature for static transfer : Provided with O&M manual
switch and auxiliary equipment
furnished? (Yes/No
D MANUAL BY-PASS SWITCH
1.0 General
1.1 Make : Kaycee / Switch-On
1.2 Cat. No : --
1.3 Type : Make before break
1.4 Reference Standard : ---
2.0 Ratings :
2.1 Rated voltage (Volt) : 230 VAC
2.2 Rated current (Amp) : 40 Amp
3.0 Miscellaneous
3.1 Contact configuration and type of switch : Yes

as per specification furnished? (Yes/No)
3.2 Technical literature on manual by-pass : Provided with O&M manual

switch furnished? (Yes/No)
E. BATTERY CHARGER
1.0 General
1.1 Make : HI – REL ELECTRONICS PVT LTD
1.2 Cat. No. : I4
1.3 Type : 6 pulse full wave
---------------------------------------------------------------------------------------------------------------------

Rev : B

Bidder's Name
2.0 A.C. Input
2.1 Voltage ±% variation (Volt) : 415 VAC +10%, -15%
2.2 Phase (No) : Three
2.3 Frequency ± % variation (Hz) : 50 Hz + 6%
2.4 Input amps at the following loads in

addition to supply the battery charging
current.
a. 50% rated load (Amp) : 14 Amp
b. 100% rated load (Amp) : 18 Amp
c. 110% rated load (Amp) : 19 Amp
2.5 Charger maximum inrush current: :
3.0 D.C. Output
a. Voltage (Volt/Cell) : 2 V/ Cell
b. Current (Amp) : 38 Amp
4.0 Performance :
4.1 Regulation for 0-100% rated load with : +/- 1%

±10% Input voltage and ±5% input
frequency variation (%)
4.2 Ripple content in D.C. output:
a. With battery (%) : + 1% RMS
b. Without battery (%) : + 2% RMS
---------------------------------------------------------------------------------------------------------------------

Rev : B

Bidder's Name
4.3 Efficiency at
a. 50% rated load (%) : 93%
b. 100% rated load (%) : 89%
4.4 Power Factor at rated load (%) : 0.8
4.5 Maximum fault current for the short

circuit at output terminals.
a. With current limiting device : 10 KA

operative (KA)
b. With current limiting device in : 10 KA

operative (KA):
5.0 Miscellaneous
5.1 Charger provided with following features
a. Automatic voltage regulation : Provided
b. Current limiting circuitry : Provided
c. Smoothing filter circuit : Provided
d. Soft-start feature : Provided
e. Automatic load sharing during : NA for Stand Alone UPS

parallel operation
5.2 SCR elements provided with
a. Surge protection : Provided
b. Fast acting HRC fuse : Provided
5.3 Maximum temp. within cubicle above

50oC ambient
a. Rectifier transformer ( oC) : 85 Deg C
b. SCR (oC) : 35 Deg C
---------------------------------------------------------------------------------------------------------------------

Rev : B

Bidder's Name
5.4 Charger auxiliary equipment along with : Yes
necessary alarms furnished as per
specification (Yes/No)
5.5 Cooling
a. Type : Forced
b. Number of fans : Common panel for Inverter &

charger
c. Operating time at full load without : 30 mins
forced air cooling
5.6 Technical literature for charger and : Provided in O&M manual

auxiliary equipment furnished?
F. STEP DOWN TRANSFORMER
1.0 General

LTD
1.2 Type : Open – Delta (3Ph to 1 Ph)
1.3 Number of phase : 3 Phase in primary & 1 Phase

in secondary
1.4 Frequency (Hz) : 50 Hz
1.5 Type of cooling : Natural
1.6 Class of insulation : F
2.0 Rating :
2.1 Capacity (KVA): : 5 KVA
2.2 Rated voltage
a. H.V. (KV) : 0.415 KV
b. L.V. (KV) : 0.230 KV
---------------------------------------------------------------------------------------------------------------------

Rev : B

Bidder's Name
2.3 Rated current
a. H.V. (Amp) : 13 Amp
b. L.V. (Amp) : 21.74 Amp
3.0 Performance :
3.1 Guaranteed loss at 100% rated voltage : 0.35 KW

and rated frequency (KW)
3.2 No load loss (KW) : 0.14 KW
3.3 Copper loss at full load at 75oC (KW) : 0.21 KW
3.4 Efficiency at 75oC at unity power factor
a. at full load (%) : 94%
b. at 3/4th. load (%) : 92.7%
c. at ½ load (%) : 91%
G. VOLTAGE STABILIZER
1.0 General

LTD
1.2 Type : Servo controlled
1.3 Number of phase : 1 Phase
1.4 Frequency (Hz) : 50 Hz
1.5 Type of cooling : Natural
1.6 Class of insulation : F
2.0 Rating
2.1 Capacity (KVA) : 5 KVA
2.2 Rated voltage : 230 VAC
---------------------------------------------------------------------------------------------------------------------

Rev : B

Bidder's Name
3.0 Performance
3.1 Guaranteed loss at 100% rated voltage 0.06 KW

and rated frequency KW
3.2 No load loss (KW) : 0.02 KW
3.3 Copper loss at full load at 75oC (KW) : 0.04 KW
3.4 Efficiency at 75oC at unity power factor
a. at full load (%) : 98.5%
b. at 3/4th. load (%) : 97.8%
c. at ½ load (%) : 97.2%
H. DISTRIBUTION BOARD
1.0 General
1.1 Make & Type : HI-REL ELECTRONICS PVT

LIMITED
Non-compartmentalized
1.2 Degree of protection : IP-52
1.3 Sheet steel thickness : 2 mm for load bearing & 1.6

mm for non-load bearing
1.4 Mounting : Floor mounted
1.5 Dimension (W x H x D) (mm) : 700 x 1500 x 750
1.6 Weight (Kg) : 150 kG (approx)
1.7 Fuse
a. Make : For Fuse = GE / Bussman /

Ferraz
For MCB = Scheider / GE /
L&T
b. Type & characteristic for branch : HRC type fuses
circuit protection
---------------------------------------------------------------------------------------------------------------------

Rev : B

Bidder's Name
1.8 Terminals
a. Make & Type : Elemax
b. 20% spare terminals furnished? : NO

(Yes/No)
1.9 Technical literature/curves for fuse, : Provided with O&M Manual

circuit breakers switches furnished?
(Yes/No)
---------------------------------------------------------------------------------------------------------------------

Rev : B
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ALARMS Hi-Rel’s Reply at In drawing (drwg

prebid stage no: REL-
BGCPP-405-
D-000041)
AC input under voltage Input UV alarm provided Under voltage
DC output over voltage DC over voltage alarm DC over voltage text
DC output under voltage Low Batt trip alarm Low Batt through
DC output circuit breaker fuse Visual Indication Batt iso. LA LED
trip provided. indication on MIMIC.
Common trouble alarm for Common alarm indication Common alarm
switchboard bus under voltage provided. through LED
Battery ground detection DC ground LED indication DC ground Alarm
Switch board breaker / Fuse Not Envisaged. ----
open
Static switch transferred to other Transfer to ALT alarm Transfer to ALT alarm
source shall be provided through shall be provided
LCD. through LCD.
Manual Bypass transfer to Transfer to ALT alarm Transfer to ALT alarm
alternate source shall be provided through shall be provided
LCD. through LCD.
Bypass source fail ALT OV & UV alarm ALT OV & UV alarm
LCD.
AC input fail Input UV & OV alarm Input UV & OV alarm
LCD.
AC output fail Inverter UV & OV alarm Inverter UV & OV
provided through LCD. alarm provided
through LCD.
UPS battery fail Battery LOW alarm LOW BATT through
DC Ground fault DC ground indication DC Ground through
provided. LCD.
Load on Battery LED indication provided Load on Battery
on Mimic. indication on MIMIC
through LED.

RINFRA DWG. NO. :-REL-BGCPP-VEN-405-K-0000 53
HI-REL DOC NO : 105CL12341
Rev : A DATE:26.5.11 PAGE1 OF 2
---------------------------------------------------------------------------------------------------------------------
Load on Bypass LED indication provided BYP/ALT ON led

on Mimic. indication on MIMIC.
UPS failure (Common Alarm) Common Alarm Common alarm
through LED
Charger / Inverter Trip Charger /Inverter UV & Charger /Inverter UV
OV alarm provided & OV alarm provided
Charger / Bypass AC mains fail Charger /ALT UV & OV Charger /ALT UV &
alarm provided through OV alarm provided
LCD. through LCD.
Charger / Battery output hi DC over voltage alarm DC over voltage text
Charger output voltage low Not provided. ----
Fan failure or Temperature Hi LED indication, OT alarm INV OVER LD TRIP
Charger / Inverter fuse failure LED indication LED indication
provided.
UPS overload Inverter Overload alarm Overload through
provided through LCD. LCD.
Battery disconnected LED indication Batt iso. LA LED
Inverter and bypass not Frequency out of limit Frequency out of
synchronized alarm provided through limit alarm provided
LCD. through LCD.
Earth output (if floating) No alarm. ----
M/s HI-REL confirms that common alarm(PF contact) will be generated when any
of the alarms indicated in above mention list appears on the LCD screen of UPS
Panel.

RINFRA DWG. NO. :-REL-BGCPP-VEN-405-K-0000 53
HI-REL DOC NO : 105CL12341
Rev : A DATE:26.5.11 PAGE2 OF 2
---------------------------------------------------------------------------------------------------------------------
12.05.11
B.B.N
V6/1087 12.05.11
Sheet3
ACDB FEEDER LIST FOR 5 KVA UPS
Cable in Recommende
Sr. No Feeder No From Location From Terminal Terminal type MCB FUSE
Scope d Cable size
TA-2 - 1 (L) 2C x 6 Sq mm
1 FEEDER -1 32A 32A RINFRA
TA-2 - 2 (N) AYFY
TA-2 - 3 (L) 2C x 6 Sq mm
TA-2 - 4 (N) AYFY
TA-2 - 5 (L) 2C x 6 Sq mm
TA-2 - 6 (N) AYFY
TA-2 - 7 (L) 2C x 6 Sq mm
TA-2 - 8 (N) AYFY
TA-2 - 9 (L) 2C x 6 Sq mm
TA-2 - 10 (N) AYFY
TA-2 - 11 (L) 2C x 6 Sq mm
TA-2 - 12 (N) AYFY
TA-2 - 13 (L) 2C x 6 Sq mm
TA-2 - 14 (N) AYFY
ACDB TA-2 - 15 (L) KUT 10 2C x 6 Sq mm
TA-2 - 16 (N) AYFY
TA-2 – 17 (L) 2C x 6 Sq mm
9 FEEDER-9 16A 16A RINFRA
TA-2 – 18 (N) AYFY
TA-2 – 19 (L) 2C x 6 Sq mm
TA-2 – 20 (N) AYFY
TA-2 – 21 (L) 2C x 6 Sq mm
10A 10A RINFRA
11 FEEDER -11 TA-2 – 22 (N) AYFY
TA-2 – 23 (L) 2C x 6 Sq mm
TA-2 – 24 (N) AYFY
TA-2 – 25 (L) 2C x 6 Sq mm
FEEDER -13 10A 10A RINFRA
13 TA-2 – 26 (N) AYFY
TA-2 – 27 (L) 2C x 6 Sq mm
TA-2 – 28 (N) AYFY

RINFRA DWG NO. REL-BGCPP-VEN-405-K-0000 55
HIREL DWG NO. 105CL12341 REV:A
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SCOPE
SCOPE OF SUPPLY FOR 5KVA UPS
Sr.
No. MARERIAL HEAD Qty (n) REMARKS
1 5 KVA UPS SYSTEM 1 NO. UPS

2 AUXILLARY 1 NO. I/P ISOLATION X'MER + SCVS
3 BATTERY JN. BOX 1 NO. WALL MOUNTED
4 ACDB 1 NO. FLOOR MOUNTED NON-COMPARTMENTALIZED
5 MODBUS CONNECTIVITY ----- IN BUILT IN UPS
6 UPS TO BATTERY CABLE 2 X 20 METERS 1C,UN-10 UNINYVIN Flexible cu cable
7 UPS TO ACDB CABLE 2 X 20 METERS 1C, UN-8 UNINYVIN. Flexible cu cable
Quantity : 2Sets
Sr. 12.05.11
No. MARERIAL HEAD Qty (n) REMARKS
1 Mandatroy Spares 1 SET ----- B.B.N.
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RINFRA DWG NO. REL-BGCPP-VEN-405-Q-000060
HIREL DWG NO. 105GB12341 REV:0
PAGE 1 OF 1
Page 8
STAND ALONE UPS SYSTEM-I4 SERIES
An uninterrupted Power Supply is employed for critical loads which cannot be

powered by utility supply (mains) directly.
OPERATION MODES
1. NORMAL MODE: 12.05.11

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When the utility is normal , the UPS powers the load through the rectifier and
inverter and charging the batteries at the same time, as shown in above figure. This is
called Normal Mode.
2. BATTERY MODE:
Failure of the Utility supply or fault in the rectifier/charger section. Inverter will
feed load from the Battery.
After resumption of the Utility supply, battery will undergo chargering & inverter
will feed load from the rectifier/charger.
3. Maintenance Mode
Should the UPS module need to be taken out of service for limited maintenance or
repair, manual activation of the bypass shall cause an immediate transfer of the
connected a.c. load from the inverter to the bypass source. Full electrical isolation of
the UPS system shall therefore be obtained, without disruption to the critical load, by
operation of an integral wrap-around maintenance bypass switch.

RINFRA DWG NO. REL-BGCPP-VEN-405-W-000061
HIREL DWG NO. 105WR12341 REV:0
HI - REL ELECTROINCS LIMITED
SUB VENDOR LIST FOR 5KVA
Sr. No. Description Name

1 AC CAPACITORS M/S EPCOS
M/S SYSTEC
M/S ALCON
2 DC CAPACITORS M/S EPCOS
M/S PHILLIPS
M/S ALCON
3 COOLING FANS M/S NADI
M/S REXNORD
M/S NISHIKI
4 FUSES M/S GE
M/S FERRAZ
M/S BUSMANN
5 THYRISTORS M/S SEMIKRON
6 IGBT M/S SEMIKRON
7 MCCB M/S L&T
8 ISOLATOR M/S L&T
9 SWITCH KAYCEE / SWITCH-ON
10 CHOKE M/S HI-REL
11 ELECTRONICS CARDS M/S HI-REL
12 METERS M/S MECO
M/S RISHABH
13 TRANSFORMER M/S HI-REL
14 STATIC SWITCH (THY.) M/S SEMIKRON
15 TERMINALS M/S ELMAX
M/S CONNECTWELL
16 SCVS M/S HI-REL
17 MCB M/S L&T
18 POWER CABLE M/S INDUSTRIAL GLASS
19 CONTROL CABLE M/S INDUSTRIAL GLASS
M/S LAPP

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CABLE SIZING CALCULATION
• INPUT CABLE FOR AUX: -

SELECTED TRANSFORMER IS : 5kVA
PRIMARY RATED CURRENT : 6.96 AMPS. 6.96X1.732A = 12.05
(DUE TO OPEN DELTA CONNECTION)
SELECTED CABLE IS 10sqmm 3C AYFY CABLE.
CURRENT HANDLING CAPACITY IS 40 AMPS @ 50 Deg.C AMBIENT.
• INPUT CABLE FOR UPS : -

SELECTED TRANSFORMER IS : 13kVA
PRIMARY RATED CURRENT : 18.09 AMPS.
SELECTED CABLE IS 10sqmm 3C AYFY ,CABLE.
CURRENT HANDLING CAPACITY IS 40 AMPS @ 50 Deg.C AMBIENT.
17.06.11
B.B.N.
V6/1152 17.06.11

RINFRA DWG NO. REL-BGCPP-VEN-405-S-000065
Page : 01 OF 01

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12.05.

ALARMS Hi-Rel’s Reply at In drawing (drwg

Project : 2 x 300 MW Coal based group captive power project

Load on Bypass LED indication provided BYP/ALT ON led

Project : 2 x 300 MW Coal based group captive power project

PROJECT 2X300MW COAL BASED GROUP CAPTIVE POWER PROJECT

PROJECT 2X300MW COAL BASED GROUP CAPTIVE POWER PROJECT

PROJECT 2X300MW COAL BASED GROUP CAPTIVE POWER PROJECT

Sr. No. Components Description Make Rating Qty(n)

PROJECT 2X300MW COAL BASED GROUP CAPTIVE POWER PROJECT

HI REL ELECTRONICS PVT LTD

1.0 Model : I4 Series

1.1 Make : HI – REL ELECTRONICS PVT LTD

1.2 Type : PWM IGBT based

1.3 Reference Standard : IEC 62040 – 3

2.0 Dimension & Weights :

2.1 Number of cabinets : Three

2.2 Dimension of Inverter cabinet (W x H x : 660 X 1715 X 750

2.3 Dimension of static switch cabinet (W x : Included in inverter panel

2.4 Dimension of Charger cabinet (W x H x : Included in inverter panel

2.5 Dimension of D.C. distribution board : 650 x 550 x 300

2.6 Dimension of A.C. distribution board (W : 700 x 1500 x 750

2.7 Dimension of transformer and stabilizer : 660 x 1715 x 750

2.8 Dimension of any other UPS cabinet, if : NIL

2.9 Overall dimension (LxHxD) mm : 1360 x 1715 x 750 12.05.11

a. Inverter cabinet (Kg) : 300 Kg (approx)

Project : 2 x 300 MW Coal based group captive power project

HI REL ELECTRONICS PVT LTD

c. Charger cabinet (Kg): : Included in inverter panel

d. D.C. Distribution boards (Kg.) : 50 Kg (approx)

e. A.C. Distribution boards (Kg.) : 150 Kg (approx)

f. Transformer and stabilizer panel : 200 Kg (approx)

g. Other UPS cabinet (Kg.) : NIL

h. Total weight (Kg) : 500 Kg (approx)

3.0 Heat load for Ventilation/Air Conditioning

a. Inverter and static switch at 100% : 0.44 KW

b. Inverter and static switch at 50% : 0.26 KW

c. Inverter and static switch at 33% : 0.2 KW

d. Charger and accessories at 100% : 0.34 KW

e. Charger and accessories at 50% : 0.28 KW

f. UPS battery : Not in scope of Hi-Rel

1.1 Make : HI-REL ELECTRONICS PVT LTD

1.2 Cat. No : I4 Series

Project : 2 x 300 MW Coal based group captive power project

HI REL ELECTRONICS PVT LTD

1.4 Reference Standard : IEC 62040 – 3

2.0 D.C. Input :

2.1 Voltage (Volt) : 220 VDC – Nominal

a. No load (Amp) : 0.8 Amp

b. Full load (Amp) : 18.16 Amp

3.0 A.C. Output

3.1 Voltage + % variation (Volt) : 230VAC, 1Ph +/- 1%

3.2 Frequency +_ % variation (Hz) : 50 Hz +/- 0.1% (free running

3.4 Full load Current (Amp) : 21.74 Amp

4.1 Rated full load capacity at unity power : 4 KVA / 4KW

4.2 Rated full load capacity at 0.8 power : 5 KVA / 4 KW

5.1 Regulation for 0-100% rated load at all : +/- 1%

Project : 2 x 300 MW Coal based group captive power project

HI REL ELECTRONICS PVT LTD

5.5 Overload capacity at 100 percent voltage

a For 4 milliseconds (%) (for clearing) : 300%

b For 100 milliseconds % : 200%