Professional Documents
Culture Documents
ON
AT
I would like to express my gratitude to Er. S.K TIWARI for his invaluable
suggestions, motivation, guidance and support throughout the training. His
methodology to start from simple ant then deepen through made me to bring out
this project report without anxiety.
Thanks to all other L&T Company officials, operators and all other members of L&T
yet uncounted for their help in completing the project and see the light of success.
I am very thankful to friends, colleagues and all other persons who rendered their
assistance directly or indirectly to complete this project work successfully.
I extended my due thanks to Er. VINOD who gave mevaluable time and suggestions
andguide me a lot at various stages of my Summer Training.
(TRAINING PERIOD: 07 JUNE - 06 JULY)
SUBMITTED BY:-
GUIDED BY:-
EXECUTIVE ENGINEER
S.NO DESCRIPTION
1. INTRODUCTION
2. PROJECT OVERVIEW
3. SITE LOCATION
4. FORMWORK
5. PLANNING
6. SEQUENCE OF STRUCTURE WORK
7. PROJECT MONITORING
8. QUALITY
9. CONCLUSION
The Larson & Toubro of KANPUR is a MNC. Owned authority that is in charge of
public sector works in the country. Central Public Works Department (P.D. KANPUR)
under Multi National COMPANY is entrusted with construction and
maintenance of buildings for most of the Semi Government Departments, Public
undertakings and autonomous bodies.
In the Indian History both pre and post independence – L&T has a glorious era of
more than 150 year with dedicated, energetic and committed corps of Engineers
and Architects. Before being re-structured to its present form in 1930 “ Lerson
&Toubro Company” originated in July 1854 when the Governor General of India
decided to set up a Central Agency:
“to exercise universal control over public works in India with best of scientific
knowledge with authority & system”.
Larson & Toubro, KANPUR is the premier agency of Govt. of India engaged in
planning, designing, construction and maintenance of Government assets in the
field of built environment and infrastructure development. Assets in built
environment include Hospitals, Schools, Colleges, Technical Institutes,
Apartments, Higway, Road, Tunnel, Railway etc; assets in infrastructure
development include Roads, Bridges, Flyovers, Footpaths, Subways etc.
P.D. KANPUR also sustains and preserves these assets through a well developed
system of maintenance which includes amongst others specialized services like
rehabilitation works, roads signage and aesthetic treatments like interiors,
monument lighting, landscaping.
2.Engineered Construction
3.Effective Maintenance
5.Capacity Building
to:-
7.Man-power Planning
CDO was created in the year 1969 with a view to provide higher level of design
inputs in multi-storeyed projects which could not be handled by the design units
under Chief Engineers. As pressures on availability of land increased, P.D.
KANPUR could utilize the services of CDO for high rise built habitats and
complex projects such as jetties and bridges. CDO has provided its services to
over 350 projects in P.D. KANPUR and 35 projects in last four years alone.
Important projects designed by CDO are Parliament Library Complex, Parliament
Annexe Building, National Gallery of Modern Art, National Museum, Supreme
Court Extension, National Stadium, and Afghan Parliament in Kabul, Lal Bahadur
Shastri National Academy of Administration Mussoorie, and Hall of States ITPO
etc.
CDO is headed by the Chief Engineer (Designs) who is responsible for the overall
administrative and technical control of the unit. Four Superintending Engineers
directly report to the C.E (Designs). S.Es are the direction officers for control,
coordination and execution of all tasks related to modelling analysis, design,
detailing and drafting of structural drawings. Out of four Superintending
Engineers, one is in-charge of Computer Cell P.D. KANPUR responsible for e-
Governance in the department. Each SE has three Executive Engineer (Designs)
reporting to him, who is responsible for all modelling, design and drafting tasks
and preparing design proposals. Each EE is assisted by a small team of Asst
Executive Engineers/ Asst Engineers, Junior Engineers and Draughtsmen. CDO is
manned by civil engineers having experience in structural design.
All design and drafting work in CDO is fully computerised. Design and analysis is
done by using softwares such as STAAD, eTABS, STRUDS, SAP, STAADFoundation
etc. Drafting work is done through AUTOCAD using heavy duty full size HP
drafter plotters. Computing is done through high end Intel Core i7 – 2600
Processors.
aided design and planning software such as Integrated Analysis & Design of
Buildings (IADB).Important projects being designed in CDO at present are
Extension to Parliament Annexe Building, Indira ParyavaranBhawan, New
Campus for Supreme Court, NWAI Jetty at Kolkata and Guwahati, Underground
Parking for Nirman Bhawan, and AG Office Building Lucknow.
CDO is headed by the Chief Engineer (Designs) who is responsible for the overall
administrative and technical control of the unit. Four Superintending Engineers
directly report to the C.E (Designs). S.Es are the direction officers for control,
coordination and execution of all tasks related to modelling analysis, design,
detailing and drafting of structural drawings. Out of four Superintending
Engineers, one is in-charge of Computer Cell P.D. KANPUR responsible for e-
All design and drafting work in CDO is fully computerised. Design and analysis is
done by using softwares such as STAAD, eTABS, STRUDS, SAP, STAADFoundation
etc. Drafting work is done through AUTOCAD using heavy duty full size HP
drafter plotters.
The CDO unit of P.D. KANPUR has been entrusted this job. Many steps towards e-
Gov initiatives have already been taken e.g. PIMS for HR management, including
training module and monitoring of PG and VIP references; web based project
monitoring system for monitoring physical and financial progress of the projects,
access to client to view the progress of the projects and also to furnish the
remarks;
P.D. KANPUR SEWA in Delhi & NCR and being extended for PAN India for
maintenance related complaints management; enlistment for class one
contractors; and P.D. KANPUR website for publishing all circulars and OMs and
other information.
PROJECT OVERVIEW
ESTIMATED COST:
TENDERED COST:
COMPLETION: 02-08-2012
Land
Store
Health unit
Car parking stand
Canteen
Connectivity of the yard
Ease of transportation Facilities
4. FORMWORK
Formwork is a mould or die used to support and shape the concrete until it attains
sufficient to carry its own weight. The formwork holds the concrete until it hardens
SIGNIFICANCE OF FORMWORK
1) Formwork constitutes 30% of the cost and 60% of the time in concrete construction.
2) Quality of concrete finish and soundness of concrete depends very much on the
formwork system.
or staging.
TYPES OF FORMWORK
1) Flex system
3) Aluform system
SITE CLEARANCE-
A number of conditions determine the kind of building that may be erected on a plot of
ground. These conditions may determine where on the lot it may be located. There are also
covenants that are legally binding regulations. These may, for example, set the minimum size
of a house, prohibit utility buildings, or ban rooftop television antennas.
CONCRETE:-
There are eight types of Portland cement. They are designated by Roman numerals and with
an A suffix on three of them
Normal concrete is made of fine aggregates (sand) and regularaggregates (crushed stone or
gravel), plus water. Concrete will set up hard enough in normal weather in about 3 hours.
However, it takes 28 days for it to reach its fullest strength. Concrete may have admixtures.
The Romans added lard, blood, milk, and other materials to make the concrete more
workable. There are at least 6 known admixtures.
Normal concrete contains a small amount of air by adding anair-entrainment admixture, the
amount of air in the concrete can be increased by 10 percent or more by volume. By using an
accelerator, it is possible to have concrete reach its 28-day full strength in only 7 days. Calcium
chloride is the most common accelerator. Pozzolonas are natural volcanic ash or artificial
materials that react with lime in the wet concrete to form cementing compounds. Fly ash is a
by-product of coal-burning power generating stations.
Romansobtained fly ash from Mount Vesuvius eruptions. Fully loaded concrete mixer trucks
may weigh as much as 80,000 lbs, or 40 tons. If the mixer can’t get close enough to unload the
concrete where needed, it is necessary to use chutes, mixer-mounted conveyors, motorized
buggies, or wheelbarrows.
Another term for rebar is deformed steel bar. This is the steel reinforcement used in concrete
to increase its tensile strength. Three types of bar support material are available: wire, precast
concrete, and moulded plastic. Rebar is supported by chairs made of plastic or welded wire.
Welded-wire fabric (WWF) looks like fencing and is manufactured with plain or deformed cold-
drawn wire.
Slump is a measure of how consistent, fluid, and workable a batch of freshly mixed concrete is.
Any change in the slump may mean that the amount of water, the temperature, hydration, or
setting has changed. Slump is a measure of the amount of water in the mix.
Larsen & Toubro Company Page 19
Foundations :
Though the foundation supports a building, the earth is the ultimate support. The foundation
is a system comprising foundation wall, footing, and soil. The prime purpose of an efficient
structural foundation system is to transmit the building loads directly to the soil without
exceeding the bearing capacity of the soil. A properly
Designed and constructed foundation system transfers the loads uniformly, minimizes
settlement, and anchors the structure against racking forces and uplift. Because soil type and
bearing capacity are the crucial factors in the foundation system, the foundation must be
designed and built as a system. Too many residential foundations are designed and built
without any concern for the soil.
Types of Foundations :
The many types of foundations can be separated into two broad groups: shallow foundations
and deep foundations. Shallow foundations consist of four types: deep basements (8-foot
walls), crawl spaces, slabs-on-grade, and frost-protected shallow foundations. They include
spread footings, mat or raft footings, long footings, and strap footings.
Deep foundations extend considerably deeper into the earth.
They include drilled caissons or piers, groups of piles driven and cast-in-place concrete piles,
and floating foundations.
A number of different construction systems can be used. Casting- place concrete is the most
widely used material for residential foundations, followed by concrete block. Other methods
include precast foundation walls, cast-in-place concrete sandwich panels, and masonry or
concrete piers, all weather wood foundations (AWWF), which are now called permanent wood
foundations (PWF), or preserved.
FOOTINGS :
Footings (which may be square, rectangular, or circular) are strips of concrete or filled concrete
blocks placed under the foundation wall. Gravel or crushed stone footings are used with PWFs.
The purpose of the footings is to transfer the loads from walls, piers, or columns to the soil. The
spread footing is the most common type used to support walls, piers, or columns. The National
Concrete Masonry Association (NCMA) has developed a system of solid.
Monopile foundation :
A monopile foundation utilizes a single, generally large-diameter, foundation
structural element to support all the loads (weight, wind, etc.) of a large above-surface
structure.
Dried Piles :
Also called caissons, drilled shafts, drilled piers, Cast-in-drilled-hole piles (CIDH
piles)or Cast-in-Situ piles. Rotary boring techniques offer larger diameter piles than
any other piling method and permit pile construction through particularly dense or hard
strata. Construction methods depend on the geology of the site. In particular, whether
boring is to be undertaken in 'dry' ground conditions or through water-logged but stable
strata - i.e. 'wet boring'.
'Wet' boring also employs a temporary casing through unstable ground and is used
when the pile bore cannot be sealed against water ingress. Boring is then undertaken
using a digging bucket to drill through the underlying soils to design depth. The
reinforcing cage is lowered into the bore and concrete is placed by tremie pipe,
following which, extraction of the temporary casing takes place.
Augercast pile :
An augercast pile, often known as a CFA pile, is formed by drilling into the ground with
a hollow stemmed continuous flight auger to the required depth or degree of
resistance. No casing is required.
Larsen & Toubro Company Page 21
Augercast piles cause minimal disturbance, and are often used for noise and
environmentally sensitive sites. Augercast piles are not generally suited for use in
contaminated soils, due to expensive waste disposal costs. In cases such as these
however a displacement pile may provide the cost efficiency of an augercast pile and
minimal environmental impact. Inground containing obstructions or cobbles and
boulders, augercast piles are less suitable as refusal above the design pile tip
elevation may be encountered. In certain cases drill motors that produce more torque
and horsepower may be able to mitigate these events.
Specialty Piles :
1. Micro piles
2. Tripod piles
3. Sheet piles
4. Soldier piles
5. Suction Piles
6. Ad freeze Piles.
Tamping or Jitterbugging :
The hand tamper or jitterbug is used to force the large particles of coarse aggregate slightly
below the surface to enable the cement mason to pass a darby over the surface without
dislodging any large aggregate. After the concrete has been struck-off or rodded (and, in some
cases, tamped), it is smoothed with a darby to level anyraised spots and fill depressions. Long-
handled floats of either wood ormetal (called bull floats) are sometimes used instead of
darbies to smooth and level the surface.
Floating
Most sidewalks and driveways are given a slightly roughened surface by finishing with a float.
Floats may be small, hand-held tools , with the work done while kneeling on a board, or
they may be on long handles for working from the edge.
shows a worker using a long-handled float, and shows
the construction details for making a float.
When working from a kneeling board, the concrete must be stiff enough to support the board
and the worker’s weight without deforming.
This will be within two to five hours from the time the surface
water has left the concrete, depending on the type of roof.
A roof includes the roof cover (the upper layer, which protects against rain, snow, and wind) or
roofing, the sheathing to which it is fastened, and the framing (rafters) that support the other
components. Because of its exposure, roofing usually has a limited life. It is made to be readily
replaceable. Roofing may be made of many widely diversified materials, among which are the
following:
1) Wood
These are usually in the form of shingles (uniform machine-cut) or shakes that are hand-cut.
They are seen in many areas of the country.
3) Slate
This may be the natural product or rigid manufactured slabs, often cement asbestos, though
these are on the decline since the controversy over asbestos.
5) Roll roofing
6) Asphalt shingles
These are usually in the form
Of strips with two, three, or four tabs per unit. These shingles
Is asphalt with the surface exposed to the weather heavily?
Coated with mineral granules. Because of their fire resistance,
Cost, and durability, asphalt shingles are the most popular roofing material for homes. Asphalt
shingles are available in a wide range of colours, including black and white.
_ Glass fibre shingles—These are made partly of a glass fibre mat (which is waterproof) and
partly of asphalt. Like asphalt shingles, glass fibre shingles come with self-sealing tabs and
carry a Class-A fire-resistance warranty. For the do-it-yourself, they may be of special interest
because they are lightweight, about 220 pounds per square (100 ft2 of roofing).
Roofs :
The slope of the roof is frequently a factor in the choice of roofing materials and method used to
put them in place. The lower the pitch of the roof, the greater the chance of wind getting under
the shingles and tearing them out. Interlocking cedar shingles resist this wind prying better
Roll Roofing :
Roll roofing is an economical cover especially suited
For roofs with low pitches. It is also sometimes used for valley flashing instead of metal. It has
a base of heavy asphalt-impregnated felt with additional coatings of asphalt that are dusted to
prevent adhesion in the roll. The weather surface may be plain or covered with fine mineral
granules. Many different colours are available. One edge of the sheet is left plain (no granules)
where the lap cement
Is applied. For best results, the sheathing must be tight, preferably 1 × 6 tongue-and-groove, or
plywood. If the sheathing is smooth.
CEMENT
SECOND SHEET
FIRST SHEET
Roofing (with no cupped boards or other protuberance), the slate-surfacedroll roofing will
withstand a surprising amount of abrasion from foottraffic, although it is not generally
recommended for that purpose.
Windstorms are the most relentless enemy of roll roofing. If the wind gets under a loose edge,
almost certainly a section will be blown off.
The sheathing paper comes in 36-inch-wide rolls and has approximately 432 ft2 per roll. It is a
rosin-size paper and is used to prevent asphalt leakage to the wood deck. The base sheet is a
heavy asphalt-saturated felt that is placed over the sheathing paper.
It is available in 1, 11/2, and 2 squares per roll. The perforatedfelt is one of the primary parts of
a built-up roof. It is saturated with asphalt and has tiny perforations throughout the sheet. The
perforations prevent air entrapment between the layers of felt.
The perforated felt is 36 inches wide and weighs approximately 15 lbs per square. Asphalt is
also one of the basic ingredients of a built-up roof. There are many different grades of asphalt,
but the most commonare low-melt, medium-melt, high-melt, and extra-high-melt
SHEATHING PAPER
BASE SHEET
PERFORATED FELT
ASPHALT AGGREGATE
Prior to the application of the built-up roof, the deck should beInspected for soundness. Wood
board decks should be constructed of 3/4-inch seasoned lumber or plywood. Any knotholes
larger than one inch should be covered with sheet metal. If plywood is used as a roof deck it
should be placed with the length at right angles to the rafters and be at least 1/2 inch in
thickness.
The first step in the application of a built-up roof is the placing of sheathing paper and base
sheet. The sheathing paper should be lapped in 2 inches and secured with just enough nails to
hold it in place. The base sheet is then placed with 2-inch side laps and 6-inch end laps. The
base sheet should be secured with 1/2-inch diameter head galvanized roofing nails placed 12
inches on center on the exposed lap. Nails should also be placed down the center of the base
sheet. The nails should be placed in two parallel rows, 12 inches apart.
The base sheet is then coated with a uniform layer of hot asphalt.
Larsen & Toubro Company Page 27
While the asphalt is still hot, a layer of roofing felt is placed and mopped with the hot asphalt.
Each succeeding layer of roofing felt is placed and mopped in a similar manner with asphalt.
Each sheet should be lapped 19 inches, leaving 17 inches exposed.
Once the roofing felt is placed, a gravel stop is installed around
the deck perimeter. Two coated layers of felt should extend 6 inches past the roof decking
where the gravel stop is to be installed. When the other plies are placed, the first two layers are
folded over the other layers and mopped in place. The gravel stop is then placed in an 1/8-inch-
thick bed of flashing cement and securely nailed every 6 inches. The ends of the gravel stop
should be lapped 6 inches and packed in flashing cement.
AGGREGATE
GRAVEL STOP
ASPHALT
ROOF CEMENT
NAILS—3" O.C.
After the gravel stop is placed, the roof is flooded with hot asphalt and the surface aggregate is
embedded in the flood coat. The aggregates should be hard, dry, opaque, and free of any dust or
foreign matter. The size of the aggregates should range from 1/4 inch Roofing to 5/8 inch.
When the aggregate is piled on the roof, it should be placed on a spot that has been mopped
with asphalt. This technique ensures proper adhesion in all areas of the roof.
7.PROJECT MONITORING :-
PROJECT MONITORING SYSTEM
This is done to continuously track the performance of the project progress, cost
sand condition contribution. Corrective actions can be taken when required and
provides data.
The following three reports are made for the tracking-
The technical audit of works done by P.D. KANPUR used to be done in-house right from
its inception. The functions of Quality Assurance and Technical Audit of works were
shifted to CVC in the year 1964. On the recommendation of Ranganathan Committee, the
Quality Assurance functions were again shifted to P.D. KANPUR in the year 1979.
The implementation of Quality Assurance in the field will require close co-operation
among the three agencies, namely (a) field engineers (b) the construction agency, and (c)
the Quality Assurance team at Circle level for strict compliance of Quality Assurance
Procedure forming part of agreement.
Field level
The direct responsibility for ensuring proper quality of work as per approved
specifications for achieving the intended performance and structural, functional and
aesthetical parameters, and the desired life of the building/installation/structure rests with
the construction team of Executive Engineer, Assistant Engineer and Junior Engineer.
The functions of the Quality Assurance team at Circle level are to check the compliance
of Quality Assurance system by the field units, to locate the lapse/deficiency in the
implementation of the Quality Assurance Plan, and to guide the field engineers in quality
related aspects of the work.
This Core Wing carries out the following main functions to ensure systematic and
comprehensive Assurance of quality in the works: -
· To carry out investigations and enquiries with regard to quality related aspects.
The CSQ unit of P.D. KANPUR is responsible for Contract related matters and quality
assurance functions.
The unit headed by a Chief Engineer is located in Nirman Bhawan and has 5 separate
cells headed by superintending engineers to look after specific areas. The specific areas
are
3. Quality Assurance
4. Techno-Legal matters
The unit is also responsible for enlistment of class-1 contractors in P.D. KANPUR besides
formulating rules and regulations for enlistment of contractors by different authorities.
All contract related issues, techno legal issues referred to DGW by field units or by other
organisations are dealt by this unit. The responsibility of bringing out schedules and
specifications also rests with the CSQ unit.
I hope this experience will surely help me in my future and also in shaping my career.