bvh2406gb DISOCONT Tersus System Manual PDF

DISOCONT® Tersus
System Manual
BV-H2406 GB
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Note: The original manual is in German. This is a translation.
(72057594068321931 V9, 02/09/2015)

Table of Contents
Table of Contents
1 Safety Instructions ....................................................................................................................................1

1.1 Signal Words ..........................................................................................................................................2
1.1.1 Signal Words for Danger Warnings ...............................................................................................2
1.1.2 Signal Words for Usage Instructions ..............................................................................................3
1.2 Five Safety Rules of Electrical Engineering ...........................................................................................4
1.3 Damaged/Defective Electrical Components ...........................................................................................4
1.4 Missing Protective Earth Conductor Connection ....................................................................................4
2 System Architecture .................................................................................................................................5

2.1 Function ..................................................................................................................................................5
2.2 Complex Feed Systems .........................................................................................................................6
2.3 Multiple-Scales Systems ........................................................................................................................7
2.4 Compatibility with other Series of Weighing Electronics ........................................................................8
3 Serial Networks..........................................................................................................................................9
3.1 Ethernet Hardware ...............................................................................................................................10
3.1.1 Ethernet Addressing .....................................................................................................................11
3.1.2 Setting the IP Address .................................................................................................................12
3.2 RS485 Hardware ..................................................................................................................................13
4 Installation Options ................................................................................................................................ 15
5 EMC-Safe Cable Connection ................................................................................................................. 17
6 Components of the DISOCONT Tersus System .................................................................................. 19

6.1 Central Unit VCU 20100 .......................................................................................................................20
6.1.1 Configuration and Connections ....................................................................................................21
6.1.2 General Technical Data ...............................................................................................................25
6.1.3 Power Supply ...............................................................................................................................26
6.1.4 Auxiliary Voltage for External Subscribers ...................................................................................28
6.1.5 Load Cell Input .............................................................................................................................29
6.1.6 Digital Connections (DI/DO) .........................................................................................................32
6.1.6.1 Inputs (DI) for External Switching Contacts, Sensors or External Voltage ..................................32
6.1.6.2 Sensor Inputs (DI) ........................................................................................................................35
6.1.6.3 Relay Outputs (DO) ......................................................................................................................36
6.1.6.4 Electronic Output (DO) .................................................................................................................37
6.1.7 Analog Connections (AI/AO) ........................................................................................................38
6.1.7.1 Analog Output (Standard) ............................................................................................................39
6.1.7.2 Analog Outputs VAO 20100 / VAO 20103 ...................................................................................39
6.1.8 Serial Interfaces (Local Bus) ........................................................................................................40
6.1.8.1 Connecting Further VCU Units ....................................................................................................40
6.1.8.2 Connecting the Operator Panel VHM ..........................................................................................42
6.1.8.3 Connecting EasyServe.................................................................................................................42
6.1.9 Fieldbus Modules .........................................................................................................................43
6.1.9.1 Ethernet Interface .........................................................................................................................44
6.1.9.2 PROFIBUS Interface VPB8020 ...................................................................................................44
6.1.9.3 DeviceNet Interface VCB8020 .....................................................................................................47
6.1.9.4 PROFINET Interface VPN8020 ...................................................................................................49
6.1.9.5 Modbus Interface VSS8020 .........................................................................................................54
6.1.10 Bluetooth Interface .......................................................................................................................56
DISOCONT® Tersus, System Manual BV-H2406GB, V9

Schenck Process Group -i-
Table of Contents
6.2 VHM Operator Panel ............................................................................................................................57

6.2.1 Power Supply ...............................................................................................................................58
6.2.2 Data Interfaces .............................................................................................................................59
6.2.2.1 Ethernet ........................................................................................................................................59
6.2.2.2 Serial Interfaces ...........................................................................................................................59
6.2.3 Technical Data .............................................................................................................................60
6.2.4 Built-In Console Panel Units ........................................................................................................61
6.2.4.1 VHM 20100 Basic Unit .................................................................................................................61
6.2.4.2 VHM 20101 with Power Supply Unit ............................................................................................63
6.2.4.3 VHM 20100-3D and VHM 20101-3D Used in Potentially Explosive Atmospheres ......................65
6.2.5 Portable Devices ..........................................................................................................................65
6.2.5.1 VHM 20110 with Cable Connection .............................................................................................66
6.2.5.2 VHM 20121 Wireless ...................................................................................................................67
6.2.5.3 VHM 20110-3D and VHM 20121-3D in Explosive Atmospheres .................................................68
6.2.6 Connecting the Operator Panel VHM ..........................................................................................69
6.2.6.1 Connection via Ethernet ...............................................................................................................69
6.2.6.2 Connection via RS485 .................................................................................................................70
6.2.6.3 Connection via Bluetooth .............................................................................................................71
6.3 Loading the Application Software .........................................................................................................72
6.4 Auxiliary Loading Function (Basic Loading Function) ..........................................................................74
6.5 Local Operating Unit VLG.....................................................................................................................75
6.5.1 Local Operating Unit VLG 20100 with Actuating Variable Analog Output ...................................75
6.5.2 Local Operating Unit VLG 20105 with Actuating Variable Digital Output ....................................79
6.5.3 Local Operating Unit VLG 20110 .................................................................................................82
6.5.4 Local operating unit VLG 20121 ..................................................................................................85
6.6 Local Operating Unit with Operator Panel VMO...................................................................................89
6.6.1 General Technical Data ...............................................................................................................90
6.6.2 VMO 20100 ..................................................................................................................................90
6.6.3 VMO 20101 ..................................................................................................................................92
6.6.4 VFG 20120 ...................................................................................................................................94
6.6.5 Initiating the VMO at the Local Bus ..............................................................................................95
7 Accessories ............................................................................................................................................ 99
7.1 Switching Cabinet VEG 20100 .............................................................................................................99
7.2 Field Housing VFG 20103 and VFG 20104 ........................................................................................100
7.3 VAK 20100 Distribution Box ...............................................................................................................102
7.4 Switching Unit Sealing (Protection Class) ..........................................................................................102
7.5 Ready-for-Use System Cables ...........................................................................................................103
7.6 Recommended Cables .......................................................................................................................106
7.7 Schenck Process EasyServe VPC 20150 ..........................................................................................107
7.7.1 Connecting EasyServe...............................................................................................................107
7.8 Wireless LAN Access Point ................................................................................................................108
7.9 Example Connection for Speed Sensor FGA0053 .............................................................................109
7.10 Use in UL-Certified Facilities ..............................................................................................................109
7.11 Nonstandard VCU 20100 Designs .....................................................................................................110
8 Use in an Explosion Hazard Area ....................................................................................................... 111
9 Assembling and Dismantling .............................................................................................................. 121
10 Disposal ................................................................................................................................................. 123
11 EC Declaration of Conformity ............................................................................................................. 125
Index ...................................................................................................................................................... 126
BV-H2406GB, V9 DISOCONT® Tersus, System Manual

- ii - Schenck Process Group
Safety Instructions
1 Safety Instructions
To avoid personal injury and material damage, follow the safety regulations stated below.
Additionally you should also observe:
▪ Safety information given in order-specific documentation
▪ Safety information relating to mechanical components
▪ Instructions and safety instructions for parts manufactured by third-party suppliers or parts that are not
part of Schenck Process scope of delivery.
When performing installation, commissioning and service work, observe all applicable local regulations.
Intended Use
The supplied system is to be used exclusively for the specified task. Any other use which exceeds this shall
not be considered part of the intended use.
The supplied system may be part of a more complex system. The system operator bears overall responsibil-
ity for the operating safety of the system.
Potential Sources of Danger

Dangers may arise from the machine or from facilities that for example are used in the plant for transport or
feeding if control tasks are taken on by the system.
To avoid dangers the system must correctly be used, operated, monitored and serviced by trained person-
nel. Bear in mind that the system may be part of a more complex plant. It may therefore be necessary to take
more extensive protective measures before working on the plant.
The plant operator is responsible for the safe operation of the plant.
Personnel
Preparation, assembly, commissioning, operation, maintenance and servicing may only be carried out by
qualified personnel.
All persons working on the system are required to observe the safety hints and know the parts of the tech-
nical documentation relevant to their work.
The operating company is responsible for instructing his operators to observe all regulations and instructions
given.
Parameter Changes
The measuring system's functionality is determined by parameters. Only personnel familiar with the device's
mode of operation may alter these parameters (e.g. after training by Schenck Process). Incorrectly set pa-
rameters may cause injury or material damage. if control units are connected. Furthermore they may also
cause considerable disruption to weigh operations.
Password
Passwords safeguard the parameters against unauthorized changes. The measuring system operator has to
ensure that the password is handled responsibly.

Schenck Process Group -1-
Safety Instructions
Acknowledging Event Messages

Error messages may be acknowledged only after cause of fault has been remedied.
Ensure that any connected peripheral devices are functioning correctly before acknowledging an event. Any
connected control systems in particular must be in safe state.
Maintenance and Repair

▪ All warning and instruction signs on the scales must be observed.
▪ The measuring system has to be shut down before working on mechanical equipment or peripheral
systems (control systems in particular). Steps must be taken to ensure the measuring system cannot
be started inadvertently.
▪ Disconnect the power supply before performing work on the electrical equipment (follow your plants
lockout-tagout procedure!).
▪ The devices may be operated only in the housings supplied as there would otherwise be a danger of
coming into contact with live parts.
Moisture and Humidity

All of the scale components (particularly electrical components) should be protected from moisture and hu-
midity when the housing is open such as during service work. Beyond this, the housing's protection classes
should be complied with.
Design Modifications
If you modify the system or expand it using parts not supplied by Schenck Process, Schenck Process cannot
assume liability for any such modifications. This especially applies to modifications which could affect the
operating safety of the system.
Replacing Components
Spare parts must meet the technical specifications indicated by Schenck Process. To ensure this require-
ment is met, only genuine Schenck Process spare parts should be used. When using other spare parts, the
warranty will be void.
Keeping the Technical Documentation

Keep the technical documentation safe. Hand the technical documentation over to the buyer if the equipment
should be sold on.
1.1 Signal Words
1.1.1 Signal Words for Danger Warnings

Potential dangers will always exist when working with technical devices. Dangers will arise if the machine is
▪ incorrectly installed,
▪ started up incorrectly,
▪ operated by untrained personnel, or
▪ serviced by unqualified personnel.
The following signal words in this manual indicate dangers:

-2- Schenck Process Group
Safety Instructions
Danger
The signal word DANGER identifies a danger with a high degree of risk that, if not prevented, will cause
grievous injury or death. Follow all instructions to prevent the danger from occurring.
Warning
The signal word WARNING identifies a danger with a moderate degree of risk that, if not prevented, may
cause grievous injury or death. Follow all instructions to prevent the danger from occurring.
Caution
The signal word CAUTION identifies a danger with a low degree of risk that, if not prevented, may cause a
minor or moderate injury. Follow all instructions to prevent the danger from occurring.
Format of the Safety Notices
Fig. 1: Format of the Safety Notices
1.1.2 Signal Words for Usage Instructions
Strictly Observe
The signal words STRICTLY OBSERVE identify situations in which material or environmental damage could
occur.
For example:
STRICTLY OBSERVE
Welding on load-bearing parts
Note
The signal word NOTE is used to highlight information on using the product economically and at an optimal
level of efficiency.
Example:
NOTICE
Take note of the measures listed below to rectify malfunctions.

Safety Instructions
1.2 Five Safety Rules of Electrical Engineering

These fives safety rules must be followed in the order shown before work is begun on electrical systems.
Once the work is finished, they are to be applied in reverse order.
DANGER
Electric shock from live components
There is a danger of life from an electric shock.
– Take all possible precautions to ensure safety before work is begun
on live components. Observe, among other things, the following:
1. Disconnect the components.
2. Secure against restart.
3. Ensure that the components have been de-energized.
4. For voltages above 1 kV: Ground and short-circuit cables.
5. Cover or shield adjacent, live components.
1.3 Damaged/Defective Electrical Components
DANGER
Live damaged or defective components
Danger of life from electric shocks.
1. Have trained personnel ensure that all live components are undam-
aged and in proper working order.
2. Have trained personnel replace damaged or defective electrical com-
ponents.
1.4 Missing Protective Earth Conductor Connection
DANGER
Current will flow through components that will have become live due
to an error.
Immediate danger to life from electrical shock.
– The protective earth conductor of the machine must be connected to
the external protective earth system.
1. Local regulations must be observed before installing the protective
earth conductor (PE).
2. Install the protective earth conductor (PE) at the machine.
3. The machine may be switched on only once the protective earth con-
ductor (PE) has been correctly installed.

System Architecture
2 System Architecture
2.1 Function
DISOCONT Tersus is a modular weighing controller for weighing- and feeding-related tasks in connection
with bulk materials in production processes. The DISOCONT Tersus can be used with loss-in-weight feed-
ers, weighfeeders, flow meters, Coriolis mass flow meters, beltweighers, helix weighfeeders, bin weighers
and batching systems. Feeding can be continuous or discontinuous. The device can be used to control both
volumetric and gravimetric feeders.
A DISOCONT Tersus system consists of at least one central VCU unit per independent weighing station.
Additional units may be installed depending on the application. The technical details on the individual mod-
ules can be found in this manual.
The DISOCONT Tersus is connected using standard analog or digital signals (conventional coupling) or
serial connections, e. g. PROFIBUS, Modbus or Ethernet.
Fig. 2: Basic configuration of a scales with DISOCONT Tersus electronics
▪ The DISOCONT Tersus weighing electronics controls feeder systems. The weighing electronics is
used at the scales.
▪ A fieldbus connection is used for communication between the plant control system and the weighing
electronics.
▪ The output controller for the drives also can be integrated into the mechanical system.
▪ Use the operator panel VHM to perform frequently occurring adjustment tasks or to operate the sys-
tem.

System Architecture
▪ Use the simplified control unit VLG to perform maintenance tasks and to control individual drives for
test purposes.
▪ You can use the program Schenck Process EasyServe to parameterize comfortably the weighing
electronics.
2.2 Complex Feed Systems

The weighing electronics can be expanded modularly. The central weighing electronics unit (VCU) contains
slots for additional analog input or output circuits. A second weighing station also may be connected. Signals
are assigned to the hardware circuits by software parameterization.
Fig. 3: Modular expansion of the VCU
You can expand the weighing electronics (base device) by up to two additional VCU central units if additional
signals are required to control the weighfeeder or to communicate with the plant controller. You would then
use the local bus to connect to the base device. Base devices cannot be linked up through local bus. The
connections for the fieldbus and the operating components remain at the weighing electronics.

System Architecture
Fig. 4: I/O expansion of the base device with additional VCUs
2.3 Multiple-Scales Systems

A production process often comprises several scales. Regulation is performed centrally, although the weigh-
ing electronics can be set up dependent on each other.
Fig. 5: Networking several (weigh)feeders using buses
Individual scales are usually controlled by a fieldbus, e.g. PROFIBUS. You can equip each of the weighing
electronics (base device) with a fieldbus module compatible with this fieldbus and connect them.
A separate bus e.g. Ethernet can be used if the weighfeeders are to be assigned their own operating level.
The VHM operator panel displays the values from one scales. You can access all of the scales in a network
by logging off one and logging on to another.
For reasons of safety this operating variant is not recommended for normal operation. This configuration is
used typically for service work or for balancing tasks.

System Architecture
2.4 Compatibility with other Series of Weighing Electronics

DISOCONT Tersus compatible with Compatible Remarks
Yes/No
DISOCONT Yes Compatible via fieldbus connection
DISOCONT No DISOCONT Tersus cannot be connected with the DISOCONT

over the local bus so VCU central units cannot be integrated
into an existing DISOCONT installation on an individual scales.
DISOCONT Master Yes
INTECONT PLUS Yes The DISOCONT Tersus behaves at the serial interface similar
to an INTECONT PLUS, though there is a slight difference
between the data content of the telegrams. Software adjust-
ments will be required if an existing INTECONT PLUS system
is replaced by or upgraded to a DISOCONT Tersus.
MICROCONT No
MULTICONT No

Serial Networks
3 Serial Networks
Individual DISOCONT Tersus system components communicate by means of a serial connection (usually a
fieldbus). Different fieldbus systems are employed with the DISOCONT Tersus due to the different demands
made on the communication behavior. In order to structure its tasks the communication system is divided
into layers constructed on top of one another that may be subject to different standards. The following table
shows a selection of terms from different layers.
Model Remarks Standards
Bluetooth Wireless connection from the VHM service operator panel or PC/Notebook
with the service tool.
(pluggable USB Bluetooth adaptor, optional)
DeviceNet Fieldbus interface for connection to host system

Extensive standardization of hardware and protocol layer. Often used in con-
junction with systems from Rockwell.
(pluggable interface module, optional)
Ethernet Fieldbus interface for connection to host system IEEE 802.3 CSMA/CD
10/100BASE-T Interface to the VHM operating panel
Interface between the base devices (VCU) and the PC with the EasyServe
service tool
The base device has 4 Ethernet ports as standard.
EtherNet/IP Protocol layer on the Ethernet. Often used in Rockwell systems.
HTTP Protocol layer over Ethernet for the VHM operator panel and for an alternative
web browser
Modbus-RTU Fieldbus interface for connection to host system

Protocol layer on different hardware, e.g. RS422 or RS485
Modbus-TCP Common protocol layer over Ethernet
PROFIBUS DP Fieldbus interface for connection to host system EIA485 (RS485)

junction with systems from Siemens.
PROFINET IO Fieldbus interface for connection to host system

junction with systems from Siemens.
RS232 Alternative link to the VHM operator panel

Load the application software in special cases
Connection between exactly two subscribers
RS485 Alternative link to the VHM operator panel

Link to the expansion units (VCU with I/O software)
The basic device has 2 RS485 interfaces as standard.
USB Connection for a Bluetooth adapter

The basic device has 1 USB port as standard.

Serial Networks
3.1 Ethernet Hardware
NOTICE
MULTICAST services may overload the network!
MULTICAST services (e.g. webcam streams) may overload the weighing
electronics processor if they are used within the weighing electronics net-
work. Use only switches in the weighing electronics network that support
IGMP (Internet Group Management Protocol) for IPv4 or MLD (Multicast
Listener Discovery) for IPv6.
The DISOCONT Tersus VCU central unit has its own switch so that each VCU can be seen as a star point of
a star topology. One port of the switch is connected directly with the scales processor, the other ports are
available for 10/100BASE-T network connections.
Fig. 6: Alternative connection: series connection between base devices and the on-site Ethernet
Fig. 7: Alternative connection: star connection between base devices and the on-site Ethernet
The switches are connected by a network cable (Cat-5e) at RJ45 ports. The maximum cable length is 100 m.
Longer connections can be made using intermediate switches/routers or by using fiber optic cables instead.
NOTICE
Only the Ethernet switch of the base device (→ VCU unit with application
software) is available for external connections for systems in which several
VCU units are assigned to one scales.
The Ethernet ports of the expansion units (→ VCU units with software
VIO xxxxx) are not operated.

- 10 - Schenck Process Group
Serial Networks
3.1.1 Ethernet Addressing
MAC Addresses
Every device capable of being connected to an Ethernet network is assigned by its manufacturer a unique
and unalterable MAC address (Media Access Control). It forms the basis of physical communication within a
network.
IP Addressing
IP addresses were introduced for the administration of networks. Routers and switches decode the IP ad-
dress and transmit the message to the subscriber with the corresponding MAC address. Subscribers in a
subnetwork delimited by a router can be reached by means of a broadcast command to all subscribers. Thus
subscribers in subnetworks also can be located. Each subscriber in a (sub)network must have a unique ad-
dress. Addresses in industrial control networks are assigned permanently as network subscribers change
only rarely. The Ethernet address setting consists of the components:
▪ IP Address
▪ Subnet mask
▪ Gateway address
IP Address
An IP address is the unique address of a subscriber in a subnetwork. The bits of the address labeled by the
subnetwork mask must be identical for all subnetwork subscribers. Subscriber addresses in the subnetwork
must differ at those parts in the address which have the value zero in the subnetwork mask.
Subnet Mask
This mask determines the addressable range of a subnetwork. All subscribers in a subnetwork must have
addresses that coincide in those bits that have the value 1 in the subnetwork mask.
For example:
Subnetwork mask: 255.255.255.0
Corresponds in binary to: 11111111.11111111.11111111.00000000
In this example, all subscribers in the subnetwork must have addresses that coincide in the upper 24 bits.
The distinction is made in the lower 8 bits so that 255 subscriber addresses in this subnetwork can be ad-
dressed. In private networks an address range within 192.168.x.x is often used.
Gateway
Information addressed to subscribers with addresses outside of the range determined by the subnetwork
mask are reached through the gateway. As no subscribers outside of the subnetwork are addressed in self-
contained industrial control networks, the gateway address is usually left at 0.0.0.0.

Schenck Process Group - 11 -
Serial Networks
3.1.2 Setting the IP Address
NOTICE
Communication to other subscribers may be lost completely if an address is
changed while a system is running! Set an address only when operating of
the system allows communication to be interrupted.
Subscriber addresses usually are permanently assigned in a network to be used for process control. We
recommend assigning neighboring devices different IP addresses in the same subnetwork if the devices are
not to be integrated into a network. Problems may otherwise arise in the PC network configuration if a cable
connection is made to the PC. In this case the communication will not be established until the PC has
adapted its configuration. The address is set for the DISOCONT Tersus VHM operator panel using its con-
figuration dialog with the key [VHM addr.]. Either a VHM operator panel or the EasyServe program will be
required to set a VCU address. Set the VHM operator panel address as follows:
1: Is the VCU connected to a user-side network?
Yes No
Has an IP address been already assigned or cleared for the VHM opera- Use the default addresses:
tor panel? VCU-address: 192.168.240.001
(The address for the VCU must anyway have been already determined VHM address: 192.168.240.021
in the user-side network)
Subnetwork mask: 255.255.255.000
Establish a connection between the VCU
and the VHM in the same subnetwork. The
easiest method is to plug a cable from the
operator panel directly into the VCU.
Yes No Create a suitable address list for the VCU in

the subnetwork.
Set the address of the operator panel Cannot be configured using

the VHM operator panel.
Disconnect the VCU from
the user-side network and
repeat from step 1.
2: Is the VHM operator panel connected

to the same subnetwork as the VCU (not
through a router)?
Yes No
Connect the VHM operator panel

and the central unit VCU to the
same network. Continue with step 2.
Use the operator panel to search the network for the VCU.
Select the VCU to be set and enter the IP address (VCU parameter).
If necessary, reintroduce the VCU into the user-side network.
Setting the central unit VCU address using EasyServe is analogous to using the operator panel VHM. It may
be necessary to adapt the PC network configuration. This will require administrator rights on the PC.

Serial Networks
3.2 RS485 Hardware

1. Several VCU central units belonging to one scales can be connected to one another via RS485 (local
bus).
2. This also allows a VHM operator panel to be connected to a VCU enabling communication across
greater distances.
3. The same interface hardware is also used for several kinds of interface to the plant controller.
The possible connection types must be kept separate within the DISOCONT Tersus system. The VCU there-
fore has three separate interfaces:
Fig. 8: Possible RS485 connections
Seal both ends of the transmission cable with resistors to avoid electrical reflections along its length. You
therefore must connect the RS485 network in series. The total length of cable in a network is maximum 1000
m.
Fig. 9: Bus termination for the transmission cable
The bus termination resistors for the DISOCONT Tersus system are integrated into the VCU and VHM com-
ponents. You can switch these on by means of a jumper if you wish.
The cable used connects both data lines as a twisted pair with individual screening. Further lines can also be
included in the cable, to supply a peripheral device for example.

Serial Networks
Connect the A and B connections of all devices.
Fig. 10: RS485 bus wiring

Installation Options
4 Installation Options
DANGER
Life-threatening voltages
If the device is to be supplied with dangerous voltages (U > 40 V) or if there
will be dangerous voltages at the outputs:
1. Disconnect the device from the power supply before opening it. If not
installed in a housing the live connections will have protection
class IP20 only.
2. Install the device in a suitable housing that prevents access to the live
components.
3. The housing must require a tool to be opened OR the device must be
installed in a room to which specialized personnel only have access.
You can install the DISOCONT Tersus system in a switch cabinet or on-site at the scales. Suitable field
housings are available to protect it against foreign particles. The system may also be installed as a distribut-
ed system with components at the scales, in the switching cabinet and in a control room, for example. They
are connected serially. You will find information on the maximum cable lengths for the connecting cable and
further details on the serial networks in the corresponding chapter.
Also refer to: »Recommended Cables [➙106]«

EMC-Safe Cable Connection
5 EMC-Safe Cable Connection

The devices have been designed and tested for the anti-interference required for industrial operation. The
units meet the following specifications:
▪ DIN EN 61000-6-2 (immunity for industrial environments)
▪ DIN EN 61000-6-4 (emitted interference for industrial environments)
Correct cable installation is essential for optimum protection from electromagnetic interference. Check which
cables are required and whether their quantity and dimensions fit the existing cable feedthroughs. The tech-
nical data are specified for each output/input by the corresponding connector type, e.g. 'terminal, grid
3.5 mm'. Each connector type can be used only up to a certain cable cross-sectional area. For terminals with
2
a grid of 5 mm the maximum cross sectional area is 2.5 mm , for terminals with a 3.5 mm grid this is maxi-
2
mum 1.5 mm .
Connect the cable screen and ensure strain relief
NOTICE
Leave the cable screen on up as far as the terminal and only remove the
cable sheathing at the screen support if the screen support for the connect-
ing terminal of the cable is further away.
Fig. 11: connect the cable screen and ensure strain relief
1 Panel cut-out 2 Earthing connection
3 Screen support 4 Cable tie
5 Cable, stripped 6 Contact spring
7 Screen clamp
1. Insert the cable tie for strain relief into the cutout (A).
2. Peel back approx. 10 mm of the screen.
3. Place the screen onto the support and tighten the cable tie (B).
4. Push in the screen clips. Take care that the contact spring touches the cable screen (C).

EMC-Safe Cable Connection
Strain relief for unscreened cable
Fig. 12: Relieving strain on the cable
1 Screen support 2 Cable tie
3 Cable
1. Insert the cable tie for strain relief into the cutout (A).
2. Place the screen onto the support and tighten the cable tie (B).

Components of the DISOCONT Tersus System
6 Components of the DISOCONT Tersus System
Fig. 13: Overview of the DISOCONT Tersus system
No. Designation Maximum quantity Circuit boards

per system
1 Installation housing (VEG) 3 One housing per VCU

Field housing (VFG)
2 Central unit (VCU) 3 VNT0120

VFE0120
VFE8000
3 Analog input/output module 2 per VCU VAI0120

VAO0120
VAO0123
4 Load cell measuring module 2 per VCU VME0120

No. Designation Maximum quantity Circuit boards

per system
5 Fieldbus module 1 per VCU VPB8020

VCB8020
VSS8020
VPN8020
6 USB Bluetooth adapter 1
7 IP65 Ethernet socket and sealing cover 1
6.1 Central Unit VCU 20100
Fig. 14: View of the VCU 20100 modules
The VCU 20100 central unit can be used in the area of continuous and non legal-for-trade weighing or feed-
ing. You can assign up to three VCUs to a scales and link them using the local bus.
All VCUs have the same hardware but different software. As the base device the VCU works with the appli-
cation-specific software while both optional VCU expansion devices use the software VIO 20170. The soft-
ware VIO 20170 is independent of the individual applications and is identical on all optional VCUs. The role
of the application-specific software is described in separate manuals. The following applications can be
served by the VCU:
▪ Weighfeeders, e.g. MULTIDOS
▪ Loss-in-weight feeders, e.g. MechaTron, ProFlex, PureFeed
▪ Coriolis mass flow meters and mass flow feeders, e.g. MULTICOR
▪ Flow meter and feeder devices, e.g. MULTISTREAM
▪ Helix scales and weighfeeders
▪ Belt scales
▪ Multi-component feed systems

The VCU 20100 is supplied with application-specific software. However other software can be installed on it
using the service tool EasyServe .
Also refer to: »Loading the Application Software [➙72]«
6.1.1 Configuration and Connections
DANGER
class IP20 only.
components.
Views
Fig. 15: VCU 20100 Top view

Fig. 16: VCU 20100 Front view
Construction
The VCU 20100 consists of two basic modules and optional expansion modules for measuring channels,
fieldbus and analog I/O:
VFE0120 - basic module (lower circuit board)

VNT0120 - basic module (upper circuit board)
VME 20102 - optional expansion module for measurement input (max. 2)

VPB 28020 or - optional expansion module for fieldbus activation
VCB 28020 or
VSS 28020 or
VPN 28020
VAI 20100 - optional expansion module for analog input
VAO 20100 - optional expansion module for analog output [0(4) ... 20 mA]
VAO 20103 - optional expansion module for analog output [0 ... 10 V]

Basic Module VFE0120 (lower board)
Fig. 17: VCU 20100 Layout of the cable connections (X⋅⋅), LEDs, configuration elements (jumpers, address switches),
slots (A10, A11):
Item Description (refer to the corresponding section)
LED 101 … 115 Status signals; see the following table
S390 Address switch (VCU 20100 only) »Connecting Further VCU Units [➙40]«
W200 Switches the supply voltage for the digital inputs

W410, W420 Jumpers for selecting bus termination (RS485 only) (VCU 20100 only)
X1.1 Connector strip (red) for connection of a fieldbus module (optional)
X51.1 Connector strip for connecting the 1st LC measuring module VME0120 (optional)
1. LC Connection for 1st load cell

X91 Connector plug for load the cell cable, if the 1st LC measuring module has been installed
X51.2 Connector strip for connecting the 2nd LC measuring module VME0120 (optional)
2. LC Connection for 2nd load cell
X92 Connector plug for load the cell cable, if the 2nd LC measuring module has been installed
X93, X94, X95 Standard Ethernet connections
X96 Special Ethernet connection (coded by means of a red cover)

with its own power supply for direct connection by means of a special cable to the operator panel
VHM
X97 3 serial interfaces via connector strip:
1 * RS232
2 * RS485 (VCU 20100 only)

X98 USB socket type A

ADR Address switch if used as an expansion module
FB Plug for the optional fieldbus module
Status LED Color Function (VFE012x)

101 … 115
S1T Yellow Data are transmitted through serial cable 1 (VCU 20100 only)
S1R Yellow Data are received through serial cable 1 (VCU 20100 only)
S2T Yellow Data are transmitted through serial cable 2 (VCU 20100 only)
S2R Yellow Data are received through serial cable 2 (VCU 20100 only)
BLT Green Bluetooth connection established

IDL Yellow Processor idle time; flashes during operation
DIA Red n/a
OKY Green Power OK
SCK Yellow Internal clock
ERR Red Error display, set by the application software
EL5 Yellow n/a

EL4 Yellow Status of data communication through the Ethernet interface X96:
'off' → if no cable is connected
'on' → if cable is connected
'flashing' → data communication
EL3 Yellow Data communication through Ethernet interface X95: see EL4
LED behind connectors Function (VNT0120)

X1 ... X5
DI1 ... DI5 LED lights up when a voltage of 24 VDC is applied to inputs DI1 .. DI5. Logical 1 then is
recognized internally.
DI6, DI7 LED lights up when a current that corresponds to state 1 flows through the sensor.
DO1 ... DO8 LED lights up when the output becomes active and the relay contact is closed.
Uext The LED lights up when the supply voltage for operator panel VHM has reached a sufficient
level.

Basic Module VNT0120 (upper board)
Fig. 18: VCU 20100 connections X1 to X9
W200 Switch to select (internal/external) 24 VDC power supply to the binary inputs
TB1 Connection block for voltage supply »voltage supply [➙26]«
X1, X2, X3 Terminals/connectors

X4, X8, X9 Connections for DI, DO, AI, AO
X5 24 V auxiliary voltage for external subscribers
X6 24 V input supply voltage
X7 24 V output to next unit
Status LED Color Function (VNT0120)
+24 V Green Power for external units OK
DI01-DI07 Yellow Input activated

DO01-DO07 Yellow Output activated
6.1.2 General Technical Data
Operating temperature range (outside the housing) -25 °C ... 50 °C
Storage temperature range -40 °C ... 85 °C
Humidity 20 % ... 90 % relative humidity, non-condensing
Protection class IP20 (intended for installation in a housing)
Weight 2.3 kg
Certifications CE, UL, ATEX see separate chapter
Connector Cable cross-section Cable cross-section Screw tightening Screw tightening

[mm] AWG torque [N m] torque [lb in]
X90, X97 0.05 … 2.5 14 … 30 0.23 … 0.45 2…4
X1, X2, X3, X5 0.05 … 2.5 14 … 30 0.45 4
X6, X7, X8, X9 0.05 … 2.5 12 … 30 0.56 … 0.79 5…7
Tab. 1 : Cable connection to the screw-type terminals

DISOCONT Tersus has a buffered real-time clock. If the system is powered down the clock will continue to
run for approximately one week provided that the system previously had been operating for at least
30 hours. The clock buffer is maintenance-free.
6.1.3 Power Supply

These fives safety rules must be followed in the order shown before work is begun on electrical systems.
Once the work is finished, they are to be applied in reverse order.
DANGER
Electric shock from live components
There is a danger of life from an electric shock.
– Take all possible precautions to ensure safety before work is begun
on live components. Observe, among other things, the following:
1. Disconnect the components.
2. Secure against restart.
3. Ensure that the components have been de-energized.
4. For voltages above 1 kV: Ground and short-circuit cables.
5. Cover or shield adjacent, live components.
Alternating Voltage Supply
Fig. 19: Connection for AC voltage supply 115 ... 230 VAC
Rated voltage 115 VAC 230 VAC
Maximum input current during continuous operation 0.8 A 0.55 A
Input voltage failure bypass-time 15 ms 80 ms
Switch-on current (peak current) 16 A 36 A
Frequency range 47 … 63 Hz

Maximum voltage range 85 … 265 VAC
Safety recommendation for the customer Minimal 1 A device fuses, type C as per DIN EN 60898
Isolation input – low voltage 3 kV
Terminal clamps PE, L, N

2
Maximum wire cross-section at clamp 2.5 mm
Direct Voltage Supply
NOTICE
The internal connection from X6 to the alternating voltage supply unit must
be removed if there is an external direct voltage supply.
Fig. 20: Connection for DC voltage supply 24 VDC
Rated voltage 24 VDC
Maximum input current during continuous operation 1.5 A
Power consumption 35 W
Operating voltage range 19 ... 32 VDC
Terminal clamps Input

X6:1 0 VDC
X6:2 +24 VDC
Output to the next unit, if required:
X7:1 0 VDC
X7:2 +24 VDC
2
Maximum wire cross-section at plug 2.5 mm

6.1.4 Auxiliary Voltage for External Subscribers
Fig. 21: DC voltage supply connection for external components
The VCU 20100 can supply external subscribers such as operating consoles or external relays and valves
with voltage.
Output voltage 24 VDC ±10 %
Output current 0.58 A in total

2
Overload protection Permanently short-circuit proof
Connection X5:1 0 VDC (GND) For the supply of one single VHM operator panel
X5:2 +24 VDC only (»for connection by RS485 [➙70]«)
Current limiting: Due to the current limiting a brief drop in voltage

may occur at this output when plugging in a porta-
Fast-acting: max. 600 mA
ble VHM. Connect no other consumer load here.
Slow-acting: max. 250 mA
X5:3 0 VDC (GND) Supply to any, permanently connected external
X5:4 +24 VDC load consumers
Current limiting:
Slow-acting: max. 330 mA

6.1.5 Load Cell Input
Mounting the Weighing Circuit Subassemblies
Fig. 22: VCU 20100 with 2 load cell inputs
■ The VCU 20100 can be equipped with up to two VME0120 weighing circuit subassemblies.
1. Plug the assemblies into the VFE0120 connector strip.
2. Fix the assemblies with M3 x 5 screws.
Weighing channels:
VME0120 at connector strip X51.1 ⇒ Weighing circuit LC1 with connection X91
VME0120 at connector strip X51.2 ⇒ Weighing circuit LC2 with connection X92
Number of inputs max. 2
DMS load cell High-resolution input
Load cell supply voltage 12 V
Maximum output current as a sum for both inputs 210 mA

corresponds to max. 6 load cells with 350 Ω internal resistance
Load cell sensitivity 1 … 3 mV/V (max. 40 mV input voltage)
Cable monitoring interval (short circuit, cable break) 100 ms
Resolution of the measured value 24 Bit ≜ 16,777,216 fractions
Temperature drift < 10 ppm/°C
Maximum cable length to load cell 500 m (use a special cable from the recommended cable list)
2
Connection 6-wire system

The clips REFx (sensor) und OUTx (source) must be bridged in
the switch box for load cells in 4-wire format.
Channel designation Weighing circuit LC1: plug X91

Weighing circuit LC2: plug X92

Wiring the Load Cells
Fig. 23: VME0120: Load cell connection, Pin 1 (X91 or X92)
Fig. 24: VME0120: Load cell input X91 or X92
The colours of the conductors of the load cell cable vary depending on the type and manufacturer of the load
cell. The following table can be used as a reference. More details can be found on the load cell data sheet.
Schenck RT Schenck PWS VBB and Schenck Tedea 1250 Clamps in the
2.8 mV/V 2 mV/V HBM Z6 SF4/SB4 terminal box
2 mV/V 2 mV/V DKK
OUT 1 black black black black black 82
REF 1 black blue gray black brown 82.1
IN 1 red red red red white 28
IN 2 white white white white red 27
REF 2 blue orange green green blue 81.1
OUT 2 blue green blue green green 81
Tab. 2 : LC connection cable, conductor colors
Fixing, Screening the Load Cell Cables

1. The load cell screening should be applied broadly, e.g. with a screen clamp at the VCU.
2. Leave the cable screened from the support point of the screen up to the VME0120 plug.
3. Remove the screen only a short distance from the plug.

Alternative Fixing, Screening for the Load Cell Cables
Fig. 25: Load cell cables attachment
You also can affix the load cell cable in the vicinity of the connection with two cable ties. If required you can
apply the screen broadly.
Connecting the Load Cells in Terminal Boxes

■ Suitable terminal boxes are available from Schenck Process for connecting together several load cells
of one weighing point.
1. Keep the cable separate from power-carrying cables. Make the wire pairs IN, REF and OUT twisted
and screened pair-wise within the cables.
2. Then screen the entire cable.
See also
 EMC-Safe Cable Connection [➙17]

6.1.6 Digital Connections (DI/DO)
6.1.6.1 Inputs (DI) for External Switching Contacts, Sensors or External Voltage
The digital standard inputs can be operated with an internal (standard) or external power supply. The selec-
tion is made by S200 or W200 in hardware versions 1 or 2.
Digital Standard Input
Number of inputs 5
Input voltage 18 ... 36 VDC
Internal resistance >3.5 kΩ
Internal supply voltage (if required) 24 VDC (not isolated)
Potential separation 230 VAC against low voltage or via optocoupler; common root
2
X1:1 + DI1
X1:2 Sig
X1:3 + DI2
X1:4 Sig
X1:5 + DI3
X1:6 Sig
X2:1 + DI4
X2:2 Sig
X2:3 + DI5
X2:4 Sig
Common connection of all inputs X2:5 Common
Version 1
Fig. 26: Position of switch S200 for the supply of digital inputs

Switch position Function
INT Internal power supply (standard)
EXT External power supply via X1.1 and X2.5
Tab. 3 : Adjustment of slide switch S200 - internal/external
Version 2
Fig. 27: Position of the W200 switch on the side of the VCU 20100 (version 2)
The switch W200 consists of two slide switches. They can be adjusted using a small pincers or a screwdriv-
er.
Switch position Function
Pressed in Internal power supply (standard)
Pulled out External power supply via X1.1 and X2.5
Tab. 4 : W200: 1-2 and 5-6 selection for internal/external
Both W200 switches always must be in the same position!
Connecting a Switching Contact with Internal Power Supply
Fig. 28: Digital input: switching contact connection
Switch: S200 to "Int" or

Jumpers: W200: 1-2, 5-6 pressed in

Connecting an External Signal Voltage
Fig. 29: Digital input: external signal voltage connection
Switch: S200 to "Ext" or

Jumpers: W200: 1-2, 5-6 pulled out
Connecting a Two-Wire sensor (not as per DIN EN 60947-5-6 (NAMUR))
Fig. 30: Connecting a two-wire sensor

▪ Observe the technical data of the sensor during connection.
▪ Dimension the current-limiting diode (CLD) such that the voltage between Sig and Common is lower
than 2 V when the sensor is not switched through.
▪ Ensure also that the current through the sensor does not exceed 50 mA.
▪ Ensure that the voltage is at least 18 V when the sensor is switched through.
Connection of a Thermistor (PTC) for Motor Temperature Monitoring
NOTICE
The thermistor must have double or reinforced insulation against the voltage
of the motor to be monitored. A disruptive discharge will affect the control
low voltage. If in doubt we recommend using an external evaluation unit.

Fig. 31: PTC connection

▪ The PTC must conform to IEC 60947-8, DIN 44081, or DIN 44082.
▪ Excess temperature is signaled with signal = 0.
6.1.6.2 Sensor Inputs (DI)
Sensor Inputs as per DIN EN 60947-5-6
Number of inputs 2
Frequency range if used as impulse input for measuring speed 0.03 Hz ... 3 kHz
Monitoring Short circuit and cable break
Switching level if connecting external voltage 2.5 V
Supply voltage 8 V; not isolated; short-circuit proof
Cable Use screened cables to connect a sensor. Screen

support at the VCU 20100.
2
Connections X4:1 + DI6
X4:2 0V
X4:3 + DI7
X4:4 0V
Connecting Sensors as per DIN EN 60947-5-6
Fig. 32: Digital input: for connecting a sensor or a contact to the sensor input

Connecting an External Signal Voltage
Fig. 33: Digital input: for connecting an external signal voltage to the sensor input
The 0 V connection is at the potential of the housing.
6.1.6.3 Relay Outputs (DO)
DANGER
class IP20 only.
components.
NOTICE
Suppress the switch-off transmission if inductors are switched through when
the contacts are set. With a direct voltage controller diodes can be used for
this, or RC (resistor/capacitor) combinations if using alternating voltage.
Fig. 34: Digital outputs - relays

The logical denotation of the outputs is determined by parameters using the software. LEDs behind
plugs X1 ... X4 show the state of the outputs.
Number of outputs 7
Model One closing contact each (type A; NO)
Designation DO7 DO1 ... DO6
Connections X4: 5 – 6 (DO7) X9: 1 - 2 (DO1)

X9: 3 - 4 (DO2)
X9: 5 - 6 (DO3)
X8: 1 - 2 (DO4)
X8: 3 - 4 (DO5)
X8: 5 - 6 (DO6)
2 2
Maximum wire cross-section at plug 1.5 mm 2.5 mm
Contact rating 230 VAC 230 VAC

contact rating max.
Isolated against each other - 230 VAC base isolation
Isolation against control low voltage 230 VAC base isolation 230 VAC double isolation
(protective separation)
Max. switching current (ohmic load) 1.5 A

6
Service life Minimum 20*10 switching operations
6.1.6.4 Electronic Output (DO)
Fig. 35: Digital output - electronic

There is an electronic output available for frequently switching signals. You can use this connection to con-
nect an electronic counter or the counter input of a PLC (integration of the bulk material quantity).
Number of outputs 1
Model Open collector
Designation DO8
Connections X3: 7 - 8
2
Contact rating 30 VDC

Max. voltage
Isolation against control low voltage 63 VDC
Max. switching current (ohmic load) 50 mA
6.1.7 Analog Connections (AI/AO)

The VCU 20100 has one analog output as standard (X3:1-2). Further analog outputs and inputs can be pro-
vided at a later date with optional VAO (analog output) or VAI (analog input) cards. The slots A10 and A11
are reserved for this. A mixed assembly with inputs and outputs is permissible.
Installing the Optional VAO/VAI Cards
Fig. 36: VCU 20100 Built-in analog optional cards/Installation of fieldbus interface card
1 Slot A10 (optional card) 3 Cover sheet
2 Slot A11 (optional card) 4 Screws for fastening the fieldbus interface card
1. Remove the cover plate (3 screws)

2. Insert the cards.
3. Screw the cover plate back on.
4. Stick the sticker to the cover plate to identify the type of optional card installed.
► When installed the sides of the optional cards that hold the components face each other.
► All analog connections are lead to X3 of the connector strip

Analog Connections X3
Connection Function
X3.1 +U Standard
X3.2 0V A01: Analog out 0(4) ... 20 mA
X3.3 +U Option (equipping-dependent)

X3.4 0V A10 (= VNT0120: X60.1)
X3.5 +U Option (equipping-dependent)

X3.6 0V A11 (= VNT0120: X60.2)
6.1.7.1 Analog Output (Standard)

The VCU has an analog output.
Current output 0(4) … 20 mA; max. 11 V
Galvanic isolation for 230 VAC base isolation against control low voltage
Resolution 14 Bit
2
Connections X3:1 +U
X3:2 0V
6.1.7.2 Analog Outputs VAO 20100 / VAO 20103
Fig. 37: VAO 20100 or VAO 20103: analog output
Component type Current output VAO 20100 Voltage output VAO 20103
Circuit board VAO0120 VAO0123
Field 0(4) … 20 mA 0 … 10 V
max. 11 V max. 50 mA
Galvanic isolation For 230 VAC base isolation against control low voltage
Resolution 14 Bit

6.1.8 Serial Interfaces (Local Bus)

The base device has the following serial interfaces:
Model Connector Pin assign- Use/coupling LED max. cable Bus ter-
ment length mination
Ethernet X93 RJ45 standard Host computer or EL1

10/100BASE-T X94 Operator panel VHM without power EL2
supply
X95 EL3
100 m -
Ethernet X96 RJ45 special Operator panel VHM with power EL4
10/100BASE-T Coded (red) supply
RS232 1: GND
1)
2: TX EasyServe - 12 m
3: RX
X97
2) 3)
RS485 (#2) 4: Data A Local bus to expansion units S1R W420
5: Data B S1T
1000 m 3)
RS485 (#1) 6: Data A VHM operator panel S2R W410
7: Data B (alternative) S2T
USB X98 USB standard Bluetooth adapter - - -

(exclusively)
Tab. 5 : VCU 20100 serial Interfaces
1) The service tool EasyServe may not be connected a second time via RS232 if it already has been
connected via Ethernet.
2) Refer to chapter »Connecting Further VCU Units [➙40]«
3) W410, W420 Bridge 1 ━ 2 Cable terminated

Bridge 2 ━ 3 Cable not terminated
Setting the bus termination: see »RS485 Hardware [➙13]«

Optionally, a further »fieldbus interface [➙43]« can be installed.
6.1.8.1 Connecting Further VCU Units
NOTICE
Address conflicts due to incorrect connection
1. The base devices may not be linked to one another via local bus.
2. Expansion devices may not be connected to a network via Ethernet.

Fig. 38: Connecting the VCUs at the local bus
The VCU 20100 central unit can be used in the area of continuous and non legal-for-trade weighing or feed-
ing. You can assign up to three VCUs to a scales and link them using the local bus.
All VCUs have the same hardware but different software. As the base device the VCU works with the appli-
cation-specific software while both optional VCU expansion devices use the software VIO 20170. The soft-
ware VIO 20170 .is independent of the individual applications and is identical on all optional VCUs.
The fieldbus communication can be made only with the base device. Connect the operator panel to the base
device.
Connecting Expansion Units
Fig. 39: Connect to local bus (X97:4,5) and the bus termination (W420)
Interface type RS485
Connection X97:4 Data A
X97:5 Data B
Bus termination resistor W420: 1-2 Bus terminated
W420: 2-3 Bus not terminated
1. Use local bus RS485 to connect the base device to the expansion units.
2. Terminate the local bus RS485 with jumpers at W420: 1-2.

Setting the Addresses of the Expansion Units
Fig. 40: Position of the S390 address switch on the side of the VCU 20100
■ The expansion units at the local bus must have different addresses.
1. Use local bus RS485 to connect the base device to the expansion units.
2. Terminate the local bus RS485 with jumpers at W420: 1-2.
3. Set these addresses at the address switch S390.
Address switch setting S390
1 2 3 and 4
Base device (VCU 1) ON OFF No function
First expansion unit (VCU 2) with software VIO 20170 OFF ON No function
Second expansion unit (VCU 3) with software VIO 20170 ON ON No function
6.1.8.2 Connecting the Operator Panel VHM

The VHM operator panel is connected either via Ethernet or the RS485 interface. The methods and their use
can be found here: »Connecting the Operator Panel VHM [➙69]«
6.1.8.3 Connecting EasyServe

If no Ethernet connection can be made, connect the PC/Notebook (with EasyServe) to the VCU at the
RS232 interface of the X97 plug.
PC/notebook DISOCONT Tersus

COM (D-SUB DE-9 socket) Terminal block X97
Contact: Contact:
2 2
3 3
5 1

Notes:
▪ The RS232 interface an be used to access only that VCU that is connected by plug.
▪ The VCU is activated at the address set in the parameter group Communication EasyServe.
▪ The Ethernet and RS232 connections may not be used simultaneously.
▪ An adapter can be used for the PC if it does not have a serial COM interface.
▪ Several VCUs may be connected to form a network with the help of RS232 ←→ RS485 converters so
that the devices can directly be selected from the PC.
6.1.9 Fieldbus Modules
Installing a Fieldbus Interface Module
Fig. 41: VCU 20100 Built-in analog optional cards/Installation of fieldbus interface card
1 Slot A10 (optional card) 3 Cover sheet
2 Slot A11 (optional card) 4 Screws for fastening the fieldbus interface card
■ A fieldbus interface module is installed beneath the cover plate.

■ No more than one fieldbus module can be installed.
1. Remove the cover plate (3 screws).
2. Unscrew the hexagon bolts. Remove the plastic disks.
3. Insert the fieldbus interface module.
4. Press the ribbon cable plug (fieldbus interface module) into interface X1.1.
5. Fasten the fieldbus interface module with the hexagon bolts.
6. Screw the cover plate back on.
► While doing so ensure that any analog cards installed remain correctly in place.
7. Stick the sticker to the cover plate to identify the type of optional card installed.
Screening the Interface Cable

Apply the screen of all interface cables broadly at the mounting plate. The GND connections that some plugs
may have are not suitable for making the screen connection.

TIP
You can find the software description of the fieldbus interface module
in the supplementary manual 'DISOCONT Tersus Data Communication
BV-H2448'.
6.1.9.1 Ethernet Interface

The basic configuration contains the hardware for the Ethernet interface. You can use either of the RJ45
sockets X93, X94 or X95.
The Modbus-TCP and EtherNet/IP protocols are supported.
6.1.9.2 PROFIBUS Interface VPB8020

There are two different connections for bus activation on the VCU 20100:
X21 (corresponds to VPB:XP1)
X20 (corresponds to VPB:XP3)
X21 is the one generally used.
The interface assembly VPB 28020 contains the circuit board VPB8020 and incidentals for fitting.
The module can be attached to the mainboard to create an interface to the PROFIBUS.
Module properties
Galvanic isolation Optocoupler
Power supply +5 VDC internal
Power supply max. 310 mA
Plug connector to the bus activation XP1: D-Sub 9-pole

XP3: clamp 5-pole
Arrangement of the components
Fig. 42: VPB 28020 PROFIBUS module layout drawing

Settings
W100 Determining the power supply:

The W100 jumper must be plugged in position 2 - 3
W150 Bus termination:

The bus termination resistances must be activated at the first and last station of the bus. This is done by
W151
setting all 3 jumpers on the board (W150, W151, W152) to position 1 - 2. By default the resistances are not
W152 activated (position 2 - 3).
Bus address:
The address is set using parameters.
Pin XP1 XP3

Signal Signal
*)
1 - B, RxD/TxD-P
**)
2 - A, RxD/TxD-N
*) ***)
3 B, RxD/TxD-P DGND (0 V)
***)
4 CNTR-P (Control-P) VP (+5 V)
***)
5 DGND (0 V) SHIELD
***)
6 VP (+5 V) -
7 - -
**)
8 A, RxD/TxD-N -
9 - -
Housing SHIELD -
Tab. 6 : 'Bus activation' connector
*)
Colour of conductor red
**)
Colour of conductor green
***)
Power supply for external bus terminal
We recommend that the bus cable shield is attached to the fitting panel at the intended points (provided on
almost all Schenck Process electronic components). Then the connection to the SHIELD contact of the
XP1/XP3 connectors can be omitted.

LEDs H110, H120

There is one identical-function double-LED (H110, H120) for each connection to the bus activation (XP1,
XP3).
Example H110:
Fig. 43: Light-emitting diodes – VPB 28020 front view
Status Display
off not online/no power supply
green online, data transfer
green, flashing online, clear mode
red, flashing (1 Hz) parameterization fault
red, blinking (2 Hz) configuration error
Tab. 7 : LED 'Operating Mode' (below)
Status Display
off no power supply or not initialized
green initialized
green, flashing initialized, result of diagnostic test pending
red exception error
Tab. 8 : LED 'Status' (above)
Cable specification:
The cable parameters for the standard cable of cable type A are listed in the following table.
Parameter Cable type A
Impedance (Ω) 135 … 165, with a frequency of 3 … 20 MHz
Mutual capacitance (pF/m) ≤ 30
Loop resistance (Ω/km) ≤ 110
Wire diameter (mm) > 0.64 *)
Wire cross-section (mm²) > 0.34 *)
Tab. 9 : Cable parameters
*) The wire cross-sections used must match the available connections at the bus plug.

The specified cable parameters of the standard cable (type A) give in the following table the specified linear
extensions of a bus segment for the respective transfer speed.
Transfer rate (kBit/s) 9.6 19.2 45.45 93.75 187.5 500 1500 3000 6000 12000
Max. segment length (m) 1200 1200 1200 1200 1000 400 200 100 100 100
Tab. 10 : Cable lengths per segment
Important: Only one transfer speed can be chosen within a fieldbus system that is supported by all field
devices. The segment lengths given result from the selected transfer speed.
6.1.9.3 DeviceNet Interface VCB8020

X21 (corresponds to VCB:XC1)
X20 (corresponds to VCB:XC3)
X21 is the one generally used.
The interface subassembly VCB 28020 contains the circuit board VCB8020 and fitting materials.
The module can be attached to the mainboard to create an interface to the DeviceNet.
Module properties
Power supply max. 250 mA
Plug connector to the bus activation XC1: Clamp 5-pole

XC3: clamp 5-pole
Fig. 44: VCB 28020 DeviceNet module layout drawing

Settings
W100 Determining the power supply:

The W100 jumper must be plugged in position 2 - 3
W160 Bus termination:

The bus termination resistances must be activated at the first and last station of the bus. This is done by apply-
ing the W160 jumper to the position 1 - 2.
By default the resistances are not activated (Position 2 - 3).
Bus addresses and baud rate:

Both values are set using parameters.
Pin XC1 XC3

Signal Signal
1 V-
2 CAN_L
ditto.
3 Shielding
4 CAN_H
5 V+
Tab. 11 : 'Bus activation' connector
LEDs H110, H120

There is one identical-function double-LED (H110, H120) for each connection to the bus activation (XC1,
XC3).
Example H110:
Fig. 45: VCB 28020:XC1 DeviceNet module front view
Network status Display
off not online/no power supply
green online, one or more connections established
green, flashing online, no connection
red critical connection error
red, flashing (1 Hz) one or more connections have been timed out
alternating red-green self-test
Tab. 12 : LED 'Network Status' (above)

Module status Display
off no power supply
green exchange of user data
green, flashing incorrect configuration
red non-repairable error
red, flashing repairable error
alternating red-green self-test
Tab. 13 : LED 'Module Status' (below)
6.1.9.4 PROFINET Interface VPN8020
6.1.9.4.1 PROFINET IO Module

The optional module can be installed onto the device mainboard to create an interface to the PROFINET.
Properties
Power Supply +5 VDC internal
RJ45 connector to bus activation X316: 1

X316: 2
Layout of the Components
Settings
- none –
Positions W200 … W203 are not jumpers and may not have anything fitted there!

LEDs on the Board

LED Color Status Description
H412 Red System error:

LED_SF_OUT
ON PROFINET diagnostics exist:
▪
1)
At least one AR is not involved in the exchange of data
▪ Defective cable connection/bus plug
OFF * No fault.
▪ All ARs are exchanging data and there are no errors.
H413 Yellow Maintenance:

LED_MT_OUT
ON Maintenance necessary:
Manufacturer-specific – depending on the abilities of the sub-system
▪ At least one AR is involved in exchange of data and one of the following
errors has occurred → coming
– At least one submodule in the device has registered 'Maintenance re-
quired or demanded'
▪ Other maintenance events are pending
OFF * No other maintenance events are pending
H414 Green Component ready:

LED_READY_OUT 2)
OFF * TPS-1 did not start correctly
flashing TPS-1 is waiting for synchronisation of the Host CPU (firmware start is com-
plete)
ON ▪ The CPU has started up internally. The CPU can move to exchanging data
and order the ARs to the projected field devices.
▪ The CPU is exchanging data
H411 Red Bus error:

LED_BF_OUT ▪ An Ethernet connection has a fault (e.g.: the bus connector has no con-
ON
tact).
▪ If the IP address/NameOfStation is present more than once in the network,
this means that there is at least one other device with the same IP ad-
dress/NameOfStation as the device in question.
▪ As yet no IP address set.
flashing ▪ When field devices begin to initialize (IO controllers, IO devices, ...).
▪ At least one projected AR is no longer involved in data exchange.
OFF * No error is pending.

▪ All ARs are configured and working correctly.
H415 Yellow System clock:

SYSCLK
OFF Communication processor CP not active or has been reset
flashing Communication processor CP not active (should always blink)
H416 Green Supply voltage:

3.3 V
ON OK (should always be lit)
OFF No supply voltage
H410 Red 'Flash' function:

FLASHSEL
OFF * Normal operation

LED Color Status Description
ON For internal purposes only!
* Initial state
1)
AR = Application Relation
2)
Single-chip device interface for PROFINET
LEDs in the Ethernet Connection (RJ45)
Port LED Color Description
1 LINK_PHY1 Green An Ethernet connection is available
Off There is no Ethernet connection
ACT_PHY1 Yellow Currently data is being exchanged via the Ethernet
2 LINK_PHY2 as Port 1 as Port 1
ACT_PHY2
6.1.9.4.2 PROFINET IO Network Topology with VPN8020

This section describes the possible topology of PROFINET networks with Schenck Process controllers using
the PROFINET fieldbus interface module VPN8020 (VPN for short).
NOTICE
Quality of the components used
The PROFINET fieldbus interface module VPN8020 can be operated in the
conformity classes CC-A/CC-B. In CC-A, the PROFINET specification re-
quires IEEE 802.1D (Auto Crossover, Auto Negotiation) / Q (prioritization) /
AB (neighbor detection). In this case, we therefore recommend using com-
ponents which have been specified for PROFINET. In order to guarantee
fault-free operation in CC-B any other components (e. g. external switches)
used within the network must be certified for PROFINET.
In any case, only industry-appropriate products may be used.

Star Topology
Fig. 46: PROFINET star topology
The network participants are connected with the PROFINET-capable switch in a star shape. In this topology,
weighing electronics can be configured via the PROFINET network.
Line Topology
Fig. 47: PROFINET line topology
In the line topology, the bus subscribers are arranged consecutively. The internal VPN switch is used to for-
ward the fieldbus. The drawback of this topology: if one of the front network participants fails, the entire
downstream network is affected.

Ring Topology
Fig. 48: PROFINET ring topology
The advantage of the ring topology is that each fieldbus subscriber can be reached in one of two ways. This
means that the no-motion state of a connection or participant does not lead to the total failure of the system.
Redundancy Manager 'Ring Manager'

In order to avoid circulating telegrams in the ring topology, a ring participant must be defined as Redundancy
Manager. This Redundancy Manager unravels the ring as long as the system is functioning completely and
in the event of an error closes the connection.
The ring can either be formed by a master with two ports or via a stub to a switch. All ring participants must
master the MRP (Media Redundancy Protocol). The VPN switch can do this.
The PROFINET fieldbus interface module VPN8020 cannot be used as a Redundancy Manager.
6.1.9.4.3 Connecting the PROFINET IO Module to the Star Topology
Connection to a star topology – VCU 20100 with board VPN8020
NOTICE
The patch cable described below is supplied with the fieldbus module
VPN 28020.

Fig. 49: VCU 20100 Connecting VPN 28020 to VCU 20100
■ Board VPN8020 already has been installed in the DISOCONT Tersus.

1. Plug the fieldbus cable (PROFINET IO) into the switch of board VPN8020, e. g. into the den RJ45
connector X316: 1.
2. Plug the patch cable into the RJ45 connector X316: 2.
3. Plug the patch cable into one of the interfaces VCU:X93|X94|X95.
► The hardware preconditions for configuring the network through Ethernet have been met.
6.1.9.5 Modbus Interface VSS8020

X21 (corresponds to VSS: XS2)
X20 (corresponds to VSS: XS3)
Plug X20 is used in the DISOCONT Tersus.
The interface assembly VSS 28020 contains the circuit board VSS8020 and incidentals for fitting.
The interface card is an isolated, serial interface. The type of the interface is set using control unit parame-
ters and using jumpers in the plug. Both plugs are electrically parallel.
Module properties
Power supply Max. 250 mA
Plug connector to the bus activation XS2: clamp 7-pole

XS3: clamp 7-pole
Tab. 14 : Modbus module properties

Fig. 50: VSS 28020 Modbus module layout drawing
Serial interfaces pin assignment

Pin RS232 RS422 RS485
1 GND GND GND
2 TX Tx A RTx B
3 RX Rx A Jumper to pin 2
4 Rx B Jumper to pin 5
5 Tx B RTx A
6 Jumper to pin 4 for bus termination
7 Jumper to pin 3 for bus termination
Tab. 15 : Modbus serial interface pin assignment
Cable specification
The cable parameters for the standard cable of cable type A are listed in the following table.
Parameter Cable type A
Impedance (Ω) 135 … 165, with a frequency of 3 … 20 MHz
Mutual capacitance (pF/m) ≤ 30
Loop resistance (Ω/km) ≤ 110
Wire diameter (mm) > 0.64 *)
Wire cross-section (mm²) > 0.34 *)
Tab. 16 : Cable parameters
*) The wire cross-sections used must match the available connections at the bus plug.

The specified cable parameters of the standard cable (type A) give in the following table the specified linear
extensions of a bus segment for the respective transfer speed.
Transfer rate (kBit/s) 9.6 19.2 45.45 93.75 187.5 500 1500 3000 6000 12000
Max. segment length (m) 1200 1200 1200 1200 1000 400 200 100 100 100
Tab. 17 : Cable lengths per segment
Important: Only one transfer speed can be chosen within a fieldbus system that is supported by all field
devices. The segment lengths given result from the selected transfer speed.
6.1.10 Bluetooth Interface
Fig. 51: Bluetooth USB adapter
The adapter can establish a connection to a VHM operating panel with a Bluetooth interface. A Bluetooth
connection to a VCU will allow an exchange of data with that VCU only but not to other VCUs in the Ethernet
network.
The range of the Bluetooth connection depends on the ambient conditions. A line of sight of up to 30 m is
possible. Glass, metal and brickwork between the Bluetooth partners will restrict the range.
The operating panel can only establish a Bluetooth connection to VCUs equipped with Bluetooth adapters. It
is not sufficient only to equip a VCU in an Ethernet network with an adapter.
Establishing a Bluetooth Connection between the Notebook and VCU
NOTICE
Not a recommended connection!
Access to the VCU via Bluetooth using a PC/notebook is possible in princi-
ple but is not recommended due to the complexity of establishing communi-
cation.
1. Plug the Bluetooth adapter into the VCU USB socket.

2. The Bluetooth adapter is now ready for use.
3. Installing a Bluetooth adapter into a notebook.
4. Establish a wireless connection between the notebook's Bluetooth adapter and the adapter in the
VCU. Add the device to the list in the notebook. Initial configuration may require only one VCU with a
Bluetooth adapter to be within range. The password is 7353.
5. Enter a PAN (Personal Area Network) using the Bluetooth adapter's service program.
► Another network is now available to the PC.

6. Set the IP address in the notebook for this network.

► The IP address used for the Bluetooth connection must not be the same as the IP address of the
VCU set in the parameters.
► The VCU addresses and the Bluetooth adapter in the notebook must be in the same subnetwork.
7. Start EasyServe. The scanner cannot be used to establish a connection. Instead, enter manually the
IP address of the VCU to be connected.
► EasyServe will operate as usual once a connection has been established.
► You can still use an external Bluetooth module VBT 2800x to connect the VCU to EasyServe wireless-
ly using a serial interface.
IP address in the parameters of the IP address used for communication via Bluetooth
VCU
General xxx.xxx.xxx.xxx xxx.xxx.(xxx-1).xxx
Example 192.168.240.1 192.168.239.1
Connection via Wireless LAN

Alternatively wireless access can be established using an WLAN access point set up externally for the
Ethernet network. This greatly simplifies establishment of a connection. Furthermore this access can be used
to establish a connection to all of the VCUs in the network.
6.2 VHM Operator Panel
Operators and service personnel can use the VHM operator panel (Human-Machine Interface) to operate the
DISOCONT weighing electronics. It provides access to all parameters and process variables. The VHM has
a touch screen as a display and for entering inputs. As a feeder often does not need an operating panel to
run many VHMs are used for service purposes only. A mobile version is also available.

6.2.1 Power Supply
VHM Operating Voltage

The VHM can be supplied with DC voltage either by the Ethernet interface (X3) or separate clamps (X4).
(CAUTION: NOT a PoE standard)
2
Rated voltage UB 24 VDC; 0.15 A
Power consumption 3.5 W
Operating voltage range 19 ... 32 VDC
Connection X3: Ethernet socket ETH (RJ45)

Condition: VHM connected to VCU by means of a special cable to VCU:X96 (RJ45 red)
NOTE: The VCU can also act as the voltage source.
Auxiliary Voltage for External Devices

The VHM has a controlled 5 V supply for peripheral devices:
Connection X1:
This 5 V supply can also be drawn from connection VHM:X2 (type A USB socket).

6.2.2 Data Interfaces

The device has the following interfaces:
▪ Ethernet
▪ Serial interfaces
▪ USB (the software supports the connection of a Bluetooth adapter only)
The data cable screens should be attached using the cable clamps with a broad contact area to the plate.
6.2.2.1 Ethernet
The device can be connected using the Ethernet interface as long as the maximum cable length does not
exceed 100 m.
Connection: Socket X3 with a standard patch cable.
NOTICE
You can supply the device at pins 4/5 and 7/8 both with data signals and
with power. A coded nonstandard cable will be required if you want to con-
nect the device at X96 (red).
Also refer to: »Power Supply [➙58]«
6.2.2.2 Serial Interfaces

The device can be connected using the serial interface if the maximum cable length exceeds 100 m.
The device has two serial interfaces. The DISOCONT Tersus supports the RS485 interface only.
NOTE: The device can be supplied with power from the VCU through unassigned wires in the data cable.
RS485 - Connection X4: 1 + 2
2

Bus termination J600 Terminated: Pos. 1 – 2

No termination: Pos. 2 - 3
RS232 - Connection X1: 1 + 2 + 3
2
6.2.3 Technical Data
Display 5.7" color display

115 x 86 mm
320 x 240 pixel
2
400 cd/m
Contrast 600:1
Input 5.7" Resistive touch
Operating temperature range (outside the housing) -20 °C ... +60 °C
Storage temperature range -40 °C … +85 °C
Humidity 20 % ... 90 % relative humidity, non-condensing
Protection class IP65 and "UL type 4X for indoor use" from the front if mounted
correctly in the control area or housing.
Protection class to the rear depends on the housing.
Weight 1 kg
Certifications CE, UL, ATEX
Connector Cable cross-section Cable cross-section Screw tightening Screw tightening

[mm] AWG torque [N m] torque [lb in]
X4 (X604) 0.05 … 2.5 14 … 30 0.23 … 0.45 2…4

X1 (X605)
Tab. 18 : Cable connection to the screw-type terminals
Also refer to: »Use in an Explosion Hazard Area [➙111]«

6.2.4 Built-In Console Panel Units
Installing the Device

■ The devices can be installed in the front of a switch cabinet or in an operator panel.
■ The contact surface of the cutout must be flat.
1. Press the unit into an adequate cutout.
2. Tighten the screws for the retainer frame with a torque of 3 N m so that the front frame lies flush with
the surface of the cutout.
► This will compress the seal at the retainer frame.
► This ensures protection class IP65 from the front.
► The device rear has IP20.
3. Install the device into a suitable housing to protect it against foreign particles and water.
6.2.4.1 VHM 20100 Basic Unit
Fig. 52: VHM 20100 rear view with retaining frame

Fig. 53: VHM 20100 front view with holding frame
Fig. 54: Dimensions VHM 20100

+1.1 +1.1
Control panel cutout (width x height) [mm]: 186 x 138
Device front surface (width x height) [mm]: 202 x 154
Power supply: 24 VDC (separate 24 V power supply unit or power supplied by the VCU)
Connecting cable to VCU, see: »Ready-for-Use System Cables [➙103]«
6.2.4.2 VHM 20101 with Power Supply Unit

Built-in console panel unit with own power supply
Fig. 55: VHM 20101 rear view

Fig. 56: Dimensions VHM 20101
The power supply unit mounted on the rear increases the installation depth compared to the VHM 20100 by
70 mm. All other technical details and dimensions of the VHM 20101 are identical with those of the VHM
20100.
Integrated power supply:
▪ Input 85 ... 264 VAC (nominal value: 110 ... 230 VAC)
▪ Output: 24 VDC wired to the operator panel electronics
Connecting cable to VCU, see »Ready-for-Use System Cables [➙103]«

6.2.4.3 VHM 20100-3D and VHM 20101-3D Used in Potentially Explosive Atmospheres
Variants VHM 20100-3D and VHM 20101-3D are certified for use in ATEX zone 22. These devices are la-
beled as follows:
Device is intended for installation in a partition wall between an ATEX zone 22 area and a safe, zone-free
area, with the front side of the device in the zone 22 area. The partition wall can be e.g. the wall of an ATEX-
certified housing.
An explosion hazard specialist must ensure upon installation that the installation is performed such that no
dust can enter the safe area through the installation point (IP65). This is ensured when the following condi-
tions are met:
▪ The panel cutout has the dimensions specified.
▪ The cutout is free of burrs.
▪ The sealing surface is even.
▪ The original VHM seal has been inserted and is undamaged.
▪ The device has been screwed so tightly from the rear to the bracket provided that the front is flush
with the frame all around.
The temperature in the safe area may not exceed the »specified operating temperature [➙60]« for use of the
device.
The front of the device must have no visible damage or cracks. The front transparency film must be stuck on
completely and should not be able to come free.
The following inspections must be carried out if a VHM 20100-3D or VHM 20101-3D have required repairs:
▪ The front frame must be undamaged and have no cracks.
▪ The design film must be completely attached to the surface.
▪ The touch film and the glass window behind it must be undamaged.
▪ The seal must be undamaged and continuous.
▪ The seal must protrude backwards beyond the edge of the frame by at least 2 mm to ensure its effica-
cy when the device is installed.
The entire front frame may need replacement by a new one identical to the original.
6.2.5 Portable Devices

A portable device can be connected as needed for service work.

6.2.5.1 VHM 20110 with Cable Connection
Fig. 57: VHM 20110 with Ethernet cable connection
Technical Data (if different from the base device)
Type VHM 20110
Protection class IP65
Power supply 24 VDC via data cable
Communication connections Ethernet, RS485
Options and accessories
Function Order no.
Connection cable to VCU see: »Ready-for-Use System Cables [➙103]«
Carrying strap
Holding frame for permanent local mounting of the VHM 20110 at the scales V078441.B01

Fig. 58: Holding bracket for VHM 20110
6.2.5.2 VHM 20121 Wireless
Fig. 59: VHM 201xx
Taken together with the Bluetooth adapter, storage batteries and chargers the device when closed has pro-
tection class IP65.

Running Time
If new and fully-loaded, the batteries will provide 3 h of running time. The recharging time is approx. 1.5 h.
The device is protected against overloading. We recommend leaving the device in the charger when not in
use as the NiMH batteries will discharge slowly over time. Otherwise it should be recharged every 3 months
to prevent the batteries becoming damaged. It is not necessary to discharge them periodically.
Charging the Device

1. Open the seal in a clean environment.
2. Insert the recharger plug.
► The device can be operated while permanently plugged in. However, the device will then have a pro-
tection class of IP20 only.
Switching On
The switch is located beside the screw connection for the charging unit.
Technical Data (if different from the base device)
Power Supply Nickel-metal hydride battery (NiMH)
Charging connection behind the metal screw connection 24 VDC (charge controller is built into the VHM)
Communication Wireless to the VCU via Bluetooth
Accessories/spare parts Carrying strap

replacement battery pack
6.2.5.3 VHM 20110-3D and VHM 20121-3D in Explosive Atmospheres

Variants VHM 20110-3D and VHM 20121-3D are certified for use in ATEX zone 22. These devices are la-
beled as follows:
Before using the service devices in zone 22 the operator must ensure that there is no visible damage to their
housing. The front transparency film must be stuck on completely and should not be able to come free.
The temperature in the working area may not exceed the »specified operating temperature [➙60]« for use of
the device.
The pluggable device VHM 20110-3D may be plugged in an potentially explosive atmosphere using the plug
supplied only. Plug and socket must be kept free of dust when not plugged in using the sealing caps.
The device VHM 20110-3D for fixed cabling is to be connected through the screwed cable connection using
a cable with an outside diameter 3 … 5.5 mm. Different screwed cable connections may be used only if they
have an ATEX certification and if they make the housing dustproof.
Access point to the VHM 20121-3D charger must remain tightly closed if used in zone 22. The battery may
not be charged nor may the device be used with a power pack within zone 22.
Check the devices for visible damage to the housing if they should fall. The may not be used in zone 22 if
they are cracked or otherwise visibly damaged and if already in use must be shut off immediately.

A member of staff qualified for work in an explosion hazard area must unscrew the rear cover of a
VHM 20121-3D if one should fall to ensure that the battery is still in place. Damaged parts, especially battery
components parts, must be replaced.
The following inspections must be carried out if a VHM 20110-3D or VHM 20121-3D have been opened or
have required repairs:
– The entire housing must be undamaged and have no cracks.
– The design film must be completely attached to the surface.
– The touch film and the glass window behind it must be undamaged.
– The seal must be undamaged and continuous. The correct position of the seal must be checked before the
rear cover is closed. Once the cover has been screwed shut the seal may not be visible.
Damaged parts must be replaced by new ones identical to their original.
6.2.6 Connecting the Operator Panel VHM

The operator panel VHM can communicate with the VCU via Ethernet, RS485 or Bluetooth. For safety rea-
sons during operation select a wire-connected connection.
The communication partner (VCU) can be selected at the VHM regardless of the connection type. The selec-
tion is variable. You must set the communication selected at the operator panel.
Also refer to: available »ready-for-use cables [➙103]«
6.2.6.1 Connection via Ethernet

The shortest screen startup and change times are achieved with an Ethernet connection. The connection
can be made with fixed cabling for normal operation or plugged for service access.
The connection is an RJ45 plug X3 on the operator panel. This plug also supplies power to the operator
panel through the data cable (not "Power over Ethernet").
The following connection examples can be combined, although a data connection and the power supply
must be established in each variant. The units in the following figures labeled as VCU(m) and VCU(n) each
represent the base device. Expansion units cannot communicate with the operator panel.
Fig. 60: Example of a power supply connection to a VHM via RJ45

The cable between the VCU and VHM must comply with the Cat-5e specification. The connection can be
made with a ready-for-use cable (coded plug for VCU Ethernet socket X96) or with mit cables sold by the
meter and a tarnished, coded plug for field mounting.
Fig. 61: Example connection network with alternatives for the power supply
6.2.6.2 Connection via RS485

Select an RS485 connection if the distance between the operator panel and the VCU is greater than 100 m
and there is no network available. No more than one operator panel can be operated at the same data bus.
The units in the following figures labeled as VCU(m) and VCU(n) each represent the base device. Expansion
units cannot communicate with the operator panel.
Fig. 62: Example connection for long distance between operator panel and VCU

Fig. 63: Example connection operator panel with power supply from VCU
The communication cable must be terminated at both ends with a connectable bus termination. A missing or
incorrect bus termination will cause dropouts in the data transmission.
Bus termination plug VCU: W410 VHM: W601 or W600
First and last device at the bus Position 1 - 2 Position 1 - 2
All other units Position 2 - 3 Position 2 - 3
If socket W601 is accessible in the VHM, socket W600 (beneath the cover plate) will not be used. Remove
the jumper or move the bus termination plug to position 2 - 3.
6.2.6.3 Connection via Bluetooth
Establishing a Bluetooth Connection
NOTICE
For service purposes only!
External influences can disturb the Bluetooth connection. Therefore for rea-
sons of safety this wireless access is not recommended for normal opera-
tion.
■ A Bluetooth adapter is built into the VHM operator panel.

■ In demanding environments the Bluetooth adapter also can be connected by cable and installed in a
separate housing at a location more favorable for transmission. The cable length may not exceed
10 m.
■ The range of the Bluetooth connection depends on the ambient conditions. Connections of up to 30 m
are possible. Glass, metal and brickwork between the Bluetooth partners will restrict the range.
1. Switch on the VHM.
2. Plug the Bluetooth adapter for the VCU into the USB socket.
► The connection between VHM and VCU is established automatically.
► All Bluetooth connections found are listed at the VHM.
3. Select the corresponding VCU at the VHM.
► The VHM and VCU will be connected.

6.3 Loading the Application Software
NOTICE
This function is intended for service purposes and may be used by author-
ized and trained specialist personnel only (service).
Application Software (Overview)

The specific application software are pre-installed on the VCU and VHM upon delivery. You can adapt the
VCU to the machine by setting the parameters at the operator panel VHM or with the service tool EasyServe.
The application software and the parameters are saved in the subassemblies a failsafe manner. The values
will remain stored for years.
You can display the software version with the key [Help] at the VHM.
Designation of the software: AAA xxxxx-yyy
AAA Designation of the machine model to be controlled
xxxxx Version identifier

Versions with different identifiers differ in their control algorithms.
yyy Revision identifier

A higher revision identifier indicates a more recent software. It can be used in the place of a software with a
lower revision identifier.
Tab. 19 : Software naming convention
Model Controlled machine Target hardware
VLW Loss-in-weight feeder, e. g. MechaTron, ProFlex, PureFeed, etc. VCU 20100
VWF Weighfeeders, e.g. MULTIDOS VCU 20100
VIF Mass flow meters and mass flow feeders e.g. MULTISTREAM VCU 20100
VMC Coriolis mass flow meters and mass flow feeders e.g. MULTICOR VCU 20100
VSF Helix weighfeeders, e. g. MULTIFLEX control IDMS star feeder VCU 20100
VBW Belt weighers, e. g. MULTIBELT VCU 20100
VBC Multiple component feed systems VCU 20100
VCF Weighfeeders for coal feeding VCU 20103

VCU 20104
VHM VHM operator panel VHM 201xx
Tab. 20 : Standard software types and their corresponding machines
A different version of the application software can be loaded to update to a new version or to prepare an item
of replacement hardware for a different machine.
Files containing application software have the identifier <Name>.SPI. The software is available from the
website support.schenckprocess.com.
Access to these files is protected and requires the entry of a password (access code).

Normally you would load the application software via the Ethernet interface. This takes approx. 4 minutes.
You also can install the application software through the serial interface. This takes considerably longer.
Also refer to: BV-H2185
Loading New Application Software (Flashing)
NOTICE
Power interruption during the loading procedure
If the loading procedure is interrupted due to loss of power to the device,
then neither the new nor the old software will be capable of running. The
device will no longer be recognized at the Ethernet bus. It will also not be
found via the serial connection from the PC. The LED 'ERR' at the VCU will
light up. In this case the software must be restored using a serial RS232
connection.
TIP
If the loading procedure performs the initial steps but does not resume once
power to the VCU is restored, this is often due to a problem with the firewall
settings. Check whether the firewall allows EasyServe access to all net-
works. The troubleshooting process can be helped by deactivating the fire-
wall for the duration of the loading procedure.
1. Check the connection between the PC and the VCU, the controller hardware and the software loaded.
2. Load the software into EasyServe through menu Tools | Flash | Flash SPI….
3. Start the loading procedure.
4. Load the software from PC into the volatile memory of the device.
5. Load the software from the volatile memory into the flash memory.
6. Start the application software.
► The loading program will run through the procedure. During this the connected machine will not be
controlled and communication will not take place with the host controller!

6.4 Auxiliary Loading Function (Basic Loading Function)

Loading Software with the Basic Loading Function
Fig. 64: Position of the contacts on VCU and VHM

■ If the application software has been damaged a new version can only be loaded by means of the
basic loading function. This requires a custom cable for communication via RS232 »Connecting
EasyServe [➙42]«.
■ The PC must have a serial interface (COM port). These interfaces can also be generated using a con-
verter connected to a USB port.
1. Enter basic loading mode on the target unit. To do this you connect two contacts while powering up as
described below:
► At the VCU 20100: short-circuit with a piece of metal the two soldering joints on the undersurface of
the unit marked with a circle and arrow.
► At the VCU 20103 or the VCU 20104: These two soldering joints are connected on the other side of
the board by pins that are easily accessed. You can use a jumper to connect them.
► At the operator panel VHM: the junction is accessible once the cover plate has been removed. You
can use a jumper to connect them.
2. if the device is in basic loading mode it will register at EasyServe via the RS232 interface with the
message U-BOOT…… . Then load the software into EasyServe at Tools | Flash | Flash SPI….
3. Once you have loaded the software remove the jumpers. The jumpers may not be connected during
normal operation.
► The software has finished loading
6.5 Local Operating Unit VLG...
6.5.1 Local Operating Unit VLG 20100 with Actuating Variable Analog Output
Function
Fig. 65: Local operating unit VLG 20100
The operating panel can bypass the DISOCONT Tersus electronics and allows manual control if for service
work the main drive is to be operated manually. A drive can be started and stopped and a manual continu-
ous setting can be made, e.g. belt speed.

Fig. 66: Local operating unit operation/buttons
1 OFF 2 Manual mode
3 Low drive speed 4 High drive speed
5 ON 6 Automatic mode
The DISOCONT Tersus output signals are ignored in manual mode (2). You can switch between automatic
operation (6) and manual operation (2) with the rotary switch S1. In manual operation you can turn off the
drive with (1) and on with (5). The speed of the drive is adjusted with the rotary switch R1.
Technical Data
Housing Fiber-glass reinforced, polyester
Dimensions [mm] 160 x 160 x 90
Weight, fully fitted 1.5 kg
Threshold values for power relay outputs 230 V / 3 A
Relay outputs threshold values for actuating variable switching 30 V / 1 A
Threshold value for open collector outputs 30 V / 10 mA
Inputs 24 V / 5 mA
Protection class, as per IEC 60529 IP65, NEMA 4-type
Operating temperature -25 °C ... +50 °C
Order Data
Parts no. Order no.
VLG 20100 F217920.02

Fig. 67: VLG 20100 connection diagram

Fig. 68: VLG 20100 software logic diagram

6.5.2 Local Operating Unit VLG 20105 with Actuating Variable Digital Output
Function
1 S1: Automatic mode 2 S1: OFF
3 S1: Manual mode 4 S1: ON
5 S2: Position CLOSED 6 S2: Position OPEN
The operating panel can bypass the DISOCONT Tersus electronics and allows manual control if for service
work the main drive is to be operated manually.
drive with (2) and on with (4). You can open (6) or close (5) the postiion-controlled prefeeder, e.g. a feed
gate, with the rotary switch S1.
Technical Data
Inputs 24 V / 5 mA

Order Data
Parts no. Order no.
VLG 20105 F217923.02

Fig. 71: VLG 20105 software logic diagram

6.5.3 Local Operating Unit VLG 20110
Function
The local operating unit bypasses the DISOCONT Tersus controller and allows direct control if the main drive
is operated manually for maintenance. You can switch on/off the main drive and auxiliary units and control
manually the drive speed.
Fig. 73: Local operating unit VLG operation/buttons
1 S1: OFF 2 S1: Manual mode
3 R1: Low drive speed 4 S2 ... Sn: OFF
5 S2 ... Sn: ON 6 R1: High drive speed
7 S1: ON 8 S1: Automatic mode
This unit is supplied with relays and motor protection switches matched to the drives on an order-specific
basis. The DISOCONT Tersus output signals are ignored in manual mode (2). You can switch between au-
tomatic operation (8) and manual operation (2) with the rotary switch S1. In manual operation you can turn

off the drive with (1) and on with (7). The speed of the drive (3, 6) is adjusted with the rotary switch R1. You
can switch the auxiliary units on (4) and off (5) with the rotary switch S2.
Technical Data
Inputs 24 V / 5 mA
Order Data
Parts no. Order no.
VLG 20110 basic unit (without relays and motor protection switches) F217921.02
Fig. 74: VLG 20110 housing dimensions

Logic Diagram: See VLG 20100 (F21756201)

6.5.4 Local operating unit VLG 20121
Function
This device contains the DISOCONT Tersus VCU 20100 measuring and control electronics for a continuous
scales and also the control elements for local operation when bypassing the DISOCONT Tersus electronics.
It is intended for installation at the scales.
The operating elements can be used to switch to local operation, preset a volumetric flow rate and switch on
the main feeder drive and up to 3 additional drives, depending on the model.
Fig. 77: Local operating unit operation/buttons
1 OFF 2 Manual mode
3 Low drive speed 4 High drive speed
5 ON 6 Automatic mode
drive with (1) and on with (5). The speed of the drive is adjusted with the rotary switch R1. You can activate

additional drives with the rotary switches S2 … S3. The device also has a connecting socket for connecting
the service operator panel VHM or EasyServe.
Technical Data
Weight, fully fitted 8 kg
Inputs 24 V / 5 mA
Connector plug (built-in) EasyServe
Operating temperature -25 °C … +50 °C
Order Data
Parts no. Order no.
VLG 20121 basic unit without optional switches or integrated motor starter V458474.B01

Fig. 78: VLG 20121 housing dimensions

Logic Diagram: See VLG 20100 (F21756201)

6.6 Local Operating Unit with Operator Panel VMO
WARNING
Danger from the system (moving parts/flowing bulk solids)
Safeguards suspended during maintenance
1. Ensure that no-one is within the danger area.
2. Begin maintenance only once the danger area has been secured ad-
equately.
Fig. 80: Display and keyboard VMO operator panel
You can control up to 5 drives at the machine for maintenance purposes if you have installed the operator
panel VMO at the DISOCONT Tersus. The VMO is installed at the machine. You can use up to 2 VMOs at
one VCU (base device). The signals to the machine are output from the VCU. The VMO controls these sig-
nals in maintenance mode.
Fig. 81: VMO 20100 with VCU 20100

6.6.1 General Technical Data
Supply voltage 9.5 … 36 VDC/6 W

The voltage must be supplied by a '24 VDC Class 2' source or by a source with the
property 'Limited Voltage/Current Circuit max. 36 VDC/1 A' if used in a UL-monitored
environment.
Protection class front side IP65

"UL type 4X for indoor use"
Protection class rear side VMO 20101: IP20; for use in an environment with Degree of Soiling 2
VMO 20100 and VFG 20120: IP65 or "UL type 4X for indoor use"
Operating temperature -20 °C … 50 °C
Display 64 mm x 32 mm; LCD with LED backlighting
Membrane keypad 155 mm x 85 mm; 8 keys
Certifications CE
UL (File E206675)
ATEX (depending on the configuration)
Tab. 21 : General technical data
Refer to: »Use in an Explosion Hazard Area [➙111]« for use in an explosion hazard area
6.6.2 VMO 20100
Fig. 82: VMO 20100 at a weighfeeder

Fig. 83: Dimensions VMO 20100
MH Boreholes for fastening bolts

6.6.3 VMO 20101
Fig. 84: Dimensions VMO 20101
Panel cutout (width x height) [mm] 160 x 90
Thickness of the mounting surface [mm] 1 … 10

Mounting
■ The device must be mounted in accordance with the instructions above and with sealing materials/
mounting brackets specified by Schenck Process.
■ The VMO 20101 was developed for installation into the even surface of a field housing with protection
class "UL type 4X for indoor use" or IP65 for use within a building.
1. Remove the plastic rear frame.
2. remove the 4 long screws.
3. Remove the mounting frame.
4. Insert the VMO into the panel cutout from the front. The surface of the cutout must be even to ensure
protection class IP65/"UL type 4X for indoor use" from the front.
5. Add mounting frame from the rear.
6. Tighten the 4 screws with 4 N m to ensure protection class IP65 from the front.
► This will press the front tightly against the cutout.
7. Connect the cables.
8. Fix the shield of screened cables with the cable clamps.
9. Click-n the plastic rear cover.

6.6.4 VFG 20120
Fig. 85: Field housing dimensions VFG 20120 with VMO
MH Boreholes for fastening bolts
The field housing contains the operator panel VMO. You can equip the field housing with a VCU 20100 and
supplementary application-specific components.

6.6.5 Initiating the VMO at the Local Bus

Requires: Laptop, PC with Windows XP or higher, USB cable, RS485 cable (local bus),
Schenck Process EasyServe software.
Fig. 86: Connecting a VMO to the VCU, example
Connecting the Hardware

1. Cut the power to the VMO.
2. open the VMO housing.
3. Open the weighing electronic housing, e. g. DISOCONT Tersus.
4. Connect the RS485 cable to interface X106 on the VMO0120 board.
5. Connect the RS485 cable to the serial interface X97 of the weighing electronics.
6. If necessary make a bus termination with a jumper at W101 (board VMO). (W101: ON = bus termina-
tion | OFF = no bus termination)
7. Connect a USB cable to the VMO and laptop/PC. Restore power to the VMO.
► The VMO driver will be installed on the PC if power has been restored. Then the VMO can be config-
ured and put into service.
Configuring the VMO via Laptop/PC

1. The message USB? will appear in the VMO display once the USB cable has been connected
2. Confirm with . The display message will change to USB ... Note: This will interrupt communi-
cation with the weighing electronics.
3. The VMO will appear in "My Computer" on the PC e. g. as (F:) "Removable Drive". Open this drive.
4. There you will find the configuration file VMO.cfg
5. Open the file VMO.cfg with a text editor, e. g. WordPad. Commented lines (with no effect) are identifi-
able by a #-symbol at the start of the line.
6. Set the parameters.
7. Save the file.
► The configuration is sent to the VMO.
8. Remove the USB cable from the VMO. The query: APPLY CHANGES? will appear in the VMO display

9. Confirm the changes with . Reject the changes with .

10. If you have confirmed the changes the message LOADING... briefly will appear in the display. Then
the home page will reappear.
► The VMO setup is complete. The VMO is now ready for use as a controller.
Minimum parameters that Explanation

require setting:
GENPAR.MOD_ADDR=11 Tells the scales that a VMO has been connected to the local bus.
0 = Communication with the scales will be turned off. VMO then can only communicate
with actuators directly connected to the VMO.
11 = The first VMO is connected to the weighing electronics.
12 = The second VMO as a I/O expansion only is connected to the weighing electronics.
MOTOR1.TYPE ... Tells the VMO which "actuator" is connected to the scales VCU.
MOTOR5.TYPE 0 = Unassigned. If a MOTORTYP is parameterized with 0 this still will not appear in the
display once configuration has been completed!
For example: 1 = Motor with constant rotational speed
MOTOR1.TYPE=1 2 = Motor with variable rotational speed
3 = Metering valve
4 = Motor with agitation depth
Example configuration in file VMO.cfg

(the first two actuators only will be configured.)
GENPAR.MOD_ADDR=11
MOTOR1.TYPE=2
MOTOR2.TYPE=1
MOTOR3.TYPE=0
MOTOR4.TYPE=0
MOTOR5.TYPE=0
Example Application: Weighfeeder with one Additional Drive

The belt drive is to be switched on or off in local mode. The belt speed is to be specified. The additional drive
should only be switched on or off.
All control signal transmitters are directly connected to the DISOCONT Tersus.

Fig. 87: VMO signal flow commissioning example
Configuring the VMO at the DISOCONT Tersus

■ The EasyServe program already has been installed onto the PC.
1. Connect your PC/laptop via Ethernet to the DISOCONT Tersus.
2. Open EasyServe.
3. Search for the DISOCONT Tersus just connected in EasyServe under Connection | Connection
(Scanner).
► The window "Connect - Network Search" will open.
4. Double-click on the device shown.
5. Set the parameter P01.12 in parameter block Hardware Modules to YES.
► Now you must configure the corresponding parameters in EasyServe to use the VMO to control the
motor. The following shows the configuration for the above application example (software
VWF/weighfeeder):
Parameters Name Value
P40.01 Motor Select (Block 1) VMO1 Motor1
P40.02 ON in Remote (Block 1) LS-VCU1-DO7
P40.03 Controller Magnitude (Block 1) LS-VCU1-AO1 (Analog Out 1)
P40.07 DI: External Error 1 (Block 1) DI-VCU1-DI1
P40.11 Motor Select (Block 2) VMO1 Motor2
P40.12 ON in Remote (Block 2) LS-VCU1-DO1
Additional information on Parameterization

Device Manual
DISOCONT Tersus Local operator panel VMO BV-H2488
DISOCONT Tersus All scales operating manuals

Accessories
7 Accessories
7.1 Switching Cabinet VEG 20100

Function
Use the switching cabinet housing to install the main components of the DISOCONT Tersus into a switching
cabinet.
Fig. 88: Switching cabinet housing
Technical Data
Mounting DIN top-hat rail

Bolts
Weight, fully fitted/blank [kg] 2.4/1.3
Protection class as per IEC 60529 IP20

Accessories
Fig. 89: Switching cabinet housing with mounting holes
Order Data
Parts no. Material no.
VEG 20100 F217903.01
7.2 Field Housing VFG 20103 and VFG 20104

Function
A DISOCONT Tersus can be installed into a GFK housing for field use.
Fig. 90: Field housing VFG 20103 or VFG 20104
Technical Data
Weight, fully fitted/blank [kg] 3.1/2.0

Accessories
Protection class as per IEC 60529 IP65, NEMA 4-type
VFG 20104; material V064096.B02 Housing with Ethernet plug for the main VCU
VFG 20103; material V064055.B02 Housing with no Ethernet plug for use in expansion units
Cable Lead-Throughs
Fig. 91: Cable screw connections and fastening bores VFG 20103 and VFG 20104
Designation Quantity Permissible cable cross-section [mm²]
M12 x 1.5 2 3.5 … 7
M16 x 1.5 6 4.5 … 10
M20 x 1.5 5 7 … 13
(M12/IP65) 1 M12 plug (VFG 20104 only for main VCU)
If the field housing is used the cable diameter is restricted by the cable lead-throughs.
Order Data
Parts no. Material no.
VFG 20104 for main VCU V064096.B02
VFG 20103 for VCU with VIO software V064055.B02

Accessories
7.3 VAK 20100 Distribution Box

Function
The VAK 20100 and VAK 20120 distribution boxes will be required for certain scale types and models for
shunting and voltage distribution.
Fig. 92: VAK distribution box
Order Data
Order Data Material no.
VAK 20100 E 144 535.01
VAK 20120 F 217 763.03
7.4 Switching Unit Sealing (Protection Class)

Our switching boxes prevent water and dust from entering. The protection class of the switching cabinet is
key to the compliance with the explosion-hazard building regulations if it to be used in a potentially explosive
dust atmosphere.
Observe the following to ensure the protection class:
▪ The clamping area of cable screwed-joints must be adhered to. The sealing ring can be replaced if the
cabinet is located in a non explosion-hazard area, whereas the complete unit must be replaced if it is
a certified threaded connection.
▪ Sealing plugs must be fully pressed into unoccupied cable screwed-joints. This is done by removing
the clamping nut and press the plug into the joint until it is flush with the outer edge. Then replace and
tighten the clamping nut.
▪ Pure silicone grease should be applied to seals on caps and sealing rings of cable lead-throughs in
critical areas, e.g. the wet and dirty areas beneath a truck scales.

Accessories
NOTICE
Sealing surfaces in field housings
If a terminal box that has been in operation for a long time (several years) is
opened, the sealing surfaces in the cable lead-throughs and the cap seal
must be inspected.
The cap seal must be covered with silicone grease. The sealing rubber
must be renewed if a cable is replaced.
7.5 Ready-for-Use System Cables

Prefabricated VSC 2xxxx cables are available for making it easier to connect the assemblies via Ethernet.
Fig. 93: M12 system cable for field cabling
Fig. 94: System cable for control cubicle installation

Accessories
Fig. 95: Obsolete system cables (only used as spare parts)
Model Material no. Length [m] Color
VSC 20173 V079339.B01 1 Red
V079339.B02 2
V079339.B03 5
VSC 28000 V120820.B01 3 Green
VSC 28001 V120821.B01 0.13
VSC 28003 V120823.B01 3
VSC 28004 V120824.B01 0.2
VSC 28005 V120825.B01 4
RJ45/RJ45 standard Ethernet cables V048409.B02 2 Gray
V130402.B01 30 Red
V130402.B01 30 Yellow
V130402.B01 30 Gray
Cat-5e Ethernet cable V061894.B01 Cut-to-size area Gray
RJ45 jack for packaging in the field without tools
Standard RJ45 V083761.B01 -
Coded for VCU X96 V083761.B02 -
M12 plug
M12 plug, 8-pole V097862.B01 -
Obsolete cables (only used as spare parts)
VSC 20170 V087748.B01 0.1 Black
VSC 20171 V090181.B01 2.5 Yellow
VSC 20172 V090274.B01 2 Red
Sealing cap for VSC 20170 V087559.B01 -
Tab. 22 : Details of the system cables

Accessories
Prefabricated assemblies are available for making it easier to connect VCU and VHM via RS485.
Fig. 96: Alternatives for connecting VHM via RS485
Used for greater distances (not in explosion hazard atmospheres)
M12-5P M12 plug/socket, 5-pole, not compatible with an Ethernet connection
VAK 20170 Terminal box with socket

Material: V095290.B01
VHM 20110-M12-5P Operating unit with cables and plugs

For connections in explosion hazard atmospheres
EL Plug and socket for use in an explosive atmosphere
VAK 20170-3D Terminal box with socket

VHM 20110-3D Operating unit with cables and plugs


Accessories
7.6 Recommended Cables

Loss-in-weight feeder VLW Cable lead-throughs
in the field housing
Load cell 6*0.23; Sh PWS = 5 mm M12; 3.7-7 mm

RTN = 6.5 mm
Load cell 3*2*0.22; Sh 3849.306 M16; 4.5-10 mm
Load cell and sensor for the switching cabinet 5*2*0.5; Sh 3849.059 -
Speed 2*0.23 3849.415 M12; 3.7-7 mm
Gate sensor 2*0.23 M12; 3.7-7 mm
Drive unit (FAE) and feedback signal 3*2*0.23; Sh 3849.306 M20; 7-13 mm
Fill gate 3*1.5 flexible 3814.350 M16; 4.5-10 mm
Local bus 2*0.5; Sh 3849.210 M16; 4.5-10 mm

VCU - VCU
Auxiliary Voltage 3*1.5 stiff or flexible 3806.300 M16; 4.5-10 mm
Blower 3*1.5 flexible 3814.350 M16; 4.5-10 mm
Voltage 3*1.5 stiff or flexible 3806.300 or M20; 7-13 mm

3814.350
Fieldbus DeviceNet 3*2*0.23 3849.306 M16; 4.5-10 mm

1) 1)
2*0.33 + 2*0.22; Sh 3849.074
Fieldbus PROFIBUS 1*2*0.64; Sh 3849.219 M16; 4.5-10 mm
Ethernet 4*2*AWG24/1; Sh V061894.B01 M16; 4.5-10 mm
Vibrator start and feedback signal 4*0.22 3849.415 M12; 3.7-7 mm
Service tool, modem 3*2*0.23 3849.306 M16; 4.5-10 mm
Weighfeeder VDB Cable lead-throughs in the

field housing
Load cell 6*0.23; Sh < 6.5 mm M12; 3.7-7 mm
Load cell 3*2*0.23; Sh 3849.306 M16; 4.5-10 mm
Load cell and sensor for the switching cabinet 5*2*0.5; Sh 3849.059 -
Speed 2*0.23 3849.415 M12; 3.7-7 mm
BIC 2*0.23 3849.415 M12; 3.7-7 mm
Local operating unit 14*0.25; Sh 3849.073 or M20; 7-13 mm

VLG other < 10 mm
Auxiliary drive 3*1.5 flexible 3814.350 M16; 4.5-10 mm
Local bus 2*0.5; Sh 3849.210 M16; 4.5-10 mm

VCU - VCU
Auxiliary Voltage 3*1.5 stiff or flexible 3806.300 M16; 4.5-10 mm
Reserve - - M16; 4.5-10 mm

Accessories
Voltage 3*1.5 stiff or flexible 3806.300 or M20; 7-13 mm

3814.350
Fieldbus DeviceNet 3*2*0.23 3849.306 M16; 4.5-10 mm

1) 1)
2*0.33 + 2*0.22; Sh 3849.074
Fieldbus PROFIBUS 1*2*0.64; Sh 3849.219 M16; 4.5-10 mm
Ethernet 4*2*AWG24/1; Sh V061894.B01 M16; 4.5-10 mm
Reserve - - M12; 3.7-7 mm
Service tool, modem 3*2*0.23 3849.306 M16; 4.5-10 mm
1) DeviceNet thin cable

A conduit will be required if cables are to be laid below ground.
7.7 Schenck Process EasyServe VPC 20150

The service tool Schenck Process EasyServe (EasyServe for short) is a Windows-based software program
for the comfortable operation of continuous scales/feeders on the basis of the following weighing electronics:
® ®
DISOCONT Tersus INTECONT Tersus
® ®
DISOCONT INTECONT Opus
®
INTECONT Satus
®
INTECONT PLUS
EasyServe is used for the following service processes:

▪ Commissioning
▪ Parameterization
▪ Adjustment
▪ Diagnosis
▪ Programming a function variant (functional expansion through DISOPLAN)
EasyServe is easiest operated using a mouse.
All operating and adjustment steps without restrictions can be performed from the operating system (Win-
dows computer). The menu control allows settings to be adjusted flexibly and easily and enables access to
all maintenance data. Parameter sets and text files can be stored to data media (archiving) and be reloaded
from there at any time. The menu texts on the computer screen and any operating units available can be
adapted to suit the customer.
7.7.1 Connecting EasyServe
Ethernet
Directly connect the Ethernet cable to one of the sockets X93/94/95 of the VCU. If the VCU is to be installed
in a field housing it can also be connected to the M12 socket.
Note: Using other cables can cause damage to the computer.

Accessories
Wireless LAN
EasyServe also can communicate with a VCU via wireless LAN. For this install a wireless LAN Access Point.
7.8 Wireless LAN Access Point
NOTICE
For security reasons the wireless LAN access may be used for service
work only.
The Ethernet network can be carried on wirelessly by means of an adapter. For this install a wireless LAN
Access Point.
Configuring the Wireless LAN Access

1. Configure the wireless LAN Access Point in the notebook and activate the encryption.
► The IP address of the adapter has to be in the IP subnet of the VCU.
2. Install the wireless LAN Access Point on site.
3. Connect to the power supply.
4. Establish an Ethernet connection between the wireless LAN access point and the network.
5. Set the IP address for this wireless network.
► The IP address must be in the same subnetwork as the VCU and must have a unique address.
6. Establish a connection between the wireless LAN Access Point and the notebook.
► Now you can access the VCU with EasyServe
Example of a Suitable Wireless LAN Access Point:
Model TL-WA5210G
Power supply 12 VDC

Plug-in power supply unit and PoE injector contained in the scope of supply
Wireless LAN Access Point TL-WA5210G

Accessories
7.9 Example Connection for Speed Sensor FGA0053
7.10 Use in UL-Certified Facilities

The devices VCU 20100, VCU 20103 and VHM 20100 are certified for use in applications monitored by UL
(Underwriters Laboratories). This monitoring is employed above all in the USA and Canada.
The following optional subassemblies may be installed into the VCU: VAI 20100, VAO 20100, VAO 20103,
VCB 28020, VPB 28020 and VSS 28020.
The certification is documented in UL file E206675. The certified devices have the symbol .
Observe the following when using the components in an UL-monitored environment:
▪ The voltage supply connection terminals for components VCU 20100 and VCU 20103 are not intend-
ed for field wiring. Therefore the voltage must be supplied through terminals approved by UL for field
wiring. All other connections are suitable for field wiring.
▪ Output DO12 of VCU 20103 may be supplied by the internal VCU voltage supply only.
▪ If correctly installed the device VHM 20100 will give the cutout of a housing with protection class "UL
Type 4X for indoor use". The device is not certified for use outdoors.
▪ The VCU component may be installed only into an environment with a minimal Degree of Soiling 2.
The rear of the VHM also may have only the minimal Degree of Soiling 2.

Accessories
▪ The connecting lines must be certified for at least 75 ℃.

▪ Copper conductors only may be used for connection.
Terminal type Permissible cable cross-section Tightening torque of the screwed-type terminal
Grid 3.5 mm AWG 14-30 50 N cm
Grid 5.08 mm AWG 12-30 88 N cm
Tab. 23 : Specification for cable connections in UL-monitored applications
7.11 Nonstandard VCU 20100 Designs

A) The central unit VCU 20100 is available in a nonstandard design in which safety functions are activated.
This design is distinguished by the imprint "VCU 20100-S" on the rating plate. The safety-relevant functions
are explained in the application manual of the software variant.
B) Furthermore, there is a model that makes available an intrinsically-safe power supply for sensors in ex-
plosion hazard areas ("Associated Apparatus“). This design is identified as follows:
It comes supplied with a connection cable for the sensors. The sensor signals must be connected to this
cable via a terminal strip. It may not directly be connected to the terminal of the VCU. Observe section »Use
in an Explosion Hazard Area [➙111]« when using it.

Use in an Explosion Hazard Area
8 Use in an Explosion Hazard Area

The approvals and acceptance tests were performed as per EC guideline 94/9/EC (ATEX). The declaration
of conformity lists the standards on which this guideline is based. National safety and accident prevention
regulations must be observed.
Safety Information for Explosion Hazard Areas

▪ The operating equipment may be used only in the zone stated on the rating plate. It may need to be
installed in the safe area.
▪ The safety-related technical data given on the operating equipment must be observed.
▪ The operating equipment must be operated for its intended purpose in an undamaged and faultless
condition.
▪ The operating equipment may be used only within the ambient temperature range stated on the rating
plate.
▪ The operating equipment may not be altered or modified.
▪ The stated maximum operating voltage may not be exceeded.
▪ Ensure that the connecting terminals conform to the max. wire cross-section and max. current data.
▪ Available pin-and-socket connectors may not be plugged in or out in an explosion hazard atmosphere.
▪ Original spare parts from Schenck Process only may be used in replacements and repairs.
▪ Repairs may only be performed by qualified explosion hazard personnel whose work conforms to the
applicable national standards.
▪ All national safety and accident prevention regulations must be observed when working on the device.
▪ Metal casings must be connected to the on-site potential equalization.
▪ Operating equipment with specifications -E22 or -2D are for use only in areas in which propagating
brush discharges are not anticipated.
Installation in Explosion Hazard Areas

▪ The relevant EN standards, national regulations on equipment safety and the generally accepted
codes of practice must be observed during installation and operation.
▪ If necessary, cable lead-throughs may be replaced by the accompanying parts with reduced cross-
section.
▪ Reducing rings may not be used.
▪ To achieve the desired protection class the screwed connections must be made with tightening tor-
ques of 3.0 N m (M16) or 6.0 N m (M20).
▪ Permanent wires and cables only may be connected. Strain relief must be fitted.
▪ The operating equipment must be suited for the explosion hazard area.
▪ Schenck Process can provide warning signs in the respective language on request at no charge.
▪ Potential equalization connections provided must be connected to the safety earth or the on-site po-
tential equalizer

Commissioning in Explosion Hazard Areas

▪ The technical data for the operating equipment must be complied with during start-up.
▪ The operating equipment must be in an undamaged and faultless condition.
▪ Any unclosed openings must be closed as required by the respective protection class.
▪ Plug connections on housings are to be fitted with dust caps that must be secured by a bracket with a
special fastener.
▪ All security devices relevant to the explosion protection class must be in proper working order.
Maintenance in Explosion Hazard Areas

No regular maintenance will be required if the equipment is operated properly and the installation instructions
and ambient conditions are observed.
▪ The EN standards and national regulations that apply to the maintenance of electrical equipment in
explosion hazard areas must be observed.
▪ Ensure that the machine has been deenergized before opening casings that hold not intrinsically-safe
electrical circuits
▪ No alterations may be made to the operating equipment.
▪ All protection devices for explosion hazard areas must be in working order when the equipment is
switched back on.
▪ Any dust that has penetrated the operating equipment must be removed before it is switched back on.
▪ Plastic components may be cleaned using antistatic cleaning materials only.
▪ Spark-forming tools may under no circumstances be used if working with aluminum housings.
Gas Explosion Hazard Area zone 1

The weighing electronics are not authorized for use in zone 1. Therefore they must be installed outside of
this zone. All other equipment, e.g. switching cabinets, drives, sensors or other pickups must be certified for
use in zone 1 (category II 2G) and, if necessary, protected by the appropriate devices (isolating elements).
Controlled drives are implemented in ignition protection class "Pressure Resistant Casing d". Drives supplied
by mains power are implemented in ignition protection class "Increased Safety e".
Load cells and speed sensors are implemented in ignition protection class "Intrinsically Safe i".
Designation/model Order no. Model
Intrinsically safe switching amplifier for speed sensors and proximity sen- V069867B01 Model KFD2-SOT2-Ex2.IO
sors (gate return signal, etc.) based on NAMUR with a supply voltage of
20 V… 30 V
Z Barriers for load cells:
Load cell input (1 per channel) V600082.B01 Z961
Signal and sensor (2 per channel) V619973.B01 Z964
Tab. 24 : List of isolating elements

NOTICE
The Z barriers are suitable for load cells of type PWS, VBB and RTN. A
separate selection and a separate Certificate of Intrinsic Safety are required
for other types of load cells. Each Z barrier contains two branches, whereby
each branch is independent of the other from a safety point of view.
Characteristic value (per branch) Unit Z961 Z964
Maximum output voltage UO V 8.7 12
Maximum output current IO mA 89 12
Maximum output current PO mW 190 40
Maximum external inductance LO [mH] for gas group IIC mH 4.48 246.9
Maximum external capacitance CO [µF] for gas group IIC µF 5.9 1.41
Maximum series resistance Ω 106 1033
Replaceable fuse Nonexistent Nonexistent
Tab. 25 : Relevant Zener barrier data
The overall electric circuit has new values for UO, IO, PO, LO and CO resulting from the three connected barri-
ers. Refer to the respective certificates for intrinsic safety for these values. Isolating elements (e.g. z-barriers,
switching amplifiers, etc.) must be approved by an authorized body. These isolating elements must be in-
stalled outside of the explosion hazard area.
NOTICE
A minimum distance of 50 mm must be kept between the groups if several
scales are to be installed. The dimensions of the individual Z barriers are
width 12.5 mm, length 120 mm and height 127 mm (including top-hat rail).
The following connection diagrams differ in the number of barriers (3 or 4). Depending on the installation
location of the barriers (field housing, 19" rack module, switching cabinet) the cable screen of the cables at –
A12, -A13 and –A14 is looped through, is grounded at the earthing point of the Z barriers or is not connect-
ed.

VXB 28050 with 3 barriers and switch amplifier for field housing installation
Fig. 97: VXB 28050 with 3 barriers and switching amplifier for installation in field housing
1 Explosion-hazard area 2 Non explosion-hazard area
3 Weighing electronics 4 Explosion-hazard assembly VXB 28050 with

switch amplifier
5 Z barriers –A12, -A13, -A14 and switching amplifi- 6 Central earthing point, potential equalization
er –A15, earthed by top-hat rail
7 Cable summation box VKK 8 Sensors

▪ NAMUR sensor
▪ Sensor for process variables
(4 … 20 mA)

VXB 28060 with 4 barriers and switch amplifier for field housing installation
Fig. 98: VXB 28060 with 4 barriers and switching amplifier for installation in field housing

switch amplifier
5 Z barriers –A11, -A12, -A13, -A14 and switching 6 Central earthing point, potential equalization
amplifier –A15, earthed by top-hat rail

▪ NAMUR sensor
(4 … 20 mA)

VXB 28050 with 3 barriers and switch amplifier for 19" rack module and switching cabinets
Fig. 99: VXB 28050 with 3 barriers and switching amplifier for 19" rack and cable summation boxes

switch amplifier

▪ NAMUR sensor
(4 … 20 mA)

VXB 28060 with 4 barriers and switch amplifier for 19" rack module and switching cabinets
Fig. 100: VXB 28060 with 4 barriers and switching amplifier or 19" rack and cable summation boxes

switch amplifier

▪ NAMUR sensor
(4 … 20 mA)

Layout with 4 barriers and additional switching amplifier
Fig. 101: Setup with 4 barriers and additional switch amplifier
1 Mounting rail 2 Zener barrier
3 Switch amplifier
Gas Explosion Hazard Area zone 2

The weighing electronics are not suitable for use in zone 2 and must be installed in a safe area. Load cells in
protection class Ex-i (intrinsically safe) must be connected via Z barriers (see zone 1).
Schenck Process load cells in protection class Ex-nA (non-sparking) can be operated directly at the load cell
interface. It has been verified that the power, voltage and current from the interface lie in normal operation
below the permissible upper thresholds as specified by the certification of the load cells. The thresholds of
the load cells are listed in the manual ›Load Cells … Safety Instructions‹ (BV-H2526).
Proximity sensors in protection class Ex-i (intrinsically safe) can be operated directly at the weighing elec-
tronics as an associated apparatus in a nonstandard design. This nonstandard design of the weighing elec-
tronics have an ATEX label
II (3) G [Ex ic Gc] IIC
The connection is made using the molded cable supplied and a terminal strip. It is not permissible directly to
connect the sensor cable to the weighing electronics.
Dust Explosion Hazard Area Zone 21

The weighing electronics are not suitable for use in zone 21 and must be installed in a safe area. All other
operating equipment, e.g. drives and sensors, must be suitable for use in zone 21 (category II 2D) and must
have EC type examination certificates or manufacturer's declarations. The operating instructions of equip-
ment in explosion hazard areas must be complied with.
Load cells implemented in protection class Ex-i (intrinsically safe) must be connected via Z barriers (see
zone 1). Proximity sensors implemented in protection class Ex-i (intrinsically safe) must be operated behind
a certified amplifier.

Schenck Process load cells implemented in protection class Ex-tb (protection by enclosure) can be operated
directly at the load cell interface. It has been verified that the power, voltage and current from the interface lie
in normal operation below the permissible upper thresholds as specified by the certification of the load cells.
TIP
Safety instructions for and connection of RTN, VBB and PWS
Refer to manual BV-H2526
Dust Explosion Hazard Area Zone 22

The weighing electronics are nonstandard design -3D are suitable for use in zone 22. The VHM 201xx-3D
units must be protected against UV light when in use and in storage. If the electronics are installed in a certi-
fied housing they do not then require a certification of their own.
Subassemblies suitable for use in zone 22 have the following identifier on the rating plate:
II 3D Ex tc IIIC T85 Dc
All other operating equipment, e.g. drives and sensors, must be suitable for use in zone 22 (category II 3D).
The corresponding operating instructions must be complied with. The operating equipment must have manu-
facturer's declarations or declarations of conformity.
The explanatory notes for use in zone 21 apply for the connection of load cells and proximity sensors.
However, proximity sensors in protection class Ex-i (intrinsically safe) can be operated directly at the weigh-
ing electronics as an associated apparatus in a nonstandard design. This nonstandard design of the weigh-
ing electronics have an ATEX label
II (3) D [Ex ic Dc] IIIC
The connection is made using the molded cable supplied and a terminal strip. It is not permissible directly to
connect the sensor cable to the weighing electronics.
See also
 Load Cell Input [➙29]

Assembling and Dismantling
9 Assembling and Dismantling

The recognized rules of engineering must be complied with when assembling and dismantling the device.
The specific safety guidelines applicable to work on electrical plants in particular must be complied with.
Installation may be performed only under the supervision of trained personnel.
The controller contains sensitive electronic components. Static discharges due to contact with the compo-
nents can damage these parts. Therefore electrostatic charging during assembly and maintenance work
must be avoided by applying the established procedures, e.g. high-impedance deflection of the charge
against earth. Direct contact with the sensitive components should be avoided. All components still require
protection against mechanical damages. The best method of insuring this is to leave them in their transport
packaging for as long as possible or to store them in similar packaging after removal.

Disposal
10 Disposal
Electronic components contain valuable raw materials, for example copper, tin or precious
metals. Harmful substances may be released if these components are not properly disposed
of. Do not simply through away the components, bring them to a professional disposal con-
tractor. Professional disposal contractors can separate the components and reintroduce the
raw materials into circulation.

EC Declaration of Conformity
11 EC Declaration of Conformity

Index
Index
Accessories ....................................................................................................................................................................... 99
Acknowledging Event Messages......................................................................................................................................... 2
Additional information on Parameterization ....................................................................................................................... 97
Alternating Voltage Supply ................................................................................................................................................ 26
Alternative Fixing, Screening for the Load Cell Cables ..................................................................................................... 31
Analog Connections (AI/AO) ............................................................................................................................................. 38
Analog Connections X3 ..................................................................................................................................................... 39
Analog Output (Standard) ................................................................................................................................................. 39
Analog Outputs VAO 20100 / VAO 20103......................................................................................................................... 39
Application Relation .......................................................................................................................................................... 50
Application Software (Overview) ....................................................................................................................................... 72
Arrangement of the components ........................................................................................................................... 44, 47, 55
Assembling and Dismantling ........................................................................................................................................... 121
Auxiliary Loading Function (Basic Loading Function)........................................................................................................ 74
Auxiliary Voltage for External Devices .............................................................................................................................. 58
Auxiliary Voltage for External Subscribers ........................................................................................................................ 28
Basic Module VFE0120 (lower board)............................................................................................................................... 23
Basic Module VNT0120 (upper board) .............................................................................................................................. 25
Bluetooth Interface ............................................................................................................................................................ 56
Built-In Console Panel Units.............................................................................................................................................. 61
Cable Lead-Throughs ..................................................................................................................................................... 101
Caution ................................................................................................................................................................................ 3
Central Unit VCU 20100 .................................................................................................................................................... 20
Charging the Device .......................................................................................................................................................... 68
Commissioning in Explosion Hazard Areas..................................................................................................................... 112
Compatibility with other Series of Weighing Electronics ...................................................................................................... 8
Complex Feed Systems ...................................................................................................................................................... 6
Components of the DISOCONT Tersus System ............................................................................................................... 19
Configuration and Connections ......................................................................................................................................... 21
Configuring the VMO at the DISOCONT Tersus ............................................................................................................... 97
Configuring the VMO via Laptop/PC ................................................................................................................................. 95
Configuring the Wireless LAN Access ............................................................................................................................. 108
Connect the cable screen and ensure strain relief ............................................................................................................ 17
Connecting a Switching Contact with Internal Power Supply ............................................................................................ 33
Connecting a Two-Wire sensor (not as per DIN EN 60947-5-6 (NAMUR)) ....................................................................... 34
Connecting an External Signal Voltage ....................................................................................................................... 34, 36
Connecting EasyServe .............................................................................................................................................. 42, 107
Connecting Expansion Units ............................................................................................................................................. 41
Connecting Further VCU Units .......................................................................................................................................... 40
Connecting Sensors as per DIN EN 60947-5-6................................................................................................................. 35
Connecting the Hardware.................................................................................................................................................. 95
Connecting the Load Cells in Terminal Boxes................................................................................................................... 31
Connecting the Operator Panel VHM .......................................................................................................................... 42, 69
Connecting the PROFINET IO Module to the Star Topology ............................................................................................ 53
Connecting the VHM Operator Panel ................................................................................................................................ 42
Connection of a Thermistor (PTC) for Motor Temperature Monitoring .............................................................................. 34
Connection to a star topology – VCU 20100 with board VPN8020.................................................................................... 53
Connection via Bluetooth .................................................................................................................................................. 71
Connection via Ethernet .................................................................................................................................................... 69
Connection via RS485....................................................................................................................................................... 70
Connection via Wireless LAN ............................................................................................................................................ 57
Construction ...................................................................................................................................................................... 22
Damaged/Defective Electrical Components ........................................................................................................................ 4
Danger ................................................................................................................................................................................ 3
Data Interfaces .................................................................................................................................................................. 59
Design Modifications ........................................................................................................................................................... 2
DeviceNet Interface VCB8020 .......................................................................................................................................... 47
Digital Connections (DI/DO) .............................................................................................................................................. 32
Direct Voltage Supply ........................................................................................................................................................ 27
Disposal .......................................................................................................................................................................... 123
Dust Explosion Hazard Area Zone 21 ............................................................................................................................. 118
Dust Explosion Hazard Area Zone 22 ............................................................................................................................. 119
EC Declaration of Conformity .......................................................................................................................................... 125
Electronic Output (DO) ...................................................................................................................................................... 37
EMC-Safe Cable Connection ............................................................................................................................................ 17

Index
Establishing a Bluetooth Connection ................................................................................................................................. 71

Establishing a Bluetooth Connection between the Notebook and VCU ............................................................................ 56
Ethernet..................................................................................................................................................................... 59, 107
Ethernet Addressing .......................................................................................................................................................... 11
Ethernet Hardware ............................................................................................................................................................ 10
Ethernet Interface .............................................................................................................................................................. 44
Example Application: Weighfeeder with one Additional Drive ........................................................................................... 96
Example Connection for Speed Sensor FGA0053 .......................................................................................................... 109
Example of a Suitable Wireless LAN Access Point: ........................................................................................................ 108
expansion with additional VCU 20100 ............................................................................................................................... 41
Field Housing VFG 20103 and VFG 20104 ..................................................................................................................... 100
Fieldbus Modules .............................................................................................................................................................. 43
Fig. 1: Format of the Safety Notices .................................................................................................................................... 3
Fig. 10: RS485 bus wiring ................................................................................................................................................. 14
Fig. 100: VXB 28060 with 4 barriers and switching amplifier or 19" rack and cable summation boxes ........................... 117
Fig. 101: Setup with 4 barriers and additional switch amplifier ........................................................................................ 118
Fig. 11: connect the cable screen and ensure strain relief ................................................................................................ 17
Fig. 12: Relieving strain on the cable ................................................................................................................................ 18
Fig. 13: Overview of the DISOCONT Tersus system ........................................................................................................ 19
Fig. 14: View of the VCU 20100 modules.......................................................................................................................... 20
Fig. 15: VCU 20100 Top view ........................................................................................................................................... 21
Fig. 16: VCU 20100 Front view ......................................................................................................................................... 22
Fig. 17: VCU 20100 Layout of the cable connections (X⋅⋅), LEDs, configuration elements (jumpers, address switches),
slots (A10, A11): ............................................................................................................................................................ 23
Fig. 18: VCU 20100 connections X1 to X9 ........................................................................................................................ 25
Fig. 19: Connection for AC voltage supply 115 ... 230 VAC .............................................................................................. 26
Fig. 2: Basic configuration of a scales with DISOCONT Tersus electronics ........................................................................ 5
Fig. 20: Connection for DC voltage supply 24 VDC .......................................................................................................... 27
Fig. 21: DC voltage supply connection for external components....................................................................................... 28
Fig. 22: VCU 20100 with 2 load cell inputs ........................................................................................................................ 29
Fig. 23: VME0120: Load cell connection, Pin 1 (X91 or X92)............................................................................................ 30
Fig. 24: VME0120: Load cell input X91 or X92.................................................................................................................. 30
Fig. 25: Load cell cables attachment ................................................................................................................................. 31
Fig. 26: Position of switch S200 for the supply of digital inputs ......................................................................................... 32
Fig. 27: Position of the W200 switch on the side of the VCU 20100 (version 2)................................................................ 33
Fig. 28: Digital input: switching contact connection ........................................................................................................... 33
Fig. 29: Digital input: external signal voltage connection ................................................................................................... 34
Fig. 3: Modular expansion of the VCU ................................................................................................................................ 6
Fig. 30: Connecting a two-wire sensor .............................................................................................................................. 34
Fig. 31: PTC connection .................................................................................................................................................... 35
Fig. 32: Digital input: for connecting a sensor or a contact to the sensor input ................................................................. 35
Fig. 33: Digital input: for connecting an external signal voltage to the sensor input .......................................................... 36
Fig. 34: Digital outputs - relays .......................................................................................................................................... 36
Fig. 35: Digital output - electronic ...................................................................................................................................... 37
Fig. 36: VCU 20100 Built-in analog optional cards/Installation of fieldbus interface card .................................................. 38
Fig. 37: VAO 20100 or VAO 20103: analog output ........................................................................................................... 39
Fig. 38: Connecting the VCUs at the local bus .................................................................................................................. 41
Fig. 39: Connect to local bus (X97:4,5) and the bus termination (W420) .......................................................................... 41
Fig. 4: I/O expansion of the base device with additional VCUs ........................................................................................... 7
Fig. 40: Position of the S390 address switch on the side of the VCU 20100 ..................................................................... 42
Fig. 41: VCU 20100 Built-in analog optional cards/Installation of fieldbus interface card .................................................. 43
Fig. 42: VPB 28020 PROFIBUS module layout drawing ................................................................................................... 44
Fig. 43: Light-emitting diodes – VPB 28020 front view ...................................................................................................... 46
Fig. 44: VCB 28020 DeviceNet module layout drawing ..................................................................................................... 47
Fig. 45: VCB 28020:XC1 DeviceNet module front view .................................................................................................... 48
Fig. 46: PROFINET star topology ...................................................................................................................................... 52
Fig. 47: PROFINET line topology ...................................................................................................................................... 52
Fig. 48: PROFINET ring topology ...................................................................................................................................... 53
Fig. 49: VCU 20100 Connecting VPN 28020 to VCU 20100 ............................................................................................. 54
Fig. 5: Networking several (weigh)feeders using buses ...................................................................................................... 7
Fig. 50: VSS 28020 Modbus module layout drawing ......................................................................................................... 55
Fig. 51: Bluetooth USB adapter......................................................................................................................................... 56
Fig. 52: VHM 20100 rear view with retaining frame ........................................................................................................... 61
Fig. 53: VHM 20100 front view with holding frame ............................................................................................................ 62
Fig. 54: Dimensions VHM 20100 ....................................................................................................................................... 62
Fig. 55: VHM 20101 rear view ........................................................................................................................................... 63
Fig. 56: Dimensions VHM 20101 ....................................................................................................................................... 64
Fig. 57: VHM 20110 with Ethernet cable connection ......................................................................................................... 66

Index
Fig. 58: Holding bracket for VHM 20110 ........................................................................................................................... 67

Fig. 59: VHM 201xx ........................................................................................................................................................... 67
Fig. 6: Alternative connection: series connection between base devices and the on-site Ethernet ................................... 10
Fig. 60: Example of a power supply connection to a VHM via RJ45 ................................................................................. 69
Fig. 61: Example connection network with alternatives for the power supply .................................................................... 70
Fig. 62: Example connection for long distance between operator panel and VCU ............................................................ 70
Fig. 63: Example connection operator panel with power supply from VCU ....................................................................... 71
Fig. 64: Position of the contacts on VCU and VHM ........................................................................................................... 74
Fig. 65: Local operating unit VLG 20100 ........................................................................................................................... 75
Fig. 66: Local operating unit operation/buttons ................................................................................................................. 76
Fig. 67: VLG 20100 connection diagram ........................................................................................................................... 77
Fig. 68: VLG 20100 software logic diagram ...................................................................................................................... 78
Fig. 7: Alternative connection: star connection between base devices and the on-site Ethernet ...................................... 10
Fig. 71: VLG 20105 software logic diagram ...................................................................................................................... 81
Fig. 73: Local operating unit VLG operation/buttons ......................................................................................................... 82
Fig. 74: VLG 20110 housing dimensions........................................................................................................................... 84
Fig. 77: Local operating unit operation/buttons ................................................................................................................. 85
Fig. 78: VLG 20121 housing dimensions........................................................................................................................... 87
Fig. 8: Possible RS485 connections .................................................................................................................................. 13
Fig. 80: Display and keyboard VMO operator panel .......................................................................................................... 89
Fig. 81: VMO 20100 with VCU 20100 ............................................................................................................................... 89
Fig. 82: VMO 20100 at a weighfeeder ............................................................................................................................... 91
Fig. 83: Dimensions VMO 20100 ...................................................................................................................................... 91
Fig. 84: Dimensions VMO 20101 ...................................................................................................................................... 92
Fig. 85: Field housing dimensions VFG 20120 with VMO ................................................................................................. 94
Fig. 86: Connecting a VMO to the VCU, example ............................................................................................................. 95
Fig. 87: VMO signal flow commissioning example ............................................................................................................ 97
Fig. 88: Switching cabinet housing .................................................................................................................................... 99
Fig. 89: Switching cabinet housing with mounting holes ................................................................................................. 100
Fig. 9: Bus termination for the transmission cable............................................................................................................. 13
Fig. 90: Field housing VFG 20103 or VFG 20104 ........................................................................................................... 100
Fig. 91: Cable screw connections and fastening bores VFG 20103 and VFG 20104...................................................... 101
Fig. 92: VAK distribution box ........................................................................................................................................... 102
Fig. 93: M12 system cable for field cabling ..................................................................................................................... 103
Fig. 94: System cable for control cubicle installation ....................................................................................................... 103
Fig. 95: Obsolete system cables (only used as spare parts) ........................................................................................... 104
Fig. 96: Alternatives for connecting VHM via RS485 ....................................................................................................... 105
Fig. 97: VXB 28050 with 3 barriers and switching amplifier for installation in field housing ............................................. 114
Fig. 98: VXB 28060 with 4 barriers and switching amplifier for installation in field housing ............................................. 115
Fig. 99: VXB 28050 with 3 barriers and switching amplifier for 19" rack and cable summation boxes ............................ 116
Five Safety Rules of Electrical Engineering......................................................................................................................... 4
Fixing, Screening the Load Cell Cables ............................................................................................................................ 30
Format of the Safety Notices ............................................................................................................................................... 3
Function ................................................................................................................................ 5, 75, 79, 82, 85, 99, 100, 102
Gas Explosion Hazard Area zone 1 ................................................................................................................................ 112
Gas Explosion Hazard Area zone 2 ................................................................................................................................ 118
Gateway ............................................................................................................................................................................ 11
General Technical Data............................................................................................................................................... 25, 90
Initiating the VMO at the Local Bus ................................................................................................................................... 95
Inputs (DI) for External Switching Contacts, Sensors or External Voltage ........................................................................ 32
Installation in Explosion Hazard Areas ............................................................................................................................ 111
Installation Options ............................................................................................................................................................ 15
Installing a Fieldbus Interface Module ............................................................................................................................... 43
Installing the Device .......................................................................................................................................................... 61
Installing the Optional VAO/VAI Cards .............................................................................................................................. 38
Intended Use ....................................................................................................................................................................... 1
IP Address......................................................................................................................................................................... 11
IP Addressing .................................................................................................................................................................... 11
Keeping the Technical Documentation ................................................................................................................................ 2
Layout of the Components ................................................................................................................................................ 49
LEDs H110, H120 ....................................................................................................................................................... 46, 48
LEDs in the Ethernet Connection (RJ45) .......................................................................................................................... 51

Index
LEDs on the Board ............................................................................................................................................................ 50

Line Topology.................................................................................................................................................................... 52
Load Cell Input .................................................................................................................................................................. 29
Loading New Application Software (Flashing) ................................................................................................................... 73
Loading Software with the Basic Loading Function ........................................................................................................... 74
Loading the Application Software ...................................................................................................................................... 72
Local bus ............................................................................................................................................................................. 6
Local Operating Unit VLG 20100 with Actuating Variable Analog Output ......................................................................... 75
Local Operating Unit VLG 20105 with Actuating Variable Digital Output .......................................................................... 79
Local Operating Unit VLG 20110 ...................................................................................................................................... 82
Local operating unit VLG 20121 ........................................................................................................................................ 85
Local Operating Unit VLG... .............................................................................................................................................. 75
Local Operating Unit with Operator Panel VMO ................................................................................................................ 89
MAC Addresses ................................................................................................................................................................ 11
Maintenance and Repair ..................................................................................................................................................... 2
Maintenance in Explosion Hazard Areas......................................................................................................................... 112
Missing Protective Earth Conductor Connection ................................................................................................................. 4
Modbus Interface VSS8020 .............................................................................................................................................. 54
Moisture and Humidity......................................................................................................................................................... 2
Mounting ........................................................................................................................................................................... 93
Mounting the Weighing Circuit Subassemblies ................................................................................................................. 29
Multiple-Scales Systems ..................................................................................................................................................... 7
Nonstandard VCU 20100 Designs .................................................................................................................................. 110
Note..................................................................................................................................................................................... 3
Order Data .............................................................................................................................. 76, 80, 83, 86, 100, 101, 102
Parameter Changes ............................................................................................................................................................ 1
Password ............................................................................................................................................................................ 1
Personnel ............................................................................................................................................................................ 1
Portable Devices ............................................................................................................................................................... 65
Potential Sources of Danger ............................................................................................................................................... 1
Power Supply .............................................................................................................................................................. 26, 58
PROFIBUS Interface VPB8020 ......................................................................................................................................... 44
PROFINET Interface VPN8020 ......................................................................................................................................... 49
PROFINET IO Module....................................................................................................................................................... 49
PROFINET IO Network Topology with VPN8020 .............................................................................................................. 51
propagating brush discharges ......................................................................................................................................... 111
Ready-for-Use System Cables ........................................................................................................................................ 103
Recommended Cables .................................................................................................................................................... 106
Redundancy Manager 'Ring Manager' .............................................................................................................................. 53
Relay Outputs (DO) ........................................................................................................................................................... 36
Replacing Components ....................................................................................................................................................... 2
Ring Topology ................................................................................................................................................................... 53
RS232 - Connection X1: 1 + 2 + 3 .................................................................................................................................... 60
RS485 - Connection X4: 1 + 2 .......................................................................................................................................... 59
RS485 Hardware ............................................................................................................................................................... 13
Running Time .................................................................................................................................................................... 68
Safety Information for Explosion Hazard Areas............................................................................................................... 111
Safety Instructions ............................................................................................................................................................... 1
Schenck Process EasyServe VPC 20150 ....................................................................................................................... 107
Screening the Interface Cable ........................................................................................................................................... 43
Sensor Inputs (DI) ............................................................................................................................................................. 35
Sensor Inputs as per DIN EN 60947-5-6 ........................................................................................................................... 35
Serial Interfaces .......................................................................................................................................................... 40, 59
Serial Interfaces (Local Bus) ............................................................................................................................................. 40
Serial interfaces pin assignment ....................................................................................................................................... 55
Serial Networks ................................................................................................................................................................... 9
Setting the Addresses of the Expansion Units .................................................................................................................. 42
Setting the IP Address....................................................................................................................................................... 12
Settings ................................................................................................................................................................. 45, 48, 49
Signal Words ....................................................................................................................................................................... 2
Signal Words for Danger Warnings ..................................................................................................................................... 2
Signal Words for Usage Instructions ................................................................................................................................... 3
Star Topology .................................................................................................................................................................... 52
Strain relief for unscreened cable...................................................................................................................................... 18
Strictly Observe ................................................................................................................................................................... 3
Subnet Mask ..................................................................................................................................................................... 11
Switching Cabinet VEG 20100 .......................................................................................................................................... 99
Switching On ..................................................................................................................................................................... 68

Index
Switching Unit Sealing (Protection Class) ....................................................................................................................... 102

System Architecture ............................................................................................................................................................ 5
Tab.1: Cable connection to the screw-type terminals........................................................................................................ 25
Tab.10: Cable lengths per segment .................................................................................................................................. 47
Tab.11: 'Bus activation' connector..................................................................................................................................... 48
Tab.12: LED 'Network Status' (above) .............................................................................................................................. 48
Tab.13: LED 'Module Status' (below) ................................................................................................................................ 49
Tab.14: Modbus module properties................................................................................................................................... 54
Tab.15: Modbus serial interface pin assignment ............................................................................................................... 55
Tab.16: Cable parameters................................................................................................................................................. 55
Tab.17: Cable lengths per segment .................................................................................................................................. 56
Tab.18: Cable connection to the screw-type terminals ...................................................................................................... 60
Tab.19: Software naming convention ................................................................................................................................ 72
Tab.2: LC connection cable, conductor colors .................................................................................................................. 30
Tab.20: Standard software types and their corresponding machines................................................................................ 72
Tab.21: General technical data ......................................................................................................................................... 90
Tab.22: Details of the system cables .............................................................................................................................. 104
Tab.23: Specification for cable connections in UL-monitored applications ...................................................................... 110
Tab.24: List of isolating elements .................................................................................................................................... 112
Tab.25: Relevant Zener barrier data ............................................................................................................................... 113
Tab.3: Adjustment of slide switch S200 - internal/external ................................................................................................ 33
Tab.4: W200: 1-2 and 5-6 selection for internal/external ................................................................................................... 33
Tab.5: VCU 20100 serial Interfaces .................................................................................................................................. 40
Tab.6: 'Bus activation' connector....................................................................................................................................... 45
Tab.7: LED 'Operating Mode' (below) ............................................................................................................................... 46
Tab.8: LED 'Status' (above) .............................................................................................................................................. 46
Tab.9: Cable parameters................................................................................................................................................... 46
Technical Data ............................................................................................................................ 60, 76, 79, 83, 86, 99, 100
Technical Data (if different from the base device) ............................................................................................................. 68
Use in an Explosion Hazard Area ................................................................................................................................... 111
Use in UL-Certified Facilities ........................................................................................................................................... 109
VAK 20100 Distribution Box ............................................................................................................................................ 102
Version 1 ........................................................................................................................................................................... 32
Version 2 ........................................................................................................................................................................... 33
VFG 20120 ........................................................................................................................................................................ 94
VHM 20100 Basic Unit ...................................................................................................................................................... 61
VHM 20100-3D and VHM 20101-3D Used in Potentially Explosive Atmospheres ............................................................ 65
VHM 20101 with Power Supply Unit ................................................................................................................................. 63
VHM 20110 with Cable Connection .................................................................................................................................. 66
VHM 20110-3D and VHM 20121-3D in Explosive Atmospheres ....................................................................................... 68
VHM 20121 Wireless......................................................................................................................................................... 67
VHM Operating Voltage .................................................................................................................................................... 58
VHM Operator Panel ......................................................................................................................................................... 57
Views................................................................................................................................................................................. 21
VMO 20100 ....................................................................................................................................................................... 90
VMO 20101 ....................................................................................................................................................................... 92
Warning ............................................................................................................................................................................... 3
Wireless LAN .................................................................................................................................................................. 108
Wireless LAN Access Point ............................................................................................................................................. 108
Wiring the Load Cells ........................................................................................................................................................ 30


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DISOCONT® Tersus

Heavy Advisory Service about Spare Parts, Maintenance

Logistical and Industrial Scales

24h Hotline: +49 172 650 1700

Individual phone consulting - fee required

© by Schenck Process GmbH, Pallaswiesenstraße 100, 64293 Darmstadt, Germany

Note: The original manual is in German. This is a translation.

(72057594068321931 V9, 02/09/2015)

1 Safety Instructions ....................................................................................................................................1

2 System Architecture .................................................................................................................................5

4 Installation Options ................................................................................................................................ 15

5 EMC-Safe Cable Connection ................................................................................................................. 17

6 Components of the DISOCONT Tersus System .................................................................................. 19

DISOCONT® Tersus, System Manual BV-H2406GB, V9

6.2 VHM Operator Panel ............................................................................................................................57

8 Use in an Explosion Hazard Area ....................................................................................................... 111

9 Assembling and Dismantling .............................................................................................................. 121

10 Disposal ................................................................................................................................................. 123

11 EC Declaration of Conformity ............................................................................................................. 125

Index ...................................................................................................................................................... 126

BV-H2406GB, V9 DISOCONT® Tersus, System Manual

Potential Sources of Danger

DISOCONT® Tersus, System Manual BV-H2406GB, V9

Acknowledging Event Messages

Maintenance and Repair

Moisture and Humidity

Keeping the Technical Documentation

1.1 Signal Words

1.1.1 Signal Words for Danger Warnings

BV-H2406GB, V9 DISOCONT® Tersus, System Manual

Format of the Safety Notices

Fig. 1: Format of the Safety Notices

1.1.2 Signal Words for Usage Instructions

DISOCONT® Tersus, System Manual BV-H2406GB, V9

1.2 Five Safety Rules of Electrical Engineering

1.3 Damaged/Defective Electrical Components

1.4 Missing Protective Earth Conductor Connection

BV-H2406GB, V9 DISOCONT® Tersus, System Manual

Fig. 2: Basic configuration of a scales with DISOCONT Tersus electronics

DISOCONT® Tersus, System Manual BV-H2406GB, V9

2.2 Complex Feed Systems

Fig. 3: Modular expansion of the VCU

BV-H2406GB, V9 DISOCONT® Tersus, System Manual

Fig. 4: I/O expansion of the base device with additional VCUs

2.3 Multiple-Scales Systems

Fig. 5: Networking several (weigh)feeders using buses

DISOCONT® Tersus, System Manual BV-H2406GB, V9

2.4 Compatibility with other Series of Weighing Electronics

DISOCONT Yes Compatible via fieldbus connection

DISOCONT No DISOCONT Tersus cannot be connected with the DISOCONT

DISOCONT Master Yes

BV-H2406GB, V9 DISOCONT® Tersus, System Manual

Model Remarks Standards

DeviceNet Fieldbus interface for connection to host system

EtherNet/IP Protocol layer on the Ethernet. Often used in Rockwell systems.

Modbus-RTU Fieldbus interface for connection to host system

Modbus-TCP Common protocol layer over Ethernet

PROFIBUS DP Fieldbus interface for connection to host system EIA485 (RS485)