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The Modified Bardenpho Process
The Modified Bardenpho Process
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
The Importance of Nitrogen and Phosphorus Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Types of Biological Nutrient Removal Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Advantages of Biological Nutrient Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
The History of the Modified Bardenpho Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Biological Phosphorus Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Chemical Removal of Phosphorus, Advantages-Disadvantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Biological Phosphorus Removal Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Biological Nitrogen Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Chemical Removal of Nitrogen, Advantages-Disadvantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Biological Nitrogen Removal Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Types of Biological Processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Suspended Growth Processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Attached Growth Processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Performance of the Modified Bardenpho Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Reactors in the Modified Bardenpho Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Comparison of the Modified Bardenpho Process with Other BNR Systems . . . . . . . . . . . . . . . . 34
Modified Bardenpho Process Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Nutrient Removal Establishment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
COD and Nutrient Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Hydraulic Retention Time (HRT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Sludge Retention Time (SRT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Abstract
Excess presence of nitrogen and phosphorous, two fundamental prerequisites for
plant photosynthesis, in water can cause noteworthy problems such as eutrophi-
cation and health issues for humans. Hence, efforts have been made to find
solutions decreasing their concentrations. In addition to methods such as ion
exchange, air stripping and breakpoint chlorination for nitrogen removal, and
coagulantion-flocculation for phosphorous removal, biological methods for nutri-
ent removal have also been used. In this chapter the following three categories will
be discussed: nitrogen removal processes, phosphorous removal processes, and
combined nitrogen/phosphorous removal processes. The basic concept of biolog-
ical nitrogen removal processes relies on nitrification and denitrification which are
two major steps in the nitrogen cycle. A biological nitrogen removal process should
normally consist of at least one aerobic and one anoxic reactor. The Modified
Ludzack and Ettinger (MLE) process and the Bardenpho process are two biological
nitrogen removal processes. Biological phosphorus removal (BPR) depends on the
incorporation of phosphorus into cell biomass and subsequent phosphorus removal
by sludge wasting. BPR processes generally consist of an anaerobic reactor
followed by anoxic or aerobic reactors such as the A/O (anaerobic/aerobic) and
PhoStrip processes. Biological combined nitrogen/phosphorous removal processes
contain all the three main biological conditions (aerobic, anaerobic and anoxic
conditions). The A2/O (anaerobic/anoxic/aerobic) and the modified Bardenpho
processes remove both nitrogen and phosphorous simultaneously.
The modified Bardenpho process is a biological process which provides
special conditions for both nitrogen and phosphorous removal. This system
consists of five distinct reactors which are respectively: anaerobic reactor, first
anoxic reactor, first aerobic reactor, second anoxic reactor, and second aerobic
reactor. Each reactor provides appropriate conditions to play its special role in the
removal of wastewater impurities. Also, each reactor has specific conditions such
as pH and temperature. The modified Bardenpho process’s performance in the
removal of nitrogen and phosphorous is respectively excellent and good.
Since the modified Bardenpho process has five distinct bioreactors and every
reactor has specific functions and required conditions, there are some critical
parameters in designing the process. These parameters are nutrient removal
establishment, chemical oxygen demand and nutrient ratio, hydraulic retention
time, sludge retention time, recycling ratio, temperature, pH and bubble size.
These parameters play specific roles in the modified Bardenpho process’s effi-
ciency in removing wastewater impurities and should be optimized.
The Modified Bardenpho Process 3
Introduction
Nitrogen, as the 7th element of the periodic table, and phosphorus, as the 15th
element, are considered as nutrients since they are two fundamental prerequisites for
microorganism growth and plant photosynthesis. However, the excess presence of
these elements in water can cause serious problems; hence, nitrogen and phosphorus
concentration in water are measured and should be limited. In the initial section of
this chapter, some of the most noteworthy problems due to the presence of excess
nutrients in water, namely eutrophication, health issues for humans, and the increase
of the chemical oxygen demand of the water, will be discussed.
Eutrophication
When the amount of nutrients in the water increases, this is will result by an
overgrowth of plants and algae. Such events are sometimes referred to as algal
blooms. Algal blooms block sunlight from reaching the bottom of the lake or river;
and hence, plants which live in the depths will die due to a lack of energy via
sunlight. The bacterial decomposition of these biomasses will subsequently consume
the oxygen in the water. A decline in the oxygen concentration of the water will
cause hypoxia which impairs the survival of other marine organisms and decreases
water quality (Chislock et al. 2013).
Eutrophication might naturally occur in lakes and rivers through centuries, but
human activities dramatically accelerate the rate of this phenomena. Human activity,
chiefly pollutants from agriculture, industry and sewage disposal containing high
amounts of nutrients are the main culprits (Chislock et al. 2013). Eutrophication can
cause serious problems such as damaging drinking water resources, destroying
recreation and aesthetic advantages of lakes and rivers, and causing taste and odor
issues (Dodds et al. 2008). Such problems, in addition to harming the environment,
result in economic losses. Hence the release of nutrients into bodies of water should
be limited by policies and relevant standards. The total costs, including recreational
water usage, waterfront real state, recovery of endangered species and drinking
water, have been estimated at approximately $2.2 billion annually as a result of
eutrophication in US freshwaters (Dodds et al. 2008).
The combination of phosphate, nitrogen, and carbon resources causes eutrophi-
cation, but each has a different impact. A series of experiments which started in 1973
in a small lake (Lake 226 of the Experimental Lakes Area of Northwestern Ontario)
have yielded interesting results. The body of water was separated into two sections
4 E. Banayan Esfahani et al.
using a sea curtain (Fig. 1) (Schindler 1974). Both of these two areas contained the
same amounts of nitrogen and carbon, but phosphorus was added just to the
northeast basin of the lake. The investigations illustrated that the main limiting
factor for eutrophication is phosphate since the basin with phosphorus was covered
with microorganisms within 2 months while the south basin did not show signs of
eutrophication (Schindler 1974). In another experiment in Lake 227, it was demon-
strated that a shortage of carbon did not prevent eutrophication (Schindler 1974).
Due to the catastrophic consequences of eutrophication, various actions have
been taken to combat this phenomenon all around the world. In China, there are over
110,000 lakes, and through the 1990s, most of these lakes faced drastic eutrophica-
tion problems (Liu and Qiu 2007). The main causes of this mishap are rapid
population increase and the disposal of industrial and domestic wastewater into
lakes which cause a dramatic degradation of water quality (Liu and Qiu 2007).
Prevention strategies for confronting eutrophication are divided into two categories:
external and internal nutrient loading control. External methods control point and
nonpoint sources of pollution such as improving sewage treatment systems prior to
discharge into bodies of water, or the inhibition of phosphorus detergents and
controlling the amount of pesticides used in agriculture (Liu and Qiu 2007). Internal
methods consist of sediment dredging, water flushing, and aeration technology to
regulate internal sources of pollution (Liu and Qiu 2007). In addition, planting
aquatic macrophytes such as hyacinth, bulrush, cat’s-tail, and canna is a feasible
method to refine eutrophic lakes. The roots of these plants provide aerobic and
anaerobic conditions for bacterial growth and consequently remove nutrients by
The Modified Bardenpho Process 5
degrading nitrogen and phosphorus compounds (Liu and Qiu 2007). Laws can play a
prominent role in control of water quality and decreasing eutrophication such as the
“Law Concerning Special Measures for Conservation of the Environment of the Seto
Inland Sea” of Japan which has substantially decreased red tides in this country since
the mid-1970s (Imai et al. 2006).
Methemoglobinemia
Methemoglobinemia or blue baby syndrome which is a fatal blood disorder, espe-
cially in infants younger than 6 months, is mainly attributed to high concentrations of
nitrite. Nitrates can also be reduced to nitrites. Nitrite ions oxidize soluble Fe2+ to
insoluble Fe3+ as well as normal hemoglobin to methemoglobin in human blood
(Wolfe and Patz 2002; World Health Organization 2011; Environmental Protection
Agency 2011). Methemoglobin’s ability to carry oxygen molecules to the tissues is
fundamentally lower than hemoglobin. According to the severity of a baby’s condi-
tion, the infant may develop blue-gray skin or become lethargic. In extreme cases,
methemoglobin concentrations higher than 50% can cause coma and death (Wolfe
and Patz 2002). The normal methemoglobin level in humans is less than 2%, and in
infants under 3 months of age, it is less than 3% (World Health Organization 2011).
Carcinogenicity
N-nitroso compounds are mostly carcinogenic compounds which are a result of
nitrite and nitrosatable compounds reacting in the human or animal body (World
Health Organization 2011). Several investigations about the correlation of nitrate
or/and nitrite and nitrosatable compounds intake and cancer risk have been published
which have concluded that high nitrate concentrations in water have a positive
correlation with increasing gastric and/or esophageal cancer. However, a number of
case-controlled studies have found other conceivable causes for the cancer (Wolfe
and Patz 2002; World Health Organization 2011). Weyer et al. (2001) analyzed
cancer incidence from 1955 through 1988 in a group of 21,977 Iowa women who
were between 55 and 69 years old. Among 3150 cancer incidences, there was
no correlation between nitrate concentrations in drinking water and cancers of the
colon, breast, lung, pancreas, or kidney, while there were positive associations for
bladder and ovarian cancers and negative relations for uterine and rectal cancers
(Weyer et al. 2001).
Finally, yet importantly, nitrate like similar anions prohibits iodine uptake and as
a result causes antithyroid effects on the human body (World Health Organization
2011). Studies in Slovakia, Bulgaria, Germany, and USA have found a relation
6 E. Banayan Esfahani et al.
between nitrate intake and thyroid function; on the other hand, a clinical study in the
Netherlands did not find a correlation between nitrate intake and thyroid structure or
concentration (World Health Organization 2011).
Due to the abovementioned hazards of nitrate and nitrite, the United States
Environmental Protection Agency (USEPA) has set the Maximum Contaminated
Level Goal (MCLG) for total nitrate/nitrite at 10 mg/l and for nitrite at 1.0 mg/l
(Water Quality Association 2013; Environmental Protection Agency 2011).
Similarly, too much phosphorus concentration can cause health problems such as
kidney damage and osteoporosis. The Wisconsin Department of Natural Resources
(WDNR) has set a phosphorus limit for point sources at 1.0 mg/l (NR 217).
amount of free chlorine (via chlorine gas or hypochlorites) is added to the wastewa-
ter in order to remove nitrogen-ammonium from wastewater by oxidizing it to
nitrogen gas. Equation 1 shows the overall equation of this process.
NHþ þ
4 þ 1:5 HOCL ! 0:5 N2 þ 1:5 H2 O þ 2:5 H þ 1:5 Cl
(1)
Many chemical and physical methods have been used for nutrient removal in the
past, but biological processes developed simple and practical alternatives for nitro-
gen and phosphorus removal. Each of these methods has its special merits and
demerits. For instance, chemical and physical methods need a high amount of
chemical compounds for nitrogen and phosphorus precipitation; on the other hand,
biological processes require aeration and have a larger land footprint for the various
anaerobic, anoxic, and aerobic reactors. Therefore, after considering the budget, the
desired quality of effluent, the amount of available area for plant construction, and
other aspects, the best and most practical approach should be selected. Nonetheless,
biological processes have found relative popularity in recent years.
During biological nutrient removal processes, nitrogen and phosphorus are
removed from wastewater by utilizing microorganisms in various environmental
conditions; in these processes, the amount of consumable chemical compounds
critically decreases in comparison to chemical and physical methods. For instance,
a small amount of acetate is required during biological phosphorus removal to
improve biomass growth; on the contrary, a lot of aluminum or ferrous salts are
needed for chemical and physical phosphorus removal. The biological nutrient
removal, hence, is a more economical approach. Reduction in the amount of con-
sumable chemical compound causes substantial decline in excess sludge volumes;
hence, biological approaches have both economical and operational benefits. Fur-
thermore, in most BNR methods anaerobic and/or anoxic reactors are placed ahead of
aerobic reactors which causes significant reduction in energy consumption in bio-
logical processes in comparison to not only chemical and physical approaches, but
also other conventional biological methods like activated sludge. The presence of an
anaerobic zone decreases the amount of required aeration in the aerobic zone since
aerobic influent has negligible dissolved oxygen, and according to mass transfer
equations the oxygen transfer driving force is greater. Also, nitrate as an electron
acceptor in anoxic zones causes COD stabilization.
The Modified Bardenpho Process 9
Biological phosphorus removal systems are the most economical choice for
an effluent standard of 1 mg/l. Barth et al. (1968) demonstrated that a complex
biological treatment system combined with appropriate chemical additives can
accomplish efficient treatment of wastewater. According to a six month operation,
the combined chemical-biological system is a manageable system for phosphorous
and nitrogen removal. Not only did aluminum addition increase nutrient removal
efficiency, but also improve the stability of the unit.
Finally, anaerobic and anoxic zones in biological nutrient removal systems
improve the Sludge Volume Index (SVI), a measure of sludge settling properties,
defined as the volume of 1 g of sludge after settling the aerated liquor for 30 min.
Nitrification processes were firstly studied in the nineteenth century but were altered
after the invention of the activated sludge method by Arden and Lockett (1914).
Sawyer and Bradney (1945) investigated excess sludge production during their work
on nitrification and denitrification. Biological nutrient removal (BNR) from waste-
water developed in the 1960s. Ludzack and Ettinger (1962) and Wuhrman (1964)
evolved biological nitrogen removal systems. Ludzack and Ettinger’s process uti-
lized biodegradable organic compounds in the influent as a carbon source for
denitrification. Their system consisted of a series of anoxic and aerobic reactors
which were not completely separated; hence, it caused lower control on wastewater
flow between two reactors and also caused different performances in nitrogen
removal. Levin and Shapiro (1965) examined biological phosphorus removal pro-
cesses and developed the PhoStrip system. They illustrated that adding an anaerobic
reactor in the wastewater treatment plant increases polyphosphate storage in micro-
organisms; so, they utilized an anaerobic tank in order to release phosphorus. They
did not realize the role of carbon source and orthophosphates, but by adding an
anaerobic reactor, they released phosphorus and used chemical methods and precip-
itation to remove the phosphorous (Fig. 2).
Simultaneous biological nitrogen and phosphorus removal progresses were
developed in the 1970s predominantly through the work of James Barnard in
South Africa. Barnard (1973) proposed a modification for the Ludzack-Ettinger
system in which he completely separated the anoxic and aerobic zones, and returned
a proportion of the wastewater from the aerobic reactor to the anoxic one. With this,
he successfully removed nitrogen. Figure 3 illustrates the Modified Ludzack-
Ettinger process (MLE).
The importance of the anaerobic reactor was firstly realized by Barnard (1974,
1975) who studied previous investigations about biological phosphorus removal
with activated sludge. Subsequently, he used an anaerobic reactor before an aerobic
reactor and designed the Phoredox system which is illustrated in Fig. 4. Fuhs and
Chen (1975) proved that this mechanism is biological and not chemical.
Barnard developed several biological processes in order to remove nitrogen and
phosphorus separately or together. He devised the four-stage Bardenpho process in
10 E. Banayan Esfahani et al.
Aeration Tank
Clarifier
Influent
Effluent
Returned Activated
Sludge
Excess
Sludge
Stripper
Tank
Chemical
Sludge Lime Feed
Recycle flow
Aerobic Tank
Clarifier
Influent
Effluent
Aeration
Anoxic Tank
Returned Excess
Activated Sludge Sludge
1978 for biological nitrogen removal which is illustrated in Fig. 5. After that,
Barnard added an anaerobic zone before the four-stage Bardenpho to remove
phosphorus from wastewater, and as a result, he invented the modified Bardenpho.
The five-stage advanced (modified) Bardenpho is shown in Fig. 6.
Marshal Spector (1979) realized that the anaerobic/aerobic configuration of
activated sludge can remove phosphorus and invented the A/O (Anaerobic/Oxic)
system which was similar to the Phoredox system. Also, he added an anoxic zone to
the A/O process in order to remove nitrogen from wastewater. This system is known
The Modified Bardenpho Process 11
Aerobic Tank
Aeration
Returned Excess
Activated Sludge Sludge
Recycle flow
st
1 Aerobic Tank
nd
2 Anoxic Tank nd
Influent 2 Aerobic Tank Clarified
Effluent
st Aeration Aeration
1 Anoxic Tank
Returned Excess
Activated Sludge Sludge
Recycle flow
st
1 Aerobic Tank
Anaerobic
nd
Tank 2 Anoxic Tank nd
Influen 2 Aerobic Tank Clarified
Effluent
st Aeration Aeration
1 Anoxic Tank
Returned Excess
Activated Sludge Sludge
Recycle flow
Returned Excess
Activated Sludge Sludge
Phosphorus is highly reactive and typically found in the form of PO4 or PO3 in
nature. Phosphorus is a necessary element in the human body since it plays a role in
energy distribution throughout the body as well as in the DNA molecule structure.
Total phosphorus (TP) represents all forms of phosphorus, either dissolved or
particulate. Orthophosphate (e.g., phosphate ion and phosphoric acid) and poly-
phosphates (e.g., pyrophosphate and trimetaphosphate) are soluble in water.
The main difference between these two forms of phosphorus is that polyphosphate
cannot be removed by precipitation with metal salts, and it must first be changed to
orthophosphates with biological activity (Moore 2010). The third form of phospho-
rus is organic phosphorus which is either dissolved or suspended in water. Particulate
organic phosphorus can be removed by precipitation. Dissolved organic phosphorus
is divided into biodegradable and nonbiodegradable, and the biodegradable portion
can be converted to organophosphate with biological processes (Moore 2010).
Unlike nitrogen or other compounds, the phosphorus cycle is limited in terrestrial
and aquatic environments. Phosphorus is not naturally found in the gaseous state.
Hence, phosphorus slowly cycles between the water, soil, and sediments. Phospho-
rus is typically in the form of phosphate salts in the soil or marine sediments, and it is
a limiting factor for plant growth. Phosphorus is taken up from sediments by plants,
then moves to animals’ bodies through eating, and finally, when plants or animals die
or urinate/defecate, the phosphorus moves to the soil or marine sediments again.
Human activities like utilizing fertilizers can disturb this cycle.
(Seviour et al. 2003). There are various suggestions about derivation of the required
electrons in anaerobic reactors. Comeau et al. suggested the tricarboxylic acid (TCA)
cycle which is shown in Fig. 10 (Comeau et al. 1986). Bacteria use three main
procedures to maintain the proton motive force (pmf) (Comeau et al. 1986): (1) The
first method drives out the H+ from the cell when a carbon substrate and an electron
acceptor (oxygen in aerobic zone and nitrate in anoxic zone) are present. In this
process, nicotinamide adenine dinucleotide (NADH) plays the electron donor role
and is produced via glycolysis and/or TCA cycle. (2) In the absence of electron
acceptors, ATP breakdown at the ATP-ase site takes place to displace protons.
16 E. Banayan Esfahani et al.
sugar Bacteria
ATP NADH
glycolysis
AcCoA
TCA
cycle NADH NADH E.T.C.
H+ H+
H+
CO2
DNP
H+ (NOx) O2 H+
Fig. 10 Bacterial strategies to maintain proton motive force (Comeau et al. 1986)
Fig. 11 Biochemical model for the anaerobic uptake of organic substrates and their conversion to
PHA by PAOs (Mino et al. 1998)
O
CH3 C SCoA
acetyl CoA
CH3 O
O C CH3 C SCoA
acetoacetyl CoA
HSCoA
NADH
CH3 O CH3 O
HO CH CH2 C SCoA O C CH2 C OH
synthesis
β -hydroxybutyryl CoA acetoacetate
NAD+
CH3 O
HSCoA HO CH CH2 C OH
b -hydroxybutyrate degradation
H2O
CH3 CH3 CH3
O O O
HO CH CH2 C O CH CH2 C O CH CH2 C O
poly-b -hydroxybutyrate
SRT values were in the range of 2–4 days, and EBPR efficiency was independent of
SRT values until the SRT values were regulated above 2.9 days (Sidat et al. 1999).
Smolders et al. (1994) investigated pH effects on phosphorous release, which
18 E. Banayan Esfahani et al.
illustrated that P-release in the anaerobic zone is critically affected by the pH (varied
between 5.5 and 8.5) resulting in a variation of 0.25–0.75 p-mol/C-mol. Also,
phosphorus release in the anaerobic zone is increased as the pH is increased
(Mulkerrins et al. 2004). Dissolved oxygen (DO) in the anaerobic zone must be
negligible (0.0–0.2 mg/l oxygen), and it is highly recommended that DO in the
aerobic condition be in the range of 3.0–4.0 mg/l. DO values which are above of
4.0 mg/l are wasteful since it cannot induce biological phosphorus removal (therefore
the energy used to increase the DO above 4.0 mg/l is wasted). The ratio of phospho-
rus to total organic carbon (TOC) is another important parameter. When low P/TOC
in the influent is utilized, PAOs growth is suppressed, and obviously high P/TOC
increases the growth of PAOs over glycogen accumulating organisms (GAOs)
(Mulkerrins et al. 2004).
Nitrogen is a nutritious element for humans, animals, and plants, which occupies
approximately 80% of the atmosphere. The main source of nitrogen in wastewater is
from human activities such as cooking, bathing, and waste disposal. Nitrogen exists
in the environment in the forms of organic nitrogen and inorganic nitrogen which
consists of ammonium (NH4+), nitrate (NO3), nitrite (NO2), nitrous oxide (N2O),
nitric oxide (NO), and gaseous nitrogen (N2). The various processes of the nitrogen
The Modified Bardenpho Process 19
a 40 Nitrate
Acetate
35
Soluble phosphorus
30
(mg l–1as P)
25
20
15
10
5
0
b 12
10 Legend
Oxidized nitrogen
0 mg l–1 Ac
(mg l–1as N)
8
30 mg l–1 Ac
–1
6 60 mg l Ac
0
c 20
16
(mg l–1as HB)
12
PHB
0
0 1 2 3 4 5 6 7 8
Time (h)
Fig. 13 Effects of acetate and nitrate addition on phosphorous, oxidized nitrogen, and PHB
concentrations with time (Comeau et al. 1986)
cycle are fixation, ammonification, nitrification, and denitrification which allow for
the circulation of nitrogen in the entire ecosystem. Figure 14 shows the nitrogen
cycle in nature.
Kjeldahl Nitrogen (KNT) is the sum of organic nitrogen and ammonium which
was developed by Johan Kjeldahl in 1883. Nitrogen mostly enters wastewater in the
form of organic nitrogen and ammonium. Ammonium is derived from breaking
down of urea. Total Nitrogen (TN) is the sum of KTN, nitrate and nitrite.
20 E. Banayan Esfahani et al.
N2
N2 fixation
(NO2)
nitrification
Plant-N
Animal-N feeding
Bacterial-N
(NO–2)
Detritus-N Assimilation (growth)
mineralization
nitrification (NO–3)
excretion (NH+4) (NO2) (NO–2)
Biological nitrogen removal from wastewater follows two mechanisms: (1) biomass
synthesis and (2) nitrification – denitrification.
Nitrification-Denitrification
Nitrification
The main source of nitrogen in sewage is ammonium. Nitrification is a biological
process oxidizing ammonium to nitrite and then nitrite to nitrate. Bacteria responsi-
ble for the nitrification process are mostly autotrophs, while there are some hetero-
trophs as well. Autotroph bacteria utilize carbon dioxide as carbon source and gain
their required energy from inorganic compounds, while heterotrophs gain their
energy and carbon from organic compounds. The nitrification process consists of
two steps. Firstly, ammonia oxidizing bacteria (AOB) oxidize ammonium to nitrite.
These kinds of bacteria are nitroso organisms which include nitrosomonas,
nitrosospiras, and nitrosococcus. The following equation shows the nitrification
process.
2NO
2 þ O2 ! 2NO3 þ New cells (3)
Nitrosomonas marina
obligately halophilic
Nitrosomonas sp.ΙΙΙ + 50-52μM
marine environments
b-Proteobacteria Nitrosomonas aestuarii
Nitrosomonas cryotolerans obligately halophilic + 42-59 μM
Nitrosolobus multiformis soils (not acid)
Nitrosovibrio tenuis +/-
no salt requirement
soils, rocks and freshwater
Nitrosospira sp.Ι
g-Proteobacteria Nitrosococcus oceani +
obligately halophilic marine environments
Nitrosococcus halophilus -
Fig. 15 Dendrogram based on 16S rDNA sequences of ammonia-oxidizing bacteria (Koops and Pommerening-Röser 2001)
E. Banayan Esfahani et al.
The Modified Bardenpho Process 23
Fig. 16 Dendrogram based on 16S rDNA sequences of nitrite-oxidizing bacteria (Koops and
Pommerening-Röser 2001)
Denitrification
Nitrification is followed by denitrification in order to remove nitrogen from waste-
water. In the denitrification process, nitrate is reduced to gaseous nitrogen (N2), and
consequently N2 is released to the atmosphere. Denitrification process requires
anoxic conditions. The following equation illustrates the overall denitrification
process in which various reductions take place: nitrate to nitrite, nitrite to nitric
oxide, nitric oxide to nitrous oxide, and nitrous oxide to gaseous nitrogen.
NO
3 ! NO2 ! NO ! N2 O ! N2 (4)
Different wastewater unit operations exist that utilize biological processes to remove
pollutants from wastewater such as: trickling filters (TF), rotating biological
contactors (RBC), moving bed bioreactors (MBBR), activated sludge process
(ASP), and aerobic and anaerobic fluid beds. According to the growth condition of
microorganisms, these systems are divided into two general categories which are
suspended growth and attached growth. In suspended growth processes, microor-
ganisms are suspended in the wastewater during biological operation, and recycling
of deposited biomass is mandatory. In attached growth, microorganisms are attached
to a media such as polymeric, ceramic, or rocky bed to grow on their surface, and
microorganism recycling is not necessary. Microorganisms form a microbial layer on
the surface of the media and treat wastewater by this biofilm.
Setup, control, and managing biofilm systems are easier. Since microorganisms
are attached to media, fluid flow cannot wash the biomass out of the wastewater
treatment plant, and microorganism recycling is not required. Also, the effluent of
the attached growth system has a better quality than suspended growth in terms of
microbial contamination. Biofilm processes have an operational benefit that excess
sludge production is lower in this process when compared to suspended growth
processes. But, regarding to utilized media, costs of biofilm processes are usually
more than suspended growth systems.
Activated Sludge
Process
Clarifier
Influent Effluent
Aeration
form flocs of biofilms (Dabi 2015). The aeration not only provides oxygen as an
electron acceptor but also mixes the suspended microorganisms. Subsequently, the
mixture of treated wastewater and biomass flocs pass to the clarifier unit in which
microorganism and wastewater flow are separated. The sludge is either returned to
the aeration tank to increase the biomass concentration (MLSS) to the required level,
or discarded when the biomass concentration in the tank is adequate. Figure 17
illustrates an activated sludge schematic.
Biomass attach and grow on the surface of different media in attached growth processes.
These media have different shapes and are made of different materials; all having high
surface to volume ratios to support microorganism growth. Unlike suspended growth
processes, the substrate and oxygen must transfer from the wastewater to the media and
diffuse through the biofilm layers to be available for all microorganisms. Subsequently,
products of microbial activity follow diverse routes from the biofilm to the wastewater
(Jenkins and Sanders 2012). Kumar et al. (2009) investigated bacterial dynamics of
living cells and dead cells in a biofilm membrane bioreactor by confocal laser scanning
microscopy (CLSM) counts and considered five stages for microorganism growth and
detachment during biofilm developments. These steps are shown in Fig. 18 in which
nucleic acid is utilized. Burkholderia vietnamiensis G4 bacteria (BVG4) is utilized to
biodegrade the toluene as an impurity and also energy source in the wastewater. The
investigations proved that living and dead cells have a direct relation with the efficiency
of toluene removal (Kumar et al. 2009).
Worden and Donaldson (1987) developed governing equations for the biofilm
phase, wastewater phase, and biomass growth in a well-mixed reactor for phenol
oxidation. In this research, the biofilm grew on coal particles (Worden and
26 E. Banayan Esfahani et al.
Fig. 18 Biofilm development (a cell attachment, b pollutant limitation, c biofilm stabilization and
colonization, d colonized biofilm, e biofilm erosion)
Donaldson 1987). Horn et al. (2003) analyzed biofilm growth stages in homogenous
growth, quasi-steady state, and washout experiments.
A trickling filter is a kind of attached growth processes in which wastewater is
sprinkled on the top of the filter media and flows downward through the media due to
gravitational force. The trickling filter provides an appropriate surface for microor-
ganisms’ growth, and wastewater flow provides oxygen and energy sources for this
purpose. Limitation in oxygen and energy source transfer, low pace of biofilm
growth, and clogging of the filters are some of trickling filters’ problems (Fig. 19).
Due to the above-mentioned problems associated with trickling filters, rotating
biological contactors (RBCs) which consist of many disks rotating on one axis to
provide the required surface for microorganism growth emerged in the 1960s and
1970s (Jenkins and Sanders 2012). In this system, due to the rotation of half-
submerged disks around a shaft, microorganisms obtain their necessary carbon
source from the wastewater and required oxygen from the air (Fig. 20).
Up-flow anaerobic fixed bed (UAFB) is another attached growth process in which
wastewater flows upward through the bed under anaerobic conditions. Chelliapan
and Sallis (2010) used UAFB as a pretreatment for pharmaceutical wastewaters.
They concluded that longer hydraulic retention times (HRT) lead to better COD
removal (Chelliapan and Sallis 2010) (Fig. 21).
A moving bed biofilm reactor (MBBR) is another attached growth system in
which microorganisms grow on media as the wastewater smoothly moves through
them, since their density is near water density (Fig. 22). Unlike the trickling filter in
which fixed media are utilized, in the MBBR system biomass grow on free-floating
media such as small plastic carriers. These media are moved around the aerobic tanks
The Modified Bardenpho Process 27
Recirculation
(Optional) Media
bed
Containment
structure
Air
ventilation Effluent
Underdrain
system (To further
treatment
or discharge)
Cover
RBC
Shaft
Oxygen Interstage
baffle
Influent
Degradation
products
Food Effluent
Sludge
Nutrient
by aeration and around the anoxic and anaerobic tanks by mixers. This system was
first developed in Norway (Seviour et al. 2003) and the media utilized in them were
marketed as Kaldnes media which is shown in Fig. 23. MBBRs are very flexible
systems which can be utilized for various purposes such as organic compound
oxidation, nitrification, denitrification, and phosphorous removal. High microbial
activity, relatively small reactors, low energy consumption, and low sludge
28 E. Banayan Esfahani et al.
Inlet
Solid
Recycle Outlet
Pump
Filter
packing
Effluent
screen
Influent Effluent
Free
floating
media
Aeration
Waste
sludge
production are some important merits of moving bed biofilm reactors, while the cost
of media might be a hindrance, and setup and control of these systems take time and
need specific skills.
An integrated fixed-film activated sludge (IFAS) system is a combination of
suspended and attached growth systems. This system provides excess biomass for
an activated sludge process to enhance system capacity. This approach is mainly
used for aerobic zones and can be used for upgrading systems to increase biological
oxygen demand (BOD) removal and nitrification (Jenkins and Sanders 2012).
Activated sludge is returned in this system to enhance biomass concentration in
the tank, and microorganisms’ carriers are either fixed or free-floating media.
Figure 24 illustrates an integrated fixed-film activated sludge.
The Modified Bardenpho Process 29
Effluent to
Airlift pump clarifier
for pad
Effluent
recirculation
P screen
Free floating
media
Free floating
Pad recirculation media
line
A A
Process
air Section A-A
RAS
Influent
Plan view
Anaerobic Reactor
The first reactor in the modified Bardenpho process is an anaerobic reactor (depleted
of oxygen or oxidized nitrogen). In this reactor, mixers circulate wastewater in a tank
in order to deliver carbon and energy sources to all the biomass.
Pump
Recycle flow
Anaerobic Tank
Influent
Effluent
Aeration
Aeration
Returned Excess
Activated Sludge Sludge
• Function: The anoxic zone provides appropriate conditions for growth of deni-
trifiers. A group of heterotrophs such as pseudomonas reduce the nitrate and/or
nitrite in the absence of dissolved oxygen. The anoxic zone provides conditions
for the denitrification process to complete the nitrogen cycle and remove nitrogen
as a gas (N2). As a result, the recycle flow from the first aerobic zone to this
reactor is full of nitrate, and denitrifiers reduce them in the denitrification process.
• Environmental Conditions: Temperature has a direct relation with denitrifiers’
performance. It goes without saying that increasing the temperature increases
denitrifiers’ activity and denitrification. Optimum pH for the denitrification pro-
cess is a rather neutral pH between 7.0 and 8.0. Also, a high ratio of COD to TKN
stimulates denitrification.
• Contaminant Concentration: COD and BOD amounts in this reactor are sub-
stantially reduced since denitrifiers utilize BOD and COD in the influent to reduce
nitrate to gaseous nitrogen. Nitrate and nitrite concentrations are very low in this
zone as well. Ammonia and phosphorus concentrations are lower than the
anaerobic reactor, but their concentrations are still high.
The Modified Bardenpho Process 33
• Function: The first aerobic reactor has two functions in the modified Bardenpho
process. Firstly, this reactor completes biological phosphorus removal since
orthophosphate in the sewage is absorbed and stored in biomass as poly-
phosphates. Secondly, this reactor helps the nitrification process in which nitroso
organisms such as nitrosomonas cause ammonia to oxidize into nitrite and nitro-
organisms such as nitrobacters cause nitrite oxidation to nitrate. In both these
reactions, oxygen performs as an electron acceptor and its existence is mandatory.
• Environmental Conditions: Optimum pH for the nitrification process is near
neutral conditions between 7.5 and 9.0, and a reduction in pH reduces the
nitrification process. Dissolved oxygen concentration in the aerobic reactor should
be between 2 and 4 mg/l. Optimum temperature is between 30 C and 35 C.
• Contaminant Concentration: BOD and COD amounts in the first aerobic zone
are significantly reduced since PAOs, nitroso, and nitrobacter organisms need
carbon sources for their growth and activity. Also, phosphorus concentration is
substantially reduced to the desired standards. Ammonia concentration is greatly
diminished since it is oxidized during the nitrification process, but nitrate con-
centration increases to its highest amount in the modified Bardenpho process.
Nitrite concentration is increased a little, too.
• Function: The second anoxic zone truly enhances biological nitrogen removal in
the modified Bardenpho process since unrecycled nitrate is reduced.
34 E. Banayan Esfahani et al.
• Function: As mentioned above, the second aerobic tank increases oxygen con-
centration in the wastewater to improve wastewater quality as the final stage and
also inhibit phosphorus release in the next steps of the WWTP. In biological
phosphorus removal, it is mandatory to waste sludge in the aerobic zone because
sludge contains the maximum amount of the phosphorus (Mulkerrins et al. 2004).
• Environmental Conditions: The required environmental conditions in the sec-
ond aerobic tank are similar to the first aerobic reactor.
• Contaminant Concentration: Similar to previous stages, microorganisms use
up BOD and COD as a carbon source for their growth. Also, the phosphorus
amount reaches its lowest value. Total nitrogen concentration in the influent and
also the effluent of the second aerobic reactor is very low, and in effect all
contaminations’ concentrations have reached their desired levels.
In addition to the reactors discussed above, there are some other required facilities
such as at least two pumps for wastewater circulation from the first aerobic reactor to the
first anoxic reactor and from the precipitated sludge in the clarifier to the anaerobic tank
to return sludge. Also, the two aerobic tanks need air compressors and diffusers, while
the anaerobic and anoxic tanks require mixers. Wastewater recycle flow from first the
aerobic to the first anoxic tank needs an adjustable reservoir tank since wastewater flow
from the aerobic tank is saturated with dissolved oxygen, and DO should be minimized
before entering the anoxic tank. Furthermore, similar to all wastewater treatment units,
the modified Bardenpho process needs appropriate piping, heaters, or coolers to adjust
temperature and chemical compounds and tanks for adjusting pH.
Biological nutrient removal (BNR) systems are divided into three categories. Some
BNR processes include aerobic and anoxic tanks and remove only nitrogen, some of
The Modified Bardenpho Process 35
Table 3 Biological nutrient removal performance of different BNR systems (Jeyanayagam 2005)
Nitrogen Phosphorus
Process removal removal Other features
MLE Good None Moderate basin volume
A2/O Good Good Moderate basin volume
Sensitive to RAS nitrate and DO recycle
Step feed Moderate None No IMLR
Smaller final clarifiers
Potential for preventing solids washout
Four-stage Excellent None Larger basin volume
Bardenpho Potential for adding methanol
Five-stage Excellent Good Larger reactor volume
Bardenpho Potential for adding methanol
SBR Moderate Inconsistent No IMLR
No final clarifier
May require effluent flow equalization
Modified Good Excellent Separate anoxic zone for RAS denitrification –
UCT protects anaerobic zone
Larger anaerobic volume
Two internal recycles
Increased process complexity
Oxidation Excellent Good No IMLR
ditch Long HRT (larger tank volume)
Tight DO control essential
them consist of anaerobic and aerobic tanks and remove only phosphorus, while
some of the BNR systems like the modified Bardenpho include anaerobic, anoxic,
and aerobic tanks and remove both nitrogen and phosphorus. Table 3 summarizes the
biological nutrient removal performance of different BNR systems. Table 4 illus-
trates average effluent concentrations of various treatment plants which utilize BNR
systems. Finally, Table 5 tabulates total capital cost of different BNR systems in
different wastewater treatment plants.
Table 4 Biological nutrient removal systems’ performance in different treatment plants (Gannett
Fleming n.d.)
Average
effluent
concentration
(mg/L)
Treatment plant (states) Treatment process Flow (M. gallons per day) TN TP
Annapolis (MD) Bardenpho four-stage 13 7.1 0.66
Back River (MD) MLE 180 7.6 0.19
Bowie (MD) Oxidation ditch 3.3 6.6 0.20
Cambridge (MD) MLE 8.1 3.2 0.34
Cape Coral (FL) Modified Bardenpho 8.5 1.0 0.2
Cox Creek (MD) MLE 15 9.7 0.89
Cumberland (MD) Step feed 15 7.0 1.0
Frederick (MD) A2/O 7 7.2 1.0
Freedom District (MD) MLE 3.5 7.8 0.51
Largo (FL) A2/O 15 2.3 ND
Medford Lakes (NJ) Bardenpho five-stage 0.37 2.6 0.09
Palmetto (FL) Bardenpho four-stage 1.4 3.2 0.82
Piscataway (MD) Step feed 30 2.7 0.09
Seneca (MD) MLE 20 6.4 0.08
Sod Run (MD) Modified A2/O 20 9.2 0.86
Westminster (MD) MLE – A2/O 5 5.3 0.79
Start-up of every wastewater treatment unit, especially biological plants, takes time in
order to habituate microorganisms with environmental conditions such as the
COD/N/P ratio of the wastewater influent and the kinds of contaminations. Oldham
and Stevens (1984) studied commissioning a new wastewater treatment plant with
the modified Bardenpho process in Kelowna, British Colombia. They illustrated
that the biological nitrogen removal process (nitrification and denitrification) was
established within 1 month of plant start-up, and nitrogen concentration in the
effluent was lower than 5 mg/l with an influent of 30 mg/l. Also, 2 months of
operating time was needed to steady out the phosphorus removal process, and
phosphorus concentration declined from 6 mg/l in the influent to less than 0.5 mg/l
in the effluent. Figures 26 and 27 illustrate nitrogen and phosphorus concentrations
during the initial 6 months of plant operation (Oldham and Stevens 1984). Due to the
complexity of the modified Bardenpho process, a small physical problem can
decrease nutrient removal of the plant and cause irregular results in some points.
For instance, when air supply is out of service in first the aerobic tank, it can reduce
both nitrogen and phosphorus removal efficiencies.
The Modified Bardenpho Process 37
Table 5 Biological nutrient removal systems’ costs in different treatment plants (Maryland
Department of the Environment (MDE) 2006)
Facilities with Total capital
BNR (as of 10/30/ Design capacity Treatment Completion BNR cost
06) (M. gallon per day) process date (2006$)
Aberdeen 2.8 MLE Dec-1998 $ 3,177,679
Annapolis 10 Ringlace Nov-2000 $ 14,687,326
Back River 180 MLE June-1998 $ 138,305,987
Ballenger 2.0 Modified Aug-1995 $ 2,891,906
Bardenpho
Broadneck 6.0 Oxidation 1994 $ 3,165,193
ditch
Broadwater 2.0 MLE May-2000 $ 6,892,150
Cambridge 8.1 Activated Apr-2003 $ 11,740,209
sludge
Celanese 1.25 Sequential June-2005 $ 7,424,068
step feed
Centreville 0.375 SBR/land Apr-2005 $ 7,36,020
application
Chesapeake Beach 0.75 Oxidation 1992 $ 2,158,215
ditch
Conococheague 2.5 Carrousel Nov-2001 $ 6,620,888
Cox Creek 15.0 MLE May-2002 $ 11,466,657
Cumberland 15.0 MLE Aug-2001 $ 12,929,990
Denton 0.45 Biolac Dec-2000 $ 4,203,767
Dorsey Run 2.0 Methanol 1992 $ 3,967,307
Emmitsburg 0.75 Overland 1996 $ 2,582,722
Frederick 8.0 MLE Sept-2002 $ 11,916,504
Freedom District 3.5 Activated 1994 $ 1,462,798
sludge
Fruitland 0.50 SBR July-2003 $ 7,546,764
Hagerstown 8.0 Johannesburg Dec-2000 $ 11,190,344
process
Havre DeGrace 1.89 MLE Nov-2002 $ 7,596,882
Hurlock 2.0 Bardenpho Aug-2006 $ 5,200,000
Joppatowne 0.95 MLE July-1996 $2,433,205
La Plata 1 MLE June-2002 $ 4,952,150
Leonardtown 0.65 Biolac Oct-2003 $ 2,811,448
Little Patuxent 18 A2/O 1994 $ 7,263,879
Martay Taylor 4.5 Schreiber June-1998 $ 4,968,641
(Prine Hill Run)
Maryland city 2.5 Schreiber 1990 $ 1,375,866
Maryland 1.23 Bardenpho 1995 $ 2,703,932
Correctional
Institute
Mt. Airy 0.60 Activated July-1999 $ 5,235,575
sludge
(continued)
38 E. Banayan Esfahani et al.
Table 5 (continued)
Facilities with Total capital
BNR (as of 10/30/ Design capacity Treatment Completion BNR cost
06) (M. gallon per day) process date (2006$)
Northeast 2.0 Activated Oct-2004 $ 4,225,029
sludge
Parkway 7.5 Methanol 1992 $ 15,869,228
Patuxent 6.0 Oxidation 1990 $ 2,106,763
ditch
Piscataway 30 MLE July-2000 $ 24,778,239
Pocomoke City 1.4 Biolac Sept-2004 $ 3,924,240
Poolestive 0.625 SBR Jan-2005 $ 1,593,640
Princess Anne 1.26 Activated 2002 $ 4,311,742
sludge
Seneca 5.0 MLE Dec-2003 $ 34,886,034
Sod Run 12 MLE 2000 $ 21,999,198
Taneytown 0.70 SBR Apr-2000 $ 3,808,298
Thurmont 1.0 MLE Dec-1996 $ 3,122,264
Western Branch 30 Methanol July-1995 $ 47,132,782
Westminster 5.0 Activated Jan-2001 $ 5,274,444
sludge
Shortage of carbon, nitrogen, and phosphorus causes a wide range of problems, and
each tank optimally functions at a specific C:N:P ratio. For instance, the ratio of
COD:N:P in the aerobic treatment zones of wastewater treatment plants should be
approximately 100:5:1 and in the anaerobic treatment zones should be 250:5:1.
Since anaerobic treatment produces only 20% sludge compared to aerobic treatment,
the required nitrogen and phosphorous concentration for anaerobic treatment is
lower than the case for aerobic treatment. Ammary (2004) illustrated that the
COD:N:P ratio for aerobic and anaerobic zones of industrial wastewater treatment
should be calculated from a formula (41/EY:5:1) in which E is the removal efficiency
and Y is the observed yield. Sewage of the modified Bardenpho plant of Oldham and
Stevens (1984) had a COD:NH3-N ratio of 9:1. Also, for efficient biological
phosphorus removal (phosphorus concentration in the effluent is lower than
1.0 mg/l), the COD:P ratio should be higher than 40:1 (Mulkerrins et al. 2004).
20 20
Plant stort-up date-April 29 Plant stort-up date-April 29
NH3- N (mg/L)
NO3- N (mg/L)
10 10
0 0
1 11 21 31 10 20 30 10 20 30 9 19 29 8 18 28 8 18 28 7 15 1 11 21 31 10 20 30 10 20 30 9 19 29 8 18 28 8 18 28 7 15
May June July Aug. Sept. Oct. Nov. May June July Aug. Sept. Oct. Nov.
Fig. 26 Ammonia (left) and nitrate (right) concentration during 6 months of commissioning a modified Bardenpho process (Oldham and Stevens 1984)
39
40 E. Banayan Esfahani et al.
6
ortho- p (mg/L)
5
Plant start-up date-April 29
0
1 11 21 31 10 20 30 10 20 30 9 19 29 8 18 28 8 18 28 7 15
May June July Aug. Sept. Oct. Nov.
parameters that should be carefully evaluated is the HRT. Sakuma (2005) studied
hydraulic retention time effects of seven different A2/O systems on phosphorus and
nitrogen removal efficiency. The results are illustrated in Table 6 (Sakuma 2005).
HRT has critical influence on the BNR performance. Firstly, anaerobic reactor
retention times should be optimized since if HRT of the anaerobic tank is very low,
PAOs cannot produce storable carbon sources (PHA and PHB), and if the HRT of
anaerobic tanks is very high, PAOs substantially utilize COD of wastewater which
adversely affects the denitrification process. Also, long HRT is one of the main causes
of secondary P-release which occurs in the absence of VFA and adversely affects the
BPR process (Mulkerrins et al. 2004). Secondly, similar to the anaerobic reactor, the
anoxic reactor retention time should be optimized, since short HRT of the anoxic tank
causes improper denitrification and long HRT of anoxic tank harmfully affects
phosphorus removal; denitrifying PAOs (DPAOs) are 40% less efficient in producing
energy and also 20–30% lower cell yield in comparison to PAOs (Patel et al. 2005).
SRT is the average time in which biomass stays in the system and is another
important parameter in designing biological nutrient removal systems. There are
Table 6 WWTPs performance with different HRTs (Sakuma 2005)
Actual flow Anaerobic Anoxic Oxic Total Internal Phosphorus removal Nitrogen removal
The Modified Bardenpho Process
WWTP (m3/d) HRT (h) HRT (h) HRT (h) HRT (h) recycle ratio efficiency (%) efficiency (%)
North 21,000 2 1.5 6.1 9.4 17.0 0.8 79.3 75.4
Tama I
South 20,400 2 3.3 1.7 9.9 14.9 0.5 90.7 67.7
Tama
North 16,400 1.8 2.2 9.8 13.8 0.5 90.9 63.6
Tama II
Asakawa 14,600 1.5 4.9 9.3 15.7 1.0 89.3 69.2
Upstream 48,900 1.4 4.8 7.7 13.9 0.7 91.4 70.2
Tama
Hachioji 14,400 1.8 3.5 8.1 13.4 1.0 66.6 70.7
Kiyose 34,700 2.3 3.8 9.2 15.3 0.8 85.2 69.3
41
42 E. Banayan Esfahani et al.
The recycling flow is an effective wastewater flow from the first aerobic reactor to
the first anoxic reactor which completes the nitrification-denitrification process. This
is because the generated nitrate in the aerobic tank is reduced in the anoxic tank to
gaseous nitrogen and removed from the wastewater. The Recycling ratio (R) should
be optimized according to influent properties (Patel et al. 2005). Nitrogen removal
efficiency decreases with the increase of R at low COD/N ratios. At medium COD/N
ratios there is a peak as the removal efficiency first increases and then decreases with
the increase of R past the optimal point. At high COD/N ratios an increase in R also
increases the removal efficiency (Fig. 28). Phosphorus removal efficiency generally
increases with increase of R (Fig. 29).
Temperature and pH are two important parameters which should be measured during
wastewater treatment and set to the optimized values at which microorganisms have
their highest performance. Optimum temperature and pH for the anaerobic, anoxic,
and aerobic reactors have been discussed in section “Reactors in the Modified
Bardenpho Process.” Also, the modified Bardenpho process consists of two aerobic
reactors which require aeration. One point regarding aeration needs particular
attention: the bubble size. This is because small bubbles have more efficient mass
(oxygen) transfer to wastewater, while large bubbles circulate wastewater or attached
growth media better; so, bubble size should not be very large or very small and
should also be optimized.
The main application and purpose of the modified Bardenpho process is nutrient
removal. Meanwhile, due to the utilization of five biological stages, removing other
impurities such as chemical oxygen demand (COD), biological oxygen demand
(BOD), total suspended solids (TSS), heavy metals, and viruses can be considered
as added benefits of the modified Bardenpho process. In the following sections,
different applications of the modified Bardenpho process will be touched upon.
The Modified Bardenpho Process 43
70
C/ N= 3. 0
60
5. 5
100 % 5. 0
200 % 4. 5
4. 0
400 %
io
t
ra
R 500 % 3. 5
/N
C
600 % 3. 0
100
ncy (%)
90
moval efficie
80
C/ N=3.0
70
re
C/ N=4.0
Phosphorus
C/ N=5.5
60
5.5
50 5.0
100% 4.5
200% 4.0
400% N
R 500%
3.5 C/
600% 3.0
Fig. 29 Total phosphorus removal efficiency in various C/N ratios and Rs (Patel et al. 2005)
Emara et al. (2014) investigated the Fisha Selim wastewater treatment plant which
utilized rotating biological contactors (RBC) during 2013, but the effluent quality
was not pleasing. Average removal efficiencies of chemical oxygen demand (COD),
biochemical oxygen demand (BOD), total suspended solid (TSS), total nitrogen
(TN), and total phosphorus (TP) in this system were 82%, 86%, 63%, 54%, and
50%, respectively. In order to improve the effluent quality a four-stage Bardenpho
and a modified Bardenpho processes were designed. In this study, biological
44 E. Banayan Esfahani et al.
In WWTP
450 Out WWTP
4-Stage Bardenpho Process
400 5-Stage Bardenpho Process
350
300
TSS (mg/L)
250
200
150
100
50
0
Fig. 30 TSS concentration with time. The WWTP is originally an RBC system. The modified
Bardenpho is also called the five-stage Bardenpho (Emara et al. 2014)
processes were suspended growth such as the activated sludge process. COD, BOD,
TSS, TN, and TP removal efficiencies in the four-stage Bardenpho process increased
to 97%, 98%, 97%, 97%, and 50%, respectively, while these efficiencies in the
modified Bardenpho process dramatically increased to 99%, 99%, 99%, 99%, and
90% (Emara et al. 2014). Figures 30, 31, 32, 33, and 34 respectively show TSS,
BOD, COD, TN, and TP concentrations in wastewater influent and wastewater
effluent from an RBC system, a four-stage Bardenpho and a modified Bardenpho
processes. Considering these figures, the modified Bardenpho process efficiency is
on all accounts higher, particularly for phosphorus removal.
Emara et al. (2014) also investigated nickel and iron contents in the wastewater
influent and effluent from various systems. They observed that the removal effi-
ciency of heavy metals from the Fisha Selim wastewater ranged between 10% and
30% in the RBC system (after 12 h), while the four-stage Bardenpho and five-stage
Bardenpho respectively removed these heavy metals by 70% and 90–100% after
14 h. Figures 35 and 36 respectively illustrate nickel and iron concentration in the
wastewater influent and effluent (RBC), the four-stage Bardenpho process, and the
modified Bardenpho process (Emara et al. 2014).
The initial focus and purpose of the modified Bardenpho process is biological
nutrient removal, although a limited number of studies have pertained to virus
removal as a valuable side effect of this process.
A particular study compared virus removal via the modified Bardenpho process
as a secondary wastewater treatment approach to other conventional aeration basin
The Modified Bardenpho Process 45
In WWTP
Out WWTP
500 4-Stage Bardenpho Process
5-Stage Bardenpho Process
400
BOD (mg/L)
300
200
100
Fig. 31 BOD concentration with time. The WWTP is originally an RBC system. The modified
Bardenpho is also called the five-stage Bardenpho (Emara et al. 2014)
2014) 500
400 In WWTP
Out WWTP
300
4-Stage Bardenpho Process
200 5-Stage Bardenpho Process
100
and trickling filter processes (Schmitz 2016). According to this study, the five-stage
Bardenpho process is more effective at reducing viruses in wastewater than other
conventional processes.
46 E. Banayan Esfahani et al.
Fig. 34 TP concentration In WW TP
with time. The WWTP is Out WW TP
originally an RBC system. 6 4-Stage Bardenpho Process
The modified Bardenpho is 5-Stage Bardenpho Process
also called the five-stage
5
Bardenpho (Emara et al.
Phosphate (mg/L)
2014)
4
0
Jan Feb Mar Apr May Jun
Months
Before 2014, two conventional biological processes, the trickling filter and
activated sludge aeration basin, were utilized for secondary wastewater treatment
in Tucson, Arizona. In recent years however, Tucson WWTPs have started to
utilized the modified Bardenpho process. In this way, a great opportunity for
comparing pathogen removal efficiency of the modified Bardenpho process with
other conventional biological processes came about (Schmitz 2016).
In the mentioned study, the removal of 11 different virus types (pepper mild mottle
virus, aichi virus, genogroup I, II, and IV noroviruses, enterovirus, sapovirus, group-A
The Modified Bardenpho Process 47
Nickel (mg/L)
0.5
Bardenpho (Emara et al.
2014) 0.4
0.3
0.2
0.1
0.0
Jan Feb Mar Apr May Jun
Months
0.9
0.8
0.7
0.6
0.5
0.4
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Recently, global warming has become one of the top concerns of all societies, and
greenhouse gas emissions are hypothesized to play a prominent role in this phenom-
enon. Wastewater treatment plants are a source of greenhouse gas emissions since
during wastewater treatment, some greenhouse gases such as carbon dioxide (CO2),
methane (CH4), and nitrous oxide (N2O) are produced. Sources of greenhouse gases
are on-site and off-site in WWTPs. CO2, CH4, and N2O are by-products of biological
activities, while greenhouse gases can be generated from off-site sources such as
electrical and chemical operations that support the WWTPs (Kyung et al. 2015).
Kyung et al. (2015) developed a model to assess greenhouse gas emissions from
WWTPs. In this model, greenhouse gas emissions from a treatment plant consisting of a
clarifier, a modified Bardenpho process, second clarifier, filter bed, and an ultraviolet
disinfection system were determined. The aim of this WWTP was to remove carbon,
nitrogen, and phosphorus from 5500 m3/day wastewater with 200 mg/l BOD. Each
greenhouse gas emission is evaluated in every step of the modified Bardenpho process
and on-site greenhouse gas emissions occur only in the primary clarifier, modified
Bardenpho process, and secondary clarifier. But due to indirect emissions (chemical
and electricity production, building materials, transport, etc.) all parts of the WWTP
release off-site greenhouse gases. Table 7 illustrates greenhouse gas emissions from
primary on-site resources. Based on this table, the first aerobic reactor is the main source
of greenhouse gases, especially CO2 since in this step, nitrification, BOD oxidation, and
microorganism respiration are occurring. The anaerobic reactor generates CH4 more than
other gases, while anoxic reactors produce higher amounts of N2O (Kyung et al. 2015).
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