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Abstract: A 3-story building with a mat foundation consisting of a slab on a grid of grade beams performed poorly on clay soil. Cracking of the
slab became progressively worse as a result of the incorrect design and fluctuations in the groundwater pressure under the foundation. The cyclic
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presence and absence of water rusted the steel reinforcement, and the sulfates in the clay soil caused formation of ettringite in the concrete.
Plastic hinges formed in the slab and settlements occurred, causing damage to the beams. The situation is still in progress and may lead to
the collapse of the structure under normal service conditions. The geotechnical and structural investigations performed to survey and assess
the aforementioned problems are described in this paper. The causes and the consequences of the detected anomalies are analyzed, and a pre-
diction of potential future structural problems is provided. A strengthening procedure is proposed, and an estimate of the cost to realize it is
provided. Recommendations are offered to help avoid the problem in new constructions. DOI: 10.1061/(ASCE)CF.1943-5509.0000331.
© 2013 American Society of Civil Engineers.
CE Database subject headings: Mat foundations; Concrete slabs; Progressive collapse; Differential settlement; Soil water; Cracking;
Clays.
Author keywords: Mat foundation; Concrete slab; Progressive collapse; Differential settlements; Soil-water movement; Cracking; Geo-
technical investigations.
Introduction a single underground story, reserved for garages and accessories, and
two separate structures rising from the ground floor, which covers the
The load-bearing capacities of clay soils are limited if increases in garages. Both structures comprise ground, first, second, and third
moisture as a result of rising groundwater levels may occur. The floors, with 15 dwelling units in each building. Construction was
recommended foundations for these soils are mat foundations, completed about 10 years ago, and the certificate of habitability was
which permit the distribution of building loads and reduce the issued in 2001. The vertical load-bearing structure of the building
differential settlements (displacements). The mat foundation may complex is composed of RC walls. The ground floor is a monolithic
consist of a grid arrangement of interconnected grade beams slab made up of precast reinforced Predalles-type slabs with an in situ
(foundation beams) capped with a floor slab (foundation slab). The concrete topping and an overall thickness of 200 mm. The first, sec-
downward loads acting on the mat come from the individual col- ond, and third floors are made of bricks and concrete, with 600-mm
umns or walls. If the foundation is not appropriately designed, joist spacing and an overall thickness of 280 mm. The foundation
structural problems may arise. In this paper, several reasons for these consists of a 300-mm-thick RC slab, which constitutes the flooring of
problems, together with their effects, are recorded and discussed by the basement. The slab is top and bottom reinforced by a 6-mm-
describing as an example the case of a real building. Also, the checks diameter welded wire mesh in 200-mm sheets, and it is stiffened by
that have to be performed on the structure to reveal the presence of a grid of RC beams (Fig. 1) protruding 300 mm from the slab bottom
such problems and a structural repair solution are described. surface and having an overall depth of 600 mm. Under the slab and the
beams there is a 100-mm-thick lean concrete base. The owners of the
Case Study condominium units complained that cracks with water coming out
appeared in the basement floor some months after the units were
The case study described herein was the object of a civil suit be- completed. The cracks, besides creating discomfort and limiting the
tween the owners of the individual units of a condominium and the use of interior premises, could potentially affect the integrity and
building company that built it. The condominium is composed of durability of the foundation, worsening its service condition over time.
1
Professor, Dept. of Civil Engineering and Architecture, Univ. of Actions to Verify Conditions of Sites and Structures
Udine, Via delle Scienze 206, 33100 Udine, Italy.
2 Two types of assessments were necessary; i.e., one of a geotechnical
Ph.D. Engineer, Dept. of Civil Engineering and Architecture, Univ. of
Udine, Via delle Scienze 206, 33100 Udine, Italy (corresponding author).
nature and the other of a structural nature—the former to determine
E-mail: margherita.pauletta@uniud.it the soil type and presence of groundwater and the latter to assess the
3
Professor, Dept. of Civil Engineering and Architecture, Univ. of Palermo, presence and importance of the cracks and to investigate the exis-
Palermo, Viale delle Scienze Ed. 8, 90128 Palermo, Italy. tence or source of any other potential structural problems.
Note. This manuscript was submitted on July 29, 2011; approved on
January 13, 2012; published online on January 19, 2012. Discussion period
open until November 1, 2013; separate discussions must be submitted for Geotechnical Investigations
individual papers. This paper is part of the Journal of Performance of
Constructed Facilities, Vol. 27, No. 3, June 1, 2013. ©ASCE, ISSN 0887- The ground of interest for the lawsuit was obviously the one just
3828/2013/3-295–302/$25.00. beneath the condominium complex. However, to avoid drilling and
Fig. 1. Basement floor of the building with the crack pattern and points of the survey
taking samples inside the building, geotechnical observations and lean concrete, and to obtain cylindrical samples to perform
tests were performed outside the structure at two points of inves- compression tests on concrete. The slab was 300-mm thick as
tigation near the building. Conventional rotary drilling with con- designed, and the thickness of lean concrete was 100 mm.
tinuum sampling and a static penetrometer test were performed at 2. Compression tests on the slab concrete: The tests revealed
each point of investigation. These tests revealed that the soil under a concrete average cylindrical compression strength fcm 5
the building is composed mainly of normally consolidated non- 40:35 MPa; hence, the characteristic (nominal) cylinder com-
sensitive clay layers (coherent soil). The soil permeability was, on pressive strength was fck 5 fcm =8 5 32:35 MPa and the cube
average, 1 3 1025 mm=s at depths from 3 to 5 m below the ground compressive strength was Rck 5 fck =0:83 5 39 MPa [Comité
surface, and 1 3 1026 at depths of 6–20 m. Euro-International du Béton (CEB) 1990], which is greater
Regarding the presence of water in the soil, in the geological than the specified design strength (Rck 5 25 MPa).
report, which was required for the construction of the building, it 3. Indirect assessment of concrete strength of the structural walls:
was stated that the water table fluctuated between 1.8 and 2.2 m Sclerometer tests performed on the walls between the foun-
above the bottom surface of the basement slab. Moreover, four dation and the ground floor (at Points S1–S6 in Fig. 1)
piezometers were installed for the civil suit, two to a depth of 15 m presented a fair repeatability. Taking into account that the
below the ground surface in order to survey the deep water layer scattering of the results for this type of nondesctructive test is
and two to a depth of 4 m in order to survey the water table depth. 6 7% and taking the conservative lower bound of the measure-
The piezometers revealed that the water table was 1.3 m above the ments, the average of the measured values was 36 MPa, which
bottom surface of the basement slab and 1.6 m above the bottom is greater than the specified design strength of 30 MPa.
surface of the foundation beams. Consequently, the water pressure 4. Assessment of the slab reinforcement: The surveys made with
at the slab bottom surface was 0.013 MPa, and at the bottom surface an electromagnetic rebar detector (at Points P1–P6 in Fig. 1)
of the foundation beams it was 0.016 MPa. confirmed the presence of 6-mm-diameter welded wire fabric
in 200 3 200 mm sheets as reinforcement, with cover thick-
nesses over the reinforcement ranging from 10 to 30 mm.
Structural Investigations 5. Assessment of cracking pattern: Many cracks, even long and
branched cracks, could be seen on the basement floor (Fig. 1).
The structural investigations included the following steps: The whole passage leading to the garages was crossed ap-
1. Coring in the slab: Three cores (at Points C1–C3 in Fig. 1) were proximately at the centerline by a continuous crack that
drilled in the slab to assess its thickness and the presence of appeared like a trunk line from which other orthogonal and
visible on the stories between the ground and the second floors bx2c ðh 2 xc Þ2
þ nA9sðxc 2 d9Þ 2 nAs ðd 2 xc Þ 2 n9b ¼0 ð1Þ
and at the corners of some door and window openings. 2 2
6. Monitoring of crack openings and temperature: Changes in
crack width were monitored by potentiometric displacement where b 5 1;000-mm section width; h 5 300-mm section height;
transducers at eight points of measure (A–H in Fig. 1) inside d9 5 23 mm and d 5 distances from the extreme compression fiber
the basement, to assess any progress of cracking. Moreover, of the concrete to the centroid of the longitudinal compression and
because crack openings can depend on temperature variation, tension reinforcements, respectively; As 5 141 mm2 and A9s 5
the temperature was monitored at four different points; 141 mm2 5 areas of longitudinal tension and compression rein-
i.e., three inside the basement (T1–T3 in Fig. 1) and one forcements, respectively; and n 5 15 and n9 5 Ect =Ec 5 0:35.
outside (TE in Fig. 1), in one of the basement air outlets. The moment of inertia about the neutral axis just before cracking
Despite the brief period of monitoring—slightly less than is
3 months—the crack openings underwent changes that, in many h i
cases, did not depend on temperature variations. In particular, Jn ¼ b x3c þ n9ðh 2 xc Þ3 þ nA9s ðxc 2 d9Þ2 2 nAs ðd 2 xc Þ2
with reference to the position of the transducers in Fig. 1 3
(Points A–H), the following evidence was recorded. Only two ð2Þ
of the eight monitored cracks did not undergo variations in
width. These were the cracks at Points A and H. Point A was and the cracking moment
over the foundation beam, which is less deformable than the
slab, and Point H was near another foundation beam that, being fcfm Jn
Mcrack ¼ ð3Þ
short, was even less deformable. The cracks at Point B (near n9 h 2 xc
the entrance hall) and Point C (under the air outlets) were qffiffiffiffiffiffiffi
highly sensitive to temperature variation. However, at the end where fcfm 5 1:2 3 0:27 3 3 R2ck MPa (MPW 1996), the concrete
of the monitoring period, when the temperature was very average tensile strength in presence of flexure. Because the slab
similar to that at the beginning, they exhibited an increase is reinforced by a welded wire fabric, distance d can be equal to
in width greater than the accuracy of the transducers (0.01 dmin 5 300 2 20 2 6 2 6=2 5 271 mm or dmax 5 300 2 20 2 6=2 5
mm). The crack at Point D was the only one that reclosed, 277 mm. For each distance there is a cracking moment with mini-
perhaps as a result of the increase in width of a nearby crack mum and maximum values Mcrack,min 5 73:3 kN × m and Mcrack,max 5
that had more recently appeared. The cracks at Points E, F, 73:7 kN × m, respectively. In some sections the slab is crossed by
and G, which were not sensitive to temperature variation a drainpipe with a diameter of 60 mm. When the drainpipe touches
because they were in positions protected from air circulation, the slab top reinforcement (Fig. 2) the slab cracking moments are
all evinced progressive crack opening. Mcrack,pipe,min 5 69:9 kN × m and Mcrack,pipe,max 5 70:2 kN × m, respec-
tively. All the calculated moments have values that are less than the
acting moment of 84.66 kN×m; hence, it is obvious that the slab
Causes of the Detected Anomalies should have cracked. Because the drainpipe is positioned in the
assumption, and considering as differential settlement in 1 year’s and 4 of Section A-A, the average final differential settlement
time the previous calculated one (1.52 mm), the differential set- is d3,4A-A, f 5 ð29 1 24Þ=2 5 26:5 mm, the rotation between
tlement of the slab section represented by the three-hinge schematic, the faces of the crack is a3,4A-A, f 5 26:5=ð5700=2Þ 5 0:0093
over 10 years from the building construction, can be estimated at rad, and the final crack opening is w3,4A-A, f 5 0:0093 3 150 5
1:52 3 8 5 12:2 mm. To obtain the overall differential settlement at 1:4 mm. Regarding Points 3 and 4 of Section B-B, d3,4B-B, f 5
10 years, this settlement has to be added to the corresponding differ- ð33 1 66Þ=2 5 49:5 mm, a3,4B-B, f 549:5=ð4;800=2Þ50:021
ential settlement occurring immediately after the building construction.
used to assess the moments and cracking condition of one of the the desired support. The micropiles could be placed by drilling
building beams. The considered beam is one that lies in the plane of through the existing foundation, without creating excessive dis-
Section B-B in Fig. 5, is anchored to the lift/elevator shaft at Point 4, comfort to the owners, except for the temporary unavailability of the
and goes from Point 4 through Points 3 and 2 to Point 1 (area bounded garages. Each pile should have a diameter of 88.9 mm, a thickness of
by the dashed lines in Fig. 5). The schematic of Beam 1-2-3-4, at- 6.3 mm, and an overall steel area of 1,634 mm2. The piles should be
tached to the wall at the first floor, is presented in Fig. 6. This beam was 9–10 m long to reach the sand layer that lies at 9–12 m from the
loaded with the gravitational loads and the settlements of the vertical ground surface, according to borings drilled outside the building. It is
members to which it is connected. The obtained acting moment in recommended that a maximum pile-to-pile spacing of 1 m be used
Point 4 at the first floor was 256.02 kN×m, much greater than the beam under the exterior walls, with two piles placed every 1.5 m under the
cracking moment, which was equal to 38.03 kN×m. The obtained interior structural walls, one pile every 0.5 m under the foundation
crack opening of 1.1 mm was significantly larger than the values beams, and 32 piles under the lift/elevator shaft. The new slab could
allowed by many codes; for example, the 0.2 or 0.4 mm permitted in have a maximum thickness of 200 mm and should be made with
Eurocode 2 [European Committee for Standardization (CEN) 2005]. concrete having a characteristic cube compressive strength of 35
Moreover, the acting moment produced a steel stress of 947 MPa, MPa. It should be securely joined to the existing slab by means of
which is greater than the steel average yield strength of 494.5 MPa. In mechanic connectors. An impermeable sheathing layer should not
conclusion, under final settlement conditions, the beam in question be placed on the existing slab because it could carry water to the
will fail, and it seems probable that many other members of the bases of structural walls, thereby causing corrosion of their rein-
structure will fail, too, leading the whole structure to collapse under forcing steel. The reinforcement of the new slab should be designed
normal service conditions. Hence, structural repairs must be made. with the understanding that the slab must bear the stresses caused
by the water pressure acting at the bottom surface of the existing slab
and not the soil differential settlements because the settlements
Proposed Restoration Solution under the piles would be negligible.
To avoid the detrimental consequences of relative displacements
caused by the slow or time-dependent settlements, it is necessary to Cost of the Proposed Restoration
prevent the occurrence of differential settlements or at least to limit
their extent. To obtain this, the following three different restoration An analysis of costs of the proposed restoration for the building was
solutions were analyzed: (1) stiffen all horizontal structural mem- performed. The overall computed cost was around V860,000, and it
bers (beams and joists) at every floor; (2) build another slab over the took into account delivery of the materials (steel reinforcement,
existing one, and implement good connections between them; and concrete, and tubes for micropiles); all of the work necessary to place
(3) realize, under the structure, pile foundation completed by means the piles; and technical expenditures for designing, project man-
of a new slab over the existing one. Solution 1 was excluded because agement, and safety and quality assurance records at the construction
it was too complex, very expensive, and would cause a high level of site. It is evident that the proposed restoration action has a high cost;
discomfort for the occupants of the building. Regarding Solution 2, however, it is necessary to assure the future usability of the building
unfortunately the height of the basement was only 2.63 m and, for under normal service conditions.
the codes on fire protection, it must not be lower than 2.40 m. Hence,
at least, the additional slab could have been not thicker than 200 mm. Conclusions
Such a slab, even opportunely connected to the existing one and
highly reinforced, would not have been sufficient to adequately On the basis of the case study described herein, the following rec-
prevent the differential displacements caused by the slow settle- ommendations are made to avoid structural problems in concrete
ments. This was because the existing slab was already very de- mat foundations on clay soils with fluctuating water tables.
graded, permeable to water, with underdesigned reinforcement, 1. Because long-term settlements of foundation may be very high
(on the order of several centimeters), the eventuality that the
foundation slab may be not strong enough to support the soil
settlements has to be considered. In this case, it must be
verified that the foundation beams are capable of bearing all
of the structural loads without any contribution from the slab,
while operating in the elastic range and not settling excessively
Fig. 6. Schematic of Beam 1-2-3-4 or exceeding the soil’s bearing capacity. To work in the elastic
range the foundation beams have to be designed to be