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a. True.
b. False.
c. It depends.
a. True.
b. False.
a. In a mechanical seal, all the seal rings rotate with the shaft.
b. The ring that rotates is commonly referred to as the stationary seal ring.
c. The seal ring that rotates is commonly referred to as the rotary seal ring.
d. The seal ring that does not rotate with the shaft is called the rotary seal ring.
6. Typical mechanical seal metal hardware includes all of the following: Shaft sleeves,
Gland rings, Teflon wedges, Pins, Springs, Bellows.
a. True.
b. False.
7. Which statement is not correct?
a. Dissimilar materials are commonly used for the rotary and stationary seal rings.
b. One of the seal rings is usually a softer ring relative to the other.
c. The softer seal ring is always wider than the harder seal ring material.
d. Because the ring is softer, it will wear as the mechanical seal rotates.
8. To achieve seal face flatness, the seal faces must be lapped and polished.
a. True.
b. False.
9. Surface finish is a term that describes a level surface that has no elevations or
depressions.
a. True.
b. False.
10. What gas is usually used in a monochromatic light to measure seal face flatness?
a. Helium.
b. Hydrogen.
c. Argon
d. Nitrogen.
11. is used to measure mechanical seal face flatness.
a. Only the human eye.
b. An optical flat.
c. A very accurate straight-edge.
d. A micrometer.
12. The methods used to measure light bands with an optical flat are the methods.
a. contact and triangle.
b. wedge and interference.
c. interference and triangle.
d. contact and wedge.
13. When does visible leakage start between two mechanical seal faces?
a. 2 lightbands.
b. 5 lightbands.
c. 10 lightbands.
d. 20 lightbands.
a. Mechanical seals typically require a layer of gas or liquid lubrication between the rotary
and stationary seal faces.
b. Seal face lubrication is crucial in maintaining seal life and reducing energy consumption.
15. The asperity theory assumes that small holes appear on the soft face as the face wears
providing places for lubricant to reside.
a. True.
b. False.
16. The pressure drop theory assumes that the asperities formed on the seal face act as an
infinite number of pressure reducers to bring the process pressure to atmospheric pressure.
a. True.
b. False.
17. The pressure wedge theory assumes a film of liquid exists between the seal faces
causing them to be pushed apart.
a. True.
b. False.
18. What theory proposes that mechanical seal faces run without the fluid to act as a
lubricant between them?
19. Proposes the separation of the lubricated fluid into a liquid, vapor and dry are between
the seal faces.
a. Static.
b. Dynamic.
a. True.
b. False.
23. Can a V-ring seal be installed backwards and still work properly.
a. Yes.
b. No.
24. U-cup secondary seals can seal vacuum and high pressure.
a. True.
b. False.
a. a primary seal.
b. a secondary seal.
c. a tertiary seal.
d. None of the above.
a. True.
b. False.
a. True.
b. False.
a. The gland.
b. The drive mechanism.
c. The spring mechanism.
d. The o-ring.
29. What spring mechanism is limited in its ability to provide even face load.
a. The bellows.
b. The large coil spring.
c. The set of multiple springs.
d. The set of finger springs.
30. Multiple small springs are recommended for high surface speed applications versus a
single coil spring.
a. True.
b. False.
31. What spring mechanism is constructed of thin metal plates welded together?
a. O-ring failure.
b. Bellows breakage.
c. Bellows hang-up due to coking.
d. Bellows corrosion.
34. Rubber bellows seals are required to bond to the shaft in order to perform their
functions.
a. True.
b. False.
35. If a rubber bellows is lubricated with silicone grease for installation, what usually
happens?
a. Metal bellows.
b. The spring mechanism.
c. The gland.
d. The sleeve.
37. Which of the following is the part of the mechanical seal that enables the rotary seal
ring to rotate?
a. Gas barrier mechanical seals use an inert gas to penetrate between the seal faces.
b. In a gas barrier mechanical seal, the seal faces are profiled to capture the gas and provide
lift for seal face separation.
c. In a gas barrier mechanical seal, an uninterrupted supply of inert gas is required for
proper operation.
d. All of the above.
2. Which statement is correct?
a. Non-gas barrier seals use the process fluid to penetrate between the seal faces.
b. Non-gas barrier seals generally operate using the product being sealed as the lubricating
film.
c. Non-gas barrier seals often require environmental controls.
d. All of the above.
3. A pusher-type mechanical seal can have an o-ring that moves axially along the shaft as
the seal face wears.
a. True.
b. False.
a. Unbalanced seals have the entire seal face area being acted upon by the stuffing box
pressure.
b. Unbalanced seals will generate more heat than balanced designs.
c. Unbalanced seals have a faster wear rate than balanced designs.
d. All of the above.
a. Yes.
b. No.
9. What is the number one advantage that split seals have over non-split seals?
a. Split seals can be installed without equipment disassembly.
b. Split seals can take higher pressure.
c. Split seals cost less.
d. Split seals will“weep”sometimes.
10. A non-split mechanical seal is a seal which has its components in one piece such as a
cartridge seal.
a. True.
b. False.
11. A single seal ring mechanical seal has one set of seal rings.
a. True.
b. False.
12. A multiple seal ring has only two sets of seal rings.
a. True.
b. False.
13. Metallic seals are classified this way because they are made of metal.
a. True.
b. False.
16. What item below most distinguishes a cartridge seal from a component seal.
17. A mechanical seal is a rotary seal if the spring mechanism rotates with the shaft.
a. True.
b. False.
19. An inside mechanical seal configuration seals on the inside diameter of the seal rings.
a. True.
b. False.
20. Which statement is incorrect?
a. Outside mechanical seals are used in extremely corrosive applications.
b. An outside seal arrangement allows only the gasket, seal rings, and secondary seals to be
exposed to the product.
c. Outside seals are suited for high pressure seal applications.
d. Outside seals are typically easy to install and must be made from corrosion resistant
materials.
4. Which of the following is the proprietary name for a well-known nickel alloy?
a. Hastelloy B.
b. Inconel.
c. Nickel.
d. Monel.
a. Molybdenum.
b. Nickel.
c. Chromium.
d. Copper.
a. Inconel 718.
b. Monel.
c. Titanium.
d. 316 stainless steel.
8. Which of the following is a nickel-chromium alloy used to manufacture mechanical seal
metal bellows?
a. Alloy 20.
b. Hastelloy C.
c. Titanium.
d. Inconel 600.
9. Which of the following is a copper alloy in which the major alloying element is tin?
a. Bronze.
b. Inconel 600.
c. Monel.
d. Brass.
10. Which of the following is a silvery white metal used in high temperature acid
applications?
a. Alloy 20.
b. Nickel.
c. 316 stainless steel.
d. Monel.
11. An elastomer gets its name from the “elastic” properties imparted by the chemical
bonds formed during the curing process.
a. True.
b. False.
12. Which of the following elastomers were first introduced in the mid 1950‘s?
a. Perfluoroelastomer.
b. Fluoroelastomer.
c. Aflas.
d. Teflon encapsulated
13. EPR has excellent resistance to mineral oil and vasoline.
a. True.
b. False.
14. Buna-N is recommended for steam at 350°F (180°C).
a. True.
b. False.
15. In mechanical seals, is mainly used to seal ammonia and refrigeration oils.
a. Buna-N.
b. Neoprene.
c. Ethylene-Propylene.
d. Viton.
16.
has a “sheath”of fluorine atoms to give the highest chemical and thermal resistance of any
elastomer.
a. Perfluoroelastomer.
b. Fluorocarbon.
c. Neoprene.
d. Ethylene-Propylene.
18. Kalrez 1050LF has good resistance to hot water and steam.
a. True.
b. False.
19. What Kalrez compound offers the best hot water and steam resistance.
a. 4079.
b. 3018.
c. 6375.
d. 2037.
21. Chemraz 505 has excellent resistance to steam and hot water.
a. True.
b. False.
a. 505.
b. 513.
c. 605.
d. 615.
a. Viton.
b. Kalrez.
c. Fluoraz.
d. Teflon.
a. 4079.
b. 1050LF.
c. 3018
27. Silicone elastomers have good strength and are often used as dynamic o-rings.
a. True.
b. False.
a. Fluorocarbon.
b. Perfluorocarbon.
c. Fluorosilicone.
d. TFE silicone.
31. What purity grade of alumina oxide ceramic is recommended for seal ring parts and is
the grade of choice in the chemical process industry?
a. 85%.
b. 94%.
c. 96.5%.
d. 99.5%.
32. As a general rule, nickel-bound TC is more chemical resistant than cobalt-bound TC.
a. True.
b. False.
33. There is only one type of silicon carbide used in mechanical seal manufacturing.
a. True.
b. False.
a. Carbon-graphite.
b. Sintered Silicon Carbide.
c. Tungsten Carbide.
d. Duplex Carbide.
36. What seal ring material is the hardest?
a. RSC and SSC.
b. Ceramic.
c. Tungsten Carbide.
d. Duplex Carbide
a. Back-to-back mechanical .
b. Face-to-face mechanical seals.
c. Tandem mechanical seals.
d. None of the above.
8. In an unbalanced back-to-back mechanical seal the outboard seal will usually fail
.
a. before the inboard seal.
b. after the inboard seal.
c. at the same time as the inboard seal.
d. Both “a” and “c”.
10. If solids accumulate in front of the inboard stationary of a back-to-back seal, what is the
usual result?
12. Single mechanical seals can use more than one set of seal rings.
a. True.
b. False.
2. What API plan uses a line from the pump discharge and a strainer to pressurize the seal
chamber?
a. Plan 32.
b. Plan 12.
c. Plan 2.
d. Plan 11.
5. is required for Cooled Seal Recirculation only and no other single seal environmental
control.
7. In order to use Plan 31 what item listed below is required for the cyclone separator
to perform properly?
a. The solids’ specific gravity is 2.5 times that of the fluid.
b. The discharge and suction pressure differential is greater than 50 psig (3,5 barg).
c. The cyclone separator needs to be flushed regularly.
d. All of the above.
11. What is the main difference between Plan 52 and Plan 53?
12. Dual seal circulation with a pressurized external barrier fluid source
a. needs to be properly engineered.
b. needs to have a reliable barrier fluid source.
c. needs to use a barrier fluid with a pressure of at least 20 psig (1,4 barg) over the seal
chamber pressure.
d. All of the above.
13. Flush and Quench are the same environmental control with two different names.
a. True.
b. False.
2. Mechanical seals that have their springs in the fluid are usually
.
a. first generation seals.
b. second generation seals.
c. third generation seals.
d. None of the above.
3. Shaft fretting .
a. is bad.
b. is totally unnecessary.
c. is often found on pump shafts using first generation seals.
d. All of the above.
4. What item listed below directly affects the amount of mechanical seal fugitive
emissions?
a. Product pressure.
b. Product temperature.
c. Shaft deflection.
d. All of the above.
a. Unbalanced design.
b. Component design only.
c. Non-clogging design.
d. None of the above.
6. Second and third generation mechanical seals are usually balanced designs. This means
that
7. Third generation mechanical seals answer the needs of pump companies and
maintenance mechanics.
a. True.
b. False.
8. Third generation dual mechanical seals use a seal ring geometric double balance
arrangement.
a. True.
b. False.
1. What cause listed below can produce a wider than normal seal face wear track?
a. Shaft deflection.
b. Bad bearings.
c. Bent shaft.
d. All of the above.
3. Uneven wear on a seal face can occur because of seal ring distortion caused by bolt
overtightening.
a. True.
b. False.
4. What item listed below can cause scoring of the seal face?
a. Shaft deflection.
b. Product flashing.
c. Cavitation.
d. All of the above.
7. What is the formation of thin radial cracks on the hard seal face called?
a. Stress corrosion cracking.
b. Catalytic cracking.
c. Heat checking.
d. Blistering.
8. Blistering usually occurs because carbon seal rings were used in oil.
a. True.
b. False.
9. If an o-ring has become “square”, what most likely caused this to happen?
13. If the seal is miscentered, all the items below can occur except one. Which one?
a. Wide wear track.
b. O.D. seal sleeve scoring.
c. Seal face I.D. chipping.
d. An off-center wear track.
15. After the seal set screws are tightened and then loosened, the cup points should be flat.
a. True.
b. False.
16. For 316 stainless steel to turn black what has to happen?