Annexure-2 (Section Design Calcs)

ANNEXURE A
DESIGN OF STEEL BEAM-IS 800:2007

INPUT DATA: y
Clear Span of Beam L 12.68 m bf
Overall flange width b 0.450 m
Overall Depth h 0.900 m
Thick. of top flange plate tf 0.020 m
Thick. of bottom flange plate 0.020 m d
Thickness of web plate tw 0.020 m h x
Depth of web d 0.860 m
Grade of Steel, Fe-410 20<t<=40 fy 250.00 Mpa
t<=20 250.00 Mpa
Tensile strength fu 410.00 Mpa
Modulus of Elasticity E 200000 Mpa
Poisson's ratio elastic μ 0.3
Poisson's ratio Plastic μ 0.5
Shear Modulus G 76923 Mpa
Coefficient of thermal Expansion α 1.2E-05 /oC
Partial Safety Factors
For material Υm = 1.100
For Site Welding Υm = 1.500
For Shop Welding/Bolt strength Υm = 1.250
CALCULATION OF SECTION PROPERTIES: (Unit in meters)

Area of X-Section A = 0.03520 m2
Moment of Inertia, about x axis Ixx = 0.004545 m4
Moment of Inertia, about y axis Iyy = 0.000304 m4
St. Venant's constant Izz = 0.000005 m4
Radius of Gyration rx = 0.3594 m
ry = 0.0930 m
Section modulus
Elastic section modulus, about x axis Ze,x = 0.010101 m3
Elastic section modulus, about y axis Ze,y = 0.001353 m3
Plastic section modulus, about x axis Zp,x = 0.011618 m3
Plastic section modulus, about y axis Zp,y = 0.002197 m3
Classification of Section ε=sqrt(250/fy) = 1.00 1
Section is classified as b/tf d/tw
1. Plastic <8.4*ε = 8.40 <84*ε = 84
2. Compact <9.4*ε = 9.40 <105*ε = 105
3. Semi compact <13.6*ε = 13.60 <126*ε = 126
For a given section b/tf = 10.75 Semicompact

d/tw = 43.0 Plastic
ROHTANG ROAD TUNNEL PROJECT

ANNEXURE A
OUTPUT OF STAAD ANALYSIS (L/C 31)

Maximum Bending Moment Mu = 2036 kNm
Shear Force Vu = 1261 kN
Axial Load Pu = 69 kN
CHECK OF SECTION CAPACITY

1. Shear Capacity of Web
Permissible shear stress, τ = fy/(γm*sqrt(3)) = 131.22 Mpa
Design Shear Strength, Vd = 2361.89 kN
Safe
As per IS 800:2007, Clause 8.4.2.1, Shear buckling shall be checked for following condition
If d/tw>67ε, for a web without stiffeners d/tw = 43.00
67ε = 67.00
Hence no shear buckling check is required
Shear force is higher than 0.6*Vd = 1417.13 kN
Which is the case of high shear therefore only flange will take bending moment and
shear buckling check is required
2) Shear Buckling Check: Post Critical method
Elastic critical shear stress: τcr kv *  2 * E = 793.0
12 * (1   2 ) * (d / tw) 2
Transverse stiffeners shall be provided at a distance of, c = 0.98 m
kv = 8.12
Non dimensional slenderness ratio, λw = 0.43
Hence shear buckling is not critical, yielding will govern the failure
3) Bending Moment Capacity based on yielding
= d  (  ( Md  Mfd )
for plastic section under high shear, bending capacity, M dv M
Plastic moment capacity disregarding high shea Md = 2295.70 kNm
β = 0.00
Section modulus of flange Zfg = 0.0079200 m3
Mfd = 1800.00 kNm
Design bending strength of member Mdv = 2293.43 kNm
0.89
4) Design compressive strength for yielding Nd = 8000.00 kN
5) Check for member Buckling resistance in bending

Imperfection factor αLT 0.21 Rolled Section
0.49 Welded Section
Slenderness ration about minor axis kL/ry = 136
Ratio of overall depth to flange thickness h/tf = 45
From IS 800:2007, Table 14, Critical stress fcr,b = 401.15 Mpa

ANNEXURE A
From IS 800:2007, Table 13b, Design Bending compressive Stress

fbd = 150 Mpa
Design Bending capacity Considering buckling, βb*Zpx*fbd = 1743 kNm
Hence beam need to be supported in Lateral direction
6) Check for buckling resistance in compression

As per IS 800:2007, clause 7.1.2.1, page 34
for welded I-section, buckling class shall be for t<=40 about zz axis, class b
about yy axis, class c
Slenderness ration about minor axis kL/ry = 136.37 mm

Stress reduction factor from table 8c of IS 800:2007, page = 0.61
Design compressive stress from table 9c of IS 800:2007, page 42 133.00 Mpa
Maximum factored compressive force Pu = 69.00 kN
Permissible compressive force of member, Pdy = 4681.60 kN
0.015
5) Check for axial Tension
As per IS 800:2007, clause 6.2 and 6.3, page 32
Design permissible tensile strength of memberft = 227.3 Mpa
Considering only 80% 0f total sectional area A = 28160 mm2
Maximum tensile force for L/C 32 Tu = 457 kN
Permissible tensile force Td = 6400 kN
0.071
8) Check for combined section capacity
Results from Staad
Moment Mu = 2036 kNm
Axial compressive force Pu = 69 kN
1) As per clause 9.3.1.1, section strength Pu/Nd+Mu/Md = 0.90 Ok

2) As per IS 800:2007, clause 9.3.2.2, page no 71
Design compressive Strength along x KL/rx = 35.29
Design compressive stress from table 9b of IS 800:2007, page 42
fcdx = 208.00 Mpa
Pdx = 7321.60 kN
Cmx = 1.00
For Kx fcrx = 1583.76 Mpa
λx = 0.397
Kx = 1.002
P/Pdx+Kx*Cmx*Mu/Mdx<=1 I = 0.90 Ok
CHECK FOR DEFLECTION:

Deflection is a serviceability criteria
Permissible deflection as per IS 800:2000, Table 6, "Deflection limit", page 31
Leff/500 Δmax = 25.36 mm

ANNEXURE A
Maximum deflection from STAAD.Pro, for load combination 33

Δactual = 22.58 mm
Safe
CONNECTION DESIGN OF FLANGE TO WEB PLATE

Connection shall be made by Fillet weld:
Design stress of a fillet weld, f wd = fwn/γmw
where fwn = nominal strength of fillet weld = fu/sqrt(3) = 236.71 Mpa
γmw = 1.25
fwd = 189.37 Mpa
Maximum size of weld Smax = 18.50 mm
Minimum size of weld Smin = 5.00 mm
Size of fillet weld required S = 9.00 mm

Throat value as per Table 22 of IS 800:2007 t = k(=0.7)*S = 6.30 mm
Maximum shear stress, Q  VAy / Ixx

t t
Af*y = 4005000.0 mm3
Ixx = 4545493333 mm4
V = 1261000.00 N
Ʃtt = 12.60 mm
Q = 88.18 Mpa
Safe
DESIGN OF INTERMEDIATE STIFFNERS

Intermediate Transverse Stiffeners c/d = 1.20
d = 860.00 mm
Spacing of stiffeners c = 1032.00
Required moment of inertia Is>= 1.5d 3tw3/c2 1.5d3tw3/c2 = 7166667 mm4
Let us try intermediate stiffener as 200 ISF 10

width of stiffener bs = 150.00 mm
Thickness of stiffener tq = 12.00 mm
Moment of Inertia Ixx = 3375000 mm4
Hence, the stiffener has stiffness more than required
Check for outstand of stiffener 14*tq*ε = 168.00 mm

As per clause 8.7.1.2 of code, outstand of stiffener, bs < 14*tq*ε which is ok

ANNEXURE A
Check for buckling of stiffener

  2E 
Shear buckling resistance of web panel cr  kv *  
2 
As per clause 8.4.2.2 of code  12 * (1   2
) * ( d / t w ) 
Shear buckling coefficient kv = 8.13

τcr = 793.78 Mpa
Vcr = 13653.06 kN
Maximum factored shear force Vu = 1261.00 kN
Buckling strength is higher than shear force no check is required
Notes:
1. The intermediate stiffeners will be extended to the compression flange (it is not necessary
to connect it with compression flange).
2. Since the stiffener is not subjected to external load, it can be terminated at a distance of
4tw from from tension flange 4tw = 80.00 mm

DESIGN OF AVALANCHE GALLERY
DESIGN OF STEEL COLUMN-IS 800:2007

INPUT DATA: y
Span of Beam L 6.4 m bf
Overall flange width b 0.800 m
Overall Depth h 0.800 m
Thick. of top flange plate tf 0.040 m
Thick. of bottom flange plate tf 0.040 m d x
Thickness of web plate tw 0.015 m h
Depth of web d 0.720 m
Grade of Steel, Fe-410 fy 240.000 Mpa
Tensile strength fu 410.000 Mpa
Modulus of Elasticity E 200000 Mpa
Poisson's ratio elastic μ 0.3
Poisson's ratio Plastic μ 0.5
Shear Modulus G 76923 Mpa
Coefficient of thermal Expansion α 1.2E-05 /oC
Partial Safety Factors
For material γm = 1.100
For Site Welding γm = 1.500
For Shop Welding γm = 1.250
CALCULATION OF SECTION PROPERTIES: (Unit in meters)
Area of X-Section A = 0.07480 m2
Moment of Inertia, about x axis Ixx = 0.009717 m4
Moment of Inertia, about y axis Iyy = 0.003414 m4
Radius of Gyration rx = 0.360 m
ry = 0.214 m
Section modulii
Elastic section modulus, about x axis Ze,x = 0.024292 m3
Elastic section modulus, about y axis Ze,y = 0.008534 m3
Plastic section modulus, about x axis Zp,x = 0.026264 m3
Plastic section modulus, about y axis Zp,y = 0.012881 m3
Classification of Section ε=sqrt(250/fy) = 1.02
Section is classified as b/tf d/tw
1. Plastic <8.4*ε = 8.5732141 <84*ε = 85.732141
2. Compact <10.5*ε = 10.716518 <105*ε = 107.16518
3. Semi compact <15.7*ε = 16.023745 <126*ε = 128.59821
For a given section b/tf = 9.81 Compact

d/tw = 48.0 Plastic
OUTPUT OF STAAD ANALYSIS
Maximum Bending Moment Mu = 2692 kNm
Shear Force Vu = 745 kN
COLUMN DESIGN
Axial Load Pu = 1855 kN
CHECK OF SECTION CAPACITY

1. Moment Capacity (Assuming only flanges will take moment)
Plastic section modulus of flanges only Zp,fz = 0.02432 m3
Moment Capacity Md  b * Zp , fz * fy / m βb = 1.00
Md = 5306.18 kNm
Safe
2. Shear Capacity of Web
Permissible shear stress, τ = fy/(γm*sqrt(3)) =
125.97 Mpa
Maximum Shear force, V =
1360.45 kN
Safe
As per IS 800:2007, Clause 8.4.2.1, Shear buckling shall be checked for following condition
If d/tw>67ε, for a web without stiffeners d/tw = 48.00
67ε = 68.38
Hence no shear buckling check is required
3. Lateral Torsional Buckling moment, Mcr

E = 200000 Mpa
 2 EIy   2 EIw 
Mcr   GIt  2  G = 76923 Mpa
L2 LT  L LT  LLT = 12800 mm
St. Venants Constant, It = 34988333 mm4

hf = 760 mm
βf = 0.5
Iey = 3413535833.33 mm4
Warping Constant Iw = 4.9291457E+14 mm6
Mcr = 18823056533 Nmm

= 18823 kNm
Non dimensional slenderness ratio, λLT  bZpxfy = 0.56 >0.4


Mcr
Since the λLT>0.4, hence effect of lateral torsional buckling has to be consider
Bending Stress, fbd XLT*fy/Υm 177 Mpa

XLT Bending stress reduction factor to account for lateral torsional buckling
XLT 1 = 0.811

LT  ( 2
LT  2
LT ) 0.5
Where LT  0.5 * (1  LT (LT  0.2)  2 LT ) = 0.742

αLT 0.21 Rolled Section
0.49 Welded Section
COLUMN DESIGN
Design Bending capacity Considering buckling,βb*Zpx*fbd = 4646 kNm
4. Check for axial compression

As per IS 800:2007, clause 7.1.2.1, page 34
Permissible compressive stress of member, fd = fy / m 

 163.3 Mpa
   ( 2  2 ) 0.5 
 
Where φ = 0.5 * (1   (  0.2)   2 ) = 0.831
Where λ = Sqrt(fy/fcc) = 0.66
  2E 
fcc =   = 549 Mpa
 (kL / r ) 2 
 
kL/r = 59.92 mm
r = minimum radius of gyration = 213.6 mm
kL = Effective length of member = 12800 mm
Maximum factored compressive force Pu = 1855 kN

Permissible compressive force of member, Pd = fd*A = 12218 kN
Safe
5. Check for combined Interaction

Results from Staad
Moment Mu = 2692 kNm
Axial compressive force Pu = 1855 kN
As per IS 800:2007, clause 9.3.2.2, page no 71

1. Design compressive Strength along x
KL/rx = 35.51
from b curve fdx = 211.51 Mpa
Pdx = 15820.95 kN
Check for overall member buckling under combined loading

P/Pdx+Kx*Cmx*Mx/Mdx<=1 =I
For Cmx ψx = 0.45
αs = 0.47
Cmx = 0.78
For Kx fcrx = 1563.46 Mpa
λx = 0.392
Kx = 1.022
P/Pdx+Kx*Cmx*Mx/Mdx<=1 I = 0.52 Ok
COLUMN DESIGN
Check for Local capacity

Pu/Pdx + Mu/Mdx = 0.625 Ok
CHECK FOR DEFLECTION:

Deflection is a serviceability criteria
Permissible deflection as per IS 800:2000, Table 6, "Deflection limit", page 31
Leff/300 Δmax = 42.67 mm
Maximum deflection from STAAD.Pro, for load combination 30
Δactual = 17.893 mm
Safe
CONNECTION DESIGN OF FLANGE TO WEB PLATE
Connection shall be made by Fillet weld:
Design stress of a fillet weld, f wd = fwn/γmw
where fwn = nominal strength of fillet weld = fu/sqrt(3) = 236.71 Mpa
γmw = 1.25
fwd = 189.37 Mpa
Maximum size of weld Smax = 13.50 mm
Minimum size of weld Smin = 5.00 mm
Size of fillet weld required S = 6.00 mm

Throat value as per Table 22 of IS 800:2007 t = k(=0.7)*S = 4.20 mm
Maximum shear stress, Q  VAy / Ixx t t

Af*y = 12480000.0 mm3
Ixx = 9716693333 mm4
V = 745000.00 N
Ʃtt = 8.40 mm
Q = 113.91 Mpa
Safe
DESIGN OF INTERMEDIATE STIFFNERS
Intermediate Transverse Stiffners c/d = 1.20
d = 720.00 mm
Spacing of stiffners c = 864.00
Required moment of inertia Is>= 1.5d3tw3/c2 1.5d3tw3/c2 = 2531250 mm4
Let us try intermediate stiffner as 200 ISF 10

width of stiffner bs = 150.00 mm
Thickness of stiffner tq = 12.00 mm
Moment of Inertia Ixx = 3375000 mm4
Hence, the stiffner has stiffness more than required
Check for outstand of stiffner 14*tq*ε = 171.46 mm
COLUMN DESIGN
As per clause 8.7.1.2 of code, outstand of stiffner, bs < 14*tq*ε which is ok
Check for buckling of stiffner

  2E 
Shear bukcling resistance of web panel cr  kv *  
2 
 12 * (1   ) * (d / tw) 
2
As per clause 8.4.2.2 of code
Shear buckling coeficient kv = 8.13

τcr = 637.02 Mpa
Vcr = 6879.86 kN
Maximum facored shear force Vu = 745.00 kN
Buckling strength is higher than shear force no check is required
Notes:
1. The intermediate stiffners will be extended to the compression flange (it is not necessary
to connect it with compression flange).
2. Since the stiffner is not subjected to external load, it can be terminated at a distance of
4tw from from tansion flange 4tw = 60.00 mm
CHECK FOR END PLATE WELD CONNECTION WITH BEAM

Strength of fillet weld as calculated above fwd = 189.37 Mpa
Total shear force at the face of beam V = 745.00 kN
Area of fillet weld required Aw = 3934.08 mm2
Assuming the size of weld S = 5.00 mm
Throat value t = 3.50 mm
Length of weld required Lw = 1124.02 mm
Length for weld available (perimerer of beam section) = 2990.00 mm
Resistance force against shear force (neglecting butt weld at top and bottom) 1981.77 kN
Hence the provided weld is sufficient to take loads Safe
COLUMN DESIGN
CRANE/GANTRTY BEAM DESIGN
Annexure-2
DESIGN OF CRANE BEAM (CB-1 at EL 48.50m) - IS 800:2007

(Working Stress)
INTERACTION RATIO Comp. 0.75 Tension 0.89 Shear 0.80
INPUT PARAMETERS btf
Overall Depth H = 1200 mm y
Flange Width btf = 700 mm o

bbf = 500 mm Ytf
Overhang top Ot = 342 mm
Overhang bottom Ob = 242 mm z z H
Thickness of web tw = 16 mm
Thickness of flange ttf = 30 mm
tbf = 25 mm
Depth of web dw = 1145 mm y
C/C of flange hf = 1172.5 mm bbf
Length of member connected to flange 150 mm
Thickness = 25 mm
GEOMETRIC PROPERTIES
Area of Cross Section A = 59320.00 mm2
Moment of Inertia
About zz axis Major axis Izz = 14094256996 mm4
About yy axis Minor axis Iyy = 1972994993 mm4
St. Venant Constant Ixx = 12029973 mm4
Radius of Gyration
About zz axis rz = 487.44 mm
About yy axis ry = 182.37 mm
Finding Location of Centroid
Area of Cross Section of top flange plate Atf = 21000.00 mm2
Area of Cross Section of bottom flange plate Abf = 12500.00 mm2
Area of Cross Section of web plate Aw = 18320.00 mm2
Area of Cross Section member connected to top flange Ao = 7500.00 mm2
Taking moment of area about top fiber MA = 26984050 mm3
Distance of Centroid from top fiber Ytf = 454.89 mm
Distance of Centroid from bottom fiber Ybf = 745.11 mm
Section Modulus
Elastic about zz axis (Top Fiber) Zezt 30983908.09 mm3
Elastic about zz axis (Bottom Fiber) Zezb 18915662.23 mm3
Elastic about yy axis Zey 5637128.55 mm3
MATERIAL PROPERTIES
Yield Strength of Structural Steel fy = 330.00 N/mm2
Modulus of Elasticity E = 200000 N/mm2
Poisson's ratio elastic μ = 0.33
Shear Modulus G = 75187.97 N/mm2
STRUCTURAL STEEL DESIGN

Annexure-2
Coefficient of thermal Expansion α = 0.000012 /oC
PERMISSIBLE DIRECT COMPRESSIVE STRESS (σac)

Span of Member l = 8.40 m
Effective length leff = 8.40 m
Slenderness ratio l/rmin = 46.06
Elastic Critical Stress fcc = 929.51 N/mm2
Factor of Safety n = 1.40
Permissible Compressive Strength σac = 170.33 N/mm2
PERMISSIBLE BENDING COMPRESSIVE STRESS σbc 0.66*fcb*fy/(fcbn+fyn)1/n

Effective length of beam l = 8400.00 mm
Overall Depth of Beam D = 1200.00 mm
Thickness of Flange T = 30.00 mm
Thickness of Web tw = 16.00 mm
Depth of Web dw = 1145.00 mm
Minimum Radius of Gyration ry = 182.37 mm
Elastic Critical Stress fcb k1*(X+k2*Y)*C2/C1
Y = 1249.14 N/mm2
X = 1289.88 N/mm2
Ratio of MOI of the comp. flange to the sum of MOI of both flanges ω = 0.77
k2 = 0.27
Ratio of total area of both comp. flanges at max & min BM location ψ = 1.00
k1 = 1.00
C1 = 454.89 mm
C2 = 745.11 mm
fcb = 2659.25 N/mm2
n = 1.40
Permissible Compressive Stress in Bending about major axis σbcz = 209.79 N/mm2
Permissible Compressive Stress in Bending about minor axis σbcy 217.80 N/mm2
PERMISSIBLE BENDING TENSILE STRESS σbt = 217.80 N/mm2
PERMISSIBLE SHEAR STRESS σv = 132.00 N/mm2
RESULTS OF ANALYSIS
Beam L/C Axial Shear-Y Shear-Z Torsion Moment-Y kNm Moment-Z
Force kN kN kN kNm kNm
327 62 232.77 -357.69 23.019 0.023 138.7189 3677.17
327 62 -329.653 1928.455 196.733 0.02 257.998 0
1) CHECK FOR BENDING

Maximum Bending Stress in Crane Beam (About Major Axis) Mz = 3677.17 kNm
Bending Stress about major axis Compression σbcz,cal = 118.68 N/mm2
Tension σbt,cal = 194.40 N/mm2
Maximum Bending Stress in Crane Beam (About Minor Axis) My = 138.72 kNm
Bending Stress σbcy,cal = 37.79 N/mm2
Ratio of Calculated stresses about minor axis σbcz,cal/σbcz +σbcy,cal/σbcz = 0.75 Safe

Annexure-2
Bending Tension σbtz,cal/σbtz 0.89 Safe
2) CHECK FOR SHEAR

Maximum Shear Force Vy = 1928.46 kN
Shear Stress τv = 105.27 N/mm2
Safe In Shear
CONNECTION OF WEB AND FLANGE PLATE
Maximum Shear force V = 1928.46 kN
Horizontal shear/mm = VAY/Izz N/mm
Moment of area above the section considered AY 12109353.08 mm3
Izz 14094256996 mm4
VAY/Izz = 1656.87 N/mm
Strength of weld (Shear) Clause 11.6.3 IS 800:2007 0.4*fy = 132.00 N/mm2
Size of Weld between top flange and web s = 9.0 mm
Say = 9.00 mm
AY 9157630.22589346 mm3
Izz 14094256996 mm4
VAY/Izz = 1252.9981 N/mm
0.4*fy = 132.00 N/mm2
Size of Weld between Bottom and flange and web s 6.8 mm
Say 7.00 mm
SPLICE DESIGN FOR CRANE BEAM (Shear Connection between bays)
Shear on section through throat of butt or fillet weld 0.4*fy = 132.00 N/mm2
Yield Strength of steel = 330.00 N/mm2
Permissible Tensile stress in steel = 198.00 N/mm2
Permissible Compressive stress i steel = 217.80 N/mm2
Beam L/C Section Axial Shear-Y Shear-Z Torsion Moment-Y kNm Moment-Z
991 81 507.00 -5.99 -979.85 -1.65 -0.03 -7.06 -465.17
327 62 -329.653 1928.455 196.733 0.02 257.998 0
Maximum Shear Force At the point of splice = 1928 kN
1) Design of Shear Splice

Assuming plate thickness t = 12.00 mm
Permissible Shear Stress σv = 132.00 N/mm2
Depth of Shear Splice Plate required ds = 608.73 mm
Say = 400.00 mm
Length of plate on either side of splice (Atleast equal to Depth of plate) = 400.00 mm
Provide Splice Plate of size 800mm x 800 mm

Annexure-2
1125.00
Connection
Total weld length available on either side of splice (One side of web) = 1200.00 mm
Size of fillet weld S = 8.70 mm
Say = 10.00 mm
DESIGN OF STIFFNERS
Permissible Bearing stress = 247.50 N/mm2
1) Bearing Stiffeners 400.00
Axial Shear-Y Shear-Z Torsion Moment-Z
Beam L/C Section Moment-Y kNm
327 62 -329.653 1928.455 196.733 0.02 257.998 0
Maximum Support Reaction R = 1928.46 kN

Bearing area required = 7791.74 mm2
Let us two plates on both side of web, with length = 200.00 mm
Thickness of Plate required stiffener = 19.48 mm
Stiffener Say = 20.00 mm
Bearing area provided 320.00 200.00 = 8000.00 mm2
Area of stiffener to carry vertical shear = 13120.00 mm2

Annexure-2
Web
Moment of inertia of plate about center of web 119978666.67 mm4
Radius of Gyration = 122.46 mm
Effective length 0.7*dweb = 801.50 mm
Slenderness ratio = 6.54
Load carrying capacity = 2595.92 kN
Connection
Required strength of weld = 421.06 N/mm
Assuming size of weld s = 6.00 mm
Strength of weld = 443.52 mm
Provide Intermittent weld length 10*20 = 200.00 mm
Spacing of weld 16*20 or 300 = 300.00 mm
2) Intermediate Stiffeners
Depth of web d1 = 1145.00 mm
Provided thickness of web tw = 16.00 mm
As per IS 800
a) For unstiffened Web, min required web thickness should be equal to the criteria given below
1) d1*sqrt(τva,cal)/816 = 14.40 mm
2) d1*sqrt(fy)/1344 = 15.48 mm
3) d1/85 = 13.47 mm
b) For vertical stiffeners
d2 = 1145.00 mm
1) d2*sqrt(fy)/3200 = 6.50 mm
2) d2/200 = 5.73 mm
c) For Horizontal stiffeners
1) d2*sqrt(fy)/4000 = 5.20 mm
2) d2/250 = 4.58 mm
Providing Vertical stiffeners with minimum panel length c = 2880.00 mm

say = 2500.00 mm
Ratio of spacing of stiffener to depth of web c/d1 = 2.18
Ratio of depth of web to thickness of web d1/tw = 71.6
Permissible average shear stress in stiffened webs from table 6.6c of IS 800:1984
= 99.00 N/mm2
Maximum outstand of stiffener 256*tw/sqrt(fy) = 225.48 mm
Provided say = 175.00 mm
Providing thickness of plate t = 10.00 mm
Moment of Inertia of Stiffener about the face of web plate Iplate 17864583.33 mm4
Moment of Inertia of Stiffener plate should be less than 1.5*d13*t3/c2 360269.67 mm4
Connection
Providing weld size s = 6.00 mm
Length of weld Lw = 200.00 mm
Spacing of Weld = 300.00 mm

Annexure-2
DESIGN OF CRANE BEAM (CB2 at EL 39.50) - IS 800:2007

(Working Stress)

bbf = 500 mm Ytf
Overhang top Ot = 362.5 mm
Overhang bottom Ob = 237.5 mm z z H
Thickness of flange ttf = 35 mm
tbf = 30 mm
C/C of flange hf = 1167.5 mm bbf
Thickness = 0 mm 0.00
Moment of Inertia
Radius of Gyration
Section Modulus
MATERIAL PROPERTIES

Annexure-2


Span of Member l = 8.40 m

Y = 833.10 N/mm2
X = 887.67 N/mm2
k2 = 0.30
k1 = 1.00
C1 = 507.44 mm
C2 = 692.56 mm
fcb = 1549.74 N/mm2
n = 1.40

Annexure-2
RESULTS OF ANALYSIS
Beam L/C Section Axial Shear-Y Shear-Z Torsion Moment-Y Moment-Z
Force kN kN kN kNm kNm kNm
84 60 59 75.007 3364.686 -9.767 -0.095 48.333 4801.09
84 60 59 75.007 3364.686 -9.767 -0.095 48.333 4801.094

Bending Stress about major axis Compression σbcz,cal = 147.83 N/mm2
2) CHECK FOR SHEAR

Safe In Shear
Izz 16480413206 mm4
Strength of weld (Shear) Clause 11.6.3 IS 800:2007 0.4*fy = 132.00 N/mm2
Size of Weld between top flange and web s = 13.7 mm
Say = 14.00 mm
AY 10163442.5493716 mm3
Izz 16480413206 mm4
VAY/Izz = 2074.99608 N/mm
0.4*fy 132.00 N/mm2
Say 12.00 mm
SPLICE DESIGN FOR CRANE BEAM
Shear on section through throat of butt or fillet weld 0.4*fy = 132.00 N/mm2
Yield Strength of Mild steel = 330.00 N/mm2
Permissible Tensile stress in mild steel = 198.00 N/mm2
Permissible Compressive stress in mild steel = 217.80 N/mm2
Axial Shear-Y Shear-Z Torsion Moment-Y Moment-Z

Beam L/C Section

Annexure-2
132 59 46.00 -305.08 3071.24 416.78 0.07 675.06 -4281.11

132 59 46.00 -305.08 3071.24 416.78 0.07 675.06 -4281.11
Maximum Bending Moment at the point of Splice = 4281 kNm


Say = 500.00 mm
Connection
Say = 12.00 mm
2) Design of Moment Splice

Providing thickness of top and bottom splice plate = 20.00 mm
Lever arm = 1115.00 mm
Tension/compression force in both plates = 3839558 N 1115.00
width of top slice plate required Btsp = 881.44 mm
Say = 370.00 mm
width of Bottom slice plate required Bbsp = 969.59 mm
Say = 220.00 mm
Length of plate on either side of splice (Atleast equal to Depth of plate) Top 300.00 mm
Bottom 560.00 mm
Connection
Total weld length available on either side of splice Top = 1340.00 mm
Bottom = 1560.00
Say = 16.00 mm
DESIGN OF STIFFNERS

84 60 59 75.01 3364.69 -9.77 -0.10 48.33 4801.09


Annexure-2
Web
Connection
As per IS 800
1) d1*sqrt(τva,cal)/816 = 15.15 mm
2) d1*sqrt(fy)/1344 = 15.34 mm
3) d1/85 = 13.35 mm
d2 = 1135.00 mm
1) d2*sqrt(fy)/3200 = 6.44 mm
2) d2/200 = 5.68 mm
1) d2*sqrt(fy)/4000 = 5.15 mm
2) d2/250 = 4.54 mm

say = 1750.00 mm
= 99.00 N/mm2
Connection

Annexure-2


ROOF GIRDER/RAFTER DESIGN
Annexure-2
DESIGN OF ROOF GIRDER (RG) - IS 800:2007 (Working Stress)


bbf = 450 mm Ytf
Thickness of flange ttf = 25 mm Centroid
tbf = 25 mm
C/C of flange hf = 1175 mm bbf
Thickness = 0 mm
Moment of Inertia
Radius of Gyration
Section Modulus
MATERIAL PROPERTIES

Annexure-2


Length of Member l = 3.00 m
Elastic Critcal Stress fcc = 2292.75 N/mm2

Y = 3081.15 N/mm2
X = 3109.77 N/mm2
Ratio of MOI of the comp. flange to the sum of MOI of both flang ω = 0.50
k2 = 0.00
Ratio of total area of both comp. flanges at max & min BM locati ψ = 1.00
k1 = 1.00
C1 = 600.00 mm
C2 = 600.00 mm
fcb = 3109.77 N/mm2
n = 1.40
RESULTS OF ANALYSIS
Beam L/C Section
23 82 26 36.765 553.092 -0.075 0.252 0.386 2093.45 Max Moment
18 61 20 55.703 567.47 0.026 -0.094 -0.161 1971.476 Max Shear

Annexure-2
Bending Stress about mazor axis Compression σbcz,cal = 135.23 N/mm2
CHECK FOR SHEAR

Safe In Shear
Izz 9288062500 mm4
Strength of weld (Shear) 0.4*fy = 132.00 N/mm2
Size of Weld between top and flange and web s = 2.2 mm
Say = 6.00 mm
AY 6609375 mm3
Izz 9288062500 mm4
VAY/Izz = 403.813871 N/mm
0.4*fy = 132.00 N/mm2
Say 6.00 mm

Annexure-2
DESIGN OF ROOF GIRDER (RG) - IS 800:2007

(Working Stress)

bbf = 450 mm Ytf
tbf = 25 mm
Thickness = 0 mm
Moment of Inertia
Radius of Gyration
Section Modulus
MATERIAL PROPERTIES

Annexure-2



Y = 3081.15 N/mm2
X = 3109.77 N/mm2
k2 = 0.00
k1 = 1.00
C1 = 600.00 mm
C2 = 600.00 mm
fcb = 3109.77 N/mm2
n = 1.40
RESULTS OF ANALYSIS
Beam L/C Section
23 82 26 36.765 553.092 -0.075 0.252 0.386 2093.45 Max Moment
18 61 20 55.703 567.47 0.026 -0.094 -0.161 1971.476 Max Shear

Annexure-2
CHECK FOR SHEAR

Safe In Shear
Izz 9288062500 mm4
Strength of weld (Shear) 0.4*fy = 132.00 N/mm2
Say = 6.00 mm
AY 6609375 mm3
Izz 9288062500 mm4
VAY/Izz = 403.813871 N/mm
0.4*fy = 132.00 N/mm2
Say 6.00 mm

BEAM DESIGN
Annexure-2
B1 BEAM AT EL 41.5, 48.0 and 53.5- IS 800:2007

INPUT PARAMETERS ISMB 400
Depth I Section h = 400 mm y
Flange Width btf = 140 mm
bbf = 140 mm
Overhang bottom Ob = 65.55 mm z H
Thickness of web tw 8.9 mm
tbf = 16 mm
C/C of flange hf = 384 mm
Top Plate WTP = 0 mm Overall Depth, H 400 mm
THTP = 0 mm
Bottom Plate WBP = 0 mm
THBP = 0 mm
Moment of Inertia
Radius of Gyration
Slenderness Ratio
About zz axis Lz,eff = 8400 mm λz = 52.02 Ok
About yy axis Ly,eff = 8400 mm λy = 298.31 Ok
Area of I Section AI = 7846.00 mm2
Area of Bottom Plate ATP = 0.00 mm2
Area of Top Plate ABP = 0.00 mm2
Taking moment of area about top fiber = 1569200 mm3
Section Modulus

Annexure-2

MATERIAL PROPERTIES

Length of Member l = 8400.00 mm
Effective length leff = 8400.00 mm
Elastic Critcal Stress fcc = 22 N/mm2

Y = 29.78 N/mm2
X = 84.85 N/mm2
k2 = 0.00
k1 = 1.00
C1 = 200.00 mm
C2 = 200.00 mm
fcb = 84.85 N/mm2
n = 1.40

Annexure-2
RESULTS OF ANALYSIS
Beam L/C Section Force kN kN kN kNm kNm kNm
40 105 0 -4.82 -2.79 0.00 0.00 0.06 -5.85
40 105 0 -4.822 -2.79 -0.004 0 0.063 -5.85
Strength Increasing factor (Transient load, when wind/seismic is not major) = 1.00
Bending Stress Compression σbcz,cal = 5.72 N/mm2
INTERACTION CHECK
Ratio of Calculated stresses to the permissible stress
σat,cal/σat = 0.00
For Compression σbcz,cal/σbcz+σbcy,cal/σbcy = 0.12 Safe
For Tension σat,cal/σat+σbtz,cal/σbtz = 0.03 Safe
CHECK FOR SHEAR
Safe In Shear

AY 0.00 mm3
Izz 204584000 mm4
VAY/Izz = 0.00 N/mm
Strength of weld (Shear) 0.4fy = 132.00 N/mm2
Size of Weld s = 0.0 mm
Say s = 6.00 mm
BEAM END CONNECTION

40 105 23 -4.822 6.772 -0.004 0 0.063 15.51
40 105 23 -4.822 6.772 -0.004 0 0.063 15.51
Permissible Bearing stress in mild steel = 187.50 N/mm2
Permissible Shear Stress = 100.00 N/mm2

Annexure-2
Persmissible strength of weld in shear 0.4fy = 132.00 N/mm2

Depth of Beam at support location = 400.00 mm
Depth of Web = 368.00 mm
Thickness of flange ttf = 16.00 mm
tbf = 280.00 mm
Width of flange btf = 0.00 mm
bbf = 0.00 mm
1) Moment Connections
Tension compressio in top and bottom connecting plate T/C 38762.5 N
Area of top and bottom plate required to carry this load (considerind tensile strenght only)
= 258.42 mm2
Providing width of plate = 200.00 mm
Thickness of plate required = 1.29 mm
say = 10.00 mm
Connection
Required throat area of weld = 293.66 mm2
Required Length of weld = 69.92 mm
Length of plate to accommodate required weld length = 200.00 mm
Length of weld available = 600.00 mm
2) Shear Connections
Area of shear connection plate required = 67.72 mm2
Providing depth of plate = 150.00 mm
say = 10.00 mm
Connection

Annexure-2
B1 BEAM AT EL 41.5, 48.0 and 53.5- IS 800:2007

bbf = 180 mm
Overhang bottom Ob = 84.9 mm z H
Thickness of web tw 10.2 mm
Thickness of flange ttf = 17.2 mm Centroid
tbf = 17.2 mm
Depth of web dw = 465.6 mm y
C/C of flange hf = 482.8 mm
THTP = 0 mm
Bottom Plate WBP = 0 mm
THBP = 0 mm
Moment of Inertia
Radius of Gyration
Slenderness Ratio
About zz axis Lz,eff = 8400 mm λz = 41.57 Ok
About yy axis Ly,eff = 8400 mm λy = 238.84 Ok
Section Modulus

Annexure-2

MATERIAL PROPERTIES

Length of Member l = 8400.00 mm
Effective length leff = 8400.00 mm

Y = 46.46 N/mm2
X = 97.17 N/mm2
k2 = 0.00
k1 = 1.00
C1 = 250.00 mm
C2 = 250.00 mm
fcb = 97.17 N/mm2
n = 1.40

Annexure-2
RESULTS OF ANALYSIS
40 105 0 -4.82 -2.79 0.00 0.00 0.06 -5.85
40 105 0 -4.822 -2.79 -0.004 0 0.063 -5.85
Bending Stress Compression σbcz,cal = 3.23 N/mm2
INTERACTION CHECK
Ratio of Calculated stresses to the permissible stress
σat,cal/σat = 0.00
For Compression σbcz,cal/σbcz+σbcy,cal/σbcy = 0.06 Safe
For Tension σat,cal/σat+σbtz,cal/σbtz = 0.02 Safe
CHECK FOR SHEAR
Safe In Shear

AY 0.00 mm3
Izz 452183000 mm4
VAY/Izz = 0.00 N/mm
Strength of weld (Shear) 0.4fy = 132.00 N/mm2
Say s = 6.00 mm
BEAM END CONNECTION

40 105 23 -4.822 6.772 -0.004 0 0.063 15.51
40 105 23 -4.822 6.772 -0.004 0 0.063 15.51
Permissible Bearing stress in mild steel = 187.50 N/mm2

Annexure-2
Persmissible strength of weld in shear 0.4fy = 132.00 N/mm2

Depth of Beam at support location = 500.00 mm
Depth of Web = 465.60 mm
Thickness of flange ttf = 17.20 mm
tbf = 280.00 mm
Width of flange btf = 0.00 mm
bbf = 0.00 mm
1) Moment Connections
Tension compressio in top and bottom connecting plate T/C 31010.0 N
Area of top and bottom plate required to carry this load (considerind tensile strenght only)
= 206.73 mm2
Providing width of plate = 200.00 mm
say = 10.00 mm
Connection
2) Shear Connections
Area of shear connection plate required = 67.72 mm2
Providing depth of plate = 150.00 mm
say = 10.00 mm
Connection

COLUMN DESIGN
Annexure-2
DESIGN OF COLUMN (C1) - IS 800:1984

INTERACTION RATIO 0.66
bbf = 600 mm Ytf
Overhang bottom Ob = 290 mm z H
tbf = 30 mm
Member Length Lz = 6100 mm Kz = 1.20
Ly = 6100 mm Ky = 1.20
Moment of Inertia
Radius of Gyration
Slenderness Ratio
About zz axis Lz,eff = 7320 mm λz = 17.26
About yy axis Ly,eff = 7320 mm λy = 52.13

Section Modulus

Annexure-2

MATERIAL PROPERTIES


Maximum Slenderness Ratio λmax = 52.13 mm
Y = 975.26 N/mm2
X = 1339.82 N/mm2
k2 = 0.00
k1 = 1.00
C1 = 500.00 mm
C2 = 500.00 mm
fcb = 1339.82 N/mm2
n = 1.40

Annexure-2
RESULTS OF ANALYSIS
133 82 69 1628.576 -427.065 2.238 -0.031 -11.444 -2642.21
12 61 15 2366.617 57.375 10.265 -0.012 -53.222 15.04
Bending Stress Compression Mz/Zzz σbcz,cal = 134.05 N/mm2
Bending Stress My/Zyy σbcy,cal = 3.18 N/mm2
Maximum Axial Force P = 1628.58 kN

Axial Stress σac,cal = 29.72 N/mm2
σac,cal/σac = 0.14 <0.15
INTERACTION CHECK
As per IS 800:2007 , Combined axial Compression and Bending,
Moment Reduction Factor Cmz = 0.60
Cmy = 0.69
Slenderness Ration λz = 17.26
λy = 52.13
Euler Stress fccz = 2107.75 N/mm2
fccy = 231.12 N/mm2
(σbcz,cal/σbcz)+(σbcy,cal/σbcy)
= 0.66 Safe

133 82 69 1628.576 -427.065 2.238 -0.031 -11.444 -2642.21
AY 8730000.00 mm3
Izz 9855106667 mm4
Strength of weld (Shear) //Clause 11.6.3 IS 800:2007 0.4*fy = 132.00 N/mm2
Say s = 6.00 mm

Annexure-2

bbf = 600 mm Ytf
tbf = 25 mm
Ly = 6100 mm Ky = 1.20
Moment of Inertia
Radius of Gyration
Slenderness Ratio

Section Modulus

Annexure-2

MATERIAL PROPERTIES


Y = 909.02 N/mm2
X = 1140.59 N/mm2
k2 = 0.00
k1 = 1.00
C1 = 500.00 mm
C2 = 500.00 mm
fcb = 1140.59 N/mm2
n = 1.40

Annexure-2
RESULTS OF ANALYSIS
146 60 76 -2111.574 279.477 0.924 0.216 -0.435 -2001.96
73 61 64 2209.075 57.346 -2.767 0.141 13.5 -357.91

σac,cal/σac = 0.27 >0.15
INTERACTION CHECK
Cmy = 0.59
λy = 53.99
fccy = 215.42 N/mm2
(σac,cal/σac)+(Cmz*σbcz,cal/((1-σac,cal/0.6*fccz)*σbcz)+(Cmy*σbcy,cal/((1-σac,cal/0.6*fccy)*σbcy)
= 0.69 Safe

133 82 69 1628.576 -427.065 2.238 -0.031 -11.444 -2642.21
AY 7312500.00 mm3
Izz 8560208333 mm4
Say s = 6.00 mm

Annexure-2

bbf = 600 mm Ytf
tbf = 20 mm
Ly = 6100 mm Ky = 1.20
Moment of Inertia
Radius of Gyration
Slenderness Ratio

Section Modulus

Annexure-2

MATERIAL PROPERTIES


Y = 825.01 N/mm2
X = 952.74 N/mm2
k2 = 0.00
k1 = 1.00
C1 = 500.00 mm
C2 = 500.00 mm
fcb = 952.74 N/mm2
n = 1.40

Annexure-2
RESULTS OF ANALYSIS
64 80 22 -581.293 -110.402 -0.731 -0.003 -5.4 2116.23
140 61 76 648.804 -172.543 -0.362 0.146 4.736 966.35

σac,cal/σac = 0.07 <0.15
INTERACTION CHECK
Cmy = 0.25
λy = 56.68
fccy = 195.51 N/mm2
= 0.66 Safe

64 62 55 544.73 263.212 -1.802 0.031 18.711 -116.20
AY 5880000.00 mm3
Izz 7237760000 mm4
Say s = 6.00 mm

Annexure-2

bbf = 600 mm Ytf
tbf = 30 mm
Ly = 6100 mm Ky = 1.20
Moment of Inertia
Radius of Gyration
Slenderness Ratio

Section Modulus

Annexure-2

MATERIAL PROPERTIES


Y = 975.26 N/mm2
X = 1339.82 N/mm2
k2 = 0.00
k1 = 1.00
C1 = 500.00 mm
C2 = 500.00 mm
fcb = 1339.82 N/mm2
n = 1.40

Annexure-2
RESULTS OF ANALYSIS
133 82 69 1628.576 -427.065 2.238 -0.031 -11.444 -2642.21
12 61 15 2366.617 57.375 10.265 -0.012 -53.222 15.04

σac,cal/σac = 0.14 <0.15
INTERACTION CHECK
Cmy = 0.69
λy = 52.13
fccy = 231.12 N/mm2
= 0.66 Safe

133 82 69 1628.576 -427.065 2.238 -0.031 -11.444 -2642.21
AY 8730000.00 mm3
Izz 9855106667 mm4
Say s = 6.00 mm

BRACING DESIGN
Annexure-2
DESIGN OF WALL BRACINGS - IS 800:2007

INTERACTION RATIO Comp. 0.52 Tension 0.0018
INPUT PARAMETERS ISMC 200 B
Overall Width B = 170 mm
bbf = 75 mm
Overhang top Ot = 0 mm z z H
Overhang bottom Ob = 0 mm
Thickness of web tw = 6.1 mm
Thickness of flange Ttf = 11.4 mm
Tbf = 11.4 mm y b
Spacing of Web Plate b = 20 mm Lz = 11500 mm
Depth of web plate h = 177.2 mm Ly = 11500 mm
C/C of flange hf = 188.6 mm Kz = 0.80
GEOMETRIC PROPERTIES Ky = 0.80
Moment of Inertia
About zz axis Major axis Izz 36106140 mm4
About yy axis Minor axis Iyy 14065795 mm4
Radius of Gyration
Slenderness Ratio
About zz axis Lz,eff = 9200 λz = 871.24
About yy axis Ly,eff = 9200 λy = 1395.87
MATERIAL PROPERTIES


Annexure-2

Y = 1.36 N/mm2
X = 1.36 N/mm2
Ratio of MOI of the comp. flange to the sum of MOI of both flan ω = 0.50
k2 = 0.00
Ratio of total area of both comp. flanges at max & min BM locat ψ = 1.00
k1 = 1.00
C1 = 1.21 mm
C2 = 198.79 mm
fcb = 223.34 N/mm2
n = 1.40
PERMISSIBLE BENDING TENSILE STRESS σat = 165.00 N/mm2
RESULTS OF ANALYSIS

171 110 81 101.938 -1.836 0 0 0 0

171 110 76 -98.808 -1.836 0 0 0 0
Maximum Axial Compressive Force = 101.94 kN

Maximum Axial Tensile Force = 98.81 kN
Axial Compressive Stress = 0.31 N/mm2

Axial Tensile Stress = 0.31 N/mm2
INTERACTION CHECK
Axial Compression 0.52
Axial Tension 0.00
Connection
Required area of gusset plate = 598.84 mm2

Annexure-2
Width of plate considered = 100.00 mm

Thickness required = 5.99 mm
say = 10.00 mm
Required area of weld = 988.08 mm2
Required length of weld = 235.26 mm
Provide weld length = 250.00 mm

Annexure-2
DESIGN OF WALL BRACINGS - IS 800:2007

INPUT PARAMETERS ISMC 250 B
Flange Width b tf = 80 mm
bbf = 80 mm
Thickness of web tw = 7.1 mm
Thickness of flange Ttf = 14.1 mm
Tbf = 14.1 mm y b
Depth of web plate h = 221.8 mm Ly = 11500 mm
C/C of flange hf = 235.9 mm Kz = 0.80
Moment of Inertia
About zz axis Major axis Izz 75758557 mm4
About yy axis Minor axis Iyy 20409585 mm4
Radius of Gyration
Slenderness Ratio
MATERIAL PROPERTIES


Annexure-2

Y = 1.97 N/mm2
X = 1.98 N/mm2
Ratio of MOI of the comp. flange to the sum of MOI of both flan ω = 0.50
k2 = 0.00
Ratio of total area of both comp. flanges at max & min BM locat ψ = 1.00
k1 = 1.00
C1 = 2.12 mm
C2 = 247.88 mm
fcb = 232.18 N/mm2
n = 1.40
RESULTS OF ANALYSIS
Beam L/C Section
99 60 62 277.29 1.445 0 0 0 0
99 60 53 -274.352 1.445 0 0 0 0


INTERACTION CHECK
Axial Tension 0.01
Connection
say = 10.00 mm

Annexure-2


COLUMN-BASE PLATE CONNECTION
DESIGN
Annexure-2
DESIGN OF BASE PLATE FOR COLUMN C-1
Input Data
Grade of Steel for base plate = Fe 350.00 N/mm2
Yeild strength of steel,fy = 330 N/mm2
Elastic Modulus, E = 200000 N/mm2

Grade of Concrete = M 25.00
Bearing Strength of Concrete (0.45fck) = 11.25 N/mm2
Sectional Properties of Column section
600
D = 1000 mm
30 bf = 600 mm
tf = 30 mm
tw = 20 mm
Area = 54800.00 mm2
940 1000 LC- 82

20 P = 1689.399 kN
M = 2726.763 kNm
F = 433.556 kN
30
600
50 100 100 1000 100 100 50
A B
1500.00 (L)
1500.00 (L)
100
300
150
800.00 (B)
150
150
150
100
700
P M x
Load on each Anchor Bolts, P = 
n  x2
Numbers of Anchor Bolts = 13 Nos
Design Moment = 2726.763 kNm
Design Axial Load, P = 1689.399 kN
Distance from C.G of Anchor Bolt group to any bolt, x = Nos. x (from CG)
4 700 Row 1
5 600 Row 2
4 500 Row 3
C.G 600
Moment of Inertia of the Anchor Bolt group Sx2 = 4.760 m2
= kN
Therefore, Max. Load extreme Anchor Bolts, P (Compression) kN (Tension)
= 473.6633910795 -213.75585261797
STAAD Results
Axial Shear-Y Moment-Z kN-
Beam L/C Node Force kN kN Shear-Z kN Torsion kN-m Moment-Y kN-m m
133 82 69 1689.399 -433.556 0.596 -0.027 -1.526 -2726.763

Annexure-2
Design of Anchor Bolts

Clause 11.6.3 IS 800:2007
Check for Tensile Strength
Tension in each bolt, Ts
Tensile strength of Bolt , T nb = 0.9 Anb fub
= (IS 1367:2002-
Grade of Bolt 4.6 Table 3)
Diameter of the bolt = 42 mm
Ultimate tensile stress of bolt, fub = 400 N/mm2
Yield stress of bolt, fyb = 240 N/mm2
Anb = 1120 mm2
Asb = 1385.44 mm2
Therefore, Tnb = 403.2 kN
Permissible Tensile strength of the bolt, fatb = 0.6 Tnb /Asb = 0.175 kN/mm2
Actual Tensile stress in Bolt , ftb = Ts /Asb = 0.154 kN/mm2
ftb <= fatb Then safe fatb > ftb Safe
Check for Shear Strength

Clause 11.6.2 IS 800:2007
Nos of Bolt = 13 mm
Design Shear Force = 433.556 kN
Shear in each bolt, Vsb = 33.35 kN
= (IS 1367:2002-
Diameter of the hole = 46 mm
Asb = 1385.44 mm2
Design strength of the bolt, V nsb = 319.95 kN
Permissible stress in bolt in shear, fasb = 0.6 Vnsb /Asb = 0.139 kN/mm2
Actual Tensile stress in Bolt , fsb = Vsb /Asb = 0.024 kN/mm2
ftb <= fatb Then safe fasb > fsb Safe
Length of the Anchor Bolts
d fy
Length of the Anchor Bolt = 
4 bd y mo
tbd for M25 concrete = 1.4 N/mm2
Therefore, Length of Anchor Bolt = 2475.00 mm
Say 2500 mm
Provide 2500 mm long Anchor Bolt

Annexure-2
Design Thickness of Base Plate

Clause 11.3.3 IS 800:2007
Design Bending Strength at critical section
where, ts - thickness of base plate

w- intensity of pressure from concrete ( 0.45fck) = 11.25 N/mm2
a - larger projection of the slab base beyond rectangle circumscribing co = 100 mm
b - smaller projection of the slab base beyond rectangle circumscribing c = 50 mm
fbs - permissible bending stress in column base = 0.75 f y = 247.5 N/mm2
=
Therefore, required thickness of base plate = 35.52 mm
Say 36 mm
Provide 36 mm thick Base Plate
PITCH (p)
Maximum Pitch
Compression 12t or 200mm = 200.00 mm
Tension 16t or 200mm = 200.00 mm
Minimum Pitch = 105.00 mm
EDGE DISTANCE €
Maximum 12tε = 376.01 mm
Minimum 1.5*do = 63.00 mm
Design of Connection of Column with Base

Clause 11.6.3 IS 800:2007
Axial Load = 1689.399 kN
Load due to moment in each flange = M/(D-tf) = 2811.10 kN
Axial load for weld design may be assumed to be shared by the flanges and web in proportion to their areas.
Axial load shared by the two flanges = 1109.82416058394 kN
Axial load shared by each flange = 554.912080291971 kN
Axial load shared by web = 579.574839416059 kN
Total design load on weld for welding one flange = 3366.01 kN
Length available to accommodate weld on each flange = 1180 mm
Let us assume size of the weld,S = 16 mm

Effective throat thickness = KS = 11.2 mm
Permissible stress in Weld = faw  0.4 fy = 132 N/mm2
Strength of fillet weld per mm length L w tf = 1478.400 N/mm
aw
Effective Length of the weld required = 2276.79 mm

> 1180 mm
So provide additional plates to accommodate the balance weld length
Nos of plates = 4 Nos

Length of each plate = 137.10 mm
Say 150 mm
Provide 4 Nos. 20mm thick Stiffener Plate & 500mm high
Total axial load shared by web = 579.57 kN

Length available to accommodate weld on web = 1880 mm

aw

< 1880 mm
Provide 16 mm weld on both side of web

Annexure-2
Input Data

600
D = 1000 mm
30 bf = 600 mm
tf = 30 mm
tw = 20 mm
Area = 54800.00 mm2
940 1000 LC- 82

20 P = 1689.399 kN
M = 2726.763 kNm
F = 433.556 kN
30
600
50 100 100 1000 100 100 50
A B
1500.00 (L)
1500.00 (L)
100
300
150
800.00 (B)
150
150
150
100
700
P M x
n  x2
4 700 Row 1
5 600 Row 2
4 500 Row 3
C.G 600
= kN
= 473.6633910795 -213.75585261797
STAAD Results
133 82 69 1689.399 -433.556 0.596 -0.027 -1.526 -2726.763

Annexure-2

Clause 11.6.3 IS 800:2007
= (IS 1367:2002-
Anb = 1120 mm2
Asb = 1385.44 mm2

Clause 11.6.2 IS 800:2007
Nos of Bolt = 13 mm
= (IS 1367:2002-
Asb = 1385.44 mm2
d fy
4 bd y mo
Say 2500 mm

Annexure-2

Clause 11.3.3 IS 800:2007

=
Say 36 mm
PITCH (p)
Maximum Pitch
EDGE DISTANCE €

Clause 11.6.3 IS 800:2007

aw

> 1180 mm

Say 150 mm


aw

< 1880 mm

Annexure-2
Input Data

600
D = 1000 mm
30 bf = 600 mm
tf = 30 mm
tw = 20 mm
Area = 54800.00 mm2
940 1000 LC- 82

20 P = 1689.399 kN
M = 2726.763 kNm
F = 433.556 kN
30
600
50 100 100 1000 100 100 50
A B
1500.00 (L)
1500.00 (L)
100
300
150
800.00 (B)
150
150
150
100
700
P M x
n  x2
4 700 Row 1
5 600 Row 2
4 500 Row 3
C.G 600
= kN
= 473.6633910795 -213.75585261797
STAAD Results
133 82 69 1689.399 -433.556 0.596 -0.027 -1.526 -2726.763

Annexure-2

Clause 11.6.3 IS 800:2007
= (IS 1367:2002-
Anb = 1120 mm2
Asb = 1385.44 mm2

Clause 11.6.2 IS 800:2007
Nos of Bolt = 13 mm
= (IS 1367:2002-
Asb = 1385.44 mm2
d fy
4 bd y mo
Say 2500 mm

Annexure-2

Clause 11.3.3 IS 800:2007

=
Say 36 mm
PITCH (p)
Maximum Pitch
EDGE DISTANCE €

Clause 11.6.3 IS 800:2007

aw

> 1180 mm

Say 150 mm


aw

< 1880 mm

COLUMN-BASE PLATE CONNECTION
DESIGN
Annexure-2
DESIGN OF CONNECTION FOR ROOF RAFTER TO RAFTER
Input Data
600
D = 1000 mm
30 bf = 600 mm
tf = 30 mm
tw = 20 mm
Area = 36300.00 mm2
940 1000 LC- 80

20 P = 0 kN
M = 1619.865 kNm
F = 142.15 kN
30 Not taking the effect of axial force in Rafter connection
600
50 50 1000 50 50
A B
1200.00 (L)
1200.00 (L)
50 225
550.00 (B)
150
150
150
50
550
P M x
n  x2
Design Axial Load, P = 0 kN
4 550 Row 1
4 420 Row 2
C.G 485.00
= kN
= 410.1245171226 -410.12451712257
STAAD Results
19 80 23 42.022 142.15 -0.01 -0.004 0.005 -1619.865

Annexure-2

Clause 11.6.3 IS 800:2007
= (IS 1367:2002-
Anb = 814.30 mm2
Asb = 1017.88 mm2
Therefore, Tnb = 586.296587383542 kN
ftb <= fatb Then safe fatb < ftb Revise

Clause 11.6.2 IS 800:2007
Nos of Bolt = 8 mm
= (IS 1367:2002-
Asb = 1017.88 mm2
PITCH (p)
Maximum Pitch
EDGE DISTANCE €

Annexure-2
Tichness of connecting Plate Say 32 mm
Design of Connection of Rafter with Plate

Clause 11.6.3 IS 800:2007
Axial Load = 0 kN
Axial load shared by the two flanges = 0 kN
Axial load shared by each flange = 0 kN
Axial load shared by web = 0 kN

aw

< 1180 mm

Length of each plate = -8.40 mm
Say 0 mm
Provide 3 Nos. 12mm thick Stiffener Plate


aw

< 1880 mm

Annexure-2
DESIGN OF CONNECTION FOR ROOF RAFTER TO RAFTER
Input Data
450
D = 1200 mm
25 bf = 450 mm
tf = 25 mm
tw = 12 mm
Area = 36300.00 mm2
1150 1200 LC- 80

12 P = 0 kN
M = 1619.865 kNm
F = 142.15 kN
450
50 50 1200 50 50
A B
1400.00 (L)
1400.00 (L)
50 225
550.00 (B)
150
150
150
50
650
P M x
n  x2
4 650 Row 1
4 525 Row 2
C.G 587.50
= kN
= 340.7952327663 -340.79523276634
STAAD Results
19 80 23 42.022 142.15 -0.01 -0.004 0.005 -1619.865

Annexure-2

Clause 11.6.3 IS 800:2007
= (IS 1367:2002-
Anb = 814.30 mm2
Asb = 1017.88 mm2
Therefore, Tnb = 586.296587383542 kN

Clause 11.6.2 IS 800:2007
Nos of Bolt = 8 mm
= (IS 1367:2002-
Asb = 1017.88 mm2
PITCH (p)
Maximum Pitch
EDGE DISTANCE €

Annexure-2

Clause 11.6.3 IS 800:2007
Axial Load = 0 kN

aw

> 888 mm

Say 50 mm


aw

< 2300 mm

Annexure-2
DESIGN OF CONNECTION FOR ROOF RAFTER TO COLUMN
Input Data
450
D = 1200 mm
25 bf = 450 mm
tf = 25 mm
tw = 12 mm
Area = 36300.00 mm2
1150 1200 LC- 80

12 P = 0 kN
M = 2227.722 kNm
F = 573.522 kN
450
50 50 1200 50 50
A B
1400.00 (L)
1400.00 (L)
50 225
550.00 (B)
150
150
150
50
650
P M x
n  x2
4 650 Row 1
4 525 Row 2
C.G 587.50
= kN
= 468.6792032229 -468.67920322292
STAAD Results
20 80 22 -45.356 573.522 0.047 -0.067 0.22 -2227.722

Annexure-2
Design of Bolts
Clause 11.6.3 IS 800:2007
= (IS 1367:2002-
Anb = 1108.35 mm2
Asb = 1385.44 mm2
Therefore, Tnb = 798.014799494265 kN

Clause 11.6.2 IS 800:2007
Nos of Bolt = 8 mm
= (IS 1367:2002-
Asb = 1385.44 mm2
PITCH (p)
Maximum Pitch
EDGE DISTANCE €

Annexure-2

Clause 11.6.3 IS 800:2007
Axial Load = 0 kN

aw

> 888 mm

Say 100 mm


aw

< 2300 mm

Annexure-2
DESIGN OF BRACKET PLATE - For CB-1
Grade of Steel for bracket plate = Fe 350.00 N/mm2
Calculation of Design Load on Bracket
Maximum moment on column adjacent to the Crane Beam CB-1 (Load case - 9)
Moment on upper Column above crane beam = 350 kNm

Moment on lower Column above crane beam = 2050 kNm
Total moment on the Cantilever Bracket member = 2400 kNm
Eccentricity from C/L of Column section = 1.00 m
Load on Bracket member = 2400.0 kN
Maximum shear force on bracket (Load case - 11) = 1887 kN
Hence, design Load on Bracket = 2400.0 kN
Design Load on Bracket, P = 2400.000 kN

Eccentricity from the face of column, e = 0.7 m
Design Moment, M = 1680.00 kNm
P
e
STEEL PLATE
16 THK
STEEL COLUMN BELOW
Design of Bracket Plate

Annexure-2
400
25
1250
25
400
Design of Fillet Weld
Nos of web plates = 4 nos
Depth of the neutral axis from top fibre = 602.78 mm
Let us assume thickness of weld on the web, t1 = 7 mm

and thickness of weld on the flange, t2 = 14 mm
Ixx of the weld = 11645126543 mm4 6.84E+09
(The moment of inertia of the flange weld about it's axis is insignificant and has been
therefore, neglected.)
Total area of the weld = 75600 mm2
Load shared by flange welds = 177.78 kN

Load shared by web welds = 2222.22 kN
Shear stress in flange welds = 31.746 N/mm2

Shear stress in web welds = 42.328 N/mm2
The moment is shared in proportion of the extreme weld distance from the neutral axis.
Horizontal shear stress in the flange weld
tfv,cal = 96.979 N/mm2
Taking the worst combination,

fu
= #DIV/0! N/mm2
 mw 3
Combined stress in the fillet weld = 102.0 N/mm2

#DIV/0!
Therefore, size of the weld for web portion = 10.00 mm

Say 16 mm
And size of the weld for flange portion = 20.00 mm
Say 20 mm

Annexure-2
Check for Moment capacity of Bracket Plate
Depth of Neutral axis from bottom = 672.22 mm

Ixx = 0 mm4
Section Modulus, Z = 0 mm3
Allowable bending stress = #DIV/0! N/mm2
Moment capacity of bracket = #DIV/0! kNm
#DIV/0! 1680.00 kNm
#DIV/0!

ANNEXURE A
CONNECTION DESIGN - IS 800:2007

INPUT
Ultimate tensile strength of plate fup/fuw = 410.00 Mpa
Yield Strength of plate fyp = 240.00 Mpa
Considering grade of bolt 4.60
Ultimate tensile strength of bolt fub = 400.00 Mpa
Yield Strength of bolt fyb = 240.00 Mpa
Dia of bolt considered = 36.00 mm
Tensile Stress area of bolt Anb = 817.00 mm2
Diameter of hole do = 36.20 mm
Considering thickness of plate t = 20.00 mm
PITCH (p)
Maximum Pitch
EDGE DISTANCE €
Safety Factor γmb = 1.25
γmo = 1.10
Strength of Bolts
1. Shearing Strength Vnsb = fu/sqrt(3)*Anb*N/γm = 150.94 kN
2. Bearing Strength of bolt, Vnpb = 2.5*Kb*d*t*fu/γm
e/3do = 0.50
p/3d0-0.25 = 0.58
fub/fu = 1.00
or = 1.00
kb = 0.50
Vnpb = 171.85 kN
3. Tensile strength, Tnd = 0.9*fub*Anb/γmb or = 294.12 kN

or tnb = fyb*γmb/γmo*Asb = 277.46 kN
Strength of Weld
Weld size considered S = 8.00 mm
Throat thickness (0.7*S) t = 5.60 mm
Permissible stresses in weld fuw/sqrt(3)*γm 189.37 Mpa
Strength of shop weld per unit length = 8.48 kN/mm

ANNEXURE A
1. COLUMN AND MAIN BEAM CONNECTION DESIGN

Results from STAAD.Pro
Maximum Bending Moment at the junction Mu = 2078.00 kNm
Maximum Shear force at the junction Vu = 1667.00 kN
Distance
of bolt Design Design Moment For critical to Total
Nominal
Bolts in from axis stress in force in about have yielded, moment
Tension of each bolt, area of 2 each bolt, rotational no bolts in a capacity,
rotation, N/mm2 bolt, mm kN axis, kNm row required kNm
mm
1 1270.00 277.46 817.00 226.69 352.38 6.00 2114.26

2 1170.00 255.61 817.00 208.84 299.07 6.00 1794.41
3 950.00 207.55 817.00 169.57 197.17 4.00 788.69
4 825.00 180.24 817.00 147.26 148.70 4.00 594.80
5 235.00 51.34 817.00 41.95 12.07 4.00 48.26
6 110.00 24.03 817.00 19.63 2.64 4.00 10.57
5350.99
No of bolts are provided = 44.00

Shear force capacity of all bolts = 6641.47 kN
Check for shear capacity = 0.25 safe
Check for Moment capacity (For critical bolts only) = 0.98 safe
Combined check for both moment and shear capacity = 1.03 Not ok
Check for plate tensile strength

Thickness of plate provided = 40.00 mm
No of bolts provided in a row = 6.00
Length of plate = 0.00 mm
Effective length after reducing hole = -217.20 mm
Strength of plate in tension = -2564.70 kN

ANNEXURE A
Not Ok
Check for welding strength (for connection between plate and beam)
Axial Force caused due to bending in each Flange = 1960.38 kN
Direct axial force = 69.00
Length of weld required lreq = 239.21 mm
Available weld length lact = 438.80 mm
Assuming transverse shear force shall be taken by web weld only

Shear force at the end of the beam = 1667.00 kN
Length of weld required lreq = 196.49 mm
Available weld length lact = 828.00 mm
Combined check for axial and shear force = 0.35 Safe
2. COLUMN AND BASE PLATE CONNECTION

Results from STAAD.Pro, Load combination 31
Bending Moment Mu = 2564.00 kNm
Axial Force Pu = 1894.00 kN
Shear Force Hu = 730.00 kN
Eccentricity of load e = 1.35 m
Assuming length of base plate l = #REF! mm
Width of base plate w = #REF!
Permissible bearing strength of Base concrete0.45*fk = 11.25 Mpa
Area of plate provided = #REF! mm2
Maximum base pressure Pmax = #REF! Mpa
Pmin = #REF! Mpa
 2 * ( M  Pa )  
0.5
Calculating length under compression x  L / 2  a   L / 2  a  2


  0.45 * fck * B  
Providing anchor bolt at a distance 75mm from edge
a = Distance of line of anchor bolts from centroid of the col #REF! mm
x = #REF! mm
Design of Anchor bolt
Dia of bolt assumed φ = 30.00 mm
Tensile stress area of bolt Ans = 561.00 mm2
Strength of bolt Tnb = 201.96 kN
Tnb<fyb*Asb*1.25/1.1
Asb 706.50 mm2
Tnb< = 192.68 kN
Design strength of bolt Tdb = 192.68 kN
Tensile force in the bolts Fb = #REF! kN
No of bolts are required nb = #REF!
say = #REF!

ANNEXURE A
Length o bolts required, based on bond strength

Bond strength for M25 τbd = 1.40 Mpa
Length of bolt l = 1168.83 mm
Say = 1200.00 mm
Design for thickness of gusset plate

Maximum moment acting on the base plate as per stiffeners and bolts provided
Assumed thickness of plate t = 50 mm
Mu = 80.00 kNm
Moment capacity of base plate 1.2*f y
*Ze
/1.25
Ze = 0.000417 m3
Md = 109.09 kNm
Design for gusset plate

A gusset plate is welded to each flange of column
Width of gusset plate provided w = #REF! mm
Height of gusset plate h = #REF! mm
Thickness of plate provided tg = 20.00 mm
Outstand of gusset plate from flanges Os = #REF! mm
Slant edge outstand S = #REF! mm
Permissible outstand 13.68εtg = 272.00 mm
>Os ok

POWER HOUSE - DESIGN BASIS MEMORANDUM THEP-DBM-PH-001
DESIGN OF COLUMN (M)- IS 800:1984

bbf = 210 mm
Thickness of web tw 12 mm
Thickness of flange ttf = 20.8 mm Centroid
tbf = 20.8 mm
Depth of web dw = 558.4 mm y
C/C of flange hf = 579.2 mm
THTP = 10 mm Kz = 1.00
Bottom Plate WBP = 450 mm Ky = 1.00
THBP = 10 mm
Moment of Inertia
Radius of Gyration
Slenderness Ratio

king moment of area about top fiber = 7632510 mm3
Section Modulus
TASHIDING HEP (2*48.5 MW) STRUCTURAL STEEL DESIGN ANNEXURE N


MATERIAL PROPERTIES


Y = 68.84 N/mm2
X = 165.08 N/mm2
k2 = 0.00
k1 = 1.00
C1 = 310.00 mm
C2 = 310.00 mm
fcb = 165.08 N/mm2
n = 1.40

RESULTS OF ANALYSIS
Beam L/C Section
3 1 0.5 97 0 0 0 0 -495.38
3 1 0 97 118.654 0 0 0 0.00

σac,cal/σac = 0.03 <0.15
INTERACTION CHECK
As per IS 800:1984, Clause 7.1.1, Combined axial Compression and Bending,
Cmy = 0.85
λy = 82.24
fccy = 92.86 N/mm2
= 0.86 Safe
3 1 0 97 118.654 0 0 0 0.00
AY 1348200.00 mm3
Izz 1755430000 mm4
Strength of weld (Shear) = 86.40 N/mm2
Say s = 8.00 mm
SPLICE DESIGN FOR MULLION

Bending stress in Tension and Compression = 165.00 N/mm2
Shear on section through throat of butt or fillet weld 0.8*108 = 86.40 N/mm2



3 1 0.5 97 0 0 0 0 280.00
3 1 0 97 9 0 0 0 0.00


Say = 300.00 mm
Connection
Say = 6.00 mm

Tension/compression force in both plates 548612.90 N 0
Say = 400.00 mm
Say = 400.00 mm
Connection
Total weld length available on either side of splice = 1200.00 mm
Say = 8.00 mm

SECTION PROPERTIES OF BOX SECTION
INPUT PARAMETERS B
Flange Width bf = 400 mm
Thickness of flange tf = 20 mm
Spacing of Web Plate b = 285 mm
Depth of web plate h = 1060 mm y
C/C of flange hf = 1080 mm b
Moment of Inertia
About zz axis Major axis Izz 7643673333.33 mm4
About yy axis Minor axis Iyy 859668333.33 mm4
St. Venant Constant Ixx =
Radius of Gyration
Section Modulus
Elastic about zz axis Zez 3474396.97 mm3
MATERIAL PROPERTIES
Modulus of Elasticity E = 200000.0 N/mm2
PERMISSIBLE COMPRESSIVE STRENGTH

Height of the column l = 9.00 m
Effective length = 18.00 m
Slenderness ratio l/rz = 134.22
Pac = 2582.03 kN
PERMISSIBLE BENDING STRENGTH
SECTION PROPERTIES OF 2 ISMB SECTION
INPUT PARAMETERS B
Flange Width bf = 210 mm
Thickness of flange tf = 20.3 mm
C/C of web b = 890 mm
Depth of web h = 559.4 mm bf y
C/C of flange hf = 579.7 mm b
Moment of Inertia
About zz axis Major axis Izz 1782987098.78 mm4
About yy axis Minor axis Iyy 6098153947.20 mm4
St. Venant Constant Ixx
Radius of Gyration
Section Modulus
Elastic about zz axis Zez 1485822.58 mm3
MATERIAL PROPERTIES

Pac = 3254.08 kN
SECTION PROPERTIES OF 2 ISMB SECTION
bbf = 300 mm Ytf' Ytf
Thickness of flange ttf = 25 mm Equal Area NA
tbf = 25 mm Axis
Depth of web h = 1050 mm y

Area of Cross Section A = 35100 mm2
Moment of Inertia
Radius of Gyration
About zz axis rz = 453 mm
About yy axis ry = 120 mm
Area of Cross Section of top flange plate Atf = 15000 mm2
Area of Cross Section of bottom flange plate Abf = 7500 mm2
Area of Cross Section of web plate Aw = 12600 mm2
Section Modulus
MATERIAL PROPERTIES

Pac = 1594.01 kN
DESIGN OF ROOF BRACING - IS 800:1984

INPUT PARAMETERS B
bbf = 100 mm
Thickness of flange Ttf = 4 mm
Tbf = 4 mm y
Depth of web plate h = 92 mm Ly = 3000 mm
C/C of flange hf = 96 mm Kz = 1.00
Moment of Inertia
Radius of Gyration
Slenderness Ratio

Section Modulus
Elastic about zz axis (Top Fiber) Zezt = 45268 mm3
Elastic about zz axis (Bottom Fiber) Zezb = 45268 mm3
Elastic about yy axis Zey = 45268 mm3

MATERIAL PROPERTIES

RESULTS OF ANALYSIS
Beam L/C Section
1007 3 0.5 13.643 0 0 0 0 0

884 3 0 -98.447 48.514 0.965 -0.002 -3.369 1.1


INTERACTION CHECK
Axial Tension 0.46
Connection
say = 10.00 mm

DESIGN OF CRANE BEAM (CB) - IS 800:1984

bbf = 400 mm Ytf
tbf = 25 mm
Thickness = 25 mm
Moment of Inertia
Radius of Gyration
Section Modulus
MATERIAL PROPERTIES
TASHIDING HEP (2*48.5 MW) STRUCTURAL STEEL DESIGN ANNEXURE I




Y = 763.44 N/mm2
X = 791.67 N/mm2
k2 = 0.27
k1 = 1.00
C1 = 455.56 mm
C2 = 744.44 mm
fcb = 1632.31 N/mm2
n = 1.40
RESULTS OF ANALYSIS
Beam L/C Section

44 101 0.5 185.219 -245.237 23.019 0.023 -140.594 -2138.87

44 102 0 246.46 1164.296 -114.608 0.019 61.907 12.292

2) CHECK FOR SHEAR

Safe In Shear
Izz 11074213733 mm4
Strength of weld (Shear) 0.8*108 = 86.40 N/mm2
Say = 10.00 mm
AY 7319384.44924406 mm3
Izz 11074213733 mm4
VAY/Izz = 769.52913 N/mm
0.8*108 86.40 N/mm2
Say 8.00 mm
SPLICE DESIGN FOR CRANE BEAM

Bending stress in Tension and Compression = 165.00 N/mm2
Shear on section through throat of butt or fillet weld 0.8*108 = 86.40 N/mm2

991 81 507.00 -5.99 -979.85 -1.65 -0.03 -7.06 -465.17

43 191 508.00 0.55 -889.52 -1.25 0.00 5.48 1300.77


Say = 400.00 mm
Connection
Say = 8.00 mm

Tension/compression force in both plates = 411653 N 1130.00
Say = 370.00 mm
Say = 220.00 mm
Length of plate on either side of splice (Atleast equal to Depth of plate) Top 300.00 mm
Bottom 375.00 mm
Connection
Total weld length available on either side of splice Top = 970.00 mm
Bottom = 970.00
Say = 8.00 mm
DESIGN OF STIFFNERS
44 102 27 249.05 1163.47 -113.13 0.02 51.00 10.89
347 102 27 -102.09 19.72 6.30 0.05 21.11 -10.45
8.00


Web
Connection
As per IS 800:1984 clause 6.7.3.1
1) d1*sqrt(τva,cal)/816 = 12.34 mm
2) d1*sqrt(fy)/1344 = 13.53 mm
3) d1/85 = 13.53 mm
d2 = 1150.00 mm
1) d2*sqrt(fy)/3200 = 5.68 mm
2) d2/200 = 5.75 mm
1) d2*sqrt(fy)/4000 = 4.55 mm
2) d2/250 = 4.60 mm

say = 1750.00 mm
= 99.00 N/mm2

Connection

DESIGN OF ROOF PURLIN - IS 800:1984

INPUT PARAMETERS SHS 100 100 4 B
bbf = 100 mm
Thickness of flange Ttf = 4 mm
Tbf = 4 mm y
Depth of web plate h = 92 mm Ly = 5300 mm
C/C of flange hf = 96 mm Kz = 1.00
Moment of Inertia
Radius of Gyration
Slenderness Ratio

Section Modulus
Elastic about zz axis (Top Fiber) Zezt = 45268 mm3
Elastic about zz axis (Bottom Fiber) Zezb = 45268 mm3

Elastic about yy axis Zey = 45268 mm3
MATERIAL PROPERTIES

PERMISSIBLE BENDING COMPRESSIVE STRESS

RESULTS OF ANALYSIS
Effective maximum span of purlin l = 5.30 m
Spacing of purlin S = 1.25 m
Dead Load on purlin D = 0.555 kN/m
Live Load on purlin L = 0.94 kN/m
Wind Load W = 2.33 kN/m
Bending Moment MDL + LL (DL + LL)*l2/10 4.19 kNm

(Wind Load Considered in same direction) MDL + WL (DL + WL)*l2/10 8.09 kNm
Strength should be increased for wind load by a factor = 1.33
INTERACTION CHECK 0.85 N/mm2

B t
Top Plate 0.75 0.03
Web Plate 0.025 1.14
Intermediate Plate 0.5 0.03
Bottom Plate 0.75 0.03
Area x I self I transfer I total
0.0225 0.015 1.688E-06 5.0625E-06 6.75E-06 m4
0.0285 0.6 0.003087 0.01026 0.01334655 m4
0.015 0.985 1.125E-06 0.014553375 0.0145545 m4
0.0225 1.215 1.688E-06 0.033215063 0.03321675 m4
0.0885 m2 0.06112455 m4
C.G of the Section 0.690673 m
offset

Annexure-2 (Section Design Calcs)

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Annexure-2 (Section Design Calcs)

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ANNEXURE A

DESIGN OF STEEL BEAM-IS 800:2007

CALCULATION OF SECTION PROPERTIES: (Unit in meters)

For a given section b/tf = 10.75 Semicompact

ROHTANG ROAD TUNNEL PROJECT

OUTPUT OF STAAD ANALYSIS (L/C 31)

CHECK OF SECTION CAPACITY

4) Design compressive strength for yielding Nd = 8000.00 kN

5) Check for member Buckling resistance in bending

ROHTANG ROAD TUNNEL PROJECT

From IS 800:2007, Table 13b, Design Bending compressive Stress

6) Check for buckling resistance in compression

Slenderness ration about minor axis kL/ry = 136.37 mm

1) As per clause 9.3.1.1, section strength Pu/Nd+Mu/Md = 0.90 Ok

CHECK FOR DEFLECTION:

ROHTANG ROAD TUNNEL PROJECT

Maximum deflection from STAAD.Pro, for load combination 33

CONNECTION DESIGN OF FLANGE TO WEB PLATE

Size of fillet weld required S = 9.00 mm

Maximum shear stress, Q  VAy / Ixx

DESIGN OF INTERMEDIATE STIFFNERS

Let us try intermediate stiffener as 200 ISF 10

Check for outstand of stiffener 14*tq*ε = 168.00 mm

ROHTANG ROAD TUNNEL PROJECT

Check for buckling of stiffener

Shear buckling coefficient kv = 8.13

ROHTANG ROAD TUNNEL PROJECT

DESIGN OF STEEL COLUMN-IS 800:2007

For a given section b/tf = 9.81 Compact

Axial Load Pu = 1855 kN

CHECK OF SECTION CAPACITY

3. Lateral Torsional Buckling moment, Mcr

St. Venants Constant, It = 34988333 mm4

Mcr = 18823056533 Nmm

Non dimensional slenderness ratio, λLT  bZpxfy = 0.56 >0.4

Bending Stress, fbd XLT*fy/Υm 177 Mpa

Where LT  0.5 * (1  LT (LT  0.2)  2 LT ) = 0.742

Design Bending capacity Considering buckling,βb*Zpx*fbd = 4646 kNm

4. Check for axial compression

Permissible compressive stress of member, fd = fy / m 

Maximum factored compressive force Pu = 1855 kN

5. Check for combined Interaction

As per IS 800:2007, clause 9.3.2.2, page no 71

Check for overall member buckling under combined loading

Check for Local capacity

CHECK FOR DEFLECTION:

Size of fillet weld required S = 6.00 mm

Maximum shear stress, Q  VAy / Ixx t t

Let us try intermediate stiffner as 200 ISF 10

Check for outstand of stiffner 14*tq*ε = 171.46 mm

As per clause 8.7.1.2 of code, outstand of stiffner, bs < 14*tq*ε which is ok

Check for buckling of stiffner

Shear buckling coeficient kv = 8.13

CHECK FOR END PLATE WELD CONNECTION WITH BEAM

DESIGN OF CRANE BEAM (CB-1 at EL 48.50m) - IS 800:2007

Flange Width btf = 700 mm o

STRUCTURAL STEEL DESIGN

Coefficient of thermal Expansion α = 0.000012 /oC

PERMISSIBLE DIRECT COMPRESSIVE STRESS (σac)

PERMISSIBLE BENDING COMPRESSIVE STRESS σbc 0.66*fcb*fy/(fcbn+fyn)1/n

PERMISSIBLE SHEAR STRESS σv = 132.00 N/mm2

1) CHECK FOR BENDING

STRUCTURAL STEEL DESIGN

Check for outstand of stiffener 14tqε = 168.00 mm

Design Bending capacity Considering buckling,βbZpxfbd = 4646 kNm

Check for outstand of stiffner 14tqε = 171.46 mm

As per clause 8.7.1.2 of code, outstand of stiffner, bs < 14tqε which is ok

PERMISSIBLE BENDING COMPRESSIVE STRESS σbc 0.66fcbfy/(fcbn+fyn)1/n

PERMISSIBLE BENDING COMPRESSIVE STRESS σbc 0.66fcbfy/(fcbn+fyn)1/n

PERMISSIBLE BENDING COMPRESSIVE STRESS σbc 0.66fcbfy/(fcbn+fyn)1/n

PERMISSIBLE BENDING COMPRESSIVE STRESS σbc 0.66fcbfy/(fcbn+fyn)1/n

PERMISSIBLE BENDING COMPRESSIVE STRESS σbc 0.66fcbfy/(fcbn+fyn)1/n