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A new approach in fatigue testing and evaluation of hot mix asphalt using a
dynamic shear rheometer
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ABSTRACT: This paper describes a successful trial using a Dynamic Shear Rheometer (DSR) for fatigue
testing of Hot Mix Asphalt (HMA) under controlled strain and stress test modes. A new fatigue index, FIR ,
has been derived from the stress–pseudostrain hysteresis loop to be used in evaluating fatigue performance.
Results have shown that there is a plateau region in the relationship of FIR and normalised shear modulus, which
can be used to evaluate fatigue performance. FIR values were in agreement in terms of the ranking order with
the results from other reliable approaches, such as the traditional and energy ratio approaches. In this work,
limestone and granite aggregates were used with two binder grades: 40/60 and 160/220 to prepare four mixtures
with two different gradations: gap-graded hot rolled asphalt and continuously graded dense bitumen macadam.
The study demonstrated the suitability of the DSR for fatigue testing of full HMA. Also, limestone mixes were
better fatigue performance than granite.
Keywords: Dynamic shear rheometer, fatigue index, pseudostrain energy, hot mix asphalt, strain and stress test
modes
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is defined either as the complete fracture of the sample number of cycles such as the traditional approach and
(Ghuzlan & Carpenter 2006, Tayebali et al. 1992), or ER is relatively high [8]; therefore to reduce the scatter
reduction in stiffness modulus of the sample to 10% in the results, more samples are required.
of its initial value (Rowe 1993). The American Asso- Another energy-related approach, referred to as dis-
ciation of State Highway and Transportation Officials sipated pseudostrain energy (DPSE) (Masad et al.
(AASHTO 2002) adopted the traditional approach in 2008, Bhasin et al. 2009) has been used in evaluating
evaluating fatigue performance of asphalt pavements. the fatigue performance of HMA. In this approach,
(AASHTO 2002). The 50% reduction in stiffness mod- real strain amplitude is converted to an equivalent
ulus for the controlled strain mode predominantly falls pseudostrain to remove the viscoelastic contribution to
within phase II, which is pragmatically considered as dissipated energy. DPSE rate has been used to measure
representative of the material’s useful life. Mix’s resis- fatigue cracking resistance using a parameter called
tance to fatigue cracking, however, may continue until the crack growth index (Masad et al. 2008, Bhasin
the second inflection point is reached, where phase et al. 2009), which is based on Paris’s law for crack
III begins. This means that some data within phase growth and the J-integral. The results of the crack
II will be neglected because the test is stopped at growth index were found to be consistent with field
50% reduction, which may give misleading results by observations and independent of fatigue test mode
underestimating fatigue life. As this approach mea- (Bhasin et al. 2009). However, this technique used the
sures the number of cycles, the results always have high so-called ‘crack radius’, which is practically impossi-
variability and data scatter; to minimise this effect, a ble to measure because the crack always creates new
large number of samples is required to obtain reliable surfaces with increase in the crack mouth opening
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2 OBJECTIVES OF STUDY
where: n = cycle number; ε = strain amplitude; This study aims at introducing a new index to evalu-
σ = stress amplitude; δ = phase angle; Rσ & Rε = ate the fatigue performance of asphalt mixtures tested
equivalent energy ratio for controlled stress and strain using the DSR. The ability of the proposed fatigue
mode respectively; E∗ = complex stiffness modulus; index, FIR , to rank mixtures in respect of their resis-
and 0, i = initial and ith cycle. tance to fatigue cracking is validated through compar-
The criterion to define fatigue life in the stress mode ison with established fatigue performance evaluation
is the number of cycles at the point when the ER tools, namely the traditional and ER approaches dis-
reaches the peak point in the relationship of ER vs n, cussed above. The validation process was facilitated
while in the strain mode it is defined as the point when through fatigue testing in the DSR of four asphalt
the ER slope deviates from a straight line in the same mixtures including two aggregate gradations, namely
relationship. The variation in results that is related to gap-graded and continuous; two aggregates, limestone
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and granite; and two binder grades, hard 40/60 and soft
160/220 Pen binders. The ranking efficiency of FIR for
the mixtures tested has been demonstrated.
where W is the strain energy and τ(t) and γ(t) are shear
stress and strain, respectively. Equations 5 and 6 are
the sinusoidal shear stress and strain functions.
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4 EXPERIMENTAL WORK
7 INSTRUMENTATION
8 ANALYSIS OF VOLUMETRIC PROPERTIES
In this work, a Kinexus-Pro DSR (Malvern) was used
to test the cylindrical HMA.This was done after adding Scattering in the fatigue data is common; therefore,
some modifications to the DSR to enable it to be tested. it is necessary to test a large number of samples to
These modifications included design and manufacture enhance the reliability of the results (Di Benedetto
354
Figure 5. (a) Coring beam for obtaining DSR samples, (b)
DSR samples and (c) sample ready for testing.
Figure 7. Typical bulk density histogram for HRA-L DSR
samples.
355
Table 4. Strain/stress amplitude test results.
356
Figure 11. Fatigue index against normalised shear modulus
for controlled stress test mode. Figure 14. Energy ratio approach for HRA-L mixes tested
in strain mode.
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Figure 12. Traditional approach for HRA-L mix tested in Figure 15. Energy ratio approach for HRA-L mixestested
strain mode. in stress mode.
Figure 13. Traditional approach for HRA-L mix tested in Figure 16. Fatigue performance of different mixes tested in
stress mode. strain and stress modes evaluated using FIR approach.
energy ratio (ER) approach were used to verify FIR . rank order is compatible in all approaches, as a number
TA represents the changes in a material’s modulus and of cycles and fatigue index in both test modes where
phase angle against number of cycles, as presented in the performance of HRA fatigue is higher than DBM
the typical examples given in Figures 12 and 13 for (Brown 1995) and limestone is better than granite, as
strain and stress test mode respectively. shown in Figures 16 – 18. The main conclusion is that
The results of TA revealed that the phase angle the TA and ER emphasise the feasibility of using the
begins to decrease quickly when the normalised shear FIR parameter to evaluate fatigue performance.
modulus drops approximately below 0.35 and 0.2 for
strain and stress test modes, respectively, as demon-
strated in the typical examples given in Figures 12
10 CONCLUSIONS
and 13.
The energy ratio (ER) approach [16] was also used
The following conclusions have been made based on
to study the validity of the FIR parameter. Typical
the experimental results obtained in this study
results for HRA-L are shown in Figures 14 & 15 for
strain and stress test modes, respectively. 1. An approach has been developed and used effec-
The outcomes of fatigue test using DSR and the tively to prepare full hot mix asphalt DSR samples
analysed results are summarised in Figures 16–18 for of 12 mm in diameter and 50 mm in height. Also,
all approaches: FIR , TA and ER. It is clear that the a method for the statistical reliability of selecting
357
ACKNOWLEDGEMENTS
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