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Probe Based Radiation Pattern Measurements for

Highly Integrated Millimeter-Wave Antennas


Stefan Beer, Thomas Zwick
Karlsruhe Institute of Technology (KIT)
Institut fuer Hochfrequenztechnik und Elektronik (IHE)
Kaiserstr. 12, 76131 Karlsruhe, Germany
stefan.beer@kit.edu, thomas.zwick@kit.edu

Abstract— This paper presents the existing measurement a plexiglass arm that is rotated by a step motor. Thus the
solutions for integrated millimeter-wave antennas as well as the radiation pattern is measured in one sectional half plane. Due
novel measurement assembly at the authors’ institute. This setup to the fact that not all metal parts of the probe station can be
allows probe based radiation pattern, gain and return loss covered with absorbing material measurement errors occur.
measurements of antennas in the frequency range between 50
A similar setup is proposed in [3] for antennas in the
and 110 GHz. In the setup a far field distance of 60 cm is
achieved that allows the characterization of antenna arrays as frequency range of 2 GHz to 40 GHz. In that case the AUT is
well as complete packaging solutions that include a dielectric lens positioned above a cavity that is filled with absorbing material
or a parabolic reflector. The use of a VNA and a custom made to avoid reflections. Here two sectional half planes can be
wafer chuck makes it possible to measure the antenna’s return measured. The arm to which the measurement antenna is
loss in the same setup. A custom made bended waveguide and a attached can be shifted in length to reach a far field distance of
horn antenna can be used to achieve a proper gain calibration. up to 1.5 m.
Using two rotary stages a receive antenna can be rotated around A setup based on a near-field far-field transformation is
the antenna under test to measure its 3D radiation pattern. presented in [4]. A near-field measurement probe is scanning
I. INTRODUCTION the antenna’s near-field above the AUT in two dimensions.
Then the far-field pattern in the half-plane above the AUT can
Usually antennas are measured in an anechoic chamber on be calculated. The setup is dimensioned for antennas around
a rotating tower. In that case the AUT (Antenna Under Test) is 24 GHz. The necessary maximum distance (a fifth wavelength)
connected to the measurement system by a coaxial cable or a between the AUT and the near-field probe however impedes
waveguide connector and then rotated around its axis to the measurement of antennas above 24 GHz.
measure the radiation pattern. For printed mmw (millimeter- One of the authors for the first time presented a setup in
wave) antennas it becomes more and more difficult to contact which the AUT is measured quasi in air, completely without a
these with a coaxial plug or a waveguide connector as their probe station [5]. The AUT is clipped to a sample holder,
size is in the range or even below the size of the plugs. which is attached to a long arm. Another arm is attached to a
Additionally, as antennas are more frequently integrated probe head and holds the RF probe. Around the AUT a
directly onto the semiconductor chip or into the chip package, waveguide arm is rotated to which a measurement horn
the measurement of these integrated antennas would be antenna is connected. The distance from the horn to the AUT
distorted if a plug was used. In that case it becomes favorable is 38 cm. Depending on the plane which has to be measured
to contact the AUT with a RF (radio frequency) probe while the step motor is attached to the floor or to the wall. Thus 3
measuring it. Thus it becomes possible to characterize the sectoral planes can be measured in total or nearly in total. A
AUT exactly at the point where it will be connected to the gain calibration can be fulfilled by attaching a reference horn
chip later and the difficult attachment of a plug or connector with well known gain exactly at the point where the AUT
that is not used in the packaging solution is avoided. would be positioned. The return loss is measured in the same
II. PROBE BASED MEASUREMENT SOLUTIONS setup as a VNA is used.
A similar system that is also based on a waveguide arm that
In [1] antennas are for the first time contacted by a RF rotates around the AUT in one of three possible cut planes is
probe. The system is calibrated to the probe tips to allow a presented in [6]. This assembly is placed in a small anechoic
correct measurement of the antenna impedance. Two identical chamber to reduce reflections. A spectrum analyzer is used to
antennas are aligned in a known distance R to measure the measure the transmission loss in every rotation angle and thus
gain in direction of the main lobe. The antennas are positioned to calculate the radiation pattern. Using a GSGSG probe the
on an expanded foam block instead of a metallic probe station symmetrical antenna is measured without using a balun on the
to avoid reflections. substrate, however a waveguide balun is used between probe
A probe based radiation pattern measurement is for the first and measurement receiver.
time presented in [2]. The AUT is positioned on a usual probe During the time when the authors where building the new
station that is covered with absorbing material. An open ended setup at their institute another setup was presented that for the
waveguide – used as the measurement antenna – is attached to first time allowed a probe based 3-dimensional radiation
pattern measurement [7]. This is achieved by using two Through this configuration and through the use of
stepper motors and two arms that can rotate a measurement counterweights it became possible to achieve a larger far field
antenna on the surface of a sphere around the AUT. In that distance of 60 cm without overloading the stepper motors. The
case the AUT is also measured quasi in air to avoid reflections. two rotary stages which are consistent with the azimuth and
A gain calibration is achieved by connecting the signal source elevation angles allow it to either measure nearly the complete
directly to the spectrum analyzer that is used on the receiver 3D-radiation pattern or three sectional planes without
side. The calculated free-space loss is then subtracted from the circumstantially rearranging the setup like in [5], [6]. The
measurement results. Thus the 3-D radiation pattern and the attachment of the measurement horn is rotatable around 90° to
gain can be calculated. realize the measurement of both polarizations. The rotating
angle of the arms is partly blocked by the table such that the
III. MEASUREMENT ASSEMBLY AT IHE horizontal plane can only be measured within 270° and one
Based on the works mentioned and the work previously vertical plane only within 255°.
fulfilled by the authors a new measurement setup was realized The AUT sample holder is attached to a plastic arm whose
at the Institut fuer Hochfrequenztechnik und Elektronik (IHE). other end is attached to the measurement table, as can be seen
The aim was to be able to measure the 3-D radiation pattern in in Fig. 2. Directly above, the probe is attached to another
both polarizations, the gain and the return loss of printed plastic arm. This arm also holds the signal source and the
mmw antennas as well as arrays or complete packaging waveguide couplers and is attached to a 3-D probe head. Thus
solutions that include a reflector or a lens. the probe can be aligned and landed on the AUT as it is
common on a usual probe station. The alignment of the probe
can be observed using a digital microscope that is connected
to a PC and provides a 200x magnification. The additional
arm that holds the microscope can be turned out of the
measurement range during measurement.

Fig. 2 Probe head for accurate probe alignment

The AUT sample holder (Fig. 3) is made of dielectric foam


with a low permittivity (εr< 1.1) and low losses (tanδ < 0.001).
Thus it resembles air in terms of electromagnetic properties.
The AUT substrate is attached to the foam such that the
antenna itself is positioned in air while the probe pads are
above the foam. Therefore the antenna is measured quasi-in-
air while the dielectric microscope allows probing the pads.

Fig. 1 Measurement setup


B. Measurement Equipment
The used measurement equipment is the Agilent 85325
A. Mechanical Assembly V/W Millimeter Subsystem, based on 2 signal generators, a
Realized was a setup mechanically similar to [7] in which pre-amplifier, a millimeter-wave source, waveguide couplers,
two step motors and two arms are used to rotate a receive horn harmonic mixers, diplexers and a receiver, as depicted in
around the AUT, as can be seen in Fig. 1. In contrast to [7] the Fig. 4. Measurements can either be performed in V- or W-
bigger rotary stage was attached onto the floor, exactly in the Band, as the mmw source and the harmonic mixers have to be
axis below the AUT and thus the second and smaller rotary interchanged. An advantage of the system is that the two test
stage is positioned in the horizontal plane of the AUT. ports comprise a diplexer. One of these diplexers is positioned
on the rotating arm (opposite to the receive antenna to correct reflection coefficient rAUT can be calculated out of the
counterweight) and thus only one coaxial cable has to be measured reflection coefficient s11,M using
connected through the rotary stages using single port rotary s11,M − e00
joints. Directly down-converting the signal at the rAUT = . (1)
measurement horn also improves the dynamic range in e11 (s11,M − e00 ) + e10e01
contrast to the systems in [5], [6]. The use of a VNA instead
of a spectrum analyser [6], [7] allows return loss
measurements, a proper gain calibration, as well as gating in
time domain. €

Fig. 5 Impedance Calibration using a calibration substrate

D. Gain Calibration
To determine the gain of the AUT, an additional calibration
measurement has to be performed to identify the free space
loss, as well as all system losses. Therefore a horn antenna
Fig. 3 AUT sample holder and coaxial RF probe with well known gain GHorn is attached to the system instead
of the probe and the AUT using a bended waveguide (Fig. 6).
Thus using the measurement result s21,Horn of the gain
calibration all system losses (including the free space loss) can
be calculated as
2
s21,Horn
GSystem = . (2)
GHorn

Fig. 4 Block diagram of measurement equipment

C. Impedance Calibration
The impedance calibration is a two step process that is also
needed for the gain calibration. The full calibration process is Fig. 6 Gain calibration using a reference horn
described in more detail in chapter 17 of [8]. First, the As the losses of the probe and the 1 mm cable have been
transmit path of the system is calibrated to the output of the determined in the previous calibration step as GProbe= e10e01,
waveguide couplers. Then the influence of the probe and the the proper gain of the AUT can then be calculated by
1 mm coaxial cable is calculated by performing an OSL 2
calibration to the probe tips using a custom made wafer chuck s21,M
and a standard calibration substrate, as can be seen in Fig. 5. GAUT = , (3)
GSystem ⋅ GPr obe
The wafer chuck is attached to the system instead of the AUT
sample holder. Based on the two port error model the error where s21,M is the measurement result of the AUT
terms e00, e11 and e10e01 can be determined by measuring the transmission measurement for every angular direction needed.
three calibration standards open, short and load. Thus the Favourably, the gain calibration is performed at first,
because
€ more modifications have to be done at the setup. Also,
this calibration does not need phase measurement and thus is generated by reflections from the metallic probe which are
not as sensible to changes in temperature or drifts of the hard to suppress.
measurement equipment.

IV. MEASUREMENT RESULTS


Different 77 GHz antennas were designed on a 0.127 mm
thick Alumina substrate and measured with the described
setup in the W-Band.

A. Omni-directional Antenna
First, an omni-directional antenna has been measured, a
bow-tie slot antenna, as shown in Fig. 7. The bow-tie slot
antenna is known to yield wide bandwidth and high efficiency (a) (b)
while offering an easy way to influence the impedance for a Fig. 9. Gain of the bow-tie slot antenna: (a) H-Plane. (b) E-Plane
given resonance frequency by changing the dimensions w1
and w2. The resonance frequency is given by the slot length l, B. End-fire Antenna
which is 1.6 mm in our case. An optimized bandwidth was The measured end-fire antenna is a Vivaldi antenna with
found for the slot widths w1 = 0.32 mm, w2 = 1.5 mm. the dimensions given in Fig. 10. The measured return loss
does not match the simulation results perfectly but tallies with
the fact that the matching is well below –10 dB up to 100 GHz.

Fig. 7 Omni-directional bow-tie slot antenna

The dual bow-tie antenna has a return loss of better 10 dB


from 75 to 87 GHz (Fig. 8). The measured and simulated
input return loss show good agreement. The H-Plane is Fig. 10 Vivaldi antenna
perpendicular to the feeding lines and can be measured
completely. The E-Plane is parallel to the feeding lines and
can be measured in a range of 255˚, while the rest of the plane
is blocked by the table. In both planes 0˚ is the direction
upwards and ±180˚ is the direction downwards through the
antenna substrate. The measured radiation patterns at 80 GHz
also confirm the simulation results and verify the omni-
directional behaviour (Fig. 9).

Fig. 11 Return Loss of the Vivaldi antenna

The antenna’s H-plane is perpendicular to the antenna


substrate while the E-plane coincides with the substrate
surface. The measured gain is slightly below the simulation
results, but the radiation patterns agree well, as can be seen in
Fig. 12. As the measurement table is blocking some parts of
the measurement range both planes could not be measured
Fig. 8. Return Loss of the bow-tie slot antenna completely. To still be able to evaluate the backlobe, the same
The peaks in the E-plane around 90° have been observed Vivaldi antenna has been manufactured twice, once with
for different antennas and it is assumed that these are straight feeding lines and once with a 90° bend in the feeding
lines. Thus it becomes possible to measure the antenna’s deviation is mainly caused by the antenna itself and not by the
backlobe, as depicted in Fig. 13. Both radiation patterns agree measurement setup.
well within the overlapping range and a backlobe at around
1 dBi can be observed which is around 3 dB higher in regards
to the simulation results.

(a) (b)
Fig. 15 Gain of the Vivaldi antenna with reflector: (a) H-Plane. (b) E-Plane

(a) (b) V. CONCLUSIONS


Fig. 12 Gain of the Vivaldi antenna: (a) H-Plane. (b) E-Plane The described setup allows probe based radiation pattern,
gain and return loss measurements of antennas in the
frequency range between 50 and 110 GHz. In the setup a far
field distance of 60 cm is achieved that even allows to
measure an antenna that is combined with a parabolic reflector.
The use of a VNA and a custom made wafer chuck makes it
possible to measure the antenna’s return loss in the same setup.
Additionally measurement results can be gated in time domain
to erase potential reflections at surrounding walls. A gain
calibration that even de-embeds the influence of the RF probe
is achieved by using a two step calibration process. The setup
allows 3D-radiation pattern measurements or the measurement
(a) (b)
of different sectoral planes without mechanical alterations.
Fig. 13 Vivaldi antenna backlobe measurement: (a) H-Plane. (b) E-Plane
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