Spreader beam: ASME BTH-1

W24*94 Description

INPUTS

55,116 w[LB]
2 ND
Material:
S 36
35,998 Fy[psi]
189,000 E[psi]
Dimension:
221.653 L[in]
4492125.98 I[in^4]
6.8897 C[in]
13.779 d[in]
6.8897 b[in]
0.748 t[in]
0.0235638142325 Af[in^2]
5.157 ry[in]

CALCULATION:

Campact section: Check that is acompact sectionper table 3-1. Must bea compact section to use th

Check b/t = b/t<0.38*SQRT(E/FY)

Bending stress:

Fb[psi] = 1.1Fy/Nd Allowable bending stress (eq 3-6)

M[lb-in] = w*L/4 Bending moment
S[psi] = M*c/l Actual bending stress
Checks = S<Fb
wmax[lb] = 4*Fb*l/(c*L)
Gusset spacing:eq 3-7

LP1[in] = 0.67*E/(Fy*d/Af)
LP2[in] = 1.76*ry*sqrt(E/Fy)
LP[in] = min(LP1,LP2) Maximum spacing between gussets

trail 1

132,277 w[LB]
4 ND
Material:
SA-36
36,000 Fy[psi]
29,000,000 E[psi]
Dimension:
196.8503937 L[in]
77099.378909535 I[in^4]
12.0472440944 C[in]
24.0944881889 d[in]
4.273622047 b[in]
0.7716535433 t[in]
3.47851 Af[in^2]
1.98 ry[in]

CALCULATION:

Campact section: Check that is acompact sectionper table 3-1. Must bea compact section to use th

Check b/t = b/t<0.38*SQRT(E/FY)

Bending stress:

Fb[psi] = 1.1Fy/Nd Allowable bending stress (eq 3-6)

M[lb-in] = w*L/4 Bending moment
S[psi] = M*c/l Actual bending stress
Checks = S<Fb
wmax[lb] = 4*Fb*l/(c*L)

Gusset spacing:eq 3-7

LP1[in] = 0.67*E/(Fy*d/Af)
LP2[in] = 1.76*ry*sqrt(E/Fy)
LP[in] = min(LP1,LP2) Maximum spacing between gussets
 m: ASME BTH-1
Description

Moment of inertia

Weight of the load D 850.9 mm

desing factor d 797.3 mm
B 293.8 mm
Material b 138.85 mm
Yield strenth
Modulus of elasticitiy I 110629834221 mm4

Length of the beam I 265789.23987 in4

Moment of inertia
Distance to neutral axis
depth of section 3397000000
Width of compression flange 8161.25985483
Thickness of compression flange
Area of compression flange
Minor axis radius of gyration

ust bea compact section to use this sheet

Notacceptable

19799.10185
3,054,133
5
ACCEPTABLE
232,961,140
 0.006015638
20.79693341
0.006015638

Moment of inertia

Weight of the load D 612

desing factor d 572.8
B 229
Material b 108.55
Yield strenth
Modulus of elasticitiy I 32091184396.4

Length of the beam I 77099.3789095

Moment of inertia
Distance to neutral axis iiii 986000000
depth of section 2368.87447549
Width of compression flange
Thickness of compression flange
Area of compression flange
Minor axis radius of gyration

ust bea compact section to use this sheet

Acceptable
 9900
6,509,695
1,017
ACCEPTABLE
1,287,425

77.919445
98.90667601
77.919445
 Lug with pinned connection: ASME B
Top Lug Description

INPUTS:

110,231 w[LB]
4 ND
Material:
SA-36
39,885 Fy[psi]
205,000 E[psi]
78,175 Fu[psi]
Dimension:
6 Dh[in]
20 w[in]
2 t[in]
10 R[in]
1.25 Leg[in]

CALCULATION:

Tensile stress:
Ft[psi] = Fy/Nd Allowable tensile stress(eq 3-1)
A[in^2] = t*(W-Dh) Area in tension
St[psi] = W/A Tensile stress
Check St = St<Ft

Shear stregnth through pinhole:

Av[in^2] = 2*(R-(Dh/2)*cos(radians(45)))*t Total area of two shearplans(eq 3

Pv[Lb] = 0.7Fu/(1.2*Nd)*Av Double plan shear stregnth (eq

Check Pv = W < Pv
Shear stress in weld:
EXX[PSI] = Fu Tensile strenth of weld filler metal
FV[psi] = 0.6*Exx/(1.2*Nd) Allowable weld shear stress eq (3-53)

Aw[in^2] = (2*w+2*t)*(0.707*Leg) Area of weld

Fw[lb] = Fv*Aw Allowable weld load
Check Fw = W<Fw

Minimum welding throat: 3-3.4.3

throat_3-3[in] = IF(K14<=0.25,0.125,IF(K14<0.5,0.188,(IF(K14<0.75,0.25,0.313))))

Check_throat = Leg*0.707 >= throat_3-3

inned connection: ASME BTH-1
Top Lug Description

Weight of the load

desing factor

Material
Yield strenth
Modulus of elasticitiy
Tensile strength

Hole diameter
width of lug
Thickness of lug
Outer radius
Weld leg hight

nsile stress(eq 3-1) 9,971

28
3,937
ACCEPTABLE

45)))*t Total area of two shearplans(eq 3-50)

31.5147186257614
Double plan shear stregnth (eq 3-49)
359,286
ACCEPTABLE
 of weld filler metal 78,175
Allowable weld shear stress eq (3-53)
9,772
Area of weld 38.885
379,981
ACCEPTABLE

4<0.5,0.188,(IF(K14<0.75,0.25,0.313))))
0.313
ACCEPTABLE
 Lug with pinned connection: ASME
Bottom Lug Description

INPUTS:

132,277 w[LB]
4 ND
Material:
SA-36
36,000 Fy[psi]
29,000,000 E[psi]
58,000 Fu[psi]
Dimension:
4 Dh[in]
16 w[in]
2 t[in]
8 R[in]
1.25 Leg[in]

CALCULATION:

Tensile stress:
Ft[psi] = Fy/Nd Allowable tensile stress(eq 3-1)
A[in^2] = t*(W-Dh) Area in tension
St[psi] = W/A Tensile stress
Check St = St<Ft

Shear stregnth through pinhole:

Av[in^2] = 2*(R-(Dh/2)*cos(radians(45)))*t Total area of two shearplans(eq 3-

Pv[Lb] = 0.7Fu/(1.2*Nd)*Av Double plan shear stregnth (eq 3

Check Pv = W < Pv
Shear stress in weld:
EXX[PSI] = Fu Tensile strenth of weld filler metal
FV[psi] = 0.6*Exx/(1.2*Nd) Allowable weld shear stress eq (3

Aw[in^2] = (2*w+2*t)*(0.707*Leg) Area of weld

Fw[lb] = Fv*Aw Allowable weld load
Check Fw = W<Fw

Minimum welding throat: 3-3.4.3

throat_3-3[in] = IF(K14<=0.25,0.125,IF(K14<0.5,0.188,(IF(K14<0.75,0.25,0.313))))

Check_throat = Leg*0.707 >= throat_3-3

ction: ASME BTH-1
Description

Weight of the load

desing factor

Material
Yield strenth
Modulus of elasticitiy
Tensile strength

Hole diameter
width of lug
Thickness of lug
Outer radius
Weld leg hight

9,000
24
5,512
Acceptable

two shearplans(eq 3-50)

26.3431457505076
n shear stregnth (eq 3-49)
222819.107806377
Acceptable
 58,000
weld shear stress eq (3-53)
7,250
31.815
230,659
Acceptable

,0.25,0.313))))
0.313
ACCEPTABLE
 Spreader beam: ASME BTH-1
W24*94 Description

INPUTS

588,399 w[Kg]
2 ND
Material:
SA-36
248 Fy[Mpa]
199,948 E[Mpa]
Dimension:
6450 L[mm]
7196000000 I[mm4]
460.5 C[mm]
921 d[mm]
210 b[mm]
36.6 t[mm]
7686 Af[mm2]
95.9 ry[mm]

CALCULATION:

Campact section: Check that is acompact section per table 3-1. Must be a compact section to us

Check b/t = b/t<0.38*SQRT(E/FY)

Bending stress:

Fb[psi] = 1.1Fy/Nd Allowable bending stress (eq 3-6)

M[lb-in] = w*L/4 Bending moment
S[psi] = M*c/l Actual bending stress
Checks = S<Fb
wmax[lb] = 4*Fb*l/(c*L)

Gusset spacing:eq 3-7

LP1[in] = 0.67*E/(Fy*d/Af)
LP2[in] = 1.76*ry*sqrt(E/Fy)
LP[in] = min(LP1,LP2) Maximum spacing between gussets

Buckling strength calculation

Cross sectional area of the beam

Modulous of elasticity
Moment of inertia at x-axis
Moment of inertia at y-axis
Unstiffened length of the beam
K value for x axis
K value for y axis
Yield strenth

Critical load for buckling about x axis

Critical load for buckling about y axis

Buckling strength of the column

Buckling stress of the beam

Beam strength
Buckling check
der beam: ASME BTH-1
W24*94 Description

Moment of inertia

Weight of the load D 850.9

desing factor d 797.3
B 293.8
Material b 138.85
Yield strenth
Modulus of elasticitiy I 110629834221.5

Length of the beam I 265789.2398698

Moment of inertia
Distance to neutral axis
depth of section 3397000000
Width of compression flange 8161.32514517
Thickness of compression flange
Area of compression flange
Minor axis radius of gyration

table 3-1. Must be a compact section to use this sheet

Acceptable

ding stress (eq 3-6) 136.51605

948,793,388
61
ACCEPTABLE
1,322,956
 4504.13701057143
4790.48290880895
acing between gussets 4504.13701057143

A 7686 mm2
E 199,948 N/mm2
Ix 7196000000 mm4
Iy 454400000 mm4
L 4000 mm
Kx 2
Ky 2
Fy 248.211 N/mm2
φ 0.8

Fcrx 443770047.715912 N
Fcry 28022388.7829503 N

Fcr 28022388.7829503 N

Minor (y) axis buckling governs

f 3645.90017993108 N/mm2

λc 0.935561779971184
Fcr 172.07530177506 N/mm2

1058056.61555449 N
ACCAPTABLE
mm
mm
mm
mm

mm4

in4
 Lug with pinned connection: ASME
Top Lug Description

INPUTS:

588,399 w[Kg]
2 ND
Material:
SA-36
248 Fy [Mpa]
199,948 E[Mpa]
400 Fu[Mpa]
Dimension:
100 Dh [mm]
300 w [mm]
38 t [mm]
150 R [mm]
20 Leg [mm]
5.90551181102362 R [mm]

CALCULATION:

Tensile stress:
Ft[psi] = Fy/Nd Allowable tensile stress(eq 3-1)
A[in^2] = t*(W-Dh) Area in tension
St[psi] = W/A Tensile stress
Check St = St<Ft

Shear stregnth through pinhole:

Av[in^2] = 2*(R-(Dh/2)*cos(radians(45)))*t Total area of two shearplans(eq 3-50)

Pv[Lb] = 0.7Fu/(1.2*Nd)*Av Double plan shear stregnth (eq 3-49)

Check Pv = W < Pv

Shear stress in weld:

EXX[PSI] = Fu Tensile strenth of weld filler metal
FV[psi] = 0.6*Exx/(1.2*Nd) Allowable weld shear stress eq (3-53)

Aw[in^2] = (2*w+2*t)*(0.707*Leg) Area of weld

Fw[lb] = Fv*Aw Allowable weld load
Check Fw = W<Fw

Minimum welding throat: 3-3.4.3

throat_3-3[in] = IF(K14<=0.25,0.125,IF(K14<0.5,0.188,(IF(K14<0.75,0.25,0.313))))
throat_3-3[mm] =
Check_throat = Leg*0.707 >= throat_3-3
th pinned connection: ASME BTH-1
Top Lug Description

Weight of the load

desing factor

Material
Yield strenth
Modulus of elasticitiy
Tensile strength

Hole diameter
width of lug
Thickness of lug
Outer radius
Weld leg hight
Outer radius

sile stress(eq 3-1) 124

7600
77
ACCEPTABLE

5)))*t Total area of two shearplans(eq 3-50)

8712.99423149112
Double plan shear stregnth (eq 3-49)
1,016,252
ACCEPTABLE

of weld filler metal 400

Allowable weld shear stress eq (3-53)
100
Area of weld 9558.64
955,615
ACCEPTABLE

<0.5,0.188,(IF(K14<0.75,0.25,0.313))))
0.313
7.9502
ACCEPTABLE
 Lug with pinned connection: ASME
Bottom Lug Description

INPUTS:

588,399 w[LB]
2 ND
Material:
SA-36
248 Fy[psi]
199,948 E[psi]
400 Fu[psi]
Dimension:
90 Dh[in]
300 w[in]
26 t[in]
175 R[in]
18 Leg[in]
6.88976377952756 R[in]

CALCULATION:

Tensile stress:
Ft[psi] = Fy/Nd Allowable tensile stress(eq 3-1)
A[in^2] = t*(W-Dh) Area in tension
St[psi] = W/A Tensile stress
Check St = St<Ft

Shear stregnth through pinhole:

Av[in^2] = 2*(R-(Dh/2)*cos(radians(45)))*t Total area of two shearplans(eq 3-

Pv[Lb] = 0.7Fu/(1.2*Nd)*Av Double plan shear stregnth (eq 3

Check Pv = W < Pv
Shear stress in weld:
EXX[PSI] = Fu Tensile strenth of weld filler metal
FV[psi] = 0.6*Exx/(1.2*Nd) Allowable weld shear stress eq (3

Aw[in^2] = (2*w+2*t)*(0.707*Leg) Area of weld

Fw[lb] = Fv*Aw Allowable weld load
Check Fw = W<Fw

Minimum welding throat: 3-3.4.3

throat_3-3[in] = IF(K14<=0.25,0.125,IF(K14<0.5,0.188,(IF(K14<0.75,0.25,0.313))))

Check_throat = Leg*0.707 >= throat_3-3

ned connection: ASME BTH-1
Bottom Lug Description

Weight of the load

desing factor

Material
Yield strenth
Modulus of elasticitiy
Tensile strength

Hole diameter
width of lug
Thickness of lug
Outer radius
Weld leg hight
Outer radius

tress(eq 3-1) 124

5460
108
Acceptable

t Total area of two shearplans(eq 3-50)

7445.370132023
Double plan shear stregnth (eq 3-49)
868400.6725087
Acceptable
eld filler metal 400
Allowable weld shear stress eq (3-53)
100
8297.352
829,519
Acceptable

0.188,(IF(K14<0.75,0.25,0.313))))
0.313
7.9502
ACCEPTABLE
LUG DESIGN BASED ON SHACKLE DESIGN calculation as per Bechtel Rigging Handbook

Lug width B 300

Shackle stud diameter D 70
Dimension b 100
Dimension d 100
material SA-36
Minimum yield stress Fy 262
Yield stress limit Fp 235.8
Design Load on the lug cosidered P 60000
588600
Thickness of the lug 38
weld leg size 20
Length of the weld bw 376
Width of the weld dw 78

Mininimum plate thickness required

Pin bearing area A 2496.18321

Minimum required plate thickness tmin 35.6597601

Condition #1
Minimum plate width required: >= Actual plate width
100 >= 56.025
Condition satisfied

Minimum plate width required 212.05

Actual plate width 300
Acceptable

Condition #2
Minimum area required across the pin hole >= Net cross section area furnis

Minimum area required across the pin hole 4992.36641

Net cross section area furnished 7600
Acceptable
Condition #3
Minimum area required beyond the pin hole >= 2/3 net cross section at pin

Minimum area required beyond the pin hole 3800

2/3 net cross section at pin hole 2533.33333

Acceptable

Minimum weld size for attachment:

Length of the weld L 676

Weld stress fw 870.710059
w 9.45090441

Minimum weld size for attachment:

Section modulous for unit width Sxx 29328

Polar moment of inertia for unit width Ip 10003355
Bending stress due to load f 4555.78969
Direct stress due to Ph
htel Rigging Handbook

mm
mm
mm
mm

N/mm2
N/mm2
Kg
N
mm
mm
mm
mm

mm2
mm

mm

mm
mm

t cross section area furnished

mm2
mm2
 If these conditions are failed, increse the thickness value….
3 net cross section at pin hole

mm2
mm2

mm
N/mm2
mm

mm3
mm4
N/mm2
thickness value….