ISP 20/5T trolley Qty:1

I Selection of wire rope

Main Hoist Aux Hoist-1 Unit

Lifting Load 20000 5000 Kgf
Wt. of bottom block 500 200 Kgf
Wt. of magnet 0
Wt. of wire rope 400 200 Kgf

Total (Q1) 20900 5400 Kgf

No. of fall 4 4
load per fall 5225.0 1350.0 Kgf
Duty class M7 M7

Selection for wire rope

Duty class M7 M7
FOS 7.1 7.1 IS:3177
Min. Breaking Load 37097.50 9585.00 Kgf
or 363.56 93.93 KN
Wire Rope Selected, d 24 14 mm
Breaking Strength 400 137 KN
Type (1770N/mm²), steel core, 6/6P powerform

II Selection of Rope drum diameter,D

D>=L*d*Cr 537.6 313.6 IS:3177

L 22.4 22.4
d 24 14
Cr 1 1
Selected Dia. 630 400 mm
Groove dia calculated 25.776 15.036
Groove dia Selected 26.00 16.00
Groove Pitch,P 27 16
Rope drum thickness
t=(0.02*D+6 to 10) 28 18 IS:4187
Selected thickness 28 20 mm
Checking Strength of rope drum
Crushing Strenght, S= load per fall/(t*P) IS:3177
Crushing Strenght 723.96 448.92 Kgf/cm²
Status SAFE SAFE <1250kgf/cm²

III Calculation for Drum Length, (L)

Main Hoist Aux. Hoist
Height of lift (H) 31000 31000 mm
No. of grooves, N=H*Z/(2*3.14*(D+d))+5
N 35.19 52.69
No. of Grooves/half 35.00 53.00
C1 60.00 50.00 mm
C2/C3 60.00 50.00 mm
Lenth of drum;L=N*2*P+100(center)+80(end)+80(end)
L 2010.00 1796.00 mm
No. of drums 1 1
Length of each drum 2010 1796 mm

IV Motor Power calculation

Main Hoist Aux Hoist
Total lifting load 20.9 5.4 Tons
Lifting Velocity, V 10 15 m/min
RPM 750 750
Gera ratio ,i=RPM*3.14*(D+d)*2/(Z*V*1000)
Gera ratio, i 77.01 32.50
Gera ratio/drum 77.01 32.50
No. of stages of GB,n 3 2
No. of pully,m 1 1
Eff. of GB x eff. Of 0.946 0.961
Pm=Q*V/6.12*E
Pm 36.10 13.78 Kw
No. of Motors 1 1
P (mech)1/motor 36.1 13.78 Kw

Brake calculation; B=Pm*975*1.5/rpm

Main Hoist Aux Hoist
Torque, B 70.39 26.87 Kg.m
689.78 263.32 Nm
Input coupling
Brake Selected 300 250 mm
No. of Brakes 2 1
Brake type
DCEM 2 1

Output Coupling
Output torque 70825.40 5705.13 Nm
Selected Coupling TTXs-6 TTXs-2
Breaking torque 120000 30000 Nm

Motor Power calcultion

MCT
P (Mech)= Q*V/(6117*T)*{F+(1100*a)/(981*E)}
Q=Live load +wt. of Trolley
Wt. of trolley/bridge 12700 Kgf
Wt. of electrics 2
Wt. of LT Mech Tons
EPC Tones
Festoon
Cabin
wt. to be moved,Q 35.6 Tons
Velocity of (V) 40 m/min
Acceleration, a 12 cm/sec²
T 1.5
No. of stages of GB 2
Dia. Of wheel 500
Gear ratio, 39.25
Eff. of G.B, E=0.985^n 0.970
P(mech) 3.4 Kw
No. of Motors 1
P(mech)/Motor 3.4 Kw
RPM 1000

Brake calculation MCT

B=Pm*975*1.25/rpm 4.14 Kg.m
40.54 Nm
Brake Selected 200 mm
No. of Brakes 1
Type DCEM