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Journal of Structural Engineering Vol.

58A (March 2012) JSCE

Traditional construction technology of China timber arch bridges

Yan Yang*, Shozo Nakamura**, Baochun Chen***, Takafumi Nishikawa****

* College of Civil Eng., Fuzhou University, Fuzhou, China, 350108


** Dept. of Civil Eng., Nagasaki University, Nagasaki, Japan, 852-8521
*** College of Civil Eng., Fuzhou University, Fuzhou, China, 350108
**** Dept. of Civil Eng., Nagasaki University, Nagasaki, Japan, 852-8521

China timber arch bridge is a special bridge type, in which the arch ring is woven from two
polygonal arch systems. There are more than 100 such bridges survived in Fujian and
Zhejiang Provinces. Its traditional construction technology handed down from ancient to
today generation by generation through oral teaching has been listed in the Urgent
Safeguarding List of Intangible Cultural Heritage by UNESCO in 2009 because it is now at
a risk of disappearing. To record down the technique is one of the key issues to preserve the
intangible cultural heritage. This paper gives the general description of China timber arch
bridges and discusses their traditional construction technology.
Keywords: Timber arch bridge, China, Construction technology, Traditional,
Intangible cultural heritage

1. INTRODUCTION in the Urgent Safeguarding List of Intangible Cultural Heritage


by UNESCO in 2009 because this technology is at a risk of
Many timber arch bridges were built in history in many disappearing. To record down this technique is one of the key
countries, such as China, Italy, Belgium and Switzerland, etc. issues to safeguard this intangible cultural heritage. This paper
However, only a few of them are remained now1) ,2). The gives the general description of China timber arch bridges and
authors classify the structural types of the existing timber arch discusses their traditional construction technology.
bridges into four types, i.e., timber rib arch, timber truss arch,
woven timber arch and the others3) ,4). Among them, only woven 2. GENERAL DESCRIPTION OF CHINA TIMBER
timber arch bridges have been built in China. They are called ARCH BRIDGES
China timber arch bridges since this type bridges are only found
to be built in China5). China timber arch bridge achieves large According to historical records, the first China timber arch
span by weaving longitudinal and transverse straight logs in a bridge was built from 1032 to 1033 7). Thereafter, many such
special way. Conception of woven timber arch is ingenious, and bridges had been built in several places over the Fen and Bian
construction is convenient because members are light and needs rivers in north China. The local people had great benefit by the
less processing. bridges, and called them rainbow bridges due to their arc shapes.
China timber arch bridges are designed and built by bridge In this paper, this kind bridges are called as Bianhe Rainbow
craftworkers, and the technology has been handed down from Bridges. However, none of them survive and no details of their
masters to their apprentices, in which many were done from design and construction technology have been recorded. The
father to son and thus formed some timber arch bridge families structures can only be seen from a bridge in the famous painting
with stable characteristics in their construction technologies6). of “Chhing-Ming Shang Ho Thu” (Festival of Pure Brightness
However, there are only a few timber arch bridge craftworkers on the River), shown in Fig.1, by Zhang Zeduan who is an artist
alived with old ages today, and few young people like to learn living in Northern Song Dynasty (1119 to 1125) 7). From the
this skill because it is difficult to find a job. Therefore, the painting, a sketch of the bridge structure was drawn as shown in
construction technology of China timber arch bridges was listed Fig. 2. It was estimated to be a 19.2 m long and 8-9 m wide

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Table 1 Timber arch bridges in China
Province County Amount
Shouning 19
Pingnan 15
Zhouning 9
Gutian 6
Fu’an 5
Zherong 2
Fujian Fuding 1
Fig.1 Rainbow Bridge in Chhing-Ming Shang Ho Thu (Part) 6) (83) Xiapu 1
Fuzhou 1
Minhou 7
60
830
60 Minqing 2
Zhenghe 7
30
30
Jian’ou 5
30 40
21×45=945 Shunchang 3
Taishun 11
Qingyuan 15
Zhejiang
The first system The second system Jingning 15
(45)
Longquan 2
Fig.2 Sketch of the Bianhe Rainbow Bridge Structure 6) Qingtian 2

Table 2 Construction time of Min-zhe


timber arch bridges
Zhejiang Province The Republic
Ming Dynasty Qing Dynasty
Time of China
(1368-1644) (1644-1911)
(1911-1949)
Amount 4 69 26
Percent 3.13% 53.91% 20.31%
Time 1949-1965 1966-1999 Since 2000
Amount 15 0 14
Percent 11.72% 0 10.93%
Border of Fujian
and Zhejiang
Provinces show that there are 128 Min-zhe timber arch bridges in use
today, as shown in Table 1. The distribution map is shown in
Fig.3.
In China it is quite common for a bridge to be dated to its
earlist construction time although the bridge may have periodic
maintenance and even an almost complete rebuild. In this paper,
Fujian Province the last rebuilt time is taken as the construction time but not the
earlist construction time. The maintanence and repair are not
considered as rebuilt and so do the relocation because the main
Fig.3 Distribution map of timber arch bridges structure and members are remained as the original one. The
so defined construction time of the Min-zhe timber arch bridges
bridge with 21 groups of log arch frameworks arranged in is listed in Table 2. It shows that most of the existing Min-zhe
parallel.8) timber arch bridges were built in Qing Dynasty, accounting for
This bridge technology was believed to be lost in twelfth 53.91%, over half of the total.
centrury. However, in 1970’s many similar bridges were found The structures of Min-zhe timber arch bridge and the
in the mountainous areas in northeast of Fujian Province and Bianhe Rainbow Bridge are similar. Their main structures are
southeast of Zhejiang Province. Because they are all located in two longitudinal polygonal arch systems consisting of straight
Fujian and Zhejiang provinces, so they are called as Min-zhe logs. They are connected to the transvers beams by tennons. The
timber arch bridges, in which “Min” and “Zhe” is the short two systems with different polygonal sides are interlaced to be a
name of Fujian Province and Zhejiang Province, respectively. structure, in which the longitudinal members are mainly
An investigation was carried out by the authors and the results subjected to compressive forces. However, the structure of the

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the covered house
Covered house
Transverse beam of 2nd
the transverse system
beam of the second system

Transverse beam of 1st


the transverse beam of system
the first system

Spandrel structure
the spandrel structure (horse-leg)

(horse-leg)
the longitudinal beam
Longitudinal beam the rails

Spandrel protection plates


X-bracing
the X-bracing

the transverse beam of the second system


Transverse beam of 2nd system
2nd system of arch ring
the second system of the arch ring

the frist system of the arch ring


1st system of arch ring

Fig.4 Sketch of Min-zhe timber arch bridge 12)

Fig.5 Timber arch bridge with covered house

Fig.6 Binding node of Bianhe Rainbow Bridge


Min-zhe timber arch bridge has some developments from the longitudial system are different. The logs of the Bianhe
Bianhe Rainbow Bridge. Rainbow Bridge was binded together by ropes as shown in
A typical structure of a Min-zhe timber arch bridge is Fig.6, while mortise and tenon nodes are used in the Min-zhe
illustrated in Fig. 48). It consists of abutments, arch ring, spandrel timber arch bridge as shown in Fig.11.
structure, deck system and covered house, etc., while the lost Fig. 7 is an example of the Min-zhe timber arch bridge--the
ancient Bianhe Rainbow Bridge did not have spandrel structure Wan'an Bridge. It has a width of 4.7 m and a total length of 97.4
and covered house. The Min-zhe timber arch bridge with the m with 6 spans and 5 piers made by granite. The bridge was first
side-covering boards looks like a three-line polygon and had built in 1090, and rebuilt three times in 1845, 1932 and 1953.
been considered as strut-framed bridge for a long time. Such a The first system of the arch is a three-line polygonal arch ribs
configuratoin shows a large difference from the uncovered with nine parallel members connected by two transverse beams
Bianhe Rainbow Bridge shaped in arc with the extrados stepped at the two knees (Fig.7(c)), and the second system is a five-lines
for pedestrians. The covered house can prevent decaying due to polygonal arch ribs with eight parallel members connected by
abundant raining in this area and can also add the structure four transverse beams at the four knees (Fig.7(d)). A photo of up
self-weight to light timber arch structures, so that they improve view of the arch is shown in Fig.7 (e). The length of the longest
resisting capacity against up-lift loads from winds and torrents. span of the bridge is 15.3 m and the shortest one is 10.6 m, and
Various covered houses make the existing timber arch bridges every span of it has one set of X-bracings, as shown in Fig. 7 (f).
rich and colorful in their appearances (Fig.5) 6),10).
Arch ring of the Min-zhe timber arch bridge has X-bracings, 3. TRADITIONAL CONSTRUCTION TECHNOLOGY
which can improve its transverse stability and stiffness. In
general, long span bridges have two sets of X-bracings, while Since no construction method and technology of the Bianhe
short span bridges have only one. Moreover, the joints in the Rainbow Bridge has been recorded down, only the traditional

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(a) Side view (b) Covered house

(c) First system (d) Second system

(e) Up view of the arch (f) X-bracings


Fig.7 Wan'an Bridge

construction technology of the Min-zhe timber arch bridge is


introduced. The construction process includes the following five
steps: (1) Selection of bridge location; (2) Construction of
abutments and piers; (3) Treatment of logs; (4) Erection of arch
ring; (5) Construction of spandrel structure and covered house,
etc11), 12).

3.1 Selection of Bridge Location


In the traditional Chinese society, just as other construction
Fig.8 Abutment of Ruanfeng Bridge12)
engineering activities, building bridge also has some important
religious rituals and folk beliefs behavior. Selection of a bridge
location is generally followed the Fengshiu (wind and water) to
meet a quest for an auspicious location. Many Chinese timber
arch bridges are located at the site called Shuikou (the mouth of
water), the downstream of a river of a village, according to the
Fengshiu13), which could bring peace lives and prospects for the
local people. However, selection of the bridge location by
Fengshiu does not mean it has no consideration of bridge
construction condition. It can be found that some consideration Fig.9 Abutment of Fushou Bridge12)
of the site hydrological and geological conditions is hided in the
rules of Fengshiu. craftworkers have rich experience, high techniques and wisdom
In many China timber arch bridges,the arch ribs are directly in selection of bridge location. Many China timber arch bridges
stand in natural cliff and crag with shallow carves without an survived can be seen as a proof of the reasonability of the
abutment, as shown in Fig. 8 and Fig. 912). This shows that the traditional site selection method.

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(a) Luban ruler (b) Carpenter’s ink marker
Fig. 10 Measuring the level12)

2 2 2

(c) Wooden fork horse (d) Axe


1 1 1 1

(a) Mortise and tenon joint (b) Mortise

(e) Chisel (f) Planer


Fig.12 Treatment of timber members with traditional tools

bridges were also built by block stone with spread foundation.


(c) Straight tenon (d) Swallow Tail tenon These structures were all built by manual method as other
longitudinal member
masonry structures and no special techniques should be
Swallow Tail tenon
described herein.
transverse beam

3.3 Treatment of Structural Members


Trees with suitable sizes in local area are selected as the
bridge materials. After cut down and transported to bridge site,
simple treatments are conducted according to the design of craft
straight tenon
master.
The bridge is built without nails and ropes, and all the
longitudinal member
components are joined with various mortise and tenon joints.
(e) Schematic diagram
The main arch ribs are joined with the straight tenons and the
Fig.11 Mortise and tenon joint
Swallow Tail tenons shown in Fig 11. Generally, the latter is
used for joints which need certain resistance against tension.
3.2 Construction of Abutments and Piers Construction of all structural members is completely
Elevation measuring is the most important process during processed by manual operation. They are all made by traditional
the construction of a timber arch bridge. However, there was no tools, such as the Luban rulers, carpenter’s ink markers, wooden
advanced equipment for surveying at past, so craftworkers fork horse, axes, chisels, planers, saws, etc. They are shown in
invented a simple and effective way to measure, i.e., utilizing a Fig. 12.
half section bamboo pipe filled with water in which the knots
have been cut off, as shown in Fig. 10. If the bamboo is not long 3.4 Erection of Arch Ring
enough for the bridge span, several bamboo may be used with During the whole process of construction of a timber arch
temporary supports. The bamboos are connected by covering bridge, erection of the arch ring is the most important process.
each other some length and sealed with yellow wet clay in the The four steps for a single span bridge illustrated in Fig.13 are as
joint bottom to prevent the water seeping out11),12). The level follows: (1) Standing vertical columns in the abutment as
could be reached by adjusting heights of the bamboo in the elevation scales; (2) Erection of the first system (three-lines
supports. polygonal arch ribs); (3) Erection of the second system
Beside some bridge utilizing the natural rock as arch seats as (five-lines polygonal arch ribs); (4) Installation of the
illustrated in Fig. 8 and Fig. 9, most abutments of the bridges X-bracings12).
were built by big gravels or block stones. Piers in multi-span The main primitive machine used for erection of the arch

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Vertical columns
in the abutment

The first system consists of seven or nine three –lines


polygonal arch ribs and two transverse beams

Fig.14 Wood winch

Fig.15 Bracket12)

The second system consists of six or


eight five-lines polygonal arch ribs
and four transverse beams

Fig.16 Lifting arch ring members12)


Short span bridges with only one
group of X-bracings

Fig.13 Process of erection of the arch ring Fig.17 End of springing members

rings is a wood winch as shown in Fig.14. It is used to erect log brackets. Then the crown members are inserted into the Swallow
members in arch ring and bracket for supporting the members Tail mortise of the transverse beams to unite the two springing
during construction. frames together and form three-line polygonal arch ribs as
Two brackets located near the two knee position of the first shown in Fig.19.
system are built as shown in Fig.15 in order to support springing The second system of the five-line polygonal arch ring is
members of the first system erected by wood winches (Fig.16). easier to erect after the first system is completed. The arch
The bracket is made of two main columns, a cross beam and members of the second system are placed on gaps of the
several diagonal strut members. members of the first system and erected from the springing
After all the springing members (see, Fig.17) in the first members to quarter members. When all the crown members are
system have been erected in position, two transverse beams are installed to close the arch (Fig.20), the second system is
hoisted up (Fig.18), and tenon joints of the members are inserted completed and the basic arch structure of the bridge has been
into straight mortises of transverse beam. All the members in formed. There is no direct and structural connection between the
one side are jointed together and form two frames laid on the two systems. In other words, they are basically independent.

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Fig.22 X-bracings12)

Fig.18 Installation of transversal beam12)

Fig.19 First system Fig.23 Blocks

Fig.20 Installation of crown members12) Fig.24 Horse leg

longitudinal beams and deck slabs. Generally, there are six deck
transverse beams (each side of three), in which the one close to
an abutment is supported by columns as shown in Fig.4 and the
transverse beam near the crown utilizes the transverse beam in
(a) Punner (b) Hammer the second arch ring system. Only the deck transverse beam in
Fig.21 Wood Punner and Hammer quarter span needs spandrel struts to support it. This spandrel
struts, called as horse-leg in Chinese Folk, consist of a pair of
It should be pointed out that punner and hammers made of inclined members standing on the springing and two or three
wood instead of iron or steel are employed as common tools in vertical or inclined members standing on quarter transverse
construction of China timber arch bridges, as shown in Fig.21, beam in the second system, as shown in Fig. 24.
to prevent serious damage of the wood members during A covered house is similar to a local general house and is
construction. built from the central part to two side parts (Fig.25). Names of
The last step to complete the arch ring is to install craft masters and their chorography and pedigrees are written on
X-bracings shown in Fig.22. One side of the X-bracings is the ridge of the covered house for recognition of their
inserted into transverse beams with the Swallow Tail tenon, and participation and contribution (Fig.26). Raising of the ridgepole
the other side is inserted into vertical columns in an abutment (Fig.27) is a high point in building the covered house with a
with a straight tenon. Finally, wood blocks are inserted between ritual as in houses and temples in Chinese traditional
springing members as shown in Fig.23. They will provide a folk-custom13). Since building the covered house is similar to
local contact for them to enhance the integrality of the arch ring. build a house in the local area, no special techniques should be
described herein.
3.5 Construction of Spandrel Structures and Covered After the bridge is finally completed, a ceremony of
House completion will be hold in an auspicious day and then the bridge
A bridge deck system consists of deck transverse beams, is open to public use.

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Fig.25 Building covered house
Fig.26 Ridges of the covered house
4. CONCLUDING REMARKS

China timber arch bridges are essence of architectures in


China and even in the world. The traditional construction
technology is a precious intangible cultural heritage handed
down from ancient people. It is the key issue in maintenance of
the existing bridges and building of new timber bridges, and
could also be a reference to create innovative construction
technique for erection of modern arch structures. As time passes,
this technology is now at a risk of disappearing and needs urgent
safeguarding. Recording the construction technology may bring
benefit for technology learning and absorbing more young
people to learn it to prevent its disappearing in our generation.
This paper only gives the general description of China
timber arch bridges and discusses the traditional construction
technology. The FE analysis, the structural parameters analysis
in existing bridges and the others will be conducted in the future
work.
Fig.27 Sacrificial rites12)

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