Professional Documents
Culture Documents
ITP For Rotating Equipments Pump Turbine Compressor I PDF
ITP For Rotating Equipments Pump Turbine Compressor I PDF
TAKRL-ER
-A.: 1 £-.! < >4. yL
(ITP)
0GSE&C
,,
ROTATING EQUIPMENTS
.
-
We Refine Right
(Pump, Turbine & Compressor)
RLJWAIS REFINERY
EXPANSION PROJECT
DOC NO.: 5578-E2-ITP-MU-17002 Rev. 0 Page 1 of 23
AGREEMEN T NO.: 09-5578-E-2
TAKRtiER
(ITP)
0GSE&C
ROTATING EQUIPMENTS
We Refine Right
(Pump, Turbine & Compressor)
RUWAIS REFINERY
EXPANSION PROJECT Rev. 0 Page 2 of 23
DOC NO.: 5578-E2-ITP-MU-17002
AGREEMENT NO.: 09-5578-E-2
This page is a record of all revisions of this document. All previous issues are hereby superseded and
are to be destroyed.
NOTES:
a) Revision bar (vertical line) shall be placed in the right hand margin to indicate where the
change has been made.
c) In case of conflict between any requirements stipulated in this document with the
contractual requirements the contractual requirements shall prevail.
,
ABU DHABI OIL REFINING
COMPANY
INSPECTION AND TEST PLAN
.
WJ-
TAKRliERWr
L
-
j:II Hy< J -Sl.J-,,1
(ITP)
0GSE&C
We Reflno Right
ROTATING EQUIPMENTS
(Pump, Turbine & Compressor)
RUWAIS REFINERY
EXPANSION PROJECT Rev. 0 Page 3 of 23
DOC NO.: 5578-E2-ITP-MU-17002
AGREEMENT NO.: 09-5578-E-2
Page No. 6
Page No. 7
ABU DHABI OIL REFINING
INSPECTION AND TEST PLAN
COMPANY
TAKRliER ,eJ"*
(ITP)
0GSE&C
We Refine Right
ROTATING EQUIPMENTS
(Puinp, Turbine & Compressor)
RUWA1S REFINERY
EXPANSION PROJECT Rev. 0 Page 4 of 23
DOC NO.: 5578-E2-ITP-MU-17002
AGREEMENT NO.: 09-5578-E-2
TABLE OF CONTENTS
Section Description
0 . 1 Inspection Categories
0 . 2 Notice of Inspection
10 . Foundation
2 .
0 Material Receiving
3 .
0 Erection of Equipment
4 .
0 External Final Inspection
5 0
.
Others Activities Item(lf necessary)
60 .
Attachment
TAKRLiER.fcJr
JsbAill y ./JmJ kdmm H
(ITP)
0GSE&C
We Refirve Right
ROTATING EQUIPMENTS
(Pump, Turbine & Compressor)
RUWAIS REFINERY
EXPANSION PROJECT Rev. 0 Page 5 of 23
DOC NO.: 5578-E2-ITP-MU-17002
AGREEMENT NO.: 09-5S78-E-2
0 . 1 Inspection Categories
The following inspection categories shall be used to identify the extent of inspection for each
inspection activity within the ITP
I Inspection items:
It is the primary responsibility of Subcontractor and/or CONTRACTOR,S Quality
Department to carry out the necessary inspection and test to assure conformance to the
Contract requirements, drawings, specification and related codes and standards.
S Surveillance
Monitor the status of work and materials and analyses of records on a periodical basis to
ensure that specified requirements are being fulfilled.
W Witness
Hold point (H) means a point, designated by prior stated agreement in the inspection and
test plan(s) at which the performance of an activity must be stopped and put an hold until
,
0 2
.
Notice of Inspection
The Subcontractor shall submit to CONTRACTOR a 'Notice of Inspection Request one (1)
day before the inspection is to be carried out. The request shall contain information as follows:
. Inspection item(s) .
The Subcontractor may proceed with the inspection activity at the specified time without the
presence of CONTRACTOR or COMPANY for witness inspection unless a delay has been
previously advised and agreed by either party.
. The Notice of Inspection shall be sequentially numbered by the subcontractor in
accordance with 5578-E2-EPC-PA-00314 'Numbering Procedure for Site Quality
Documents,.
Oi
co
<N
<4-<
O
vo
u <D
t>J)
03
< -3 CU
aJ
U)
ID
ec5
>
o4
Q
en
&
<N I/-) VO i-~ CO ON O
o
o
9
ooo
9 o o o
C/5 o f-
iii 8 Hi S
H
£
c»
a>
& S S
aa c/cya cycya a
i-
W a
S
o
U
Pm c*
H W 2 W
c
u
0 00
£ Z
-
D
.T)
o
HH h£ «T)
H
H a
U
W O S
Ph & s u
Ph
(Z)
<u
a o
©
U 2D 2d
fi o
c -1-
D a. §55 g& o
o o
o
S -- 9 9 <N 9 CN 9 9
3 J D p UJ p UJ D D
y m "
> oo 2 2
y a. v>
I t
D-
-
~
"
in " > CO
« 2 <N VO rM vo
'
rs fN
5 <W UJ oo UJ co tq uj co
*o
oo O
"
CO oo 9
>r>
>/-)
ir>
i/->
«->
<r>
r-~
>/-) o
>/~i
ro
o §1 §
:
i
Oh
tj -a <*-
o .~
2 5
§1
c
2 =3
-
c
c o
*
o Jz K ,
2 o
.
3 s «
! S I §
c 0 ? °
X §P
« H w
o .ii
1>
S > 5
2 on §CQ
E «y U fc
,
1 s
I .
o-
& £ u
J 0 II
E-g .
c E t- § 8, f on «
1 &-S I s 1 fa
19
.
c/5 <
u u UJ
UJ 3 = <?
JO
«
CO
-)
CN
«+-K
o
r-»
Y
u <U N
SP s A
iZ cu i
n
t
P
M
£ £
o
P O
n C
(/) i
t
c
o
o e
p
s R
.
n T
I
N £ £
O
C
>
psj o
n
c
- -
b
u
S
t
n
e
m
u 1
c 2
o 0
-
D I
g M
n
y
i
Q ,
O
<N f
i
r 8 9 0 2
e 1 1 2 2
s-< o 0 0 0 0
V
<Z3 o -
I I
- -
l
-
1
H t*i
G«
M M M M
Q Q Q Q
z 0)
Jm
W a
a
o
U
a
Ph o>* r* r
i
e
H W 2 W
r
i
t
£
o O
oo
t
C )
e
%
--
- l
z < irj n
c a
u
o IT) a C s
HH h£ t
p
e
>
i
V
(
H < c
c
t> ) g
a n
U H A i
O a 1 w
a
W 3
r
P* U D
Pm Ph C C
(Z) u F
I
/
s e
e ) )
p
d 0 i
0
o
. P .
-
0 ( 0
C 1 8 1
5
U
(
s
.
)
c 5 1
,
.
M
t o
r
1 1 4 .
0
1
P
-
n 0 0 r
e P 0 0 a 0 S
-
0 0 0
m
&
/ 2
p
- - -
u c
.
U U U E
-
c e
o p M M )
4 )
M 8
7
- - -
D S 2 k
P P P 5
- c
/ S S 5
e S 6 e
c d - - ( h - ,
t 2 6
n 2 2 6
S 8
C E 8
e E E 1
r - - 6 n - 6
e 8 8 - i 8 - 1
f 7 7
I a 7
I
0
e
5 5 P r
t 5 P 0
R 5 5 A S 5 A 0
<
Q
.
<s
s
o H "? b
e
o
t
o 3*1 >- U £ n
e
©4\
t
o
z s
£ S s? t
i
c d
m
g
n
g
.
£ O s r
s
i
d
ft
E
n
i
a
i
n
n
Wh£ " e
t
n
'
s
n
e i
o
g £ o
i
a t
c d 2 t
S Z
a e
-
h
M g
h c
e
I
k n S
« 2 h
r
a c t o n m
,
i p s
e
|i T s
h e n i
t n
i
r n
e s
h t
e
o
5
i
C d
i
l I o
m
e
C e o s i
> Z S
t
d
n l
s
n B a i
w
l
t
o e d
£ c s
l
n g e a n c
C
SSI
n
a
y
i
l
gB t
r
a i
n d
n
i
F
c
o
-
Is t
A
m n
e o
o
P a
r
t
a l
a
A
mC
c
t
i i
F e l
v
ft S e
l
n a
W g
n
r p k r
o i
r u
a
t i t n e i
f u s s e
f s
c p
c n o i
o
a a t n i
A l i
o
C D S F
G x o
V
P
C - - - - - - E C -
o
JK o
ci -
t 3-
ABU DHABI OIL REFINING
COMPANY INSPECTION AND TEST PLAN
TAKRHER
r l y
- Hil . 1 -4 *1=4')
(ITP)
0GSE&C
We Refine Right ROTATING QEUIPMENTS
(Pump, Turbine & Compressor)
RUWAIS REFINERY
EXPANSION PROJECT
Rev. 0 Page 8 of 23
DOC NO.: 5578-E2-ITP-MU-17002
(AGREEMENT NO.: 09-5578-E-2)
6 0
.
ATTACHMENTS
TAKR LiER<r r
We Befine Right
NOTIFICATION for INSPECTION ®S E&C
To : _
Notification No.:_
Discipline : _
Subcon. Name :_
I I This is to inform you that the following inspection/test will be carried out at the schedule time
mentioned below:
1 .
_ _ _
2 .
_
_ _
3 .
_
_ _
4 .
_
_ _
5 .
_
_ _
6 .
_
_ _
7 .
_
_ _
Comment
_
Attachment: Yes No
TAKREERWr
We Refuse R*ght
RELEASE NOTE
<JiGSE&C
RUWAIS REFINERY
EXPANSION PROJECT
Trench / Concrete Items included as detailed below are released for structural steel / equipment / piping erection
with the remarks included hereto.
Attachment
RELEASE
RELEASE MADE BY RELEASE CHECKED BY
Signature ACCEPTED BY
Register
Subcontractor CONTRACTOR Const. CONTRACTOR QC Subcontractor
Name
Signature
Date
'
r
XK"' , RECEIVING INSPECTION REPORT GS E&C
We Refine Right
Quantity
Supplier Name Inspection Date
Inspected
Complete Partial | |
Inspection Result
No. Inspection Contents Remarks
Accept Reject N/A
1
Conformity/Nonconformity between purchase
requirements and quality record received.
2
Inspection Release Note & Vendor Shop
Inspection Report available (with punch list if applicable)
3 Identification and mark of equipment/materials
&
Filling up condition of inert gas and/or silicon
(where applicable)
6 Painting Condition
7
Whether there is chemical/physical damage or not
(including cleanness)
8
Measurement of major dimension of Equipment
and Materials
Other
TAKRL iS &i
'
i
'
-A ii I yli
PAD LEVEL / ANCHOR BOLT
GS E&C
We Refine Right
BCD
Bolt BCD
(B)
EL (A)
Projection
Tolerance: ± 3.0mm
Tolcrance: ± 1.5mm
FOUNDATION
Foundation
PAD LEVEL Pad Elevation (A) Anchor Bolt Projection (B) Bolt BCD
No. Result
DWG. Actual DWG Actual DWG Actual
Level I Point 2
V////// 3
4 ; 4-
-
4
k\\\\\\]
5
Signature
Date
TAKR1IER
We Refine Right
EQUIPMENT FINAL INSPECTION ® GS E&C
RUWAIS REFINERY
REPORT
EXPANSION PROJECT
Result
No. Description Remarks
Accept Reject
1 Confirm equipment name /name plate
6
To be checked Completion of Platforms & Ladders and
Davit.
10
To be checked of Internal Accessories before closing
manhole
11
Check Weep Holes in reinforcing pads are filled with
proper grease.
12
Desicant bags removed from inside of nozzles as
applicable.
13 Check Piping connection are stress free.
14
General cleanliness shall be check prior for final Box-up /
Vessels manway closure.
15 To be checked Touch up Paint
Signature
Date
TAKRHER i
BASE LEVEL INSPECTION REPORT-A
GSE&C
We Refine Right
MOTOR BASE
SKID BASE
Signature
Date
TAKRliER,
Wiii
BASE LEVEL INSPECTION REPORT-B
GS E&C
We Refine Right
Tolerance : ±0.05mm
Signature
Date
LiER<§
TAKRHER<
Will vAJ
Refine Right
w-
BASE LEVEL INSPECTION REPORT £gse&c
RUWAIS REFINERY (Vertical Pump)
EXPANSION PROJECT
Tolerance : ±0.03mm
O
270° - -
90
Signature
Date
TAKRliER
v- <*-' y
ALIGNMENT INSPECTION REPORT-A
GS E&C
We R<jflnn Right
COUPLING ALIGNMENT
270 90
Locartion 1 2 3 4
POSITION RPM ANGULAR PARALLEL RESULTS
Soft Foot reading
0° No. of Shims
90° Results
270° DBSE:
Signature
Date
COUPLING ALIGNMENT
90
180
Angular Misalignment
Parallel Misalignment
Coupling Gap mm
Angular Misalignment
Parallel Misalignment
Coupling Gap
Signature
Date
Unit. Date.
ABU DHABI OIL REFINING
COMPANY INSPECTION & TEST REPORT
TAKRhER '
ALIGNMENT INSPECTION REPORT
GSE&C
We Refine Right
0°
MOTOR
270° 90°
PUMP
180°
Angular Misalignment
Parallel Misalignment
Coupling Gap mm
Signature
Date
RUWAIS REFINERY
INSPECTION
EXPANSION PROJECT
1 "
SUCTION LINE
DISCHARGE LINE
Signature
Date
TAKRliERWJ
V ><
* "
We Reline Right
ll ft. +
INTERNAL FINAL INSPECTION 0 GS E&C
RUWAIS REFINERY REPORT (Equipment)
EXPANSION PROJECT
Result
No. Description Remarks
Accept Reject
1 Check the skid for transit damage, including coating.
2
Check that the Vendor drawing has the same leveling
requirements as per design drawings.
3
Confirm that all nameplates are securely attached &
correct to the data sheets.
7 Seal installation
9 Direction of rotation
11 Coupling installation
15
Ensure that all terminal points have flange/pipe protectors
fitted.
Ensure that all machinery holding down bolts are secure &
16
correctly torqued.
Signature
Date
TAKRIiEK
We Refine Right
GROUTING CHECKLIST
0 GS E&C
RUWAIS REFINERY
EXPANSION PROJECT
grout and that temperature of foundation and base between 10°C and 32
°
C ) _
Grout cured
(Site Engineer to verify that curing carried out as per the Manafacture
Recommendations) _
Comments
SIGNATURE Subcontrator/
CONTRACTOR COMPANY
REGISTER Construction
Name
Signature
Date
TAKRUERNfJr
i ii V- J
We Refine Righl
J- 4 1 yh AUTHORIZATION FOR NON SHRINK 0GSE&C
EPOXY GROUT
RUWAIS REFINERY
EXPANSION PROJECT
You are kindly requested to proceed as soon as possible with the grouting of the following items
Comments
SIGNATURE Subcontrator/
CONTRACTOR COMPANY
REGISTER Construction
Name
Signature
Date
\ )
TAKREER Transmittal T-GS-5578-E2-0130
Date:
\ RRE2 y
No 01S1 August 20f1"'
CONTRACTOR Received
Transmittal / Letter No.
Date:
Date: 02"t August 2011
Drawing / Document 5578-E2-ITP-MU-17002 Rev. No. 0
No.
Due
Date:
No Comments. f \
fORIGINAL]
\ E&C J
\ RiE2y
Review Code:
2
.
Comments as Noted Work may proceed subject to compliance at M'l tYLJ»IB¥liTEI PT m
with and incorporation of comments I PLAN wmm mm
h:
FF
ia
_
MAT I .
PC
PIPING:
INST
ELECT
MECH* r"
CIVIL
PAINT
STEEL
| INSi
bu3G
._
COMM
Charge Manager CM
f SM SD
IT
OCC
__
DATE
>
--
PMF .
Page l of 1