Boiler & Pressure Vessel Master Program - BPVM version 16403.17.76.

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Date - 14 Jan 2020
Job description - 10TPH coal to gas conversion
Customer - New
Client - New
Calculation ID - 00001 - BPVM - 25/2019
Job number - 0586

Files used
Boiler file - 10-19.bd10
Customer file - 0586.bc10
Fuel file - natural gas.bd10
Site file - NewTown Country.bs10

Registration status - Legal copy.

This program run 0/1
This calculation 2

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TUBE PLATE TEMPERATURE REPORT

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Boiler data - 10 - 1050
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Boiler configuration = Wet back

Boiler type = Saturated steam
Boiler model = 10 - 1050
Elevated drum = False
Rated equivalent evaporation = 10500 [kg/hour]
Turn down ratio = 3 []
Feed water temperature = 58.8 [°C]
Blow down = 1 [%]
Use the standard model size to calculate flow = False
Use the standard model dimensions = False
Which standard dimensions to use = ???

The data file above was changed for these results.

The data file had not been saved at the time of the report.
Hence the above data may not be the same as the data file used.

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Tube Plate Temperature results
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Estimate of the Tube and Tube Plate Temperature...

Tube plate temperature Wilson Tech. Note 25/77

Based on the true gas entry temperature for the fuel fired.

tpTemp.txt[2021-01-18 4:10:05 PM]

 Fuel fired natural gas
Model 10 - 1050
Scale type Average boiler scale

Boiler rated capacity 12000 kg/hour 26460.000 lb/hr

Gas side heat transfer coeff. 158.9 W/m²K 27.972 Btu/h-ft²R
Temperature limit set by BS 2790 420.0 °C 788.000 °F
True gas entry temperature 1212.2 °C 2244.047 °F
Operating sat. water/steam temp. 208.0 °C 406.400 °F
Scale to give ligament temp > 420 1.00 mm 0.039 inch
Scale to give tube end temp > 420 0.50 mm 0.020 inch
Scale thermal conductivity 2.250 W/mK 1.300 Btu/hr-ftR

The effects of waterside scaling...

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Temperatures (Celsius)
Scale h (water) Intermediate Ligament Tube end Ligament
(mm) (W/m² K) Difference Gas side Water side
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0.0 11905 45.593 344.746 375.717 221.234
0.5 3266 42.692 399.957 428.957 284.306
1.0 1892 40.137 448.560 475.825 339.829
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Notes
Dunn and Horton indicate creep can begin at 485 °C (p120).

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tpTemp.txt[2021-01-18 4:10:05 PM]