Professional Documents
Culture Documents
Subcommittees:
i) Product Qualification.
So far: discussed 55 degr.
helical wound Epoxy only
ii) Raw material re-qualification.
iii) Flange design and qualification.
ISO 14692
Petroleum and natural gas industries –
September 2008 Glass-reinforced plastics (GRP) piping
TP1000
p q = p LCL
G T p1000 = p LCL *10 2, 24 *G
pq
Log (p)
pq
f2 (0.67 – recommended)
Problems
- pq miss-understood.
- NPR includes f3.
TP1000
- TP1000 definition.
pq
f2 (0.67 – recommended)
Proposal:
Maximum Pressure Rating (MPR)
pq
f2 = 0.67 (-)
MPR
Log (pressure)
Proposal:
• Use pq as threshold value;
• Rename pq into pthreshold:
Proposal:
Maximum Pressure Rating (MPR)
MPR = f 2 * pq , 65C , 20 yrs
Proposal:
Maximum Pressure Rating (MPR)
MPR = 0.67 * pthreshold
TP1000 TP1000 = MPR * rd1000
rd1000
pthreshold
f2 = 0.67 (-)
MPR
Log (pressure)
Proposal:
Maximum Pressure Rating (MPR)
MPR = 0.67 * pthreshold
TP1000 p d ≤ MPR * f 3 * A
rd1000
pthreshold
f2 = 0.67 (-)
MPR
f3, A ( A = A1 * A2 * A3 * ...)
pdesign
de-rating factors (f3, A)
Log (pressure)
to be used as guideline
during bidding phase.
Example, if f3 = 1, A = 1:
p d ≤ MPR * f 3 * A
TP1000
pd ≤ MPR
rd1000
pthreshold
f2 = 0.67 (-)
MPR = pd
Log (pressure)
p d ≤ MPR * f 3 * A
TP1000
rd1000
pthreshold
f2 = 0.67 (-)
MPR
f3, A
pdesign
Log (pressure)
p d ≤ MPR * f 3 * A
rd1000
pthreshold
f2 = 0.67 (-)
MPR
f3, A
pdesign
Log (pressure)
p d ≤ MPR * f 3 * A
rd1000
pthreshold
f2 = 0.67 (-)
MPR
f3, A
pdesign
Log (pressure)
TP1000
G
rd1000
pthreshold
f2 = 0.67 (-)
MPR
Log (pressure)
Aliphatic Amine
0.12
Anhydride
0.1
0.08
Gradient
MDA
0.06
IPD
0.04
0.02
0
0 20 40 60 80 100 120 140
Temperature (C)
ISO 14692
Petroleum and natural gas industries –
September 2008 Glass-reinforced plastics (GRP) piping
Aliphatic Amine
0.12
Anhydride 0.105
0.1
0.08
0.065
MDA
Gradient
0.06
0.045
IPD
0.04
0.02
0
0 20 40 60 80 100 120 140
Temperature (C)
ISO 14692
Petroleum and natural gas industries –
September 2008 Glass-reinforced plastics (GRP) piping
Aliphatic Amine
0.12
Anhydride 0.105
0.1
0.085
0.08
0.065
MDA
Gradient
0.06
0.045
IPD
0.04
0.02
0
0 20 40 60 80 100 120 140
Temperature (C)
ISO 14692
Petroleum and natural gas industries –
September 2008 Glass-reinforced plastics (GRP) piping
Aliphatic Amine
0.12
Anhydride 0.105
0.100
0.1
0.085
0.08
0.065
MDA
Gradient
0.06
0.045
IPD
0.04
0.02
0
0 20 40 60 80 100 120 140
Temperature (C)
ISO 14692
Petroleum and natural gas industries –
September 2008 Glass-reinforced plastics (GRP) piping
Aliphatic Amine
0.12
0.110
Anhydride 0.105
0.100
0.1
0.085
0.08
0.065
MDA
Gradient
0.06
0.045
IPD
0.04
0.02
Minimum long-term strength verification test, options (not yet decided on)
ii) Long-term (e.g. > 6000 hours) survival test. Test pressures to be based
on default ratio’s to MPR, same principle as used for 1000 hours test
pressure.
Table 2 – Default Ratio (rd1000) between 1000 hour Test Pressure (pT1000) and
MPR, by Resin System and Test Temperature, for 20 years design lifetime and
including f2= 0.67 (-).
TP1000
G
pthreshold rd1000
f2 = 0.67 (-)
MPR
Log (p)
Hydrotest Max factory test Min factory test Max field test
Ratio to pthreshold pthreshold *f2*f3 pthreshold *f2*f3 pthreshold *f2*f3
Proposed Research:
Other issues:
Cyclic Conditions
Default f3 factors
Scaling rules
Baseline values QC
A1 factors
ISO Cyclic De-Rating Factor A3
• Current ISO math produces nearly zero
values for A3 at high numbers of cycles,
even at load ratios ≥ 0.8
• Research at Batelle shows an S-shaped
curve with a fatigue limit greater than 20% of
initial strength between 108 and 109 cycles
• Theory and test data per ASTM D2992
Procedure A shows cyclic regression
approaches a straight line on a log-log scale
for up to 15*106 cycles. This does not fit the
current ISO S-curve.
Shell DEP Cyclic De-Rating Factor
A3
• The Shell DEP math produces no de-
rating for A3 at high numbers of cycles at
load ratios ≥ 0.8
• Research at Batelle showed even small
load changes (Rc = 0.95?) influence pipe
life to some degree
• Shell DEP math produces very small
variation in slope for Rc ≤ 0.5. Slope is
almost no different between Rc = 0.42 and
Rc = 0.400002
Proposed Changes to Factor A3
• Use the Shell DEP – ’98 as the basis for A3
• Set a fatigue limit at 1.5*108 cycles. This is
the projected value from D2992 Procedure A
and fits the Batelle data suggesting a fatigue
limit between 108 and 109 cycles. Fatigue
limit is set at default of fc = 4 or the ratio of
D2992static100,000/D2992cyclic 1.5*108 for A3
minimum
• De-rate A3 at all values 0.4 < Rc < 1.0
• Improve the interpolation method for a
smoother change in slope for all values of Rc
• Provide a graph of A3 for ease of use
ISO 14692
Petroleum and natural gas industries –
September 2008 Glass-reinforced plastics (GRP) piping
Subcommittees:
i) Product Qualification
ii) Raw material re-qualification
iii) Flange design and qualification
ISO 14692
Petroleum and natural gas industries –
September 2008 Glass-reinforced plastics (GRP) piping
Subcommittees:
i) Product Qualification
ii) Raw material re-qualification
iii) Flange design and qualification