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Ind. Eng. Chem. Res.

2001, 40, 2371-2378 2371

Validation of the COSMO-RS Method: Six Binary Systems


Frank Eckert* and Andreas Klamt
COSMOlogic GmbH & Co KG, Burscheider Strasse 515, D-51381 Leverkusen, Germany

COSMO-RS, a general, very fast, and easy-to-use methodology for the a priori prediction of
thermodynamic data of liquids, is applied to six binary mixtures for which recent accurate
experimental vapor-liquid and liquid-liquid equilibria data are available (Giles, N. F.; Wilson,
G. M. J. Chem. Eng. Data 2000, 45, 146). The quality and applicability of COSMO-RS in the
prediction of activity coefficients and vapor pressures are thus demonstrated. It is shown that
COSMO-RS is an alternative to structure-interpolating group contribution methods because it
is independent of experimental data and generally applicable.

1. Introduction interaction energy of any system can be well ap-


proximated by the sum of functional group interaction
The knowledge of the thermodynamic properties of energies. That is, a liquid is considered to be not a
solutions or mixtures of liquids is required in a large mixture of interacting molecules but a mixture of
part of chemical engineering (for example, in all kinds interacting structural groups. The properties of a certain
of separation processes, in dissolution of solids, crystal- mixture can be predicted from previously determined
lization from solution, absorption, adsorption, mem-
group interaction parameters, which have been adjusted
brane processes, liquid-liquid extraction processes,
to available experimental data of systems containing the
distillation, extractive or azeotropic distillation, solubil-
same functional groups. Thus, GCMs critically depend
ity of gases in liquids or polymers, etc.). Theoretical and
on the availability of the appropriate group interaction
computational models can be valuable tools for the
parameters, and therefore the generality of their ap-
estimation of such properties, thus reducing time,
resources, and overall cost in the process design. One plicability is limited. The COSMO-RS approach starts
can distinguish between two basic approaches to the from a very different point of view, namely, from the
computational prediction of thermodynamic data of complete molecule or, to be more precise, from the
mixtures: first, methods that are based upon inter- or molecular surface as computed by quantum chemical
extrapolation of a given set of experimental thermo- methods (QM). COSMO-RS combines an electrostatic
dynamic data for the regarded system, which are only theory of locally interacting molecular surface descrip-
applicable to systems where some thermodynamic data tors (which are available from QM calculations) with
are already known (i.e., interpolating “nonpredictive” an exact statistical thermodynamics methodology.5,6 In
methods such as most activity coefficient models) and, practice, each molecule that is involved in a mixture has
second, methods that are independent from experimen- to be computed by the quantum chemical “conductor-
tal thermodynamic data of the given systems (i.e., like screening model” (COSMO).7,8 Such calculations are
“predictive”). The estimates are obtained from molecular well done overnight on a single CPU in most cases but
structure information only. Predictive methods often are can be quite time consuming for very large molecules.
indispensable for chemical engineers in the synthesis However, they have to be done only once per molecule
and design of chemical processes and plants, because and can be stored in a database and subsequently used
quite often no experimental data for certain compounds, from there. The subsequent COSMO-RS calculation that
neither from databases nor from measurement, are predicts the thermodynamic properties (e.g., chemical
available at affordable costs for the mixtures regarded. potentials, activity coefficients, solvent partition coef-
Most prominent examples for the second approach are ficients, solubilities, vapor pressures, excess Gibbs free
group contribution methods (GCMs) like UNIFAC1,2 or energies, excess enthalpies, etc.) is done in a few seconds
ASOG3 that are based on interaction parameters which and, thus, is also appropriate to the task of screening a
have been obtained previously by analysis of phase large number of compounds from a database. COSMO-
equilibrium data of systems containing the same func- RS depends on the extremely small number of 16
tional groups. Another method belonging to the second adjustable parameters, some of which are physically
class is COSMO-RS,4 “the conductor like screening predetermined.6 COSMO-RS parameters are not specific
model for realistic solvation” which is based solely upon regarding functional groups or molecule types. The
unimolecular quantum chemical calculations of the parameters have to be optimized only for the QM-
individual species in the system (i.e., not of the mixture COSMO method that is to be used as a basis for the
itself). The theory of COSMO-RS has been given else- COSMO-RS calculations. Thus, the resulting param-
where5,6 and will not be considered here. However, we etrization is completely general and can be used to
want to shortly sketch the practical course of a COSMO- predict the properties of almost any imaginable com-
RS calculation and stress the basic differences between pound mixture or system (including even experimentally
COSMO-RS and GCMs: GCMs are based on the as- unavailable entities such as reactive intermediates or
sumption that, with appropriately defined groups, the transition state structures). This is the main practical
difference of the COSMO-RS method from GCMs. Cur-
* Corresponding author. Tel.: +49-2171-731682. E-mail: rently, the quality of the COSMO-RS predictions cannot
frank.eckert@cosmologic.de. reach that of GCMs in their “core region” in which they
10.1021/ie0009132 CCC: $20.00 © 2001 American Chemical Society
Published on Web 04/11/2001
2372 Ind. Eng. Chem. Res., Vol. 40, No. 10, 2001

Figure 1. Vapor-liquid equilibria data of the binary system phenol (1)-styrene (2) at temperatures T ) 333.15 K (A) and 373.15 K (B).
Filled triangles and squares: mole fractions in the liquid (x) and gas (y) phases, respectively, which are experimental values of Giles and
Wilson.9 Solid lines: calculated values from COSMO-RS. Dotted lines: UNIFAC.12

are well parametrized (i.e., VLE data of simple organic Engineers. The systems measured are of high relevance
solvents). However, often COSMO-RS predictions are to industry and represent typical applications for meth-
of similar quality or can be applied to problems where ods that a priori predict thermodynamic data such as
GCMs cannot be used at all (e.g., because of unknown COSMO-RS. Therefore, the measurements of Giles and
interaction parameters, unknown group increments, or Wilson have been chosen to validate the COSMO-RS
proximity effects). This account attempts to demonstrate method on a practically relevant set of experimental
and validate the applicability and quality of the COSMO- data.
RS method in predicting mixture phase equilibrium
data of chemically diverse systems. All of the COSMO-RS calculations have been done
using the COSMOtherm program.10 The underlying
quantum chemical calculations of the molecular COS-
2. Applications MO surfaces have been done with the Turbomole
This section presents a variety of COSMO-RS ap- program package using B-P density functional theory
plications to practical thermodynamic problems, namely, with a TZVP quality basis set.8 To allow a comparison
the prediction of VLE and LLE data for systems recently with a GCM method, the systems have also been
measured by Giles and Wilson9 in connection with predicted by UNIFAC. A UNIFAC program that is
project 805 of the Design Institute for Physical Property based on the original UNIFAC model11 has been used.12
Data (DIPPR) of the American Institute of Chemical Please note that because of missing group interaction
Ind. Eng. Chem. Res., Vol. 40, No. 10, 2001 2373

Figure 2. Vapor-liquid equilibria data of the binary system ethyl mercaptan (1)-n-butane (2) at temperatures T ) 323.15 K (A) and
373.15 K (B). Filled triangles and squares: mole fractions in the liquid (x) and gas (y) phases, respectively, which are experimental
values of Giles and Wilson.9 Solid lines: calculated values from COSMO-RS. Dotted lines: UNIFAC.12

parameters not all of the systems could be predicted by RS or UNIFAC. In any case ideal behavior of the gas
UNIFAC. phase has been assumed. Gas-phase pressures were not
2.1. Vapor-Liquid Equilibria. The results of the corrected by fugacity coefficients. The vapor mole frac-
VLE predictions are described below. COSMO-RS pre- tions yi have been calculated from the ratio of partial
dictions are compared with the experimental values of and total vapor pressures:
Giles and Wilson.9 They are presented in pressure vs
liquid, respectively, gas-phase mole fraction composition yi ) p0i xiγi/ptot (2)
(Pxy) diagrams in Figures 1-5. The total pressures ptot
presented in Figures 1-5 have been obtained from Please note that COSMO-RS can also do a “full” a priori
prediction of VLE data because it is also capable of
ptot ) p01x1γ1 + p02x2γ2 (1) predicting the pure compound vapor pressures p0i .
However, in this case an additional source of error
where p0i are the pure compound vapor pressures (for would be introduced into eqs 1 and 2. To make available
experimental values of Giles and Wilson, cf. Table 9 of a measure of the quality of the “full” a priori calculation
ref 9) for compounds i (i ) 1, 2), xi are the mole fractions of VLE by COSMO-RS, the COSMO-RS predictions of
of the compounds in the liquid, and γi are the activity the p0i for all compounds and temperatures of the
coefficients of the compounds as predicted by COSMO- regarded VLE systems are given in Table 1. The typical
2374 Ind. Eng. Chem. Res., Vol. 40, No. 10, 2001

Figure 3. Vapor-liquid equilibria data of the binary system tert-butyl mercaptan (1)-n-propane (2) at temperatures T ) 283.15 K (A)
and 333.15 K (B). Filled triangles and squares: mole fractions in the liquid (x) and gas (y) phases, respectively, which are experimental
values of Giles and Wilson.9 Solid lines: calculated values from COSMO-RS.
maximum error of COSMO-RS in the prediction of pure than the activity coefficient prediction; it is also included
compound vapor pressures can be expected to be in the in the generic COSMO-RS approach. GCMs such as
range of 0.5 log(pV) units.5,6 The errors of the predictions UNIFAC, on the other hand, do not offer any means of
presented in Table 1 are all well below this value, with predicting pure compound vapor pressures and rely on
the exception of hydrogen chloride showing a deviation experimental data or reasonable estimates of p0i . Thus,
of ∼0.48 log(pV) units at both temperatures. The root- to ensure an unbiased comparison of the VLE predic-
mean-square deviation of all predicted values is 0.30 tions of COSMO-RS and UNIFAC, the experimental
log(pV) units. It can be concluded that the quality of a
pure compound vapor pressures p0i of Giles and Wil-
“full” a priori prediction of VLE (including the prediction
son9 were used in eqs 1 and 2 to predict the VLE
of pure compound vapor pressures p0i ) with COSMO-
systems presented in Figures 1-5.
RS is considerably lower than the prediction of activity
coefficients only. Thus, if possible, experimental pure Figure 1 shows the VLE data of the binary system
compound vapor pressures should be used in COSMO- phenol (1)-styrene (2) at temperatures T ) 333.15 K
RS predictions of VLE phase diagrams. COSMO-RS’ (A) and 373.15 K (B). This system shows positive
“full” a priori prediction of VLE data can be valuable deviation from Raoult’s law, which is also predicted by
as first qualitative guess and/or if no experimental data COSMO-RS. For both temperatures and over the whole
on the pure compounds are available or for a qualitative range of mixture compositions, qualitative and quanti-
consistency check of experimental data. Please note that tative agreement between COSMO-RS and experiment
COSMO-RS’ pure compound vapor pressure prediction is very good. At the lower temperature, the COSMO-
does not require any additional or different parameters RS predictions are slightly worse than the UNIFAC
Ind. Eng. Chem. Res., Vol. 40, No. 10, 2001 2375

Figure 4. Vapor-liquid equilibria data of the binary system dimethyl ether (1)-n-propane (2) at temperatures T ) 273.15 K (A) and
323.15 K (B). Filled triangles and squares: mole fractions in the liquid (x) gas (y) phases, respectively, which are experimental values of
Giles and Wilson.9 Solid lines: calculated values from COSMO-RS. Dotted lines: UNIFAC.12

predictions for the dew-point curve but slightly better at the higher temperature. Although the deviations from
for the bubble-point curve, whereas at the higher Raoult’s law are very small for this system, COSMO-
temperature, the COSMO-RS predictions are slightly RS is able to predict this behavior correctly. Because of
closer to the experiment for both bubble- and dew-point the lack of adequate groups for tert-butyl mercaptan,
curves. no UNIFAC predictions could be done for this system.
Figure 2 shows the VLE data of the binary system Figure 4 shows the VLE data of the binary system
ethyl mercaptan (1)-n-butane (2) at temperatures T ) dimethyl ether (1)-n-propane (2) at temperatures T )
323.15 K (A) and 373.15 K (B). This system also shows 273.15 K (A) and 323.15 K (B). For this system the
positive deviation from Raoult’s law. Again agreement experimental measurements indicate the presence of a
between experimental values and COSMO-RS predic- minimum boiling point azeotrope at both temperatures
tions is very good. For this system UNIFAC and in the dimethyl ether rich region. Unfortunately, the
COSMO-RS predictions were almost identical. authors of the experimental work do not give detailed
Figure 3 shows the VLE data of the binary system information about the location of the azeotrope.9 An
tert-butyl mercaptan (1)-n-propane (2) at temperatures azeotropic point is also predicted by COSMO-RS, namely,
T ) 283.15 K (A) and 333.15 K (B). This system exhibits for the composition x1 ) 0.11 at T ) 273.15 K and for x1
positive deviation from Raoult’s law in the tert-butyl ) 0.18 at T ) 323.15 K. In addition, the positive
mercaptan rich region and a slight negative deviation deviation from Raoult’s law found experimentally was
in the n-propane-rich region, which is more pronounced also predicted by COSMO-RS to a good quantitative
2376 Ind. Eng. Chem. Res., Vol. 40, No. 10, 2001

Figure 5. Vapor-liquid equilibria data of the binary system trifluoroacetic acid (1)-hydrogen chloride (2) at temperatures T ) 258.15
K (A) and 278.15 K (B). Filled triangles and squares: mole fractions in the liquid (x) and gas (y) phases, respectively, which are experimental
values of Giles and Wilson.9 Solid lines: calculated values from COSMO-RS.
agreement. For this system the UNIFAC predictions 2.2. Liquid-Liquid Equilibria. The liquid-liquid
differed significantly from the COSMO-RS results. At equilibrium properties have been calculated from the
both temperatures UNIFAC overestimated the positive equity
deviation from Raoult’s law much stronger than COSMO-
RS. The azeotrope was also predicted by UNIFAC, xIi γIi ) xII II
i γi (3)
namely, for compositions x1 ) 0.15 at T ) 273.15 K and
x1 ) 0.22 at T ) 323.15 K. where indices I and II denote the liquid phases.
Figure 5 shows the VLE data of the binary system Table 2 presents the liquid-liquid equilibrium data
trifluoroacetic acid (1)-hydrogen chloride (2) at tem- for the binary system dimethyl carbonate (1)-water (2)
peratures T ) 258.15 K (A) and 278.15 K (B). In contrast at temperatures T ) 293.15 and 333.15 K. At both
to the previous systems, which involved only small to temperatures this system exhibits a region of im-
moderately polar compounds, the two compounds in- miscibility. For both temperatures COSMO-RS is able
volved in this system are very polar. Further, they allow to predict this miscibility gap. In addition, the quantita-
for strong intermolecular hydrogen bonding. Thus, it tive correspondence between experiment and COSMO-
represents a chemically completely different situation RS regarding the mole fractions of the liquids demixing
in the mixture. Nevertheless, also in this case COSMO- is excellent for both temperatures. The temperature
RS is able to predict the VLE data in good agreement trend of the region of immiscibility is also predicted
with experiment. Because of the lack of appropriate correctly. Because of the lack of appropriate groups for
groups for hydrogen chloride, no UNIFAC predictions dimethyl carbonate, no UNIFAC predictions could be
could be done for this system. done for this system. It should be noted that GCMs often
Ind. Eng. Chem. Res., Vol. 40, No. 10, 2001 2377

Table 1. A Priori COSMO-RS Predictions for Pure results was similar or (in one case) worse than that of
Compound Vapor Pressures (Experimental Values, Giles COSMO-RS. In the predictions of VLE properties,
and Wilson;9 Calculated Values, COSMO-RS)
COSMO-RS’ and UNIFAC’s activity coefficients have
vapor pressure [kPa] been used in combination with experimental values of
compound temp [K] experimental calculated the pure compound vapor pressures. Full a priori
predictions of VLE data (including COSMO-RS predic-
n-butane 323.15 496.3 1196.4
373.15 1525.5 3783.6 tion of the pure compound vapor pressures) showed a
tert-butyl mercaptan 283.15 12.32 12.67 somewhat lower quality of the predicted properties. The
333.15 88.27 113.90 deviations of the predicted pure compound vapor pres-
dimethyl ether 273.15 266.3 363.3 sures were below 0.5 log(pV) units with a root-mean-
323.15 1140.6 1815.8 squares deviation of 0.30 log(pV) units. Nevertheless,
ethyl mercaptan 323.15 167.6 127.6 such full a priori predictions can be useful as a first
373.15 639.9 636.5
hydrogen chloride 258.15 1720.3 569.9 guess on VLE data or if no experimental vapor pressure
278.15 2960.2 982.6 data are available. Please also note that GCMs are
phenol 333.15 0.660 0.872 generally not capable of doing pure compound vapor
373.15 5.482 6.488 pressure predictions. It can be concluded that COSMO-
propane 273.15 474.2 1042.4 RS is an alternative and/or supplement to GCMs, which
283.15 635.6 1448.7
currently are widely used for such calculations. It must
323.15 1708.2 4120.4
333.15 2115.4 5072.6 be noted that COSMO-RS is not yet applicable to
styrene 333.15 5.137 5.990 systems near or beyond the critical region. Thus, the
373.15 25.490 27.166 system methylbenzyl alcohol-hydrogen at elevated
trifluoroacetic acid 258.15 1.400 0.527 pressures that was also measured by Giles and Wilson9
278.15 5.078 2.161 could not be computed by COSMO-RS. However, cur-
Table 2. Liquid-Liquid Equilibria Data for the Binary
rently an extension of the COSMO-RS approach toward
System Dimethyl Carbonate (1)-Water (2) at the critical region is being implemented and will be
Temperatures T ) 293.15 and 333.15 K (Experimental available soon.13
Values, Giles and Wilson;9 Calculated Values,
COSMO-RS)
liquid 1 liquid 2 Nomenclature
experimental calculated experimental calculated
COSMO ) conductor-like screening model
T ) 293.15 K COSMO-RS ) conductor-like screening model for real
x1 0.8726 0.8985 0.0274 0.0213 solvents
T ) 333.15 K GCM ) group contribution method
x1 0.7608 0.8545 0.0315 0.0226 LLE ) liquid-liquid equilibrium
p0i ) vapor pressure of pure compound i
have problems in the prediction of LLE properties (only ptot ) total pressure, kPa
recently have they been enhanced toward and param- VLE ) vapor-liquid equilibrium
etrized for the reasonable prediction of LLE2). In xi ) mole fraction of component i in the liquid phase
contrast, because of its generic approach, COSMO-RS yi ) mole fraction of component i in the gas phase
is able to predict LLE properties without any extra γi ) activity coefficient of component i
parametrization or adjustment and with a quality
comparable to that of VLE predictions.
Literature Cited
3. Conclusions
(1) Fredenslund, A.; Gmehling, J.; Rasmussen, P. Vapor Liquid
COSMO-RS is a novel approach for the a priori Equilibria Using UNIFAC; Elsevier: Amsterdam, The Nether-
computational prediction of equilibrium thermodynamic lands, 1977.
properties of pure compounds and arbitrary mixtures (2) Gmehling, J.; Lohmann, J.; Jakob, A.; Li, J.; Joh, R. A
Modified UNIFAC (Dortmund) Model. 3. Revision and Extension.
as has been demonstrated in the previous sections at Ind. Eng. Chem. Res. 1998, 37, 4876.
VLE properties such as activity coefficients and vapor (3) Kojima, K.; Tochigi, T. Prediction of Vapor-Liquid Equi-
pressures and LLE properties such as miscibility of librium by the ASOG Method; Elsevier: Amsterdam, The Neth-
liquids (as computed from compound activity coefficients erlands, 1979.
in a mixture). The COSMO-RS method has been applied (4) Klamt, A. Conductor-like Screening Model for Real Sol-
to six binary systems (five VLE and one LLE system) vents: A New Approach to the Quantitative Calculation of
for which very accurate experimental measurements are Solvation Phenomena. J. Phys. Chem. 1995, 99, 2224.
(5) Klamt, A.; Jonas, V.; Buerger, T.; Lohrenz, J. C. W.
available.9 Although no special parameters have been
Refinement and Parametrization of COSMO-RS. J. Phys. Chem.
adjusted for these systems and although the systems A 1998, 102, 5074.
are chemically very different (ranging from systems (6) Klamt A.; Eckert, F. COSMO-RS: A Novel and Efficient
with only weakly polar compounds such as ethyl mer- Method for the a priori Prediction of Thermophysical Data of
captan with n-butane to extremely polar systems that Liquids. Fluid Phase Equilib. 2000, 172, 43.
also show hydrogen bonding such as trifluoroacetic acid (7) Klamt, A.; Schüürmann, G. COSMO: A New Approach to
with hydrogen chloride), in all cases the correspondence Dielectric Screening in Solvents with Explicit Expressions for the
between experiment and the COSMO-RS predictions is Screening Energy and its Gradient. J. Chem. Soc., Perkin Trans.
2 1993, 799.
very good, qualitatively as well as quantitatively. The (8) Schäfer, A.; Klamt, A.; Sattel, D.; Lohrenz, J. C. W.; Eckert,
GCM UNIFAC due to lack of appropriate groups was F. COSMO Implementation in TURBOMOLE: Extension of an
not applicable to three of the six systems presented. For efficient quantum chemical code towards liquid systems. Phys.
the remaining systems, the quality of the UNIFAC Chem. Chem. Phys. 2000, 2, 2187.
2378 Ind. Eng. Chem. Res., Vol. 40, No. 10, 2001

(9) Giles, N. F.; Wilson, G. M. Phase Equilibria on Seven Binary book14 on p 470. The program code is downloadable at the URL
Mixtures. J. Chem. Eng. Data 2000, 45, 146. http://che.udel.edu/thermo/basicprograms.htm.
(10) Klamt, A.; Eckert, F. COSMOtherm, Version C1.1, Revision (13) Klamt, A.; Eckert, F. (COSMOlogic GmbH & Co KG),
05.00; COSMOlogic GmbH & Co KG: Leverkusen, Germany, 2000. unpublished results.
For further information, see URL http://www.cosmologic.de. (14) Sandler, S. I. Chemical and Engineering Thermodynamics,
(11) Tiegs, D.; Gmehling, J.; Rasmussen, P.; Fredenslund, A. 3rd ed.; John Wiley & Sons: New York, 1999.
Vapor-Liquid Equilibria by UNIFAC Group Contribution: Revi- Received for review October 23, 2000
sion and Extension. 4. Ind. Eng. Chem. Res. 1987, 26, 159. Revised manuscript received January 12, 2001
(12) A freely distributed program based on the fourth revision Accepted March 13, 2001
of the original UNIFAC model11 has been used to do the UNIFAC
predictions. The program is described in detail in S. Sandlers’ IE0009132

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