1.

0 PURPOSE

The purpose of this calculation method is to ensure the safe erection of scaffolding.

2.0 SCOPE

This calculation method will cover for "Light Duty Scaffolding" and "General Puprpose Scaffolding" for
Hanging Scaffold.

3.0 REFERENCE

3.1. Japanese Industrial Standard G3444 : 2004.

3.2. Singapore Standard CP 14 : 1996 Code of Practice for Scaffolds

4.0 RESPONSIBILITY

4.1. Scaffolding supervisor shall be responsible for providing, supervision and monitoring of all scaffolding
works activities.
He shall also be responsible to preside a "Tool Box Meeting" before start the work to discuss work
related issues.
4.2.
Safety Inspector shall be responsible for conduction and tagging of scaffold to ensure its safe to use.
He shall also be responsible to conduct safety inspection for all scaffolding works, including its
component / accessoriess.
4.3. Qualified and component scaffolding shall do all scaffolding works.

5.0 SCAFFOLDING MATERIAL

All scaffolding materials such as tubes, couplers, etc. are in compliance with Japanese Industrial Standard
(JIS) G3444 : 2004.

Tube Properties :

Symbol DESCRIPTION Unit JIS G-3444 : 2004

T Pipe thickness mm 2.5
OD Outside diameter mm 48.6
Fy Min. Yield Strength N/mm2 355
Wp Pipe weight per m kg/m 2.84
A Pipe cross sectional area mm2 362.07
I Moment Inertia mm4 96467.06
Z Elastic Modulus mm3 3969.84
e Elongation % 15
E Modulus of Elasticity N/mm2 210000

Couplers
Safe working loads for individual couplers and fitting with the requirements of JIS G3444
Type of Coupler Type of Load Safe Working Load

Right angle coupler Slip along tube 9.4 kN

Swifel coupler Slip along tube 6.3 kN
Joint Pin Shear strenght 21.0 kN
Adjustable base plate Axial compression 30.0 kN

Steel Plank
 Symbol DESCRIPTION Value Unit

T Tensile Stress 2400 kg/cm2

Fy Proof Stress 2000 kg/cm2
I Inertia 9.2 cm4
SW Self Weight 10.1 kg/pcs
Fa Allowable load 120 kg/m2

6.0 DESIGN VALUE

Symbol TERM Unit JIS G-3444 : 2004 TTP

Light Duty Scaffolding
C Max. center of standard mm 2400 1800
W Transom width mm 1800 1200
w Board width mm 240 240
L Ledger length mm 2400 1800
General Purpose Scaffolding
l Max. center of standard mm 2100 1800
W Transom width mm 900 900
w Board width mm 240 240
L Ledger length mm 2100 1800

7.0 DESIGN CALCULATION

Hanging Support Clamp ( Double )

1.5 m 1.5 m
Note:
Safe working load for each clamp = 6.3 kN = 643 Kg ( Manufacture Certificate for JIS G3444 )
Max.Loading for 1 hanging pipe = 1286 Kg ( Double Coupler )
Allowable loading for working = 200 Kg < 1286 Kg ( Safe )

7.1 Loading

7.1.1. Axial Load on Diagonal Strut

P = Concentrated Load
PT = Man Load + Equipment + Spot Board
qT + 4 pcs Coupler kg
= 332 + 30 + ### + 4 X 2 kg
= 400 kg
Axial load on diagonal strut = 400
 PT = 400 Kg

qT = Transom Distributed Load (kg/m)

w/2 = Self Weight (SW)
= SW Transom Pipe + SW Board

w = 1500 mm SW Transom Pipe = Pipe weight per m (kg/m)

= 1.5 m = 2.84 kg/m
R1T R2T

Dimension of Board = 4 mL x 0.24 mW

Board Area per pcs = 0.96 m 2

Weight of Board per pcs = 10.1 kg

Board Specific Weight = 10.1 kg / 0.96 m2
= 10.5208 kg/m2

SW Board = Board Specific Weight x W

= 10.5208 kg/m2 x 1.5 m
= 15.7813 kg/m

Hence: qT = SW Transom Pipe + SW Board

= 2.84 + 15.7813 kg/m
= 18.6213 kg/m

7.1.2. Stress Force :

å F = 0
R1T + R2T = PT + qT x w
R1T = R2T
2 R1T = 400 + 18.6213 x 1.5
= 427.931875 kg
R1T = 213.965938 kg

7.1.3. Bending Moment :

å M = ¼ PT x w + 1/8 qT x w2
= 1/4 ( 400 ) X 1.5 + 1/8 X 2.840 X ( 1.5 ) ^2
= 150 + 0.79875
= 150.79875 kg.m
= 14.7934 x 105 N.mm

σ = M x (OD/2) / I
= 1479335.74 x ( 48.6 / 2 ) / 96467.06
= 1479335.74 x 24.3 / 96467.06
= 372.643869 N.mm2 < 355 N.mm2 O.K

7.2 Ledger Calculation

7.2.1. Load :
PL PL = Concentrated Load (kg)
qL = Stress force of Transom = R1T
= 213.9659375 kg

qL = Distributed Load (kg/m)

 = Weight of Ledger Pipe per m
= 2.84 kg/m
L/2

L = 2000 mm
= 2 m
R1L R2L

7.2.2. Stress Force :

å F = 0
R1L + R2L = PL + q L x L
R1L = R2L
2 R1L = 213.965938 + 2.84 x 2
= 219.645938 kg
R1L = 109.822969 kg

7.1.3. Bending Moment :

å M = ¼ PL x L + 1/8 qL x L2
= ¼ (78.6158) x 1.5 + 1/8 x 2.84 x (2.0)2
= 80.2372266 + 1.42
= 81.6572266 kg.m
= 8.01057 x 105 N.mm

σ = M x (OD/2) / I
= 801057.393 x (48.6/2) / 96467.06
= 801057.393 x 24.3 / 96467.06
= 201.785922 N.mm2 < 355 N.mm2 O.K

7.3 Board Calculation

Board Properties

T = Tensile Stress = 2400 kg/cm2

Fy = Proof Stress = 2000 kg/cm2
I = Inertia = 9.2 cm4
SW = Self Weight = 10.1 kg/pcs
Fa = Allowable load = 120 kg/m2

å M = 1/8 qB x LB2

qB = Distributed load of board

= Live Load x Board Width
= 3 kN/m2 x 0.24 m
= 0.7392 kN/m
LB = Board Length
= Transom to transom width
= 1200 mm = 1.2 m

å M = 1/8 qB x LB2
= 1/8 x 0.7392 kN/m x (0.9 m)2
= 0.0924 kN/m x 1.44 m2
= 0.133056 kN.m
 = 133.056 N.m
= 133056 N.mm

σ = M x (w/2) / I
= 133056 N.mm x 120 mm / 92000 mm4
= 173.551 N/mm 2

Fy = 2000 kg/cm2
= 19620 N/cm2
= 196.2 N/mm2

σ < Fy = 173.551 N/mm2 < 196.2 N/mm2

1.0 PURPOSE

The purpose of this calculation method is to ensure the safe erection of scaffolding.

2.0 SCOPE

This calculation method will cover for "Light Duty Scaffolding" and "General Puprpose Scaffolding" for
Hanging Scaffold at Tangguh LNG Project.

3.0 REFERENCE

3.1. Japanese Industrial Standard G3444 : 2004.

3.2. Singapore Standard CP 14 : 1996 Code of Practice for Scaffolds

4.0 RESPONSIBILITY

4.1. Scaffolding supervisor shall be responsible for providing, supervision and monitoring of all scaffolding
works activities.
He shall also be responsible to preside a "Tool Box Meeting" before start the work to discuss work
related issues.
4.2.
Safety Inspector shall be responsible for conduction and tagging of scaffold to ensure its safe to use.
He shall also be responsible to conduct safety inspection for all scaffolding works, including its
component / accessoriess.
4.3. Qualified and component scaffolding shall do all scaffolding works.

5.0 SCAFFOLDING MATERIAL

All scaffolding materials such as tubes, couplers, etc. are in compliance with Japanese Industrial Standard
(JIS) G3444 : 2004.

Tube Properties :

Symbol DESCRIPTION Unit JIS G-3444 : 2004

T Pipe thickness mm 2.5
OD Outside diameter mm 48.6
Fy Min. Yield Strength N/mm2 355
Wp Pipe weight per m kg/m 2.84
A Pipe cross sectional area mm2 362.07
I Moment Inertia mm4 96467.06
Z Elastic Modulus mm3 3969.84
e Elongation % 15
E Modulus of Elasticity N/mm2 210000

Couplers
Safe working loads for individual couplers and fitting with the requirements of JIS G3444
Type of Coupler Type of Load Safe Working Load

Right angle coupler Slip along tube 9.4 kN

Swifel coupler Slip along tube 6.3 kN
Joint Pin Shear strenght 21.0 kN
Adjustable base plate Axial compression 30.0 kN
 Steel Plank

Symbol DESCRIPTION Value Unit

T Tensile Stress 2400 kg/cm2

Fy Proof Stress 2000 kg/cm2
I Inertia 9.2 cm4
SW Self Weight 10.1 kg/pcs
Fa Allowable load 120 kg/m2

19600

6.0 DESIGN VALUE

Symbol TERM Unit JIS G-3444 : 2004 TTP/MI JO

Light Duty Scaffolding
C Max. center of standard mm 2400 1800
W Transom width mm 1800 1200
w Board width mm 240 240
L Ledger length mm 2400 1800
General Purpose Scaffolding
l Max. center of standard mm 2100 1800
W Transom width mm 900 900
w Board width mm 240 240
L Ledger length mm 2100 1800

7.0 DESIGN CALCULATION

1.2 m
Note:
Safe working load for each clamp
Max.Loading for 1 hanging pipe
Allowable loading for working
2.4 m
= 6.3 kN = 643 Kg ( Manufacture Certificate for JIS G3444 )
= 1286 Kg ( Double Coupler )
= 200 Kg < 1286 Kg ( Safe )
7.1 Loading

7.1.1. Axial Load on Diagonal Strut

P = Concentrated Load
PT = Man Load + Equipment + Spot Board
qT + 4 pcs Coupler kg
= 332 + 30 + 30 + 4 X 2 kg
= 400 kg
Axial load on diagonal strut = 400 / ( sin 45 )
PT = 470 Kg

qT = Transom Distributed Load (kg/m)

w/2 = Self Weight (SW)
= SW Transom Pipe + SW Board

w = 1600 mm SW Transom Pipe = Pipe weight per m (kg/m)

= 0.8 m = 2.84 kg/m
R1T R2T

Dimension of Board = 4 mL x 0.16 mW

Board Area per pcs = 0.64 m2
Weight of Board per pcs = 10.1 kg
Board Specific Weight = 10.1 kg / 0.64 m2
= 15.7813 kg/m2

SW Board = Board Specific Weight x W

= 15.7813 kg/m2 x 0.8 m
= 12.625 kg/m

Hence: qT = SW Transom Pipe + SW Board

= 2.84 + 12.625 kg/m
= 15.465 kg/m

7.1.2. Stress Force :

å F = 0
R1T + R2T = PT + qT x w
R1T = R2T
2 R1T = 470 + 15.465 x 0.8
= 482.460545 kg
R1T = 241.230273 kg

7.1.3. Bending Moment :

å M = ¼ PT x w + 1/8 qT x w2
= 1/4 ( 470 ) X 0.8 + 1/8 X 2.840 X ( 0.8 ) ^2
= 94.0177090509 + 0.2272
= 94.2449090509 kg.m
= 9.24543 x 105 N.mm

σ = M x (OD/2) / I
= 924542.558 x ( 48.6 / 2 ) / 96467.06
= 924542.558 x 24.3 / 96467.06
= 232.891768 N.mm2 < 355 N.mm2 O.K
7.2 Ledger Calculation

7.2.1. Load :
PL PL = Concentrated Load (kg)
qL = Stress force of Transom = R1T
= 241.2302726 kg

qL = Distributed Load (kg/m)

= Weight of Ledger Pipe per m
= 2.84 kg/m
L/2

L = 1500 mm
= 1.5 m
R1L R2L

7.2.2. Stress Force :

å F = 0
R1L + R2L = PL + qL x L
R1L = R2L
2 R1L = 241.230273 + 2.84 x 1.5
= 245.490273 kg
R1L = 122.745136 kg

7.1.3. Bending Moment :

å M = ¼ PL x L + 1/8 qL x L2
= ¼ (241.230273) x 1.5 + 1/8 x 2.84 x (1.5)2
= 90.4613522 + 0.79875
= 91.2601022 kg.m
= 8.95262 x 105 N.mm

σ = M x (OD/2) / I
= 895261.603 x (48.6/2) / 96467.06
= 895261.603 x 24.3 / 96467.06
= 225.515911 N.mm2 < 355 N.mm2 O.K

7.3 Board Calculation

Board Properties

T = Tensile Stress = 2400 kg/cm2

Fy = Proof Stress = 2000 kg/cm2
I = Inertia = 9.2 cm4
SW = Self Weight = 10.1 kg/pcs
Fa = Allowable load = 120 kg/m2

å M = 1/8 qB x LB2

qB = Distributed load of board

= Live Load x Board Width
= 3 kN/m2 x 0.24 m
= 0.7392 kN/m
LB = Board Length
= Transom to transom width
= 1500 mm = 1.5 m
å M = 1/8 qB x LB2
= 1/8 x 0.7392 kN/m x (1.5 m)2
= 0.0924 kN/m x 2.25 m2
= 0.2079 kN.m
= 20.79 N.m
= 20790 N.mm

σ = M x (w/2) / I
= 20790 N.mm x 750 mm / 92000 mm4
= 169.484 N/mm2

Fy = 2000 kg/cm2
= 19620 N/cm2
= 196.2 N/mm2

σ < Fy = 169.484 N/mm2 < 196.2 N/mm2