Professional Documents
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0A
FOR SERVICE RIGS
INSPECTION & CERTIFICATION OF
SUBSTRUCTURES, DRAWWORKS & CARRIERS
November 2003
Recommended Practice 3.0A — Inspection and Certification of Substructures,
Drawworks & Carriers (SR)
TABLE OF CONTENTS
INTRODUCTION ............................................................................................................. 2
HISTORY ........................................................................................................................ 2
REVIEW PROCESS........................................................................................................ 3
1. SCOPE – CRITICAL COMPONENTS .................................................................. 4
1.1 SUBSTRUCTURE........................................................................................ 4
1.2 DRAWWORKS – Braking Components .................................................... 4
1.3 CARRIER ..................................................................................................... 4
2. INSPECTION LEVELS ......................................................................................... 4
3. TYPES OF SUBSTUCTURES ............................................................................. 6
3.1 CLASS 1 – HYDRAULIC RAISING VARIABLE FLOOR HEIGHT .............. 6
3.2 CLASS 2 – STANDARD FIXED FLOOR ..................................................... 7
4. CERTIFICATION & INSPECTION OF SUBSTRUCTURES ................................ 8
4.1 1000 OPERATING DAYS MAJOR CERTIFICATION.................................. 8
4.2 DAMAGE REPAIR RECERTIFICATION ..................................................... 9
4.3 ONE YEAR LEVEL III INSPECTION REQUIREMENTS ............................. 9
5. DRAWWORKS – BRAKING COMPONENTS ................................................... 11
5.1 CLASS 1 – SINGLE DRUM – INCLUDE ONLY HOISTING DRUM .......... 11
5.2 CLASS 2 – DOUBLE DRUM – INCLUDES HOISTING DRUM AND
SANDLINE DRUM ..................................................................................... 11
5.3 INSPECTION OF DRAWWORKS BRAKING COMPONENTS ................. 12
6. CARRIERS ......................................................................................................... 15
6.1 INSPECTION OF CARRIERS .................................................................... 15
7. PERSONNEL QUALIFICATION AND DOCUMENTATION ............................... 19
8. TRAINING .......................................................................................................... 19
9. INSPECTION FREQUENCY .............................................................................. 20
10. IMPLEMENTATION ........................................................................................... 20
INTRODUCTION
The Canadian Association of Oilwell Drilling Contractors (CAODC) Engineering &
Technical (E&T) Committee has developed a Recommended Practice (RP) for
substructures, drawworks, and carriers. This document dated November 2003
supersedes all prior editions of this Recommended Practice.
CAODC does not accept any liability to any person for any loss, damage, or costs,
arising directly or indirectly, whether in contract, tort, or otherwise, from any action or
inaction taken as a result of any person relying on or otherwise using this
document. Any use of this document is at the user’s own risk on the basis that that any
use of this document by the user constitutes agreement to the terms of this disclaimer
and the user is obliged to inform any subsequent user of such terms.
HISTORY
The Service Rig Safety & Technical Committee set out to draft guidelines for improving
the overall safety of service rig critical components with an emphasis on those
operations where the critical components are handled or repaired. During drilling and
well servicing operations, it is evident that few problems occur and those that do are
often related to a previous difficulty when handling the critical components.
The Service Rig Safety & Technical Committee has drawn upon a number of resources
in the formation of these guidelines. Input was received from independent
manufacturers, Professional Engineers, welders and operations personnel.
The Service Rig Safety & Technical Committee wishes to thank all who were involved.
REVIEW PROCESS
CAODC Recommended Practices are reviewed and revised, reaffirmed, or withdrawn at
least every five years. A one-time extension of up to two years may be added to this
review cycle. Email any comments or items of concern to rpfeedback@caodc.ca.
1.1 SUBSTRUCTURE
Factors which affect the condition of a substructure include loads imposed on
the substructure, frequency of raising/lowering floor, substructure design,
method of transporting and handling, materials utilized, age of substructure
and types of wells serviced.
1.3 CARRIER
Factors which affect the condition of a carrier/trailer include frequency of
moves, carrier / trailer design, inspection of frame / load points, materials
utilized in frame, age of carrier, terrain of move, condition of suspension, and
types of wells serviced.
2. INSPECTION LEVELS
Four levels of inspection are recommended in this manual, to ensure that
equipment is properly maintained and serviceable. Levels I and II will be visual
inspection. Levels III and IV will require documentation in the rig’s CAODC Mast
and Overhead Equipment Log Book and require outside technical assistance.
Level I: Visual observation of the equipment by the rig crew prior to and/or
during operation and/or during routine service.
Level II: Level I inspection plus a more thorough inspection of load areas by
the operator or rig manager to check for proper lubrication, obvious
external cracks, premature wear or deterioration, missing parts or
guards.
Level III: Level III inspection requires that the equipment on the rig be
thoroughly checked in the field to determine the serviceability. This
may, at the inspector’s discretion, include Non Destructive Testing
(NDT) techniques on load areas and may require some minor
disassembly of guards. This inspection must be documented in the
CAODC Mast and Overhead Equipment Log Book. Technical
assistance provided for the inspection could be an NDT technician, a
senior well servicing individual, designated by the company, or
3. TYPES OF SUBSTUCTURES
e) Certification would stay in effect for wells spudded prior to the 1000-
day period;
i. Clear height;
v. Clear height;
6. CARRIERS
Both Class 1 and 2 Carriers have the same inherent problems with operating
hazards. The following are just some cause/effect problems with Carriers:
a) Raising Rams attached to the frame of the Carrier raise and lower the
derrick causing stress at the attachment point;
b) Drawworks are attached rigidly to the frame causing stresses in high hook
load situations;
c) Masts are attached and utilize the carrier frame as a load-bearing item
causing a load distribution through the frame;
d) Carriers are mobile creating vibrations and impacts on joints when moving.
b) Welders must hold a valid journeyman welding ticket and should have
experience in service rig maintenance;
8. TRAINING
Proper training of personnel continues to be one of the most critical considerations
in the care of critical components. This not only includes the rig personnel but also
the truckers that are handling these masts and the welders repairing them. Most
damage occurs during moving and handling, thus trained and alert personnel are
our best method of eliminating handling damage to critical components.
Personnel must also be trained to conduct regular visual inspections. This is not
only to satisfy regulatory demands or identify existing flaws, but to ensure that all
equipment involved will operate in the manner for which it was designed, thus
preventing new damage.
9. INSPECTION FREQUENCY
10. IMPLEMENTATION
It is expected that contractors utilizing this Recommended Practice will comply with
Level III inspections by December 31, 2003 and that Level IV inspections will be
complied with at the next regularly scheduled Level IV period.
Practice should consider following the guidelines herein when repairing masts.