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A987/A987M − 09 (2014)
5.1.4 Computer-based shape measuring instruments must be 7.2.1 Definition—These buckles are continuous deviations
clean and the sensors must be in good condition. The sheet from a recognized flat surface occurring usually in narrow
sample must be damage free. width areas parallel to the rolling direction other than at the
sheet edges.
6. Apparatus 7.2.2 Measuring Practices:
6.1 Appropriate tools to measure shape anomalies are de- 7.2.2.1 A sheet sample of approximately 3 ft [0.9 m] by coil
scribed along with drawings (attached) as required. width is placed on a flat table. Push material diagonally along
6.1.1 Flat Surfaces— Accurate measurements of shape the sample to within 4 in. [10 cm] of the selected corner and
anomalies require a flat surface, machined flat preferred. measure the vertical uplift using a tapered gauge or a stepblock
6.1.2 Machined Stepblock Gauge—See Fig. 1, typically, gauge.
steps are in 1⁄16-in. increments. 7.2.2.2 Shear through the center line of the shape anomaly
6.1.3 Tapered Gauge— See Fig. 2. and measure as an edge wave using a tapered gauge or a
6.1.4 Standard Ruler or Tape Measure. stepblock gauge.
6.1.5 Hand Micrometer. 7.2.2.3 Measure using a computer-based shape measuring
6.1.6 Shape Test Jig—Fig. 3, or other shape test jigs of instrument or other instrument of appropriate design.
appropriate design. 7.3 Full Center (see Fig. 6):
6.1.7 Light-Weight Straight-Edge. 7.3.1 Definition—Any overall deviation of a sheet from a
6.1.8 Computer-based Shape Measuring Instruments are recognized flat surface occurring over a major portion of the
designed for flatness measurements on samples of cold rolled sheet width parallel to the rolling direction other than at the
sheet products or tin mill products. sheet edges.
7.3.2 Measuring Practices:
7. Procedure
7.3.2.1 A sheet sample of approximately 3 ft [0.9 m] by coil
Definitions and Measuring Practices of Shape Anomalies width is placed on a flat table. Push material diagonally along
the sample until the maximum lift occurs at the selected corner
7.1 Wavy Edge (See Fig. 4): and measure the vertical uplift using a tapered gauge or a
7.1.1 Definition—A series of rolling direction edge devia- stepblock gauge, or a standard ruler.
tions from a recognized flat surface. When a sample is placed
7.3.2.2 Shear through the center line of the shape anomaly
on a recognized flat table, wavy edges will appear as undula-
and measure as an edge wave using a tapered gauge or a
tions along the edge, having the height (A) and a measurable
stepblock gauge.
cycle (B). This defect can be quantified using the “I” unit (see
7.3.2.3 Measure using a computer-based shape measuring
Section 8) or steepness calculations.
instrument or other instrument of appropriate design.
7.1.2 Measuring Practices:
7.1.2.1 A sample of approximately 3 ft [0.9 m] in length by 7.4 Edge Lift (see Fig. 7):
coil width is placed on a flat table. Measure the height (A) at 7.4.1 Definition—Any deviation of one sheet edge other
the peak point of each wave from the recognized flat surface than a wavy edge. This edge lift is parallel to the rolling
with a tapered gauge or a stepblock gauge. Also measure the direction and rises when placed on a recognized flat surface.
cycle length (B) from peak to peak of each wave with a ruler 7.4.2 Measuring Practice— A sheet sample of approxi-
or tape measure. mately 3 ft [0.9 m] by coil width is placed on a flat table. Push
7.1.2.2 Measure using a computer-based shape measuring material diagonally along the sheet until the maximum lift
instrument or other instrument of appropriate design. occurs at the selected edge and measure the vertical distance
7.2 Ridge Buckle, Quarter Buckle, Center Buckle (see Fig. (A) with a tapered gauge, a stepblock gauge, or a standard ruler.
5): 7.5 Coil Set and Reverse Coil Set (see Fig. 8):
NOTE 1—This is a stepblock gauge for all thicknesses and sizes of cut sheets.
NOTE 2—Dimensions given are approximate overall dimensions.
FIG. 1 Shape Stepblock Gauge
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NOTE 1—This is a tapered gauge for all thicknesses and sizes of cut sheets.
FIG. 2 Shape Tapered Gauge
NOTE 1—To measure line bow (up or down) requires the use of a shape test jig.
FIG. 3 Shape Test Jig
7.5.1 Definition—A bow condition or deviation in the sheet straight edge, and measure the deviation (A) from the edge to
as measured from a recognized flat surface. The deviation runs the center of the sample. Use a rule accurate to 1⁄16 in. [or 1
parallel with the rolling direction and takes the shape of a coil. mm].
Reverse coil set reverses the shape of a coil. The degree of coil 7.5.2.2 Measure the edge rise (A) of the sheet laying on a
set usually is determined in a vertical, free-hanging position recognized flat surface.
when held against a straight-edge. Use of the shape test jig
(Fig. 3) is highly recommended for this measurement. 7.6 Twist (see Fig. 9):
7.5.2 Measuring Practices: 7.6.1 Definition—A combination of shape anomalies that
7.5.2.1 A sheet sample of approximately 3 ft [0.9 m] by coil results in a twisting of the sheet where diagonal corners will
width should be held by a clamp or with the thumb and index bow in opposite directions when the sheet is held in a vertical,
finger. Hold the sample in the center of the rolling direction free-hanging position.
dimension. Hold the sample’s edges against a recognized 7.6.2 Measuring Practices:
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7.6.2.1 A sheet sample of approximately 3 ft [0.9 m] by coil 7.7.1 Definition—An edge deviation in the sheet running
width should be placed on a flat table. Measure the edge lift (A) perpendicular to the rolling direction. Both rolling direction
on one side then turn the sheet over and measure the edge lift edges are raised measurable amounts (A) from a recognized flat
on the other side of the sample. Measure using a tapered gauge surface. The degree of cross bow usually is determined in a
or a stepblock gauge. vertical, free-hanging position held against a straight edge. Use
7.6.2.2 A sheet sample of approximately 3 ft [0.9 m] by coil of the shape test jig (Fig. 3) is highly recommended for this
width should be held by a clamp or with the thumb and index measurement.
finger in the center of the rolling direction dimension. Measure 7.7.2 Measuring Practices:
the amount of the twist by the deviation of one of the corners 7.7.2.1 A sheet sample of approximately 3 ft [0.9 m] by coil
from a flat surface using a ruler. Flip the sample 180° and width should be held by a clamp or with the thumb and the
measure the deviation from vertical of the other corner, using index finger in the center of sheet dimension that is perpen-
a ruler. dicular to the rolling direction. In case of dispute, a clamp no
7.7 Crossbow (see Fig. 10): more than 2 in. [50.8 mm] wide shall be used to hold the test
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FIG. 9 Twist
sample. Hold the sample’s edges against a recognized straight 7.8.2.2 Alternate Practice of Measurement–Macro
edge, and measure the deviation (A) from the straight edge to Analysis—Cut two 20-ft [6-m] consecutive sections from
center of the sample. Use a rule accurate to 1⁄16 in. [or 1 mm]. master coil. Butt together the sections with similar edges. At a
7.7.2.2 Measure the edge rise of a sheet lying on a flat 10-ft [3-m] distance from the end, measure the distance
surface. between the two edges. Divide this measurement in half to
7.8 Camber (see Fig. 11): determine the actual camber.
7.8.1 Definition—The greatest deviation of a coil edge from 7.8.2.3 Alternate Practice of Measurement–Micro
a straight line. The measurement is taken on the concave side Analysis—Obtain consecutive customer sheared sheets equiva-
and is the perpendicular distance from a straight line to the lent to 20 ft [6 m]. Using a squaring table with a sliding gauge
point of maximum deviation (A). set at zero, slide the gauges right to left along one slit edge. The
7.8.2 Measuring Practice: reading on the extreme left slit edge of Sheet No. 1 will be the
7.8.2.1 A sample of at least 20 ft [6 m] is laid next to an beginning reading on the extreme right edge of Sheet No. 2.
accurate straight edge. The perpendicular distance (A) is This procedure should be used from consecutive sheet to
measured using a ruler accurate to 1⁄16 in. [or 1 mm].
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FIG. 10 Crossbow
FIG. 11 Camber
consecutive sheet until 20 ft [6 m] have been measured. Divide 7.9.2.1 Macro Analysis— A sheet sample of at least 20 ft [6
the final measurement in half to determine the actual camber. m] in length is laid next to an accurate straight edge. The
7.9 Lateral Weave (see Fig. 12): perpendicular distance (A) is measured using a ruler accurate to
1⁄16 in. [or 1 mm].
7.9.1 Definition—Weave is defined as oscillation of the coil
or sheet edge from a straight line. The measurement is taken on 7.9.2.2 Micro Analysis— Obtain consecutive customer
the concave side and is the perpendicular distance from a sheared sheets equivalent to 20 ft [6 m]. Using a squaring table
straight line to the point of maximum deviation (A). with a sliding gauge set at zero, slide to gauges right to left
7.9.2 Measuring Practices: along one slit edge. The reading on the extreme left slit edge of
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Sheet No. 1 will be the beginning reading on the extreme right 9. Precision and Bias
edge of Sheet No. 2. This procedure should be used from 9.1 Precision—Precision is not specified in these measuring
consecutive sheet to consecutive sheet until 20 ft [6 m] have practices. The procedures are provided so that purchasers and
been measured. The individual measurements then are plotted, suppliers have common methodology and definitions of shape
the maximum value being the maximum weave deviation. characteristics.
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A987/A987M − 09 (2014)
F = 2.47 (A/B)2
SUMMARY OF CHANGES
Committee A01 has identified the location of selected changes to this standard since the last issue (A987 - 07)
that may impact the use of this standard. (May 1, 2009)
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