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JIS B 6518 (1990) (English): Test methods for

performance and accuracy of moulding machine

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 UDC 621 .912.2-589.2.001.4

JAPANESE INDUSTRIAL STANDARD

Test methods for

performance and accuracy
of moulding machine

JIS B 6518-- 1990

Translated and Published

by

Japanese Standards Association

Printed in Japan PROTECTED BY COPYRlGHf 9S

 In the event of any doubt arising,
the original Standard in Japanese is to be final authority.

PROTECTED BY COPYRIGHT
 UDC 621.912.2-589.2.001.4

JAPANESE INDUSTRIAL STANDARD J I S

Test methods for performance and B 6518-1990

accuracy of moulding machine

1.

This Japanese Industrial Standard specifies test methods for performance and
rigidity, and inspection method for static accuracy and working accuracy of
moulding machine.

Remarks 1. The moulding machine consists of rotating plural lateral plane

shell, vertical plane shell (inclined plane shell) and automatic
feed apparatus and means the planing and moulding machine which
cuts an optional section shape by fixing the main table (I),
capable of travelling in right and left, up and down or inclining
the shell of plane and by feeding linearly the work pieces.

2. The applicable Standards to this Standard are shown in the

following:

JIS B 6507-General Code of Safety for Woodworking Machinery

JIS B 6521-Method of Measurement for Noise Emitted by

Woodworking Machinery

3. The corresponding International Standard to this Standard is

shown as follows.

ISO 7947-Woodworking machines - Two-, three- and four-side

moulding machines - Nomenclature and acceptance conditions

4. In this Standard the units and numerical values shown in { } are

in accordance with traditional units and, appended for informative
reference.

Note (I) In case where the main table is not independent, it means the
surface place total body.

2. Function Test Methods

The function tests of moulding machine shall be in accordance with Table 1.

Reference Standards:

JIS B 6501-Test Code for Performance and Accuracy of Wood Working

Machinery

JIS Z 8203-SI Units and the Use of their Multiples and of Certain other Units

PROTECTED BY COPYRIGHT
 2
B 6518-1990

Table 1. Function Test

Num- Measuring method

Test item
ber

I Electric apparatus Before and after operating test, carry out the insulation
condition test each once.

2 Starting, stopping and At a suitable rotary speed of main shaft, repeat the
of main shaft and starting and stopping ten times and test the smoothness
running operation and security of actuation.

3 Converting operation Relating to all marked rotary convert the main shaft
of rotary speed of rotary speed, and test the smoothness of actuation of
main shaft operating apparatus and security of indication.

4 Starting, stopping and At a suitable feed speed, carry out the starting, stopping
running operation of repeatedly ten times, and test smoothness and security of
carriage actuation.
-
5 Converting operation Convert the speeds relating to marked all feed speeds and
of feed speed three feed speeds of the lowest, medium and the highest,
test the smoothness of actuation and security of indication
of operation apparatus.

6 Operation of hand Test the smoothness and uniformity of actuation over the
feed whole length of motion according to hand feed handle, and
rotate the micro-hand-feed handle several times and test
the smoothness and uniformity.

7 Operations of right- Move the main shaft in right-and-left, up-and-down or

and-left travelling, incline, test the smoothness and uniformity of actuation
up-and-down travelling, over the whole length of moving, and at the middle and both
and clamping as well ends of moving, test the security of clamping and smooth-
as automatic stopping ness of actuation of clamping apparatus.
operation Further, at both ends of moving, test the smoothness and
security of actuation of automatic stopping apparatus.

8 Actuating operation Relative to the movable range of moving, test the

of movable part security and smoothness of actuation.

9 Attaching and detach- Test the smoothness and security of attaching and detaching
ing of plane blade of plane blade and cutter as well as of fastening screws.
and cutter

10 Pressurizing apparatus Test the smoothness and security of function.

11 Safety device Test the security of safety function and machine-protective

function to the worker (Refer to JIS B 6507),

12 Lubricating apparatus Test the security of function such as oil tightness,

sUitable distribution of oil quantity, etc.

13 Oil hydraulic Test the security of function such as oil tightness, pressure
apparatus regulation, etc.

14 Pneumatic apparatus Test the security of function such as air tightness, pressure
regulation, etc.

15 Accessories Test the security of function.

Remark: In a moulding machine without the function, the test item corresponding thereto
in Table 1 is omitted.

PROTECTED BY COPYRIGHT
 3
B 6518-1990

3. Test Method

3.1 Rotate each main shaft, continue the for

30 to temperature has been stabilized, measure
required electric power and and record to each item specified in
Record Format 1 of Table 2 as well as observe that is no abnormal vibration
by

Further, measure the noise according to JIS B 6521.

Table 2. Record Format 1

Rotary speed
Temperature °C
I Required elec-
Meas- of main shaft ' tric power
uring Main shaft Noise Descrip-
Num- time Name of min-I {rpm} Vol- Cur- In-
ber 109 Room Han
shell i
Actual temper- tage rent put dB
I

Mark- mea- I Left

.) ature (A)
h min suring' (up) V A kW
Upper lateral
,plane shell !
Lower lateral i
plane shell i
Left vertical I
plane shell I
Right vertical
plane shell
I

I I

~l-- 1 ~

~~
i
'- - ~

Remarks 1. In the case where speed gear of rotary of main shaft,

record relating to rotary of at least two levels containing
the maximum rotary speed.
2. Relating to the noise measuring conditions, record in the description
column.
3. Measurement of other than noise shall be carried out to all
plane shells individually.
4. Name of plane shall may be altered to machine

3.2 out cutting of test member, measure the

required noise, record relating to each item specified in Record
Format 2 of Table 3 as well as observe that there is no abnormal vibration and the
condition of cut surface by feeling.

For measuring of required electric power, make the feed speed constant, change
the thickness of test member or cut depth, or make the thickness of test member
or cut depth the definite value, and change the feed speed to carry out the test.

PROTECTED BY COPYRIGHT
 Table 3. Record Pormat 2 ttl

-
Cj)
01
Tool Cutting conditions Hequired electric
Test member
i--
I power
CO+::..
I
t!)
I 4-<
0 t!)

Dimensions ..c: ..c: Input o

I-.
(l)
.0
E
::l
Z ..c: ..c:
CIJ
CIJ
0)
c:
,-<l-..o
0(1)
.0
0)8
(J)Q)
.o-l
C

c
v
......,
~

-= ..c:
U'l
U'l
V
c:
I
'4-< Q)
o -0 >-..
11b()
c:
.o-l
0.
0)
"'0
+-l
32
~

.gp
I
j

......,
c
!----..---

"'0
ro
I-.
0)
~
Q)
.~
I
! B
't~
bE b.O \ I-. ....... (JJ
.9
- ~
.o-l ~ 0
~ 0 I c: "'0 :;: l-..o 0
b.O .o-l 4-> qj 4-> -0
c: "'0 0 0 Name of .....
"'0 .~ - (l) ! 4-> ...... -<-l (J) l-..o 0. Z
~
("\j
. :2 '4-<'4-< 0 ro ::l 0
Q)
....:l 5 E-
00 I-. plane shell ...... 5
..c:
E- (J)
qj

'E:?f ~ E U
::l Q)
~ ! C U Z 0
,....:l
P1
I
-0"'0
c:c:
Bv -0
min- 1 I m/
-<-l
(1J-<-l
~ CCI m/ ' -P, dB
mm mm mm ~:g :s:E: mm mm mm co ~ {rpm} min mln mm mm V AI I k\V (A)
I I
Upper lateral ! I

~
!
plane shell
Lower lateral -0
(J)
._---
shell ..c: I
0
qj
Left vertical -<-l
-<-l
plane shell « - ..- - -
Right vertical
plane shell --... _..__ .

~.....-~r- ~

.~
~ -.- ~-
--~~.

-------~
_. --- -- ~ '-- ....... .~------

Remarks 1. Relating to cutting direction of test member and conditions, record on the
description column.
'"d 2. For blade indicate in a and describe the main dimensions.
~
~
3. Measurements other than noise shall be carried out on all plane shells
tn
(1 4. Name of plane shell may be altered according to machine
v~
to
-<
(1
0
'"d

~
0
~
 5
B 6518-1990

4. Test Method

The rigidity test of moulding machine shall be in accordance with Table 4.

Table 4. Rigidity Test

Num-
Test item Measuring method Measuring method
ber

Apply the placed

test indicator to the tip end
part (side surface) of main
shaft shaft, apply ( ) a load (Pi in
series the direction at right
with the main shaft,
measure the deflection of
main shaft.
Carry out (:1) this measure-
ment by applying the load in
two directions at 90° mutually.

4-
2 Integrated
rigidity
Apply the test indicator fixed
on the upper surface of table
+
of upper to the plane add( 4)
plane the (P) in vertical
shell and tion between the upper
table shell and the upper surface of
table, and measure the relative
displacement between the main
shaft and the upper surface
of table.

Notes (2) Allow the position to apply the load to be at as near position as far as possible
to the main shaft end, and record the distance from the main shaft end.
(3) In the case where the main shaft or main shaft sleeve is raised and lowered,
fix at the middle part of the motion and carry out the measurement.
(<I) Make the position to add load the middle part of plane shell as far as possible,
and record the distance from the main shaft end.

Remarks 1. The rigidity test of the same machine may be

carried out on the representative one unit and the
omitted.
2. The load (P) shall be the size recommended by the manufacturer and the value,
recorded.
3. This measurement shall be carried out bv rotating the main shaft and after the
J

temperature has been stabWzed.

PROTECTED BY COPYRIGHT
 5. Static-Accuracy Inspection Method to
0':;
C.:1
.......
The static-accuracy inspection of moulding machine shall be in accordance with Table 5. roO':;
I
.......
t..O
Table 5. Static-Accuracy Inspection t..O
o
Unit: mm
Num- Permissible
Inspection item Measuring method Measuring method diagram
ber value

Straightness of Place a straightedge on the diagonal line 0.10 per 1000

upper surface and longitudinal direction on the upper
of each table surface of table, measure the clearance
with a feeler gauge and take the
maximum value as the measured
value (5).

2 Alignment of Place a straightedge on the diagonal line I 0.10 per 1000

upper surface and in the longitudinal direction so as to I
of each table straddle on the upper surfaces of neigh-
boring tables, measure the clearance withl
a feeler gauge and take the maximum
value as the measured value (5).

3 Alignment in Relating to each table, place a test 0.03

lateral direc- indicator on the upper surface of table,
~ tion of each apply this to the upper surfaces of
;1 table neighboring front and rear tables, travel
C1
in lateral direction, and take the maxi-
~ mum difference of readings of respective
tJj readings of test indicator as the
-<:
C1 measured value.
o
~
a
~
 Table 5 (Continued)
Unit: mm
Num-
ber
I nspec tion i tern I Measuring method Measuring method
Permissible
value

4 Straightness Place a straightedge on the edge surface 0.10 per 1000

and alignment or so as to straddle each edge surface,
of measure the clearance with a feeler
surface gauge, and take the maximum value
as the measured value (5).

5 Run-out of Apply a test indicator to both ends of L< 150

lateral lateral spindle, rotate the lateral
0.02
spindle spindle manually and take the larger
out of the maximum differences of L~ 150
readings of indicator during rotating
as the measure value. 0.03

~ 6 Parallelism of
upper surface
Place a test indicator on the upper
surface of reference table ( ), apply
0.05
&J
() of table and this to the lateral spindle, and take
@ lateral spindle the maximum difference of readings
V of test indicator at both ends as the
OJ
~ measured value (7).
()

~ td

~
O'l
c.n
I--'
Q c;c-:J
~
I
.......
c..o
<:..0
o
 co
Table 5 (Continued) O"l
Unit: mm 0"1
..-
0000
Num- Permissible I
Inspection item Measuring method Measuring method diagram I-'
ber value to
to
o
7 Run-out in Apply a test indicator to the shell 0.01
spindle direction attaching surface of lateral spindle,
of shell attach- rotate the lateral spindle manually,
ing surface of and take the maximum difference of
lateral spindle readings of test indicator
rotating as the measured value.

8 Parallelism of Apply the test indicator fixed with 0.04

moving of the lateral spindle to the upper
lateral spindle surface of reference table (6), travel
with respect the lateral spindle by the maximum
to the upper travel amount, and take the maximum
surface of difference of readings of test indica-
table tor during travelling as the measured
value.
9 Moving of a test indicator the tip of 0.05
lateral spindle lateral spindle, swing ( the lateral
in axial spindle in axial direction and take
direction the maximum difference of readings
I-d of test indicator as the measured
~ value.
@
(J

~
to
-<
(J

~
~
CJ
q
 Table 5 (Continued}
Unit: mm
Num- Permissible
Inspection item Measuring method Measuring method diagram
ber value

10 Squareness of Apply the test indicator fixed with to

lateral spindle the lateral spindle to the edge to shaking-around
with respect shake around and take the maximum diameter
to edge difference of readings of test
200
indicator as the measured value.

11 Run-out of Apply a test indicator at the jJV':Hl,J.Vll

vertical of 50 mm from the flange

spindle of vertical spindle, rotate the
spindle manually, and take the
mum difference of readings of
indica tor during rotation as the
measured value.

~
~ 12 Run-out of Apply a test indicator to shell-attaching 0.01
n
~
shell-attaching surface of vertical spindle, rotate the
surface of vertical spindle manually, and take the
tIl
-< vertical maximum difference of readings of test
n spindle in indicator during rotating as the
o'"0 spindle measured value. to

~ direction 0')
Ul
S co<.D
~ I

<.D
<..0
o
 Table 5 t:O
Unit: mm O"l
c.n
Num- COO
Permissible I
item Measuring method method diagram .......
ber value t.O
t.O
o
13 Place a square on the upper surface of Relating to
vertical spindle table or upper surface
of main table, apply a test indicator diameter 200
fixed with the vertical spindle to the
upper surface of shake around 0.10
and take the maximum difference of
readings of test indicator as the
measured values.

14 of Apply a test indicator fixed with the 0.05

vertical spindle to the square
motion of stationarily placed (9) on the upper
vertical spindle surface of table, travel by the
with respect maximum travelling amount of
to upper sur- vertical and take the
face of table maximum of readings of
test indicator as the measured value.

15 Apply a test indicator to the tip of

~
0.05
vertical spindle, shake ( ) the
@ vertical spindle in axial direction
(')
@ and take the maximum difference
V of readings of test indicator as the
IJ:! measured value.
-<
(')

~
~
@
 Table 5 (Continued)
Unit: mm
Num- Permissible
Inspection item Measuring method Measuring method
ber value

16 Parallelism of Place precIsIOn levels on the upper

up and down surface of front table parallelly and
motions of perpendicularly to main spindle, raise
table approximately 10 mm from the lowering
position, and take the maximum differ-
ence of readings of precision level
it as the measured value.

17 Run-out of Apply a test indicator to both ends of 0.05

table roll table roll, rotate the table roll
hand, and take the maximum difference
of readings of test indicator as the
measured value.

18 Parallelism of Place a test indicator on the upper 0.05

table and surface of table behind the table roll
table roll and take the maximum difference
of readings of test indicator at the
~ most upper part of both ends of table
roll as the measured value.
@
(J

~
t:tJ
~
(J

~ ttl
~ O"'l
~ U1
o i-" I-"
00
~ I
i-"
en
en
o
 Table 5 (Continued) to
Unit: mm en
c.n
................
CON
Num- Permissible
Inspection item Measuring method Measuring method diagram I
.......
ber value ~
CD
o
19 Parallelism of Place a straightedge on the diagonal I
0.20 per 1000
feeding-in line and both ends so as to straddle !
caterpillar on the table and the upper part of feed-in
the roll to caterpillar on the roll, measure the
the table clearance between the upper most part
of caterpillar and the straightedge
with a feeler gauge and take the
maximum value as the measured
value (5).

Notes (5) In case where the measuring distance is smaller than the reference, convert the numerical value of
permissible value in proportion to the distance. In this case, unless specially designated, in case where
the numerical value of converted permissible value is less than 0.005 mm, take as 0.005 mm.
(6) The reference table means in upper lateral spindle the just under table and in lower lateral spindle the
behind table.
() In this measurement, relating to the overall length of lateral spindle carry out taking the position
most little in run-out as the reference.
( ij) The shaking force in axial direction is to be approximately 150 N {approximately 15 kgf}.
( 9) The stationarily placed positions are to be two portions intersecting perpendicularly mutually.

~ Remark: In the case of moulding machine having not the function, the inspection corresponding thereto
in Table 5 shaH be omitted.
51
(")
@ 6. Inspection Method for Working Accuracy
U
to
-<: The inspection for working accuracy of moulding machine shall be in accordance with Table 6.
(")

~
~
Cl
~
 Table 6. Inspection for Working Accuracy
Unit: mm
Num- Permissible
Inspection item Measuring method Measuring method diagram
ber value

Straightness in Cut the four sides of test member 0.30 per 1000
longi tudinal straightedges of 1000 mm on the cut
direction of surfaces in oposition, measure the
cut surface clearance with feeler gauge and take
the maximum value as the measured
value.

2 Accuracy of Measure the width and thickness at the 0.10

width and middle and both ends of above-
thickness of mentioned test member with a vernier
cut surface calipers and take the maximum
difference as the measured value.

~
:,,;

~
()
3 Squareness Apply a square to neighboring two 0.10 per 50
of cut surfaces of above-mentioned test
~
co
surfaces material and measure the clearance
>-<:
with a feeler gauge.
() Carry out this measurement at three
~ places of the middle, and both ends of to

~ test member, and take the maximum

value as the measured value.
_
O'J .......
c.n
a COW
I •
~ (,.0
<.0
o
Remark: Carry out preliminarily the required preworking to the test member.
 B 6518-1990
Edition 1

Japanese Text

Established Minister of International Trade and Industry

Date of Establishment: 1990-07-01

Date of Public Notice in Official Gazette: 1990-07-17

Investigated by: Japanese Industrial Standards Committee

Divisional Council on General Machinery

This English translation is published by:

Japanese Standards Association
1-24, Akasaka 4, Minato-ku,
Tokyo 107 Japan
© JSA.1991

Printed in Tokyo by
Hohbunsha Co., Ltd.

PROTECTED BY COPYRIGHT