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J. of Supercritical Fluids 45 (2008) 189–194

Selective fractionation of carbohydrate complex mixtures by


supercritical extraction with CO2 and different co-solvents
F. Montañés a , N. Corzo a , A. Olano a , G. Reglero b , E. Ibáñez a,∗ , T. Fornari b
a Instituto de Fermentaciones Industriales (CSIC), C/ Juan de la Cierva 3, 28006 Madrid, Spain
b Sección Departamental de Ciencias de la Alimentación, Universidad Autónoma de Madrid,

Campus de Cantoblanco, 28049 Madrid, Spain


Received 29 May 2007; received in revised form 27 August 2007; accepted 28 August 2007

Abstract
Nowadays consumers hold high standards for the foods they consume and they also demand for products that can provide added healthful
benefits; two of these products with an observed prebiotic activity, tagatose and lactulose, are the core of our study. These two carbohydrates are
ketoses and have important biological activities, such as the stimulation of the growth of beneficial microorganisms in the colon. They are currently
produced by alkaline isomerization of the corresponding aldose, followed by several purification steps to remove carbohydrate by-products and
the unreacted aldose (around 30%).
In this work, the possibility of using supercritical fluid extraction (SFE) technology to fractionate complex carbohydrate mixtures is ana-
lyzed. The study is based on previous results obtained for the fractionation of solid binary carbohydrate mixtures such as lactulose–lactose and
tagatose–galactose. The appropriate selection of the co-solvent employed, together with the most suitable extraction conditions (including temper-
ature, pressure and co-solvent flow rate) allows the selective extraction of the prebiotic ketose with high selectivity and recovery. The fractionation
by SFE of a complex commercial carbohydrate mixture, containing around 74 wt.% of lactulose and 24 wt.% of different aldose carbohydrates,
was carried out at the optimal extraction conditions attained in the study of binary mixtures. The selective extraction of the ketosugar lactulose was
also observed in this case, obtaining an extract with 81 wt.% lactulose and around 67% yield.
© 2007 Elsevier B.V. All rights reserved.

Keywords: Lactulose; Tagatose; Carbohydrate complex mixture; Supercritical fluid extraction; Co-solvents

1. Introduction expensive separation and purification steps to remove catalyst,


more than 20% of unreacted lactose as well as small amounts of
Prebiotics are generally defined as non-digestible food ingre- by-products such as galactose and tagatose [3] rising the price
dients, which stimulate the growth and activity of certain bacteria of the final product [4].
in the intestine or colon. These friendly bacteria seem to perform Tagatose is a low-calorie carbohydrate sweetener, stereoiso-
many important functions such as protection from food-borne mer of d-fructose, naturally occurring in some lichens [5] and
illnesses and allergies, regulating hormone balance, and enhanc- in some dairy products [6,7]. Its physical properties ensure ease
ing immunity. Many carbohydrates are reported to be prebiotic. of use in a wide range of functional foods, drinks and other
This work is focused in two of these prebiotic carbohydrates, applications. In US is considered a GRAS product (generally
lactulose and tagatose. recognized as safe) and its use in foods and beverages has been
Lactulose (4-o-␤-d-galactopyranosyl-d-fructose) is a syn- approved in several countries [8]. Amongst its known benefits,
thetic ketose disaccharide obtained from lactose by alkaline tagatose has a minimal impact on blood glucose, has prebi-
isomerization [1]. The ability of lactulose to stimulate bifidobac- otic effects and does not promote tooth decay. Tagatose may
teria present in the gastrointestinal tract is known since 1957 be obtained via a patented two-step process from galactose
[2]. Current methods for preparing high-purity lactulose involve using chemical methods involving isomerization of galactose
in the presence of basic catalysts such as calcium hydroxide [9]
and aluminates [10]. The chemical methods have disadvantages,
∗ Corresponding author. Tel.: +34 91 5618806x385; fax: +34 91 5644853. including complex purification steps, by-products formation due
E-mail address: elena@ifi.csic.es (E. Ibáñez). to the alkaline reaction conditions, and chemical waste forma-

0896-8446/$ – see front matter © 2007 Elsevier B.V. All rights reserved.
doi:10.1016/j.supflu.2007.08.012
190 F. Montañés et al. / J. of Supercritical Fluids 45 (2008) 189–194

tion [11]. Biological tagatose production from galactose using Thus, the aim of the present work was to develop an extrac-
l-arabinose isomerase has received much research attention dur- tion process, based on the use of SC-CO2 with alcohol-type
ing the last few years and commercially viable processes have co-solvents, for the selective recovery of lactulose from a com-
been reported [11–14]. Although considerably bioconversion plex solid carbohydrate mixture, commercially available as
yield can be achieved, removal of remaining galactose is still Duphalac® , which contains around 74 wt.% of lactulose and
required. 24 wt.% of aldose carbohydrates. Duphalac® action has greatly
In this work, the recovery of ketosugars from solid carbohy- varying effects depending on the dosage: prevention and treat-
drate mixtures using SFE technology has been studied. Carbon ment of portosystemic encephalopathy and constipation, and the
dioxide, which is by far the most widely used supercritical fluid, promotion of defecation and fecal excretion of salmonellae in
is especially useful, as it is non-toxic, non-flammable, and non- enteritis. The manufacture of a product with high lactulose purity
ozone depleting, it has a supercritical temperature near ambient from a commercial product, and using a clean technology such
(good for temperature sensitive substances) and it is relatively as supercritical fluids, could be of great commercial interest con-
inexpensive [15]. On the other side, the solubility of carbohy- sidering that the dosage and effects is mainly dependant on the
drates in the supercritical phase may considerably be increased final concentration of lactulose.
combining supercritical carbon dioxide (SC-CO2 ) with polar co-
solvents [16] that allow changing the polarity of the supercritical 2. Materials and methods
fluid while increasing its solvating power towards the analyte.
The hypothesis of selectively extract a ketosugar from 2.1. Materials
ketose–aldose mixtures using SFE is supported by the fact that
the solubility of ketoses in alcohols is considerably greater than Sugar standards (d-(+)-galactose, d-(−)-tagatose, d-lactose
those of aldoses [17]. Additionally, previous studies [18,19] monohydrate and lactulose; molecular structures shown in
have demonstrated that the selective recovery of ketosugars from Fig. 1), internal standard (phenyl-␤-glucoside), methanol and
binary solid ketose + aldose carbohydrate mixtures is possible, two derivatizing reagents (N-trimethyl-sylyl-imidazole, and
providing the adequate co-solvent and extraction conditions. Chlorotrimethylsilane redistilled) were obtained from Sigma

Fig. 1. Molecular structures of carbohydrates discussed in this study.


F. Montañés et al. / J. of Supercritical Fluids 45 (2008) 189–194 191

(St. Louis, MO, USA). The other derivatizing agent, pyridine (70/30 v/v) as internal standard (w/v). Previous to derivatiza-
dried, was supplied by Merck (Darmstadt, Germany). n- tion, samples were dried in a rotavapor R-200 (from Büchi
Propanol extra pure and isopropanol extra pure were purchased Labortechnik AG, Flawil, Switzerland).
from Scharlau Chemie S.A. (Barcelona, Spain). Duphalac® The dried mixtures were added to 100 ␮L of pyridine, 100 ␮L
(Duphar Nezel Solvay, Weesp, The Netherlands) is a medic- of N-trimethyl-sylyl-imidazole, and 100 ␮L of chlorotrimethyl-
inal product in aqueous solution containing 74 wt.% lactulose, silane for sylilation; the reaction was carried out instantly at
24 wt.% of aldose carbohydrates (12.2 wt.% galactose, 6.6 wt.% room temperature. Sylilated carbohydrates were extracted with
lactose and 5.2 wt.% epilactose) and 2 wt.% of other ketoses 0.1 mL of hexane and 0.2 mL of water. Samples derivatized
(just tagatose). Composition data were taken from the label were injected into a gas chromatograph using a 30 m × 0.32 mm
of Duphalac® syrup. Sea sand, glass wool washed chemically inside diameter and 0.5 ␮m film fused silica capillary column
pure and n-butanol were acquired from Panreac Quı́mica S.A. SPBTM -17, bonded, crosslinked phase poly (50% diphenyl/50%
(Barcelona, Spain). Ethanol absolute was from Prolabo (Fonte- dimethylsiloxane) (Supelco, 595 North Harrison Road, Belle-
nay sous Bois, France). 18.2 M cm Ultrapure water quality fonte, PA, USA). Data was acquired by means of HP
with 1–5 ppb TOC and <0.001 EU/mL pyrogen levels (Milli-Q) ChemStations (Agilent Technologies Inc., Wilmington, DE,
was produced in-house using a Laboratory water purification USA).
Milli-Q Synthesis A10 system (Millipore, Bellerica, MA, USA)
and was used throughout. The carbon dioxide liquefied at high 3. Results and discussion
pressure used in supercritical extraction was supplied by Praxair
Inc. (Danbury, CT, USA). 3.1. SFE of tagatose–galactose solid mixtures

2.2. Supercritical fluid extraction system The extraction of tagatose from solid tagatose–galactose mix-
tures has been previously studied by our research group using
The scheme of the supercritical fluid extraction device SC-CO2 and isopropanol as polar co-solvent [19]. Fig. 2 shows
employed to carry out all the experiments can be found else- the total yield of the extraction processes-expressed as the per-
where [19]. Extraction processes were performed on samples centage of both carbohydrates extracted with respect to the total
placed into the extraction cell (8 cm3 ), consisting of one part of amount of carbohydrates placed into the extraction cell together
tagatose–galactose (70:30 mg) or lactulose–lactose (70:30 mg) with the tagatose purity obtained in the extracts, as a function of
or 200 mg of lyophilized Duphalac® mixed with nine parts of the amount of isopropanol dissolved into the SC-CO2 extraction
sea sand in a laboratory mill (Janke and Kunkel IKA A-10, solvent. Experimental results depicted in Fig. 2 correspond, as
Labortechnik, Staufen, Germany). Samples were packed with mentioned previously, to different processing conditions, cover-
glass wool into the extraction cell. The 70:30 weight ratio in ing pressures from 100 to 300 bar and temperatures in the range
the binary solid mixtures was selected in order to represent the of 60–100 ◦ C. As can be observed in the figure, the extraction
ketose:aldose ratio obtained after the isomerization reactions.
A continuous flow rate (1.2 g/min) of CO2 mixed with different
amounts of the polar co-solvent employed in the particular assay
was maintained through the extraction cell for 2 h.
The effects of different factors, such as extraction pressure,
extraction temperature and co-solvent flow rate, on the amount
of carbohydrates extracted was first studied in binary mixtures
in order to select the optimal conditions to approach the purifi-
cation of lactulose from a complex mixture of carbohydrates
(Duphalac® ). In brief, tagatose–galactose and lactulose–lactose
mixtures were independently studied considering extraction
pressures between 100 and 300 bar, extraction temperatures
between 60 and 100 ◦ C, and co-solvent flow rates ranging
from 0.2 to 0.4 mL/min. The optimal conditions were tested
with Duphalac® considering different type of alcohols and
alcohol–water mixtures as co-solvents.

2.3. GC analysis of supercritical extracts

Prior to analyze the collected extracts, we analyzed


Duphalac® without any extraction by gas chromatography. Our Fig. 2. Yield (symbols with dot) and composition (empty symbols) obtained
tests confirmed composition data given in the label. Samples as in the SC-CO2 extraction of 70:30 tagatose:galactose solid mixture using iso-
propanol as co-solvent and different temperatures (60, 80 and 100 ◦ C): total yield
well as collected extracts were prepared for gas chromatography. of carbohydrates (tagatose and galactose) extracted at ( ) 100 bar, ( ) 200 bar
Half a milliliter of the sample was added to 0.5 mL of and ( ) 300 bar; tagatose purity (wt.% tagatose in the extract) at () 100 bar,
a solution of 0.01% phenyl-␤-d-glucoside in methanol/water () 200 bar and () 300 bar.
192 F. Montañés et al. / J. of Supercritical Fluids 45 (2008) 189–194

Fig. 3. Total yield (dark gray columns) and tagatose purity (light gray columns) Fig. 4. Yield (symbols with dot) and composition (empty symbols) obtained
in the supercritical extraction of 70:30 tagatose–galactose solid mixtures in the SC-CO2 extraction of 70:30 lactulose–lactose solid mixture using 95:5
(300 bar, 80 ◦ C and 0.6 mL/min co-solvent) using different alcohols as co- ethanol:water as co-solvent and different pressures (100, 200 and 300 bar): total
solvents. yield of carbohydrates (lactulose and lactose) extracted at ( ) 100 ◦ C, ( ) 80 ◦ C
and ( ) 60 ◦ C; lactulose purity (wt.% lactulose in the extract) at () 100 ◦ C,
() 80 ◦ C and () 60 ◦ C.
yield linearly increases with the amount of co-solvent and is
almost independent of the extraction pressure and temperature.
Therefore, differences cannot be shown in Fig. 2 considering dif- tures were employed as co-solvent to study the possibility of a
ferent extraction temperatures using isopropanol as co-solvent. selective recovery of lactulose from lactulose–lactose mixtures.
Additionally, tagatose purity in the extracts is almost constant Nevertheless, preliminary results [18] showed that increasing
(ca. 90%) what means that extraction pressure and temperature the amount of water from 5 to 10 vol.% in the ethanol–water
have a slight effect on selectivity. co-solvent produced a considerably decrease of lactulose purity
Fig. 3 shows the effect of the type of co-solvent employed in the extracts from 97 to 77%. Thus, extractions were carried
(different alcohols) on the SFE process. In this case, all out using 95:5 ethanol:water as co-solvent and exploring the
extractions were carried out at 300 bar, 80 ◦ C and 0.6 mL/min same extraction pressure and temperature ranges employed in
(20 wt.%) of co-solvent. As can be seen, the total yield consid- the monosaccharides supercritical extraction study.
erably increases from 40 to 65% as the polarity of the co-solvent Results obtained are shown in Fig. 4, in a plot similar to
increases (from n-butanol, n-propanol, isopropanol to ethanol) that previously presented for the tagatose–galactose extrac-
with a consequent tagatose purity decrease. As a result, it can tions (Fig. 2). Also in this case, the selectivity of the process
be concluded that the SFE of tagatose–galactose mixtures, con- towards the extraction of the ketosugar was almost independent
taining 70 wt.% tagatose, at 300 bar, 80 ◦ C and with 20 wt.% of the extraction pressure, temperature or amount of co-solvent
of ethanol or isopropanol as co-solvent, produce extracts with employed. Nevertheless, higher ketose purity was achieved since
higher tagatose concentrations (ca. 87%) and yields around 60%. the wt.% of lactulose increased from 70% to values higher than
The introduction of small amounts of water in the alcohol co- 94% in all experiments.
solvent was also explored and resulted in a significant increase Regarding process yield, as expected, the total amount of
of the extraction yield with the consequent decrease of tagatose disaccharides extracted is considerably lower than in the case
purity. This can be observed in Fig. 3, by comparing the use of monosaccharides. Additionally, high temperatures consider-
of pure ethanol and ethanol:water (95:5) as co-solvents; extrac- ably favor the extraction, being the temperature employed more
tion yield increase from 65 to 78% while a slightly decrease of important even than the amount of co-solvent used. A total yield
tagatose purity from 87 to 85% was observed. of 33% with a low flow rate of co-solvent (0.2 mL/min) was
achieved at 100 ◦ C and 100 bar.
3.2. SFE of lactulose–lactose solid mixtures
3.3. SFE of Duphalac®
Considering the differences in molecular size between
monosaccharides and disaccharides, it is expected that the As mentioned previously, Duphalac® is a commercial prod-
disaccharide solubility in SC-CO2 should be lower than the uct containing around 74 wt.% of lactulose and 24 wt.% of
monosaccharide solubility. Thus, the increase of yield produced aldoses (galactose, lactose and epilactose). Thus, extraction
by the inclusion of water in the alcohol co-solvent (observed conditions which resulted favorable for the lactulose–lactose
in the SFE of tagatose–galactose mixtures) drove us to con- mixture (100 ◦ C, 100 bar and 0.2 mL/min co-solvent) were
sider the inclusion of water in the alcohol co-solvent, to study selected to carry out experiments, and different alcohol and
the SFE of disaccharides. Thus, different ethanol–water mix- alcohol–water mixtures were employed. The results obtained are
F. Montañés et al. / J. of Supercritical Fluids 45 (2008) 189–194 193

Table 1
SC-CO2 extraction of Duphalac® (200 mg) at 100 bar, 100 ◦ C and 0.2 mL/min (6 wt.%) co-solvent, using different polar co-solvents
Co-solvent Extract composition

Ga (mg) La (mg) Lu (mg) Ga (%) La (%) Lu (%) Total yield (%)

Ethanol 6.16 ± 0.68 0.97 ± 0.10 30.69 ± 4.76 16.29 2.55 81.16 18.91
Ethanol:water (95:5) 10.17 ± 0.49 7.23 ± 0.25 62.62 ± 1.97 12.71 9.04 78.25 40.01
Isopropanola 0.01 ± 0.00 0.02 ± 0.00 – – – 0.02
Isopropanol:water (95:5) 3.65 ± 0.30 0.06 ± 0.01 2.95 ± 0.63 54.81 0.85 44.34 3.33
a Composition is not reported since the amount of carbohydrates recovered is in the order of the experimental error.

Table 2
SC-CO2 extraction of Duphalac® (200 mg) at 300 bar, 80 ◦ C and 0.6 mL/min (20 wt.%) co-solvent using different polar co-solvents
Co-solvent Extract composition

Ga (mg) La (mg) Lu (mg) Ga (%) La (%) Lu (%) Total yield (%)

Ethanol 21.14 ± 0.69 3.63 ± 0.74 105.62 ± 13.14 16.21 2.78 81.00 66.99
Ethanol:water (95:5) 17.55 ± 0.18 10.13 ± 0.30 93.32 ± 2.15 14.50 8.37 77.12 59.19
Isopropanol 3.81 ± 0.85 1.42 ± 0.42 17.95 ± 5.23 16.44 6.14 77.42 11.39
Isopropanol:water (95:5) 18.24 ± 1.35 1.30 ± 0.01 43.75 ± 2.95 28.83 2.05 69.13 27.75
Isopropanol:water (90:10) 25.86 ± 1.89 3.24 ± 0.13 92.10 ± 3.03 21.34 2.67 75.99 57.42

shown in Table 1. As in the case of the binary lactulose–lactose lactulose–lactose) mixtures derived the general conclusion that
SFE, extractions with 95:5 ethanol:water co-solvent produce supercritical conditions (temperature, pressure and amount of
yields around 40%, but in this case the composition of lactu- polar co-solvent dissolved in the SC-CO2 solvent) affects recov-
lose in the extract slightly increased from 74 to 78%. This poor eries but not selectivity, which is mainly influenced by the
increase of lactulose purity in the extract, in comparison with co-solvent composition. Under optimal conditions, satisfactory
the high increase obtained in the binary lactose–lactulose SFE recoveries and high purity of the ketosugars, tagatose or lactu-
(from 70 to 94%), can be attributed to the 12 wt.% of galactose lose, were achieved.
present in Duphalac® . Although galactose is an aldose carbo- These optimal extraction conditions were applied to the
hydrate it is also a monosaccharide and thus, it can be easier supercritical extraction of a complex carbohydrate mixture
extracted than the ketodisaccharide lactulose. (commercial Duphalac® ), and also selectivity towards the
The results depicted in Table 1 also show that very low yields extraction of ketoses over aldoses was observed, although in this
were obtained when isopropanol was used as co-solvent. Fur- case a smaller increase of the wt.% lactulose in the extract was
thermore, only a slight enhance of yield was observed when achieved. The high amounts of the monosaccharide galactose
5 vol.% of water was dissolved in isopropanol, and thus an extracted, present in Duphalac® in a 12 wt.% concentration, did
increase of water content was not explored. In turn, optimal not allowed a complete purification of lactulose in the extracts.
extraction conditions obtained in the tagatose–galactose SFE Further work is being carried out in our laboratory directed to
study (i.e. when isopropanol was employed as co-solvent) was a two-step SFE process that could achieve the elimination of
also employed for Duphalac® , and new experimental assays galactose first, followed by the purification of lactulose.
were carried out. The results obtained (see Table 2) show that
using these process conditions (300 bar, 80 ◦ C and 0.6 mL/min
Acknowledgments
co-solvent, meaning a 20 wt.% co-solvent) the extraction yields
considerably increase for all co-solvents employed. Although
This work has been financed under a R+D program of
the lactulose recovery is quite acceptable, particularly using
the Spanish Ministry of Education and Science (AGL2004-
pure ethanol as co-solvent, again lactulose purity could only be
07227-CO2-02) and of the Comunidad Autónoma de Madrid
increased from 74 to 81% due to the fact that galactose extraction
(S-0505/AGR/000153). F.M. thanks MEC for a FPI grant. T.F.
occurs with almost a 100% recovery.
would like to acknowledge the financial support of the Ramon
y Cajal Program from the Ministry of Education and Science.
4. Conclusions

In the present study, supercritical fluid extraction condi- References


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