SUMMARY

PROCESS 10
INSTRUMENT 5
ELECTRICAL 5
BACKEND/FABRICATION 67
TOTAL NUMBE OF CORRECTION JOBS IN THE PROCESS HOUSE 87

CORRECTION JOBS IN PROCESS HOUSE FOLLOWING STEAM TRIALS SECTIONWISE

S/NO JOB DESCRIPTION RESPONSIBLE
PROCESS
1 Exhaust line to sugar drier not yet tested MAGEMBE/ALADIN
2 MJ to weighing scale bypass valve passing to befitted back MAGEMBE/ALADIN
3 Clarifier bottom comaprtment drainage valve passing, to be strip, maintained and fitted back MAGEMBE/ALADIN
4 Mud overflow valve missing (6") to be fitted back MAGEMBE/ALADIN
5 A-seed tank isolation valve passing MAGEMBE/ALADIN
6 C-seed tank isolation valve passing MAGEMBE/ALADIN
7 Pan 3 steaming valve passing MAGEMBE/ALADIN
8 pan 6 steaming valve passing MAGEMBE/ALADIN
9 Clear juice heater both exahaust steam valve passing MAGEMBE/ALADIN
10 Pan 6 discharge valve steaming valve leaking on flange MAGEMBE/ALADIN
INSTRUMENT
1 2bar exhaust receiving tank pressure gauge missing JOEL/DELWIN
2 Main exhaust line to evaporators temperature gauge leaking on fitting JOEL/DELWIN
3 Main exhaust line to evaporators pressure gauge deffective JOEL/DELWIN
4 CJ Heater no.6&7 temperature gauges missing to be fitted before start up JOEL/DELWIN
5 5 bar safety valve pressure gauge missing JOEL/DELWIN
ELECTRICAL
1 Fourth effect injection water pump no.2 motor sent to workshop for repair JOEL/DELWIN
2 Raw water pump no.1 drawing high current JOEL/DELWIN
3 Vacuum pump no.3 runs with 25% delivery valve opening, above that it trips on overload, rectificatin required JOEL/DELWIN
4 Vacuum pump no.2 tripping on start JOEL/DELWIN
5 Vacuum pump no.1 runs with 25% delivery valve opening, above that it trips on overload, rectification required JOEL/DELWIN
BACKEND/FABRICATION
1 Main exhaust line to MJ heaters drain choked VIVEK/SOLOMON
2 Screened juice pump no.1 NRV missing VIVEK/SOLOMON
3 Screened juice pump no.2 NRV missing VIVEK/SOLOMON
4 Screened juice pump no.2 producing abnormal sound VIVEK/SOLOMON
5 Weld off the holes on Mixed juice tank old scale to stop splashing out of juice VIVEK/SOLOMON
6 CJ pump no.1 NRV missing to befitted back VIVEK/SOLOMON
7 CJ pump no.1 making abnormal sound to be rectified VIVEK/SOLOMON
8 CJ pump no.2 NRV missing, to be fitted back VIVEK/SOLOMON
9 CJ pump no.2 making abnormal sound, to be rectified VIVEK/SOLOMON
10 Raw water pump no.2, no head VIVEK/SOLOMON
11 Fire water pump, no head VIVEK/SOLOMON
12 Final bucket elevator drive and structure vibrating badly VIVEK/SOLOMON
13 Flange on live steam to 5 bar letdown station leaking VIVEK/SOLOMON
14 Drain line on 5 bar steam header choked VIVEK/SOLOMON
15 Steaming line to C1-crystallizer missing distance piece and the existing piece choked VIVEK/SOLOMON
16 Steaming line to C2-crystallizer missing distance piece and the existing piece choked VIVEK/SOLOMON
17 Steaming line to C3-Crystallizer choked VIVEK/SOLOMON
18 Steaming line to C4-Crystallizer choked VIVEK/SOLOMON
19 Steaming line to C5-Crystallizer choked VIVEK/SOLOMON
20 Steaming lines to C-massecuite pumps choked VIVEK/SOLOMON
21 All new NRV on Pans cut-over lines failed to open VIVEK/SOLOMON
22 There is no steaming line header for cutover line to B&C magma receiving tanks VIVEK/SOLOMON
23 Pan 1 discharge valve steaming line choked and one o f the lines missing VIVEK/SOLOMON
24 Pan 4 discharge valve steaming line choked and one of the lines missing VIVEK/SOLOMON
25 B-Magma receiving tank isolation valve steaming line choked VIVEK/SOLOMON
26 C-Magma receiving tank isolation valve steaming line choked VIVEK/SOLOMON
27 Syrup tank no.2 steaming line to heating coil choked VIVEK/SOLOMON
28 Syrup tank no.1 heating coil drain line choked VIVEK/SOLOMON
29 Syrup tank no.2 heating coil drain line choked VIVEK/SOLOMON
30 Syrup tank no.3 heating coil drain line choked VIVEK/SOLOMON
31 B-Molasses tank no.1 heating coil drain line choked VIVEK/SOLOMON
32 B-Molasses tank no.2 heating coil drain line choked VIVEK/SOLOMON
33 B-Molasses tank no.3 heating coil drain line choked VIVEK/SOLOMON
34 A-Molasses tank no.1 heating coil drain line choked VIVEK/SOLOMON
35 A-Molasses tank no.2 heating coil drain line choked VIVEK/SOLOMON
36 A-Molasses tank no.3 heating coil drain line choked VIVEK/SOLOMON
37 A-Molasses tank no.4 heating coil drain line choked VIVEK/SOLOMON
38 Steaming line to B-magma pumps choked VIVEK/SOLOMON
39 Steaming line to C-magma pumps choked VIVEK/SOLOMON
40 Steaming line to C-molasses receiving tank choked VIVEK/SOLOMON
41 Steaming line to C-molasses pumps choked VIVEK/SOLOMON
42 Steaming line to B-molasses receiving tank choked VIVEK/SOLOMON
43 Steaming line to B-molasses pumps choked VIVEK/SOLOMON
44 Steaming line to A-molasses receiving tank choked VIVEK/SOLOMON
45 Steaming line to A-molasses pumps choked VIVEK/SOLOMON
46 Steaming line header to A-batch centrifugal machines choked VIVEK/SOLOMON
47 Steaming line to B1-centrifugal machince choked VIVEK/SOLOMON
48 Steaming line to B2-centrifugal machince choked VIVEK/SOLOMON
49 Steaming line to c1-centrifugal machince choked VIVEK/SOLOMON
50 Steaming line to C2-centrifugal machince choked VIVEK/SOLOMON
51 Steaming line to melter pumps choked and a distance piece of it is mssing VIVEK/SOLOMON
52 Cleaming line to final molasses transfer pumps choked VIVEK/SOLOMON
FABRICATION JOBS
1
2 VIVEK/SOLOMON
3 VIVEK/SOLOMON
4 VIVEK/SOLOMON
5 VIVEK/SOLOMON
6 VIVEK/SOLOMON
7 VIVEK/SOLOMON
8 VIVEK/SOLOMON
9 VIVEK/SOLOMON
10 VIVEK/SOLOMON
11 VIVEK/SOLOMON
12 VIVEK/SOLOMON
13 VIVEK/SOLOMON
14 VIVEK/SOLOMON
15 VIVEK/SOLOMON
IONWISE
REMARKS