ISO 50001training For Shop 2013 Updated

L&T Heavy Engineering
19th April,2013 © 2012 Larsen & Toubro Limited : All rights reserved 1/46
What is Energy?
• Energy is capacity to do work.
• It can neither be created nor destroyed, only
converted from one form to another.
• Energy comes in different forms:

• Heat(Thermal)
• Light (Radiant)
• Motion (Kinetic)
• Electrical
• Chemical
• Nuclear Energy
• Gravitational
Energy Used at L&T - HZMC
• Electricity
• LPG & NG
• Diesel
Hazira Manufacturing Complex
INCREASING ENERGY DEMAND – WORLD SCENARIO
Development – More the Energy use
45%
18%
14%
7%
%age of Energy use in India in Industrial, Transportation, Residential, Agriculture

Power Stations burn coal and produces smoke
More Power Stations more smoke
Global CO2 emission

25.2 Billion Tons
Effect of CO2 emission
Climate Change
Climate Change
Climate Change
Limited Natural Sources – Reserves (Years)
Coal Natural Gas Oil

World 122 60 42
India 114 36 20
Govt. of India Initiatives

• Enactment of Energy Conservation Act
• Formation of Bureau of Energy Efficiency (BEE)
• Formation of SDA
• Standards and Labeling program
• Demand Side management
• Bachat Lamp Yojana (BLY)
• PAT (Perform Achieve & Trade)
• Certification of Energy Manager/Auditor
• ECBC
• Designated consumers
• …many more
Frost Free refrigerator, Tubular Fluorescent Lamps

Room Air Conditioners, Refrigerator
Distribution Transformer, Induction Motors
Pump Sets, Ceiling Fans
LPG Gas stoves, Electric Geysers, Television
Energy Management
at
L&T HZMC
Energy Management at HZMC

Top
Monitoring Technical
Management Strategy Plan
System Ability
support
• Corporate • Energy Policy • Monthly • Qualified staff
EHS review & work force
• Corporate
meeting
• HZMC CS level • Experienced
head Mr. objectives • Six monthly cross
K. Ram (VP) review in EHS functional
• HZMC level
chairs every MRC team
Energy objectives members
• Energy Audit
meeting • MP on Energy • Trainings and
conservation • Audit by CSR
awareness
in EHS system programs
Electricity Consumption in HZMC

18000000 Ship-
build-
16000000 ing
9% Piping
14000000 LMB 5% MHC & Hostel
CTC
1%
(Boile 2% Heavy
12000000 r) Engg
14% 36%
10000000
8000000
6000000
4000000
2000000
0 LMTG MFF
17%
(Tur-
bine)
16%
2012-13 (4.8 Crore units, Rs 34 Crore )

Electricity Consumption in HE
Extrapolated
25000000
Electricity consumption-
Generated (KWH)
20000000
Electricity consumption-
Purchased (KWH)
15000000
10000000
5000000
0
2005-06 2006-07 2007-08 2008-09 2009-10 2010-11 2011-12 2012-13
HE West started in 2008-09
Energy Scenario in HE (2012-13)
Energy Scenario in HE (2012-13)
Purpose of ISO 50001

• An EnMS enables an organization to achieve
continual improvement.
• Assist organizations in making better use of their
existing energy-consuming assets
• Create transparency and facilitate
communication on the management of energy
resources
• Promote energy management best practices and
reinforce good energy management behaviors
Purpose of ISO 50001
• Assist facilities in evaluating and prioritising

the implementations of new energy-efficient
technologies.
• Provide a framework for promoting energy
efficient throughout the supply chain
• Facilitate energy management improvements
for GHG emission reduction projects
• Allow integration with other management
systems
EnMS Concern
• Rising cost of energy

• Energy policies
• Corporate Social Responsibility
• Sustainability
• Global Warming
Benefits of ISO Energy Management Standard
Benefits of ISO Energy Management Standard
ISO 50001 Structure
Energy Management System Model
Declaration by Top Management
• Declaration to go for ISO 50001: 2011 Energy

Management Standard by top management in the
company FY 2012-13 Objectives .
• Set Target date to achieve ISO 50001:EnMS by May 2013
HE Energy Policy
HE Energy Policy is
Signed by Mr. Y S Trivedi,
Released on 1st March 13
Revision: R0
Formation of Apex Committee and MR
Mr. Mahesh Joshi,

Head - Maintenance is
Nominated as
“Management
Representative” ( MR )- EnMS
Management Program (MP’s)
• EnMS-OM-MP-01 (Reduction in Natural Gas

consumption for Pre Heating)
• EnMS-OM-MP-02 (Reduction Energy

consumption for HVAC)
• EnMS-OM-MP-03 (Reduction in Energy

consumption in ESSC Process)
Energy Base Line
• Quantitative reference providing a base for

comparison of energy performance
• An Energy baseline reflects a specified period of time
• The Energy baseline is also used for calculation of
energy savings, as a reference before and after
implementation of energy performance improvement
actions.
Definitions
• Energy Consumption:
Quantity of energy applied.
• Energy Efficiency:
Ratio or other quanitive relationship between an output
of performance, service, goods or energy, and an input of
energy.
Example: Conversion efficiency: energy required/energy
used; output/input; theoretical energy used to
operate/energy used to operate.
Note - Both input and output need to be clearly specified in
quantity and quality, and be measurable.
Definitions
• Energy Management System (EnMS):
Set of interrelated elements to establish an energy policy
and energy objectives, processes and procedures to achieve
those objectives.
• Energy Performance Indicator (EnPI):

Quantitive value or measure of energy performance, as
defined by the organization
Note – EnPIs could be expressed as a simple metric, ratio or
a more complex model.
Significant Energy Use

• Significant Energy Use:
Energy use according to substantial energy consumption
and/or offering considerable potential for energy performance
improvement
• In L&T Heavy Engineering following processes are energy
intensive.
• Welding, ESSC/SAW
• Machining
• Plate Rolling
• Lighting
• Pre Heating/Post Heating
• Material Handling
• Heat Treatment
EnPI Measurement for EnMS

Sr.No. Energy usage in Process EnPI Energy Source
1 HVAC kWh/Sq.ft area Electricity NG
2 Lighting kWh/Sq.Mtr Electricity
3 Canteen kWh / food cooked for nos. of persons Electricity NG
4 Air compressor kWh/CFM Electricity
6 Machining kWh/SMH Electricity
7 Welding KWh / Kg. of electrode consumed Electricity
8 HEAT TREATMENT SCM / Cycle Time in hrs Electricity NG
9 Power generator sets Fuel consumed /Kwh generated Diesel NG
10 Flux Heating kWh/Kg Electricity
Energy Objective and Target
1) Increase 15% energy savings YOY by Continuously identifying and implementing new
methods of energy conservation and efficiency as below:
a. Use of alternate sources ( use of natural & renewable energy – use of daylight, solar
energy, solar pipe lights, bio-gas, wind energy, etc.)
b. Use of new technologies (e.g. use of LED lights instead of conventional lights,
occupancy sensors, Variable frequency drives, welding inverters etc.)
c. Enabling behavioral change (monitoring consumption for a building and taking
measures like increase in AC temperature, switching off lights when not necessary)
2) Reduce 5-10% Carbon Footprint YOY (Reduction in Total Energy Consumption in

offices and shops.
3) Identify the best measure for Specific Energy consumption and reduce the same
every year by 5%
Role of Production Supervisor in EnMS
• Maintain Equipment list in their shop.

• Using Energy Efficient machines.
• Stop Energy Wastages.
• Ensure that no machine run in idle.
• Do energy review, Prepare energy forecast
for their shop process.
• Provide justification (CAPA) for energy
consumption if deviated from forecast.
Role of Purchaser in EnMS
• Prepare & document Energy purchasing

specification, as applicable for effective energy
use.
• Calculate Life Cycle Costing of Equipment before
procurement.
• Procurement criteria to be evaluated on basis of
energy performance.
• Purchase Energy Efficient Equipment. i.e Energy
star, Energy Efficient motors etc.
Audit for ISO 50001
• Internal Audit for ISO 50001 is planned during

22nd April to 25th April.
• Audit will be conducted by internal audit team
in manufacturing shops, yard and all other
departments.
• Audit plan, audit guidelines and checklist will be
sent shortly.
• Internal Audit will be followed by External Audit
by DNV on 30th April 2013.
Equipment wise Energy Consumption

Equipment Idle Running Energy in KW Cost of 1 Hour idle running in Rs.
Fan and Blower 2.2 15.4
FLUX RECOVERY 2.2 15.4
AIR COMPRESSOR 15 105
HAND LAMP 0.06 0.42
LED Hand Lamp 0.008 0.056
HELOGEN LAMP 0.5 3.5
Tractor lamp 24VAC 0.6 4.2
PORTABLE OVEN 0.25 1.75
TUBE LIGHT 0.04 0.28
Over head light 0.4 2.8
Office celling FAN 0.06 0.42
Air Cooler 0.2 1.4
Air Conditioner 2 14
Memco Welding M/c 0.25 1.75
Fronius Welding Machine 0.1 0.7
AC 1200A Power Source 2.5 17.5
DC 1000 Power Source 2.7 18.9
DC 1500 Power Source 3 21
Power Wave SD 1000A 0.2 1.4
Tig M/c pump 0.35 2.45
National Energy Conservation day
Competitions on Energy
posters, Quiz and Slogan
Display of energy efficient

equipment
19th April,2013 © 2012 Larsen & Toubro Limited : All rights reserved 4346
National Energy Conservation day
Chief guest
Mr. H S Patel, IAS (MD DGVCL)
Energy Conservation Awards
1999-00 2005-06
2003-04 2009-11
Using Energy is Our Right,

but
Conserving Energy is Our Responsibility.
Thank you

ISO 50001training For Shop 2013 Updated

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

ISO 50001training For Shop 2013 Updated

Uploaded by

Copyright:

Available Formats

L&T Heavy Engineering

• Energy comes in different forms:

Energy Used at L&T - HZMC

Development – More the Energy use

%age of Energy use in India in Industrial, Transportation, Residential, Agriculture

Power Stations burn coal and produces smoke

More Power Stations more smoke

Global CO2 emission

Limited Natural Sources – Reserves (Years)

Coal Natural Gas Oil

Govt. of India Initiatives

Frost Free refrigerator, Tubular Fluorescent Lamps

Energy Management at HZMC

Electricity Consumption in HZMC

2012-13 (4.8 Crore units, Rs 34 Crore )

HE West started in 2008-09

Energy Scenario in HE (2012-13)

Energy Scenario in HE (2012-13)

Purpose of ISO 50001

Purpose of ISO 50001

• Assist facilities in evaluating and prioritising

• Rising cost of energy

Benefits of ISO Energy Management Standard

Benefits of ISO Energy Management Standard

ISO 50001 Structure

Energy Management System Model

Declaration by Top Management

• Declaration to go for ISO 50001: 2011 Energy

Formation of Apex Committee and MR

Mr. Mahesh Joshi,

Management Program (MP’s)

• EnMS-OM-MP-01 (Reduction in Natural Gas

• EnMS-OM-MP-02 (Reduction Energy

• EnMS-OM-MP-03 (Reduction in Energy

Energy Base Line

• Quantitative reference providing a base for

• Energy Performance Indicator (EnPI):

Significant Energy Use

EnPI Measurement for EnMS

1 HVAC kWh/Sq.ft area Electricity NG

2 Lighting kWh/Sq.Mtr Electricity

3 Canteen kWh / food cooked for nos. of persons Electricity NG

4 Air compressor kWh/CFM Electricity

6 Machining kWh/SMH Electricity

7 Welding KWh / Kg. of electrode consumed Electricity

8 HEAT TREATMENT SCM / Cycle Time in hrs Electricity NG

9 Power generator sets Fuel consumed /Kwh generated Diesel NG

10 Flux Heating kWh/Kg Electricity

Energy Objective and Target

2) Reduce 5-10% Carbon Footprint YOY (Reduction in Total Energy Consumption in

Role of Production Supervisor in EnMS

• Maintain Equipment list in their shop.

Role of Purchaser in EnMS

• Prepare & document Energy purchasing

Audit for ISO 50001

• Internal Audit for ISO 50001 is planned during

Equipment wise Energy Consumption

Display of energy efficient

Using Energy is Our Right,

You might also like