You are on page 1of 70

SECTION 8 ELECTRICAL SYSTEM

INDEX
SAFETY RULES

WARNING

WARNING

WARNING

WARNING

WARNING
SPECIFICATIONS AND DATA

BATTERY

STARTER MOTOR

ALTERNATOR

BOOM MOUNTED LIGHT

FRONT ROAD LIGHT

REAR ROAD LIGHT

FRONT/REAR TURNING LIGHTS

WINDSHIELD WIPER MOTOR

CAB LIGHT

RADIO

LOUD SPEAKER
NOTES:
LOCATION AND FUNCTIONS OF
COMPONENTS
CONSTRUCTION

LOCATION OF ELECTRICAL
COMPONENTS

MAIN PARTS LIST

1.
2.
4.
5.
6.
7.
10.
14.
37.
75.
76.
77.
78.
85.
86.
87.
91.
92.
106.
117.
118.
121.
122.
183.

NOTE:
ELECTRICAL COMPONENTS ON TRANSMISSION

16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
ELECTRICAL SYSTEM FOR CONTROL UNITS

46.
45.
65. 83 79
69.
70.
83.
79.

70
45
65
46
69
55.
61.
62.
104.
125.
126.
127.
128.
INSTRUMENTS AND CONTROLS

DASHBOARDS

CENTRAL DASHBOARD

103

105

98
99 102

98.
99.
102.
103.
105.
SIDE DASHBOARD

106

87

42

51

42.
51.
87.
106.
PILOT VALVES

Fig. 3 -

1 2

1.
2.
SWITCHES AND INDICATORS PANEL

3 2 5

1. Axle lock indicator

2. Switch for parking brake and axle lock

3. Parking brake indicator

4. Slow speed indicator

5. Lever for travel mode selection


SWITCHES AND INDICATORS

1. Low beam indicator

2. Direction lights indicator

3. Steering adjustment lever


4. Lever for travel speed selection

5. Control lever for direction indicators, light


switch and windshield wiper
SIDE DASHBOARD FUNCTIONS

MONITOR PANEL
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

NOTE:

MONITOR

MONITOR FUNCTIONAL KEYS

OK
Menu display

ON

1
2

OK
1
2
OK

OK
OK
OK
OK

NOTE

OK

Monitor signals
km/h

km/h

km/h
OK

OK

RC2
FUEL LEVEL GAUGE

2
E

F19133

BRAKING PRESSURE INDICATOR

WARNING

WARNING
DIESEL ENGINE COOLANT TEMPERATURE
INDICATOR

DIESEL ENGINE COOLANT LEVEL WARNING


LIGHT

IMPORTANT:

F19138

ALTERNATOR WARNING LIGHT

ON
7

NOTE:

F19137
ENGINE OIL LEVEL WARNING LIGHT

ON
CHECK 8

NOTE:

F19139

AIR FILTER CLOGGING WARNING LIGHT

ON
CHECK 9

F19141

FUEL PREFILTER WARNING LIGHT

ON
CHECK 10

10

F19140

LOW ENGINE OIL PRESSURE WARNING LIGHT

ON
11

11

F19142
GLOW PLUG HEATING WARNING LIGHT
(OPTIONAL)

ON
CHECK 12

START F19143

STARTER SWITCH

1. Starter switch

OFF
ACC

ON

START

NOTE: F19083
LEFT MANUAL PILOT VALVE

B C

F20817

A. Button

C1

B. Not used
C. Not used
G. Horn control button
RIGHT MANUAL PILOT VALVE

E F

F20818

C. Button

C2

D. Button

B1 - B2

E. Button

B1 - B2 - A4

F. Button

A3 - B1 - B2
CONTROL AND SWITCH PANEL

6
9
7
10
8
11

12

13

14

F20819

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
Fuse Rating
PROTECTED CIRCUIT
No. (A)

FUSES IN THE CONTROL UNIT

8 9 10 20 19

7 18

6 17

5 16

4 15

3 14

2 13

1 11 12 F20019
FUSES IN THE BATTERY BAY
BOX A
BOX B

F19960

F20021
FUNCTION CHECK Creeper speed

Immobilizer
ON
FK

Left manual pilot valve

A
Rear lights/stop
B
C
G
W
Upperstructure swing release

Rexroth valve E1

E1

Battery relay& engine stop


ON
Right manual pilot valve (2)

E Error

F OFF

E F stop

K Travel system
1.
K .

9th spool

A1

Setting change of the rexroth pump

2.
P

Axle lock

Malfunction signals

Erro

OK

Error

Accelerator control functions


APC50 ELECTRONIC UNIT

3 4

F21048

1.
2.
3.
4.

NOTE:
Electrical connections of APC50 unit with the
general electrical system

W
R
Br

MONITOR

NOTE:

1st multi function button selection

2nd multi function button selection

3rd multi function button selection


CONTROL UNIT INLETS/OUTLETS

OUT OFF ON Description Connector Supply


1
2
3

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Real position of the transmission gears and error
codes

Transmission in first gear

E 1.
2 3 4 5 6 7 8

Transmission in second gear

E1

E2
E3
E4
E5

E6

E7
E8

Visualisation of error code

Speed of the prop shaft


Speed of the machine

Control of the input signals


PRINTING OF THE MEMORISED INFORMATION

NOTE:
ELECTRIC COMPONENTS

THROTTLE CONTROL

F20821
CENTER JOINT
WARNING

1
2

WARNING
MAINTENANCE

1 2

F20822

1.
2.
3.
BATTERIES MAINTENANCE PRECAUTIONS

ELECTRICAL FEATURES

PROTECTION FUSE

1 1

F20823
ALTERNATOR

OPERATION

B+

MAINTENANCE PRECAUTIONS

F20824

FEATURES

PROTECTION FUSE
STARTER

ELECTRICAL FEATURES
Parts involved:

D
CONTROLS ON CONSOLES
A
CONTROL LINE FOR EQUIPMENT ROTATION C1-C2
STABILIZER CONTROL LINE Parts involved:

E-F

D1-D2-A3-A4
BLADE CONTROL LINE
Parts involved:
K

D3-A3-A4
CONTROL LINE FOR MACHINE IMMOBILIZER DISCONNECTION

Parts involved:

1.
2.
CONTROL LINE FOR DIESEL ENGINE START-UP

Parts involved:

1.
2.

2
HORN CONTROL

Parts involved: 2.
3.

1.
AIR CONDITIONING CONTROL

Parts involved:

1.
CONSOLE SHIFT CONTROL

Parts involved:

1.
RADIO CONTROL

Parts involved:

1.
CONTROLS FOR SIDE PANEL SWITCHES

Control for the 9th spool of the control valve (opt.)

Parts involved: H1-H2


1.
2.
ROTATING BEACON CONTROL

Parts involved:

1.

1
TIPPING DEVICE CONTROL

Parts involved:

1.
WORKING LIGHTS CONTROL

Parts involved:

1.
ROAD LIGHT CONTROL

Parts involved: 1.
2.
CONTROL LINE FOR ENGINE REVOLUTIONS

Parts involved:
1.
2.
3.
CONTROL LINE FOR EQUIPMENT CONNECTION

Parts involved:
1.
CONTINUOUS BLADE CONTROL

Parts involved:
1.

1
LINE FOR SIMULTANEOUS STABILIZER INDICATOR

Parts involved:
1.
CONTROL LINE FOR REDUCED SPEED

Parts involved:
1.
STEERING COLUMN CONTROLS

PARKING BRAKE CONTROL A-A1-A2

Parts involved: 1.
2.
3.
TRAVEL CONTROL WITH AXLE LOCKED

Parts involved:
1.
2.
A-A1-A2 3.
TRAVEL CONTROL WITH AXLE UNLOCKED

Parts involved:
1.
2.
A-A1-A2-D4 3.
ROAD LIGHT CONTROL

Parts involved:
1.
2.
CONTROLS FOR DIRECTION INDICATORS

Parts involved:

1.
2.
CONTROL FOR WINDSHIELD WIPER AND WINDSHIELD WASHER TANK

Parts involved:

1.
HORN CONTROL

Parts involved:
3.

1.
2.
1. 64.
2. 65.
3. 66.
4. 67.
5. 68.
6. 69.
7. 70.
8. 71.
9. 72.
10. 73.
11. 74.
12. 75.
13. 76.
14. 77.
15. 78.
16. 79.
17. 80.
18. 81.
19. 82.
20. 83.
21. 84.
22. 85.
23. 86.
24. 87.
25. 88.
26. 89.
90.
27. 91.
28. 92.
29. 93.
30. 94.
95.
31. 96.
97.
32. 98.
33. 99.
34. 100.
35. 101.
36. 102.
37. 103.
38. 104.
105.
39. 106.
40. 107.
41. 108.
42. 109.
43. 110.
44. 111.
45. 112.
46. 113.
47. 114.
48. 115.
49. 116.
50. 117.
51. 118.
52. 119.
53. 120.
54. 121.
55. 122.
56. 123.
57. 124.
58. 125.
59. 126.
60. 127.
61. 128.
62.
63.

You might also like