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CXV - E 1

CXV
Evaporative Condensers

Evaporative Condensers
Product Detail
CXV Evaporative Condensers ................................................................. E2

Benefits ....................................................................................................... E4

Construction Details CXV Models ........................................................... E6

Construction Details CXV-D Models ....................................................... E7

Custom Features and Options .................................................................. E8

Accessories ............................................................................................... E11

Engineering Data CXV Models .............................................................. E13

Structural Support CXV Models ........................................................... E17

Engineering Data CXV-D Models .......................................................... E18

Structural Support CXV-D Models ....................................................... E20

Engineering Specifications ...................................................................... E21


CXV - E 2

CXV Evaporative Condensers


Capacity
Single Model Capacity:

z CXV: 410-2730 Nominal R717 kW’s

z CXV-D: 3500-5140 Nominal R717 kW’s


CXV

General Description
CXV Evaporative Condensers deliver fully rated thermal performance over a wide range of heat
rejection and temperature requirements for various refrigerants. Standard design features directly
address today’s environmental concerns by minimizing refrigerant charge and energy
consumption. The Series 1500 minimizes installation costs, provides year-round operating
reliability, and simplifies maintenance requirements.

Key Features
z Low energy consumption

z Easy maintenance

z Reduced refrigerant charge

z Low installed cost

z Application flexibility

z Reliable year-round operation

z Long service life

z PED 97/23/ EC coil design

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CXV - E 3

Evaporative Condensers

... because temperature matters


CXV - E 4

Benefits
Low Energy Consumption
z Evaporative Cooling Equipment minimizes the energy consumption of the entire system
because it provides lower operating temperatures. The owner saves money while conserving
natural resources and reducing environmental impact.

z Evaporative Condensers provide lower condensing temperatures and can offer significant
CXV

horsepower savings over conventional air-cooled and water-cooled condensing systems.

z CXV provides heat rejection at the lowest possible energy input and maintenance requirements
via:

- High efficiency, low kW axial fans

- Patented combined flow technology, which reduces evaporation directly off the coil,
minimizing the potential for scaling and fouling

- Parallel flow of air and spray water, which eliminates scale-promoting dry spots

- Multiple Fan Motor System: independent fan motor and drive assembly per fan, which allows
for extra steps of capacity control.

Easy Maintenance
z Access - Hinged access doors provide easy
access to the unit interior. In addition, all CXV
models are provided with an internal walkway
as standard. An internal walkway is available
as an option on CXV-D models.

z Spacious Interior – Provides easy access to


the cold water basin, drift eliminators, fan drive
system and condensing coil.

z Access to Spray Distribution – Parallel flow


of air and spray water over the coil allows for
inspection and access to the top of the coil Easy Access to Coil Section
during full operation.

Large, hinged access door Spray Distribution System

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CXV - E 5

Low Installed Cost


z Support – All models mount directly on parallel I-beams and ship complete with motors and
drives factory-installed and aligned.

z Modular Design – The modular design minimizes the size and weight of the heaviest lift,
allowing for the use of smaller, less costly cranes.

z Coil Connections - Fewer coil connections reduce costs of pipe, valves, purges, and labour.

Application Flexibility

Evaporative Condensers
z Replacement applications – Single air inlet models are designed to mount directly on existing
support steel of both crossflow and counterflow units.

z Coil configurations – Alternate coil configurations and materials available.

z Highest capacity in the industry – CXV-D models offer the highest single cell capacity of any
evaporative condenser in the industry. Projects benefit from fewer required cells, lower overall
fan kW, and fewer piping connections.

Reliable Year-Round Operation


z Belt Drive System utilizes special corrosion-resistant materials of construction and state-of-
the-art technology to ensure ease of maintenance and reliable year-round performance.

z Combined Inlet Shields prevent biological growth from sunlight, act as a filter for air borne
impurities and debris and eliminate water splash out.

Easy Removable Fill (for D-models only)


The fill removal system allows nesting the fill in place for cleaning and replacement. The fill section
can easily be reached after removal of the Combined Inlet Shields / drift eliminators. Telescopic fill
support allow for complete fill removal.

Long Service Life


z Materials of Construction – Various materials are available to meet the corrosion resistance,
unit operating life, and budgetary requirements of any project.
Note: For more information, please refer to the section “Technical Resources, Materials of Construction”.

Reduced Refrigerant Charge


z Combined flow technology provides maximum
capacity at the lowest refrigerant charge
available in the industry.

z Reduced refrigerant charge lowers installation


costs and may help satisfy refrigerant charge
thresholds.
Note: For more information on combined flow technology, refer to
section Evaporative Condenser Product Line Overview

1. CXV, 2. Forced Draft; 3. Induced Draft

... because temperature matters


CXV - E 6

Construction Details CXV Models


.
CXV

1. Heavy-Duty Construction z Multiple circuit coils are possible


z Z600 hot-dip galvanized steel panels
6. BACross® Wet Deck Surface with Integral Drift Eliminators
2. Fan Drive System (Not Shown)
z Premium quality belts z Plastic material

z Corrosion resistant sheaves z Impervious to rot, decay and biological attack

z Heavy-duty bearings z Designed and manufactured by BAC

z Adapted fan motor for operation in saturated conditions. 7. Combined Inlet Shields
z Corrosion Resistant
3. Low kW Axial Fan
z Quiet operation z Easily removable

z High Efficiency z UV resistant plastic material

z Corrosion resistant aluminum 8. Cold Water Basin


z Sloped cold water basin for easy cleaning
4. Water Distribution System
z Visible and accessible during operation z Suction strainer with anti-vortex hood

z Overlapping spray patterns ensure proper water coverage z Adjustable water make-up assembly from air inlet side

z Large orifice, non-clog nozzles z Integral internal walkway as standard

5. Coil Section (Not Shown) 9. Recirculating Spray Water Pump


z Coil according to European Pressure Equipment Directive z Close coupled, bronze fitted centrifugal pump
97/23/EC, standardized at 23 bar design pressure.
z Totally enclosed fan cooled (TEFC) motor
z Continuous serpentine, steel tubing z Bleed line with metering valve installed from pump
discharge to overflow
z Hot-dip galvanized after fabrication (HDGAF)
10. Hinged Access Doors
z Pneumatically tested at 34 bar standard coil z Inward swinging door

z Sloped tubes for free drainage of fluid

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CXV - E 7

Construction Details CXV-D Models


.

Evaporative Condensers
1. Heavy-Duty Construction z Hot-dip galvanized after fabrication (HDGAF)
Heavy-gauge Z600 galvanized steel frame z Pneumatically tested at 34 bar standard coil
2. FRP Casing Panels z Sloped tubes for free drainage of fluid
z Corrosion resistant
z Multiple circuit coils are possible
z UV resistant finish
7. BACross® Wet Deck Surface with Integral Drift
z Maintenance free Eliminators
3. Fan Drive System z Plastic material

z Premium quality belts z Impervious to rot, decay and biological attack


z Corrosion resistant sheaves z Designed and manufactured by BAC
z Heavy-duty bearings 8. Combined Inlet Shields
z Adapted fan motor for operation in saturated conditions. z Corrosion Resistant

4. Low kW Axial Fan z Easily removable


z Quiet operation z UV resistant plastic material
z High Efficiency 9. Cold Water Basin
z Corrosion resistant aluminum z Sloped cold water basin for easy cleaning

5. Water Distribution System z Suction strainer with anti-vortex hood


z Visible and accessible during operation z Adjustable water make-up assembly from inside the unit
z Overlapping spray patterns ensure proper water coverage 10. Integral Recirculating Spray Water Pumps (Not Shown)
z Large orifice, non-clog nozzles z Close coupled, bronze fitted centrifugal pump

6. Coil Section z Totally enclosed fan cooled (TEFC) motor


z Coil according to European Pressure Equipment Directive z Bleed line with metering valve installed from pump
97/23/EC, standardized at 23 bar design pressure. discharge to overflow
z Continuous serpentine, steel tubing 11. Hinged Access Doors (Not Shown)
z Inward swinging door on each end wall

... because temperature matters


CXV - E 8

Custom Features and Options


Construction Options
z Standard Construction:
Steel panels and structural elements are constructed of Z600 heavy-gauge hot-dip galvanized
steel protected with the Baltiplus Corrosion Protection on the outside of the unit.

z Optional BALTIBOND® Corrosion Protection System:


CXV

The BALTIBOND® Corrosion Protection System, a hybrid polymer coating used to extend
equipment life, is applied before assembly to all hot-dip galvanized steel components of the
unit.
z Optional Stainless Steel Construction:
Steel panels and structural elements are constructed of stainless steel either type 304 or 316.
z Optional Water-Contact Stainless Steel Cold Water Basin:
A cost-effective alternative to an all stainless steel unit. The critical components in the cold
water basin and the cold water basin itself are provided in stainless steel. The remaining
components are protected with the BALTIBOND® Corrosion Protection System.
Note: See section Technical Resources, Material of Construction for more details on the materials described above.

Coil Configurations
Each coil is manufactured according to the European Pressure Equipment Directive (PED)
97/23/EC (For more details, refer to the Evaporative Condenser "Overview" section)
BAC condenser coils are standard available at a design pressure of 23 bar, and are pneumatically
tested at 34 bar.
z Standard Serpentine Coil:
The standard condensing coil is constructed of continuous lengths of all prime surface steel,
hot-dip galvanized after fabrication (HDGAF)
z Optional Stainless Steel Coil:
Coils are available in Type 304L and 316L stainless steel for specialized applications.
z Optional High Pressure Coil:
Coils are available with a design pressure of 28 bar, with a test pressure of 40 bars. The Coil is
hot-dip galvanised after fabrication (HDGAF).
z Multiple Refrigerant Circuit Coils (Split Coils):
In general, multiple circuit coils are required primarily on halocarbon refrigerant systems where
it is common practice to maintain individual compressor systems. Also, a circuit can be isolated
to provide cooling of a water or glycol loop for compressor jacket cooling. A wide range of
multiple circuit arrangements is available.
All coils are designed for low pressure drop with sloping tubes for free drainage of fluid.

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CXV - E 9

Multiple Fan Drive System (not on CXV-D models)


All CXV-models (except CXV-D) are standard equipped with the multiple fan motor system. This
system consists of an independent fan motor and drive assembly per fan with a plenum partition
to allow independent operation of each fan. This standard feature provides 2 steps of capacity
control on dual fan units and 3 steps of capacity control on triple fan units, as illustrated below.

Evaporative Condensers
Individual Motor and Drive on each Fan Extra Steps of Capacity Control

Low Sound Operation


The low sound levels generated by Series 1500 Units, thanks to the use of high efficiency low noise
fans as standard, make them suitable for installation in most environments. For very sound
sensitive installations all models are also available with a “Whisper Quiet” sound fan option that
significantly reduces the sound levels generated from the tower with minimal impact on thermal
performance.
For extremely sound sensitive installations, factory designed, tested and rated sound attenuation
is available for both the air inlet and discharge.
Note: For more information, please refer to the section “Technical Resources, Sound Reduction Options”.

Gear Drive System, Externally Mounted Motor (CXV-D models only)


The D-models are available with a gear drive system with external TEFC motor and a non-
corrosive carbon-fiber composite drive shaft with stainless steel hubs is selected with a 2,0 service
factor. The motor and drive shaft ship separately for easy field installation.

Gear Drive System, Closed-Coupled


Motor (CXV-D models only)
The D-Models are available with a close-coupled
gear drive system. Both the gear drive and
couplings are selected with a 2,0 service factor.
Gear construction includes a nickel-alloy steel
shaft, casehardened gears, self-lubrication, and a
single piece, gray iron housing. This drive system
ships completely installed and aligned.

Gear Drive System, close-coupled motor

... because temperature matters


CXV - E 10

Combined Inlet Shield Technology


Combined Inlet shields prevent biological growth
from sunlight, act as a filter for air borne impurities
and debris and eliminate water splash out.

Remote Sump Execution


The use of an auxiliary sump within a heated
space is the most satisfactory way to protect
sump water from freezing. When the circulating
CXV

pump is shut off, all the water in the water


distribution, in suspension and in the sump will
drain freely to the auxiliary sump.
Note: For detailed information on the calculation of the remote sump Combined Inlet Shields
tank, please refer to the section "Technical Resources, Selection of
Remote Sump Tank".

Removable Bundled Fill (only CXV-


models)
For installations where it is necessary or
recommended to remove the wet deck surface for
more thorough cleaning and disinfection,
removable bundled fill is available. The fill
bundles can be easily lifted and handled by one
person and therefore provide a simple and secure
method of removing and installing. The bundles
can be dismantled and sheet by sheet can be
removed for inspection and cleaning of both
sides. After cleaning the sheets can be re-
bundled and re-installed.
Easy Removable Fill Bundles

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CXV - E 11

Accessories
External Service Platform with Ladder,
Safety Cage and Handrails
In the event the owner requires easy access to
the top of the unit, the unit can be furnished with
a platform and ladders extending from the base of
the unit to the platform, as well as safety cages,

Evaporative Condensers
and handrail packages.
Note: Top air inlet screens are recommended with this option.

Internal Ladder(s)
For access to the motor and drive assemblies
internal ladders are available on all models.
External Service Platform, Ladder and Safety
Internal Service Platforms Cage

For access to the motor and drive assemblies on models CXV-207 through -481, and all CXV-D
models, an upper service platform with ladder and handrails is available.

Top Air Inlet Screens


The screens protect the air inlet side above the coil section only. Top air inlet screens are always
in Baltibond Corrosion® Protection System.

Basin Heaters
Units exposed to below freezing ambient temperatures require protection to prevent freezing of the
water in the cold water basin when the unit is idle. Factory-installed heaters, which maintain the
water temperature at 4°C, are a simple and inexpensive way of providing such protection. The
heater package includes the heaters, a thermostat and a low level cut out switch to protect the
heaters if the water level is too low. Standard electric heaters are selected for -18°C ambient
temperature.

Model No. Heater -18°C


CXV (kW)

CXV 074 - 093 1x4

CXV 123 - 147 1x6

CXV 153 - 193 1x6

CXV 207 - 296 1x8

CXV 338 - 435 2x6

CXV 283 - 327 2x6

CXV 416 - 481 2x8

CXV D645 - D792 2 x 12

CXV D791 - D944 2 x 14

Vibration Cut-out Switch


A factory-mounted vibration cut-out switch is available to effectively protect against equipment
failure due to excessive vibration of the mechanical equipment system. BAC can provide a
vibration cut-out switch in an IP65 enclosure to ensure reliable protection.

... because temperature matters


CXV - E 12

Electric Water Level Control Package


The electric water level control replaces the standard mechanical make-up valve when a more
precise water level control is required. This package consists of a float switch mounted in the basin
and a solenoid activated valve in the make-up water line. The valve is slow closing to minimize
water hammer.

Extended Lubrication Lines


Extended lubrication lines with grease fittings are
available for lubrication of the fan shaft bearings.
CXV

Stand-by Pump
A factory mounted stand-by pump is available,
including non-return valves in each pump piping
line. In case of a pump failure, there can be
switched over to the stand-by pump, eliminating
the unit shut down period as much as possible.

Extended Lubrication Lines

Basin Sweeper Piping


Basin sweeper piping provides an effective
method of preventing sediment from collecting in
the cold water basin of the unit. A complete piping
system, including nozzles, is provided in the unit
basin for connection to side stream filtration
equipment.

Note: For more information, please refer to the section "Technical


Resources, Filtration".

N2 Filling of the Coil


For prolonged shipment periods (ocean freight) or
extended storage on site it is recommended to Basin Sweeper Piping
charge the coil(s) with nitrogen.

Mechanical Equipment Removal


System (Only on CXV-D Models)
The mechanical equipment removal system is a
lightweight, easy to install system for removal and
installation of fan motor or gearbox. (motors up to
22kW)

Mechanical Equipment Removal System

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CXV - E 13

Engineering Data CXV Models


REMARK: Do not use for construction. Refer to factory certified dimensions & weights. This brochure includes data
current at time of publication, which should be reconfirmed at the time of purchase. In the interest of product
improvement, specifications, weights and dimensions are subject to change without notice. Up-to-date engineering
data and more can be found at www.BaltimoreAircoil.com.

CXV 74 - CXV 193

Evaporative Condensers
1. Refrigerant in ND 100; 2. Refrigerant out ND 100; 3. Make-up ND 15; 4. Overflow ND 80; 5. Drain ND 50; 6. Access.

Operating Shipping Heaviest Spray Water R717


Model No. H L W Air Flow Fan Motor Pump Motor
Weight Weight Section Flow Charge
CXV (mm) (mm) (mm) (m3/s) (kW) (kW)
(kg) (kg) (kg) (l/s) (kg)

CXV 74 3400 2350 1440 3980 1861 2385 13,0 (1x) 4,0 12,0 (1x) 1,1 30
CXV 80 3410 2360 1450 3980 1861 2385 14,5 (1x) 5,5 12,0 (1x) 1,1 30
CXV 84 3420 2370 1460 3980 1861 2385 16,0 (1x) 7,5 12,0 (1x) 1,1 30
CXV 89 3590 2520 1600 3980 1861 2385 14,3 (1x) 5,5 12,0 (1x) 1,1 38
CXV 93 3600 2530 1610 3980 1861 2385 15,8 (1x) 7,5 12,0 (1x) 1,1 38

CXV 123 4980 3390 2150 3980 2775 2385 23,4 (2x) 4,0 18,3 (1x) 2,2 46
CXV 131 5000 3410 2160 3980 2775 2385 26,0 (2x) 5,5 18,3 (1x) 2,2 46
CXV 137 5240 3610 2360 3980 2775 2385 23,0 (2x) 4,0 18,3 (1x) 2,2 57
CXV 147 5260 3640 2390 3980 2775 2385 25,6 (2x) 5,5 18,3 (1x) 2,2 57

CXV 153 6290 4150 2590 3980 3690 2385 26,2 (2x) 4,0 31,5 (1x) 2,2 61
CXV 164 6310 4180 2610 3980 3690 2385 29,2 (2x) 5,5 31,5 (1x) 2,2 61
CXV 173 6320 4190 2620 3980 3690 2385 32,3 (2x) 7,5 31,5 (1x) 2,2 61
CXV 184 6650 4480 2910 3980 3690 2385 28,8 (2x) 5,5 31,5 (1x) 2,2 76
CXV 193 6660 4490 2920 3980 3690 2385 31,9 (2x) 7,5 31,5 (1x) 2,2 76

... because temperature matters


CXV - E 14

CXV 207 - CXV 435


CXV

1. Refrigerant in ND 100; 2. Refrigerant out ND 100; 3. Make-up ND 25; 4. Overflow ND 80; 5. Drain ND 50; 6. Access.

Operating Shipping Heaviest Spray Water R717


Model No. H L W Air Flow Fan Motor Pump Motor
Weight Weight Section Flow Charge
CXV (mm) (mm) (mm) (m3/s) (kW) (kW)
(kg) (kg) (kg) (l/s) (kg)

CXV 207 6970 4560 2830 4790 3690 2985 41,8 (2x) 9,0 45,1 (1x) 4,0 69
CXV 214 6980 4570 2840 4790 3690 2985 44,7 (2x) 11,0 45,1 (1x) 4,0 69
CXV 229 7450 4960 3240 4790 3690 2985 35,1 (2x) 5,5 45,1 (1x) 4,0 91
CXV 241 7450 4970 3250 4790 3690 2985 38,9 (2x) 7,5 45,1 (1x) 4,0 91
CXV 253 7480 5000 3270 4790 3690 2985 41,3 (2x) 9,0 45,1 (1x) 4,0 91
CXV 258 7490 5010 3280 4790 3690 2985 44,2 (2x) 11,0 45,1 (1x) 4,0 91
CXV 269 7950 5410 3690 4790 3690 2985 38,6 (2x) 7,5 45,1 (1x) 4,0 114
CXV 280 7980 5440 3710 4790 3690 2985 41,0 (2x) 9,0 45,1 (1x) 4,0 114
CXV 288 7990 5450 3720 4790 3690 2985 43,8 (2x) 11,0 45,1 (1x) 4,0 114
CXV 296 8500 5890 4160 4790 3690 2985 43,5 (2x) 11,0 45,1 (1x) 4,0 136

CXV 338 10810 7070 4670 4935 5520 2985 53,1 (3x) 5,5 56,8 (1x) 5,5 136
CXV 354 10820 7090 4680 4935 5520 2985 58,9 (3x) 7,5 56,8 (1x) 5,5 136
CXV 369 10870 7140 4730 4935 5520 2985 62,5 (3x) 9,0 56,8 (1x) 5,5 136
CXV 379 10880 7150 4740 4935 5520 2985 66,9 (3x) 11,0 56,8 (1x) 5,5 136
CXV 396 11590 7760 5350 4935 5520 2985 58,4 (3x) 7,5 56,8 (1x) 5,5 170
CXV 411 11640 7810 5400 4935 5520 2985 62,0 (3x) 9,0 56,8 (1x) 5,5 170
CXV 424 11650 7820 5410 4935 5520 2985 66,3 (3x) 11,0 56,8 (1x) 5,5 170
CXV 435 12410 8490 6090 4935 5520 2985 65,8 (3x) 11,0 56,8 (1x) 5,5 201

Baltimore Aircoil
CXV - E 15

CXV 283- CXV 481

Evaporative Condensers
1. Refrigerant in ND 100; 2. Refrigerant out ND 100; 3. Make-up ND 25; 4. Overflow ND 80; 5. Drain ND 50; 6. Access.

Operating Shipping Heaviest Spray Water R717


Model No. H L W Air Flow Fan Motor Pump Motor
Weight Weight Section Flow Charge
CXV (mm) (mm) (mm) (m3/s) (kW) (kW)
(kg) (kg) (kg) (l/s) (kg)

CXV 283 9050 5850 3960 4790 3690 3610 39,4 (2x) 5,5 45,1 (1x) 4,0 123
CXV 297 9080 5880 3990 4790 3690 3610 43,7 (2x) 7,5 45,1 (1x) 4,0 123
CXV 309 9100 5900 4010 4790 3690 3610 46,4 (2x) 9,0 45,1 (1x) 4,0 123
CXV 327 9650 6380 4490 4790 3690 3610 49,0 (2x) 11,0 45,1 (1x) 4,0 146

CXV 416 13230 8400 5750 4935 5520 3610 59,8 (3x) 5,5 56,8 (1x) 5,5 182
CXV 437 13270 8440 5790 4935 5520 3610 66,3 (3x) 7,5 56,8 (1x) 5,5 182
CXV 454 13320 8490 5840 4935 5520 3610 70,5 (3x) 9,0 56,8 (1x) 5,5 182
CXV 468 13330 8500 5850 4935 5520 3610 75,4 (3x) 11,0 56,8 (1x) 5,5 182
CXV 481 14150 9220 6570 4935 5520 3610 74,4 (3x) 11,0 56,8 (1x) 5,5 216

General Notes CXV Models


1. Standard refrigerant in- and outlet connection sizes are ND100. 4. Refrigerant charge listed is R717 operating charge. To determine
Consult your local BAC Balticare representative for size and operating charge of R22 refrigerants, multiply by: 1,93.
location. Refrigerant connections are standard bevelled for For R134A, multiply by: 1,98.
welding.
5. The standard right hand arrangement as shown has the horizontal
2. Unit height is indicative, for precise value refer to certified print. air inlet side on the right when facing the coil connection side. Left
hand can be furnished by special order. Water and refrigerant
3. Shipping/operating weights indicated are for units without connections are always located on the opposite ends of the unit.
accessories such as sound attenuators, discharge hoods, etc.
Consult factory certified prints to obtain weight additions and the 6. All CXV models will be shipped in two sections.
heaviest section to be lifted. Operating weight shown in the tables
is based on total unit weight, weight of refrigerant operating 7. Units have standard Low Noise fans. For units with Whisper Quiet
charge and basin filled to overflow level. fans a “W” is added at the end of the model name.

... because temperature matters


CXV - E 16

Sound Attenuation CXV Models


CXV

1. Intake Attenuator; 2. Discharge Attenuator; Ht = H (unit height) + 735 mm; W = Unit Width, see general Engineering data.

Model No. Dimensions (mm) Weight (kg)

CXV D Ht Intake Discharge

74 - 93 1345 4715 100 140

123 - 147 1345 4715 130 210

153 - 193 1345 4715 175 255

207 - 296 1500 5525 250 270

338 - 435 1500 5665 375 385

283 - 327 2005 5525 250 310

416 - 481 2005 5665 375 440

Remote Sump Data CXV Models


Refer to the "Technical Resources" section "Selection of Remote Sump" for Remote Sump Data.

Baltimore Aircoil
CXV - E 17

Structural Support CXV Models


REMARK: Do not use for construction. Refer to factory certified dimensions & weights. This brochure includes data current
at time of publication, which should be reconfirmed at the time of purchase. In the interest of product improvement,
specifications, weights and dimensions are subject to change without notice. Up-to-date engineering data and more can be
found at www.BaltimoreAircoil.com.
The recommended support arrangement for units consists of parallel I-beams running the full length of the unit, spaced as shown in the following drawing.
Besides providing adequate support, the steel also serves to raise the unit above any solid foundation to ensure access to the bottom of the unit. To support
units in an alternate steel support arrangement, consult your BAC Balticare Representative.

Units with and without Sound Attenuation

Evaporative Condensers
1. Unit Outline; 2. Air Intake; 3 Mounting Holes; 4. Unit.

Dimensions (mm)
Model No. Max. Deflection No of 20 mm
CXV (mm) Anchorbolts
W L A B C

CXV 074 - 093 5 2385 1861 2325 - 255 4

CXV 123 - 147 8 2385 2775 2325 - 255 4

CXV 153 - 193 10 2385 3690 2325 - 255 4

CXV 207 - 296 10 2985 3690 2925 - 255 4

CXV 283 - 327 10 3610 3690 3550 - 255 4

CXV 338 - 435 12 2985 5520 2925 2400 270 8

CXV 416 - 481 12 3610 5520 3550 2400 270 8

Notes:
1. The recommended support arrangement for the units consists of 4. All mounting holes have a diameter of 22 mm at the locations shown.
parallel I-beams extending the full length of the unit. Supports and 5. If vibration isolators are used, a rail or channel must be provided
anchor bolts are to be designed and furnished by others. between the unit (and optional attenuator) and the isolators to provide
2. All supporting beams are to be flush and level at top and must be continuous unit support. Additionally the support beams must be
oriented relative to gage line as shown. designed to accommodate the overall length and mounting hole
3. Recommended design loads for each unit support beam should be location of the isolators that may differ from those of the unit. Refer to
70% of the total unit operating weight applied as a uniform load to each vibration isolator drawings for these data.
of the unit beams. Beams should be designed in accordance with 6. All mounting holes have a diameter of 22mm.
standard structural practice. For the maximum allowable deflection of
beams under the unit see table.

... because temperature matters


CXV - E 18

Engineering Data CXV-D Models


REMARK: Do not use for construction. Refer to factory certified dimensions & weights. This brochure includes data
current at time of publication, which should be reconfirmed at the time of purchase. In the interest of product
improvement, specifications, weights and dimensions are subject to change without notice. Up-to-date engineering
data and more can be found at www.BaltimoreAircoil.com.

CXV-D 645L - CXV-D 944L Double Sided Units


CXV

1. Refrigerant in ND100; 2. Refrigerant out ND100; 3. Make-Up ND40, Overflow ND80; 5. Drain ND50; 6. Access at both ends.

*Actual shipping dimensions.

Weight Dimensions
Fan Water Pump R717
Model No. Air flow
Heaviest Motor Flow Motor Charge
CXV-D Shipping Operating
Section
H L W A (m3/s)
(kW) (l/s) (kW) (kg)
(kg) (kg) (mm) (mm) (mm) (mm)
(kg)

CXV-D645L 13100 18945 3650 5665 3632 7328 3498 79,4 22 113,6 (2x) 5,5 298
CXV-D686L 13175 19015 3650 5665 3632 7328 3498 87,6 30 113,6 (2x) 5,5 298
CXV-D717L 13180 19020 3650 5665 3632 7328 3498 94,6 37 113,6 (2x) 5,5 298
CXV-D729L 14435 20380 4280 5665 3632 7328 3498 86,6 30 113,6 (2x) 5,5 354
CXV-D763L 14440 20380 4280 5665 3632 7328 3498 93,5 37 113,6 (2x) 5,5 354
CXV-D792L 14540 20480 4280 5665 3632 7328 3498 99,5 45 113,6 (2x) 5,5 354

CXV-D791L 15020 22240 4260 5665 4245 8014 4184 101,1 30 113,6 (2x) 5,5 342
CXV-D827L 15030 22245 4260 5665 4245 8014 4184 109,9 37 113,6 (2x) 5,5 342
CXV-D857L 15130 22345 4260 5665 4245 8014 4184 117,0 45 113,6 (2x) 5,5 342
CXV-D876L 16515 23855 5005 5665 4245 8014 4184 107,6 37 113,6 (2x) 5,5 410
CXV-D906L 16615 23955 5005 5665 4245 8014 4184 114,6 45 113,6 (2x) 5,5 410
CXV-D944L 16660 24000 5005 5665 4245 8014 4184 124,7 55 113,6 (2x) 5,5 410

General Notes CXV-D Models


1. Standard refrigerant in- and outlet connection sizes are ND100. 5. Models with fan motor up to 22 kW have belt drive only; models
Consult your local BAC Balticare representative for size and location. between 22 kW and 45 kW have standard belt drive but gear drive as
Refrigerant connections are standard bevelled for welding. an option; models with 55 kW have gear drive only. Motorsize for a
specific model is indicated by a letter (x) at the end of the model name.
2. Unit height is indicative, for precise value refer to certified print. Fan type is indicated by a letter (y) at the end of the model name.

3. Shipping/operating weights indicated are for units without accessories 6. Models supplied with an optional gear drive may have heights up to
such as sound attenuators, discharge hoods, etc. Consult factory 130 mm greater than shown.
certified prints to obtain weight additions and the heaviest section to be
lifted. Operating weight shown in the tables is based on total unit 7. All CXV-D models will be shipped in four sections: 1x lower, 1x fan and
weight, weight of refrigerant operating charge and basin filled to 2x coil sections. The heaviest section is the coil section. The weight is
overflow level. shown for one coil section only.

4. Refrigerant charge listed is R717 operating charge. To determine 8. The letter “L” at the end of the model number refers to the standard
operating charge of R22 refrigerants, multiply by: 1,93. For R134A, Low Noise fan. “W” refers to the Whisper Quiet fan.
multiply by: 1,98.

Baltimore Aircoil
CXV - E 19

Sound Attenuation CXV-D models

Evaporative Condensers
1. Intake Attenuator; 2. Discharge Attenuator; W = Unit Width, see general Engineering data.

Dimensions (mm) Weight (kg)


Model No.
CXV-D D Ht Both Intake Sides Discharge

645L - 792L 3510 6477 700 500

791L - 944L 4170 6477 850 600

Remote Sump Data CXV-D models


Refer to the "Technical Resources" section "Selection of Remote Sump" for Remote Sump Data.

... because temperature matters


CXV - E 20

Structural Support CXV-D Models


REMARK: Do not use for construction. Refer to factory certified dimensions & weights. This brochure includes data
current at time of publication, which should be reconfirmed at the time of purchase. In the interest of product
improvement, specifications, weights and dimensions are subject to change without notice. Up-to-date engineering
data and more can be found at www.BaltimoreAircoil.com.

Units with and without Sound Attenuation


CXV

1. Unit Outline; 2. Air Intake; 3 Mounting Holes

Model Max. Deflection Dimensions (mm) No of 20 mm


CXV-D (mm) Anchorbolts
A B C

645L- 792L 12 3558 3570 37 12

791L - 944L 12 4171 3913 37 12

Notes:
1. The recommended support arrangement for the units consists of 4. All mounting holes have a diameter of 22 mm at the locations
parallel I-beams extending the full length of the unit. Supports and shown.
anchor bolts are to be designed and furnished by others.
5. If vibration isolators are used, a rail or channel must be provided
2. All supporting beams are to be flush and level at top and must be between the unit (and optional attenuator) and the isolators to
oriented relative to gage line as shown. provide continuous unit support. Additionally the support beams
must be designed to accommodate the overall length and
3. Recommended design loads for each unit support beam should mounting hole location of the isolators that may differ from those
be 70% of the total unit operating weight applied as a uniform load of the unit. Refer to vibration isolator drawings for these data.
to each of the unit beams. Beams should be designed in
accordance with standard structural practice. For the maximum
allowable deflection of beams under the unit see table.

Baltimore Aircoil
CXV - E 21

Engineering Specifications
General
A. General: Furnish and install, _____ factory assembled exceed _____ kg. The evaporative condenser shall be Baltimore
evaporative condenser(s) of induced draft design, with single side air Aircoil Model ____________.
entry and vertical air discharge. Overall dimensions shall not exceed B. Capacity: The evaporative condenser(s) shall be warranted by the
approximately _____ mm x _____ mm, with an overall height not manufacturer to have condensing capacity of _____ kW heat
exceeding approximately _____mm. Operating weight shall not rejection, operating with ____ refrigerant at ___ºC condensing
exceed _____ kg. The evaporative condenser shall be Baltimore temperature and ___ºC entering wet-bulb temperature.
Aircoil Model ____________.
C. Warranty: The manufacturer’s standard equipment warranty shall

Evaporative Condensers
(Alternate) General: Furnish and install, _____ factory assembled be for a period of one year from the date of startup or eighteen months
evaporative condenser(s) of induced draft design, with dual side air from the date of shipment, whichever ends first.
entry and vertical air discharge. Overall dimensions shall not exceed
approximately _____ mm x _____ mm, with and overall height not D. Quality Assurance: The manufacture shall have Management
exceeding approximately _____mm. Operating weight shall not System certified by an accredited registrar as complying with the
requirements of ISO-9001:2000 to ensure consistent quality of
products and services.

Products
1.0 Evaporative Condenser Materials and Components
1.1 Baltiplus Corrosion Resistant Construction: Unless otherwise Corrosion Protection System. The system shall consist of Z600 hot
noted in this specification, all steel panels and structural elements dip galvanised steel prepared in a four-step (clean, pre-treat, rinse
shall be constructed from heavy-gauge, Z600 hot-dip galvanized and dry) process with an electrostatically sprayed, thermosetting
steel, with all sheared edges given a protective coating of zinc-rich hybrid polymer fuse-bonded to the substrate during a thermally
compound and the exterior protected with the Baltiplus Corrosion activated curing stage monitored by a 23-step quality assurance
Protection. program.
(Alternate 1.1) Baltibond® Corrosion Resistant Construction: Or for CXV-D models:
Unless otherwise noted in this specification, all steel panels and General: Casing panels shall be constructed of corrosion resistant,
structural members shall be protected with the BALTIBOND® fiberglass, reinforced polyester (FRP).

2.0 Coil Casing Assembly


The evaporative condenser shall include a coil casing section three (3) changes in air direction. The drift eliminators shall be
consisting of a refrigerant condensing coil, a spray water distribution removable in easy to handle sections for quick access to the coil.
system, drift eliminators, fan and drive system as indicated by the 2.4. Fan(s) and Drive System: Fan(s) shall be driven by V-type belts.
manufacturer. a. Fan(s) shall be heavy-duty, axial flow low noise, with aluminium
2.1. The refrigerant condensing coil shall be fabricated of all prime alloy blades. Air shall discharge through a fan cylinder designed for
surface steel at the manufacturer’s own facility, and hot-dip streamlined air entry and minimum fan blade tip clearance for
galvanized after fabrication. maximum fan efficiency.
a. The refrigerant condensing coil shall be according to European (Alternate a) Fan(s) shall be of “Whisper Quiet” fan design for ultra
Pressure Equipment Directive 97/23/EC, with design pressure of low sound consisting of:
23 bar. i. multiblade aerofoil fan design constructed of fibreglass reinforced
b. The refrigerant condensing coil shall be tested at 34 bar air plastic blades (for CXV-D models).
pressure under water. ii. specially shaped aluminium blades with end caps and flexible hub
c. The refrigerant condensing coil shall be designed for low pressure connection (for CXV-models).
drop with sloping tubes for free drainage of liquid refrigerant. b. Fan(s) and shaft(s) shall be supported by heavy-duty, self-aligning,
2.2 Spray Water Distribution System: Water shall be distributed grease-packed ball bearings with moisture-proof seals and integral
evenly over the coil at a minimum flow rate sufficient to ensure slinger rings, designed for a minimum L10 life of 40,000 hours.
complete wetting of the coil at all times by large-diameter, non-clog, c. Fan and motor sheaves shall be fabricated from corrosion resistant
360° plastic distribution nozzles spaced across the coil face area in materials.
spray branches. Nozzles shall utilize a two-stage diffusion pattern to d. Fan motor(s) shall be totally enclosed fan cooled (TEFC) type,
provide overlapping, umbrella spray patterns that create multiple suitable for ____ volt, ____ phase, ___ Hz electrical service and shall
intersection points with adjacent nozzles. be mounted on an easily adjusted, heavy-duty motor base.
a. Nozzles and spray branches shall be observable and accessible for e. The motor shall be furnished with double-sealed, permanently
cleaning from the outside of the evaporative condenser during lubricated bearings and special moisture protection on windings,
condenser operation without the removal of other components. shafts and bearings.
b. Spray branches and nozzles shall be held in place by snap-in f. Air plenum shall provide a minimum of 1220 mm clearance under
rubber grommets, allowing quick removal of individual nozzles or the motor base to provide comfortable working space for service
complete branches for cleaning or flushing. personnel.
2.3. Removable drift eliminators shall be positioned to prevent g. Each fan is equipped with an independent motor and drive
moisture from entering the air plenum and incorporate a minimum of assembly to allow independent operation of each fan.

3.0 Pan Assembly


The evaporative condenser shall include a pan assembly consisting cleanout connection. The basin area under the wet deck surface shall
of cold water basin with pump assembly, heat transfer section for be sloped toward the depressed section to facilitate cleaning.
spray water cooling with integral drift eliminators, combined inlet - OR -
shields and hinged access door. (Alternate 3.1) The cold water basin shall be constructed of heavy-
3.1 The cold water basin shall be constructed of heavy-gauge steel gauge Type 304 or 316 stainless steel panels and structural
panels and structural members either protected by Baltiplus or members. Basin shall include a depressed section with drain/
Baltibond®. Basin shall include a depressed section with drain/ cleanout connection. The basin area under the wet deck surface shall

... because temperature matters


CXV - E 22

be sloped toward the depressed section to facilitate cleaning. ii. The evaporative condenser shall be supplied with a cold water
3.2 The cold water basin shall include a drain/clean-out connection; a basin outlet sized and located as indicated on the drawings for gravity
steel strainer; a brass make-up valve; over flow connection; and a drain to the remote sump.
water recirculation pump assembly. iii. The water distribution system shall have a design operating
a. Cold water basin shall be designed so that the strainer, makeup pressure of 14 kPa at the evaporative condenser spray water inlet
valve and float, and pump assembly are easily accessible without connection.
removing any of the unit panels. 3.3 The heat transfer section shall consist of BACross® wet deck
b. Lift-out steel strainer shall be supplied with perforated openings surface with integral drift eliminators for CXV and BACrossII wet deck
sized smaller than the water distribution nozzle orifices and an surface with integral drift eliminators for CXV-D for cooling the spray
integral anti-vortexing hood to prevent air entrainment. water leaving the coil to optimize the thermal performance of the
c. Water recirculation pump shall be a close-coupled, bronze-fitted evaporative condenser.
centrifugal pump equipped with a mechanical seal, mounted on the a. The wet deck surface and integral drift eliminators shall be formed
basin and piped from the suction strainer to the water distribution from plastic material.
system.
CXV

b. The wet deck surface and integral drift eliminators shall be


i. The pump shall be installed with adequate drains so that it may impervious to rot, decay, fungus, and biological attack.
drain freely when the basin is drained.
ii. The pump assembly shall include an integral metering valve and 3.4 Combined Inlet Shields: Combined inlet shields shall be
bleed line to control the bleed rate from the pump discharge to the separate from the wet deck surface and removable to allow easy
overflow connection. access for inspection of the air/water interface at the air inlet side of
iii. The pump motor shall be totally enclosed fan cooled (TEFC) type the equipment. Combined inlet shields shall prevent UV-light and
suitable for _____ volt, ____ phase, ______ Hz electrical service. debris from entering the unit, as well as prevent water splash out
d. On installations requiring a remote sump, the evaporative during fan cycling. They shall be constructed of maintenance free,
condenser shall be modified to accommodate the use of an corrosion and UV resistant material.
independent sump and pump for recirculating water (by others). 3.5 Plenum Access: A large, hinged access door shall be provided
i. The recirculating water pump, steel strainer, make-up valve, and for access to the coil, drift eliminators and fan plenum section. The
integral bleed line assemblies shall be omitted from the evaporative water make-up valve, float ball and suction strainer shall be easily
condenser scope of supply. accessible.

4.0 Optional Equipment Specifications


A. Evaporative condenser shall be provided with basin heaters to Or for CXV-D Models
prevent freezing of the recirculating water when the evaporative C. Evaporative condenser shall be provided with factory assembled,
condenser is idle. field installed perimeter safety railings and walking surface above coil
1. The basin heaters shall be selected to maintain 4°C basin water air intake to provide access to the top of the evaporative condenser.
temperature at 18°C ambient temperature 16 km/h wind speed. D. Evaporative condenser shall be provided with a moveable ladder
2. Basin heaters shall be electric immersion type controlled by a with fixed ladder supports to provide access to the fan drive system
remote thermostat with the sensing bulb located in the basin water. and coil assembly.

3. Basin heaters shall be provided with a low water level cutout switch E. Evaporative condenser shall be provided with an internal walkway
to prevent heater operation unless the heater elements are at the access door to facilitate servicing the unit. (Standard on S1500
adequately submerged. only).

B. Evaporative condenser shall be provided with extended lubrication F. Evaporative condenser shall be provided with a factory assembled
lines with standard grease fittings for lubricating the fan shaft bearings internal working platform with ladder to provide a permanent working
from the outside base of the condenser. surface for maintenance personnel (CXV-193 and larger only).

C. Evaporative condenser shall be provided with a factory assembled For CXV-D models:
field-installed external platform with an access ladder and handrails G. Evaporative condenser shall be supplied with a right angle gear
to provide access to the top of the evaporative condenser. drive designed specifically for evaporative condenser service. All
gears shall have a minimum service factor of 2.0 based on design fan
1. Optional ladder with safety cage shall be available. horsepower. An oil level fill port and sight glass shall be located on the
gear drive to facilitate routine inspection and maintenance.

5.0 Sound
5.1 Sound Level: To maintain the quality of the local environment, condenser operating at full fan speed shall not exceed the sound
the maximum sound pressure levels (dB) measured 15 m from the levels detailed below.

Location 63 125 250 500 1000 2000 4000 8000 dB(A)

Discharge

Air Inlet

End

Back
(not on D-models)

Baltimore Aircoil

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