Professional Documents
Culture Documents
and
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Agenda
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Agenda
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William Ibbs
• Consultant
– Loss of Productivity, Scheduling, Standard of Care
– Powerplants, Tunnels, Bridges, Schools,
Buildings, Transit Systems
– Expert Witness, Mediator, DRB member
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Goals of Course
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Agenda
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What is Productivity?
= 4 Lineal-Feet of 4” pipe/labor-hour
= 0.75
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Why is Productivity Important?
Labor costs =
(Quantity of Work) x (Cost/Crew-Hour)
Productivity/Crew-hour
= $4,000
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Why is Productivity Important?
– Hypothetical Project –
Labor 40%
•Largest cost
Materials 40% component
General Conditions • Most volatile
& Indirect Costs 10%
• Most critical
Overhead 5% to control
Profit 5%
Total 100%
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Hypothetical Project
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Hypothetical Project
Labor 45%
Materials 40%
Wipes out all
General Conditions profit!
& Indirect Costs 10%
Overhead 5%
Profit 0%
Total 100%
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Factors that Affect Productivity
• Poor design • Changes & Their Timing
• Stacking of Trades • Congestion
• Overtime • Shift work
• Weather/seasonality • Day/Night
• Interrupted learning curve • Site access
• Dilution of supervision • Fatigue
• Logistics • Morale
• Crew size inefficiency • QA/QC
• Late deliveries • Concurrent operations
• Wrong means & methods • Poor management
• Complicated designs • Lack of training
• Out of sequence work • Mistakes
• Constructive acceleration • Staff turnover
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Agenda
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Symbolic Impact of a Change
Downstream,
ripple effects of
Direct impact of a change
a change
= A change
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Synergistic Impact of Multiple Changes
Downstream,
ripple effects of
Direct impact of Synergy Change #2
Change #1
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Cumulative Impact
“Impact costs are additional costs occurring as a result of the
loss of productivity; … also termed inefficiency…if
productivity declines, the number of man-hours of labor to
produce a given task will increase…
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Court Acceptance of Cumulative Impact
S. Leo Harmonay, Inc. v. Binks Mfg. Co., 597 F. Supp. 1014 (S.D.N.Y., 1984).
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Cumulative Impact Measurement
Luria Brothers & Co. v. US, 369 F.2d 701 (Ct. Cl. 1966).
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Measuring CI Changes
• Forward pricing
– Negotiated
– Time & Material
• Retrospective
– Industry studies
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Cumulative Impact LoP
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Cumulative Impact Cases Accepted
Case Type of Work Extent of Change Ruling
Watt Plumbing, Air Contractor alleged breach of Not breach of contract because modification of
Conditioning & Elec., Electrical contract by excessive contract becomes part of contract and the
Inc., (1975)[14] change. contract as altered was agreed by the parties.
39 COs resulting in 19% Contract language not allowing for claims not
Dyson & Co. (1978)[15] Mechanical
increase in contract value. included in the previous change orders.
12% increase in contract
value due to 206 change
Electrical and
Pittman Constr. Co. orders; 10% increase in Not fundamental change in the contract. Many
plumbing; general
(1983)[16] duration – 102 days on changes foreseeable.
contracting
1,000-day original contract
duration.
Contractor failed to reserve the rights to recover
Central Mechanical Release language included in
Mechanical cumulative impact costs. Waiver and releases
Constr. (1986)[17] multiple change orders.
barred any subsequent claim.
Not a fundamental change in the contract for a
cumulative impact. Multiple changes alone did
Freeman-Darling, Inc.
General contracting Numerous change orders. not constitute a compensable cumulative impact
(1989)[18]
claim, because many were small dollar-value
(less than $5000).
Information not Court agreed that the changes impacted labor
Triax Co. (1993)[19] available from Numerous change orders. productivity. No proof of causal linkage between
decision. numerous changes and cost overruns.
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Denied Cases
4. Measuring CI damages.
5. Discussion, Q & A, Wrap-up.
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Measuring Cumulative Change’s Impact
• MCAA
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Selecting Right Cumulative Impact Measurement Method
High High
Jury verdict
Comparison studies
Sampling methods
Earned value
Measured mile
Baseline productivity
System dynamics
Low Low
Low Contemporaneous Project Documentation High
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Total Cost Approach
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Total Cost Conditions
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Modified Total Cost Approach
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MCAA Factors
Condition Level of Impact
Minor Average Severe
1. Stacking of Trades 10% 20% 30%
2. Morale & Attitude 5% 15% 30%
3. Reassignment of Manpower 5% 10% 15%
4. Crew Size Inefficiency 10% 20% 30%
5. Concurrent Operations 5% 15% 25%
6. Dilution of Supervision 10% 15% 25%
7. Learning Curve 5% 15% 30%
8. Errors & Omissions 1% 3% 6%
9. Beneficial Occupancy 15% 25% 40%
10. Joint Occupancy 5% 12% 20%
11. Site Access 5% 12% 30%
12. Logistics 10% 25% 50%
13. Fatigue 8% 10% 12%
14. Ripple 10% 15% 20%
15. Overtime 10% 15% 20%
16. Season & Weather Change 10% 20% 30%
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MCAA – Backward Pricing
Actual hours = 18,000 hrs
= 4,085
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Courts and MCAA
60
% LOSS OF PRODUCTIVITY
E
C AUS
50 R
M A JO
+2 E
40 C AUS
R
M A JO
+1 LY
30
S ON
E
A NG
20 CH
10
0
0 10 20 30 40 50 60
% CHANGE ORDERS
F ig u re 1 E L E C T R IC A L A N D M E C H A N IC A L W O R K
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Courts and Leonard
J.A. Jones Construction Co., ENGBCA No. 6348, 00-2 BCA ¶ 31000 (Corps of
Engineers BCA 2000)
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Courts and Leonard
Aetna Cas. & Sur. Co. v. George Hyman Const. Co., 1998 U.S. Dist. LEXIS 22627
(E.D. Pa. 1998)
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Ibbs LoP Curves
1.20
1.00
0.80
0.60
0.40
0.20
0.00
0% 10% 20% 30% 40% 50% 60%
Amount of Change
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Ibbs Curves – Timing of Change
Productivity Index
1.2
-1.0228x
1.0 y = 1.0511e
R2 = 0.81
0.8
0.6
y = 2.0421x 2 - 1.9234x + 1.0471
R2 = 0.63
0.4
y = 0.9796e -1.924x
0.2 R2 = 0.76
0.0
0% 10% 20% 30% 40% 50% 60%
% Change
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Design Change vs. Design LoP
1.0
0.8
0.6
0.4
0.2
0.0
0% 10% 20% 30% 40% 50% 60% 70%
% Change
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Measured Mile Approach
1. Identify an unimpacted
baseline productivity
2. Determine actual
production rate for
period of owner-caused
Q1 Q2
disruptions 20 piles/day 25 piles/day
12.5 wd 10 wd
3. Compare baseline vs.
actual production rates
Q4 Q3
25 piles/day 12 piles/day
10 wd 21 wd
Δ Prod = (25 – 10)
= 15 piles/day
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Courts and Measured Mile
P.J. Dick, Inc., VABCA No. 5597, 01-2 B.C.A. (CCH) ¶ 31,647
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Courts and Measured Mile
“A measured mile (or good period versus bad period) analysis
compares the actual labor productivity of performing during a
time period in which the work was not impacted by the actions
causing labor inefficiency to the actual productivity rate for
performing work during a period that was so impacted. Such
analysis generally presumes that labor productivity rates being
compared are for the same work and, ideally, results in a
standard against which the effect of the government-caused
change to working conditions can be measured.”
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Principles for Developing Measured Mile Process
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Measured Mile Process Principles
4. Calculating LOP
a. Apply factors to just time &trade disrupted.
b. Adjust for paid change orders, non-recoverable losses.
c. Look for several different ways to compute a measured mile.
U.S. Industries, Inc. v. Blake Construction Co., 671 F.2d 539 (D.C. Cir. 1982).
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Cumulative Impact Claim Process
AS- BU I LT ACTI VI TY
(3 1 ) DRYWALL CEI LI N G S JAN FEB M AR APR M AY JU N JU L AU G SEP O CT N O V DEC JAN FEB M AR APR M AY
(2 0 AS-
) FRAM E IN
NED
TERI O RVI
WALLS EXTERI O R CO M PLETE
PLAN ACTI TY PRI O R TO FRAM I N G LEG EN D
(4 0 ) TAPI N G WALLS
FO R FLO O RS 5 - 1 0
(2 1 AS-
) FRAM E IN
N TERI O RVI
CEI LI N G AS- PLAN N ED (JUN E 1 9 9 4 )
FREDERI CK
PLAN MEDEIACTI
SWI N KEL,
TY I N C.
(4 1 ) TAPI N G CEI LI N G S
FEDERAL CO U RTH O U SE SI XTH FLO O R AS- PLAN N ED (M ARCH 1 9 9 5 )
(3 0 AS-
) DRYWALL WALLS
BU I LT ACTI VI TY
REN O , N V AS- PLAN
JAN NAPR
FEB M AR EDMvs AS-
AY JU1 BU
N9 9JU
5 I LT
L AU SCH
G SEP EDULE
O CT N O V DEC JAN FEB 1
AS- BU I LT
M9AR9 6 APR M AY
(3 1 ) DRYWALL CEI LI N G S JAN FEB M AR APR M AY JU1
N 9 9 JU
5 L AU G SEP O CT N ODela
V DEC JAN
yed, DisrFEB M
upte
1 9AR
d 6 APR M AY
Work
9
AS- PLAN N ED ACTI VI TY
(4
(2 0
0)) TAPI
FRAM NEGI N
WALLS
TERI O R WALLS 9/ 14/ 95
EXTERI O R G LAZ I N G LEG EN D
AS- PLAN N ED ACTI VI TY I N STALLED
(4 1 ) TAPI NEGI N
CEI LI N
OGRS
FREDERI CK MTERI
(2 1 ) FRAM EI SWI NCEI LI N G
KEL, I N C. AS- PLAN N ED (JUN E 1 9 9 4 )
AS- BU I LT ACTI VI TY
FEDERAL CO U RTH O U SE JAN
EI G H TH FLO
FEB M AR APR M AY JU N
OR
JU L AU G SEP O CT N O V DEC JAN FEB M AR
AS- PLAN N ED (M ARCH 1 9 9 5 )
APR M AY
SECOND FLOOR
(3 0 ) DRYWALL WALLS Dela yed, Disr upted
REN O , N V AS- PLAN N ED vs AS- 1
1999
95BU
5 I LT SCH EDULE Work
1
1999
966 AS- BU I LT
(3 1 ) DRYWALL CEI LI N G S JAN FEB M AR APR M AY JU N JU L AU G SEP O CT N O V DEC JAN FEB M AR APR M AY
(2 0AS-
) FRAM
PLAN E INNED
TERI O RVI
ACTI WALLS
TY
EXTERI O R CO M PLETE
(4 0 ) TAPI N G WALLS PRI O R TO FRAM I N G LEG EN D
FO R FLO O RS 5 - 1 0
(2 1 )
FREDERIFRAM CKE I N
NM TERI
EI O R CEI LI N GI N C. AS- PLAN N ED (JUN E 1 9 9 4 )
LISWI N KEL,
AS- PLAN ED ACTI VI TY
(4 1 ) TAPI N
FEDERAL
G CEI
CO U
N GS
RTH O U SE FO U RTH FLO O R AS- PLAN N ED (M ARCH 1 9 9 5 )
(3 0AS-
) DRYWALL WALLS
BU I LT ACTI VI TY
REN O , N V AS- PLAN
JAN NAPR
FEB M AR ED Mvs AS-
AY JU1N BU
9 9 JU
5 I LT
L AU SCH
G SEP EDULE
O CT N O V DEC JANAS- BU I LT
FEB 1 M9AR
9 6 APR M AY
(3 1 ) DRYWALL CEI LI N G S JAN FEB M AR APR M AY JU1
N9 9JU
5 L AU G SEP O CT N ODela
V DEC JAN
yed, DisrFEB
upte M9AR
1d 6 APR M AY
Work
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AS- PLAN N ED ACTI VI TY
(4 0 ) TAPI N G WALLS 1/ 19/ 96
(2 0 ) FRAM E I N TERI O R WALLS EXTERI OR G LAZ I N G
AS- PLAN N ED ACTI VI TY LEG EN D
I N STALLED
(4 1 ) TAPI N G CEI LI N G S AS- PLAN N ED (JUN E 1 9 9 4 )
(2 1 ) FRAMCK
FREDERI E INMTERI OR N
EI SWI CEI LI N GI N C.
KEL,
AS- BU I LT ACTI VI TY
FEDERAL CO U RTH O U SE JAN
EI G H TH FLO
FEB M AR APR M AY JU N
OR
JU L AU G SEP O CT N O V DEC JAN FEB M AR APR
AS- PLAN N ED (M ARCH 1 9 9 5 )
M AY
FIRST FLOOR
(3 0 ) DRYWALL WALLS
REN O , N V AS- PLAN N ED vs AS- BU I LT SCH EDULE
1995 Dela yed, Disr upte
1d Work
99 6 AS- BU I LT
(3 1 ) DRYWALL CEI LI N G S JAN FEB M AR APR M AY JU N JU L AU G SEP O CT N O V DEC JAN FEB M AR APR M AY
(2 0AS-
) FRAM
PLAN E I NED
TERI O RVI
WALLS EXTERI O R CO M PLETE
(4 0 ) TAPI N GN WALLSACTI TY PRI O R TO FRAM I N G LEG EN D
FO R FLO O RS 5 - 1 0
(2 1AS-
) FRAM
FREDERI CK
PLAN E INM TERI
EI O RVI
SWI NCEI LI N G
KEL, I N C. AS- PLAN N ED (JUN E 1 9 9 4 )
(4 1 ) TAPI N GN ED
CEI ACTI
LI N GS TY
SECO N D FLO O R AS- PLAN N ED (M ARCH 1 9 9 5 )
FEDERAL
(3 0AS-
) DRYWALLCO U RTH O U SE
WALLS
BU I LT ACTI VI TY
REN O , N V AS- PLAN
JAN NAPR
FEB M AR EDMvs AS-
AY JU N BU
JU I LT
L AU SCH
G SEP EDULE
O CT N O V DEC JAN
AS- BU I LT
FEB M AR APR M AY
(3 1 ) DRYWALL CEI LI N G S 1995 1d
Dela yed, Disr upte 99 6
Work
(4 0 ) TAPI N G WALLS
(2 0 ) FRAM E I N TERI O R WALLS
LEG EN D
(4 1 ) TAPI N G CEI LI N G S
(2 1 ) FRAM
FREDERI E IN
CK M TERI ORN
EI SWI CEI LI N G
KEL, I N C. AS- PLAN N ED (JUN E 1 9 9 4 ) 50
FEDERAL CO U RTH O U SE JAN
EI G H TH FLO
FEB M AR APR M AY JU N
OR AS- PLAN N ED (M ARCH 1 9 9 5 )
JU L AU G SEP O CT N O V DEC JAN FEB M AR APR M AY
(3 0 ) DRYWALL WALLS
REN O , N V AS- PLAN N ED vs AS- BU I LT SCH EDULE
1995 AS- BU I LT
1996
(3 1 ) DRYWALL CEI LI N G S
Key Elements of Cumulative Impact Claims
3. impact flows from the synergy of the number and scope of changes;
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Measuring Loss of Productivity Flowchart
Project change
Productivity loss
- Owner-directed changes
- Recoverable by the contractual terms
No loss claimed No Is the contractor entittled? - Contractual compliance
- The changes caused disruptions
Yes
Quantum of damages
No
Yes Yes Were sampling studies No
Did owner
statistically adequate?
and contractor cause disruptions Yes
concurrently?
Yes
No Yes Work sampling/ Specialty General Total cost/
Measured Baseline System dynamics Craftsmen industry industry Modified
Earned value
mile productivity modeling questionaire studies studies total cost
Cost-based
Project practice based analyses Industry-based analyses
analyses
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Agenda
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Berkeley Roundtable on International Construction Studies, BRICS
http://www.ce.berkeley.edu/~ibbs/BRICS/ 54
For any further questions, please contact us:
(510) 420-8625
William.Ibbs@IbbsConsulting.com
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