Spreader beam: ASME BTH-1

UB 610 X 305 X 179

INPUTS

255,060 w[N] Weight of the load

2 ND design factor

S-275 JR Material
250 Fy[Mpa] Yield strenth
199,948 E[Mpa] Modulus of elasticitiy
Dimension:
9450 L[mm] Length of the beam
1530000000 I[mm4] Moment of inertia
310.1 C[mm] Distance to neutral axis
620.2 d[mm] depth of section
153.55 b[mm] Width of compression flan
23.6 t[mm] Thickness of compression flange
7247.56 Af[mm2] Area of compression flange
70.7 ry[mm] Minor axis radius of gyration

CALCULATION:

Compact section: Check that is a compact section per table 3-1. Must be a compact section to
use this sheet
Check b/t =
b/t<0.38*SQRT(E/FY) Acceptable

Bending stress:
Fb[psi] 1.1Fy/Nd
= Allowable bending stress (eq 3-6) 137.5
M[lb-in] w*L/4
= Bending moment 602,579,250
S[psi] M*c/l
= Actual bending stress 122
Checks S<Fb
= ACCEPTABLE
wmax[lb] 4*Fb*l/(c*L)
= 287,158

Gusset spacing:eq 3-7

LP1[in] 0.67*E/(Fy*d/Af)
= 6261.9834570113
LP2[in] 1.76*ry*sqrt(E/Fy)
= 3519.0108792236
LP[in] min(LP1,LP2)
= Maximum spacing between gussets3519.0108792236

Buckling strength calculation

Cross sectional area of the beam A 7247.56

Modulous of elasticity E 199,948
Moment of inertia at x-axis Ix 621000
Moment of inertia at y-axis Iy 47630000
Unstiffened length of the beam L 3300
K value for x axis Kx 2
K value for y axis Ky 2
Yield strenth Fy 250
φ 0.8

Critical load for buckling about x axisFcrx 56266.58206331

Critical load for buckling about y axisFcry 4315583.4197672

Buckling strength of the column Fcr 56266.58206331

Major (x) axis buckling governs

Buckling stress of the beam f 7.7635206970773

λc 1.0507154193318
Fcr 157.49285992445
Beam strength 913151.16149922
H-1

307.1

a compact section to
 mm2
N/mm2
mm4
mm4
mm

N/mm2

N
N

axis buckling governs

N/mm2

N/mm2
N
 SKID LIFTING LUG CALCULATIONS

Weight of the component to be lifted 5500 Kg

Impact factor,Nd 2
Component force acting on the beam, F 107910 N
No of lug eye 2
Maximum combined force acting on lug eye, Fc   53955 N
5500 Kg
LUG DETAILS:
Distance from hole to edge of the beam,k 100 mm
Lug radius, rL 75 mm
Lug thickness, tL 12 mm
Lug base width, w 200 mm
Diameter of hole, d 55 mm

Collar plate thickness, tcp 6 mm

Collar ring diameter, Dcp 100 mm
Beam thickness 13 mm
Material Thickness of Thicker parts joined, tmax 13 mm
Weld leg size,tw1 10 mm
Effective Weld leg size,tw 7.07 mm

LIFTING LUG MATERIAL & MECHANICAL PROPERTIES 

Material used  S 275JR

Specified yield stress, Sy 248.21 N/mm2
Allowable bending stress, fbx.all ( = 0.66Sy ) _In Plane 163.8186 N/mm2
Allowable bending stress, fby.all ( = 0.75Sy ) _Out Of Plane 186.1575 N/mm2
Allowable tensile stress, St.all ( = 0.6Sy )  148.926 N/mm2
Allowable bearing stress, Sbr.all ( = 0.9Sy ) 223.389 N/mm2
Allowable shear stress, Ss.all ( = 0.4Sy ) 99.284 N/mm2
Tensile strength, Su 399.896 N/mm2

SHACKLE DETAILS:

Shackle rating (SWL) 25 tons

Type of shackle Bolt type anchor shackle
Maximum sling tension on pad eye, Ts 26977.5 N
Factor of safety 5
Pin diameter, B 51
Diameter of shackle hole, C 178
Rope diameter, d 25.4
Clear distance from pin to end, C+ B/2= 203.5 mm
Actual distance reqd. = Edge radius + Rope dia = R+d = 100.4 mm
which is less than actual available

Overall thickness of lifting eye at edge of hole =Tp + 2t= 24 mm

Clear dimension of pin inside the shackle, i.e jaw width, A = 73 mm
which is more than reqd.

Shackle Check with shell specifications

* Pin hole dia < (5+ shackle pin dia) 55 56 Okey
* Shackle FOS 5:1 (Actual lift weight x 5 < Taken shackle rating ) 2.75 25 Okey
* Shackle jaw width > (Lug width +6mm) 73 30 Okey

Required bearing area & Thickness of the Lug

Critical angle of inclination of rope, a 30 °

Force in vertical direction, Fy =Psin a = 26977.5 N
Area required for bearing, Ab=Fy/0.9fy= 120.764675074 mm2
Then total plate thickness required, Tr=Ab/B 2.36793480536 mm
Overall thickness, T= 24 mm
which is more than reqd.

DESIGN LOAD:

SLING TENSION   P = FOS * Ts 53955 N

LIFTING ANGLE     a 70 Deg
ACTUAL OUT OF PLANE ANGLE     b 10 Deg
VERTICAL FORCE ON PADEYE   Fy = P * sin a 50698.2969094 N
OUT OF PLANE FORCE   Fyl = P * sin b 9368.02832561 N
HORIZONTAL FORCE ON PADEYE   Fx = P * cos a  18461.4386082 N
Horizontal dist.PIN CL to N.A.     exl 0 mm

STRESS CHECK AT BASE

a) Moment calculation at distance H 203.5 mm

In plane moment, My = (Fx * H)-(Fy * exl) 3756902.75677 N-mm
Out of plane moment, Mx = (Fyl * hL) 936802.832561 N-mm

b)Tensile Stress

Maximum tensile Stress, ft = Fy / [tL * wL] 21.1242903789 N/mm2

Check ft <= St SATISFACTORY

C) Bending stress in plane

Maximum bending stress , fbx =  ( 6*Mx ) / ( wL * [(tL+tcp)^2] ) 86.7410030149 N/mm2

Check fbx <= fbxall SATISFACTORY

D) Bending stress out of plane

Maximum Bending stress, fby = (6 * My) / (tL + (2tcp))*(wl^2) 23.4806422298 N/mm2

Check fby < fbyall_Out of plane SATISFACTORY

COMBINED STRESSES CHECK:

U = ft / St.all + fby/ fby.all + fbx / fbx.all 0.79747163994

Check U<1 SATISFACTORY

E) Shear stress in plane

Maximum shear stress, fsx = Fx / (wL *tL) 7.69226608676
Check fsx< Ss.all SATISFACTORY

F) Shear stress out of plane

Maximum shear stress, fsy = Fyl / (wL *tL) 3.90334513567

Check fsy< Ss.all SATISFACTORY

G) Minimum Weld Throat:

Minimum weld throat thickness tw(min) 7.9502 mm

Check tw(min)< tw SATISFACTORY

H) Shear Stress in Weld:

Allowable weld shear stress,Fv =0.6*Su/(1.2*Nd) 99.974 N/mm2

Area of the weld, Aw = (2*((wL+(2*tw))*tw))+(2*(tL*tw)) 1909 mm2
Allowable weld load,Fw=Fv*Aw 190850.366 N
Check P< Fw SATISFACTORY

CHECKING VON-MISES CRITERIA:

Sum of stresses in X-plane, fx = ft + fby 44.6049326088

Sum of stresses in Y-plane, fy = ft + fbx 107.865293394
Therefore average shear stress, fxy = SQRT(fsx2 +fsy2) 8.62595274724
Maximum combined stress, Fcomb = sqrt(fx2 + fy2 - (fx + fy + 3fxy2)) 115.103562602
Allowable combined stress, Fcomb,all (0.66 Sy) 163.8186
Check Fcomb < Fcomb,all SATISFACTORY
1.221578 rad
0.174511 rad
 Spreader beam: ASME BTH-1

UB 610 X 305 X 179

INPUTS

255,060 w[N] Weight of the load

2 ND design factor

S-275 JR Material
250 Fy[Mpa] Yield strenth
199,948 E[Mpa] Modulus of elasticitiy
Dimension:
9450 L[mm] Length of the beam
1530000000 I[mm4] Moment of inertia
310.1 C[mm] Distance to neutral axis
620.2 d[mm] depth of section
153.55 b[mm] Width of compression flange
23.6 t[mm] Thickness of compression flange
7247.56 Af[mm2] Area of compression flange
70.7 ry[mm] Minor axis radius of gyration

CALCULATION:

Compact section: Check that is a compact section per table 3-1. Must be a compact section to use this sheet
Check b/t = b/t<0.38*SQRT(E/FY) Acceptable

Bending stress:

Fb[psi] = 1.1Fy/Nd Allowable bending stress (eq 3-6) 137.5

M[lb-in] = w*L/4 Bending moment 602,579,250
S[psi] = M*c/l Actual bending stress 122
Checks = S<Fb ACCEPTABLE
wmax[lb] = 4*Fb*l/(c*L) 287,158

Gusset spacing:eq 3-7

LP1[in] = 0.67*E/(Fy*d/Af) 6261.98345701129

LP2[in] = 1.76*ry*sqrt(E/Fy) 3519.01087922362
LP[in] = min(LP1,LP2) Maximum spacing between gussets 3519.01087922362

Buckling strength calculation

Cross sectional area of the beam A 7247.56

Modulous of elasticity E 199,948
Moment of inertia at x-axis Ix 621000
Moment of inertia at y-axis Iy 47630000
Unstiffened length of the beam L 3300
K value for x axis Kx 2
K value for y axis Ky 2
Yield strenth Fy 250
φ 0.8

Critical load for buckling about x axis Fcrx 56266.5820633096

Critical load for buckling about y axis Fcry 4315583.41976721

Buckling strength of the column Fcr 56266.5820633096

Major (x) axis buckling governs

Buckling stress of the beam f 7.76352069707731

λc 1.05071541933181
Fcr 157.492859924447

Beam strength 913151.161499221

H-1

307.1

on to use this sheet

 mm2
N/mm2
mm4
mm4
mm

N/mm2

N
N

is buckling governs
N/mm2

N/mm2