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Grade control geological mapping in underground gold vein operations

Article  in  Applied Earth Science IMM Transactions section B · June 2012


DOI: 10.1179/1743275812Y.0000000019

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TECHNICAL NOTE
Grade control geological mapping in
underground gold vein operations
S. C. Dominy*1,2,3 and I. M. Platten4
Grade control is a process of maximising value and reducing risk. It requires the delivery of
tonnes at an optimum grade to the mill, via the accurate definition of ore and waste. It essentially
comprises data collection, integration and interpretation, local resource estimation, stope design,
supervision of mining and stockpile management. The foundation of all grade control
programmes should be that of geological understanding led by clear and accurate mapping
and representative sampling to drive appropriate estimation strategies and mining. Gold veins
show features relating to erratic grade distribution (nugget effect), and variable geometry and
internal architecture. These features include variations in dip, strike and width, late-stage faulting/
shearing effects and vein continuity and type. Variations generally require close geological
understanding to ensure optimum grade, minimal dilution and maximum mining recovery. A well-
designed grade control programme will prove to management and stakeholders that by applying
geological knowledge, the mining process can be both efficient and cost effective.
Keywords: Underground gold vein operations, Grade control, Geological mapping, Mine sampling

Overview and often supported by diamond and/or sludge drilling.


The principles of geological mapping and sampling to
Ore and waste must be defined effectively to ensure an support grade control are well-known and documented
economic mill feed (Fig. 1). Ore grade and physical over a number of years (Schmitt, 1936; James, 1946;
characteristics influence the mineral processing proce- McKinstry, 1948; Peters, 1987; Marjoribanks, 2010).
dure and the mine economics in the short- and medium- Grade control strategy is intimately linked to mine size
terms. Grade control is essential for efficient mine and mining method.
operation, with key performance indicators including: Vein systems typically contain both barren and
N effective definition of ore and waste productive segments with gold grade varying laterally,
N minimal dilution vertically and across the body (Dominy et al., 2003;
N maximum ore recovery Platten and Dominy, 2003). Vein formation generally has
N optimised mill feed grade. a complex and extended history, related to the emplace-
The process of grade control broadly comprises: ment of relatively barren and gold-rich vein elements at
N data collection, integration and interpretation different stages. Although it is a comparatively easy
N local resource and reserve estimation matter to establish the geological continuity of the global
N stope design structure by drilling, the tracing of individual gold-rich
N supervision of mining veins (e.g. local geological and grade continuity) and
N stockpile management. determining their extent within the main structure is
Grade control practices have evolved over the past difficult without underground exposure to allow geologi-
15 years or so from the use of paper-based methods, cal mapping. This is accentuated when the gold distribu-
through to three-dimensional (3D) modelling and tion in the vein shows a high nugget effect.
geostatistical simulation. However, the underlying foun- This contribution reviews the issues of grade control
dation of all grade control programmes is still based on in underground gold mines and focuses on integrated
geological understanding led by mapping and sampling, mapping and sampling.

Mining method and grade control


1
Snowden Mining Industry Consultants Pty Ltd, PO Box 416W, Ballarat Grade control strategy is related to mining method,
West, VIC 3350, Australia
2
Western Australian School of Mines, Curtin University, GPO Box U1987, which can be either an entry or non-entry type (Table 1).
Perth, WA 6845, Australia
3
Stopes provide 3D exposure, with entry methods such as
School of Science, Information Technology and Engineering, University
of Ballarat, PO Box 663, Ballarat, VIC 3353, Australia shrinkage and cut-and-fill stopes offering opportunities
4
Snowden Mining Industry Consultants Ltd, Magdalen Centre, Robert for on-going mapping and sampling (Fig. 2). These are
Robinson Avenue, Oxford Science Park, Oxford OX4 4GA, England well-suited to complex systems that require strong
*Corresponding author, email sdominy@snowdengroup.com control, and some selectivity and flexibility.

ß 2012 Institute of Materials, Minerals and Mining and The AusIMM


Published by Maney on behalf of the Institute and The AusIMM
Received 17 October 2012; accepted 20 October 2012
96 DOI 10.1179/1743275812Y.0000000019 Applied Earth Science (Trans. Inst. Min. Metall. B) 2012 VOL 121 NO 2
Dominy and Platten Grade control geological mapping in underground gold vein operations

control (Schmitt, 1936; James, 1946; Forrester, 1947;


McKinstry, 1948; Nugus et al, 2003; Dominy et al,
2009a). Grade control mapping supports dynamic mine
development, particularly where geology is variable and
mine openings may need to respond accordingly.
Mapping contributes to the wider geological knowledge
of the deposit and is part of the learning process.
General mapping issues
In vein systems, the gold mineralised structure is
commonly less than 4 m in width, with rapidly changing
grade and geological continuity (e.g. high-grade ore
shoots may have dimensions of metres or a few tens of
metres and high-grade gold veins or veinlets may be
discontinuous). Mapping needs to be more detailed than
for larger volume bodies and scales of 1 : 250 to 1 : 25
1 Bendigo gold mine, Australia – Gill reef at 124 205 m N
may be required to resolve structures relevant to grade
showing the core zone of a saddle reef structure. The
control. The mapping of drives and raises are of equal
prime focus of grade control is the discrimination of
importance as rapid variations in detailed geology need
ore and waste. In this example, the ore lies on the mar-
to be tracked.
gins of the reef in laminated quartz material, with low-
An advancing drive or raise provides a 3D view of a
grade ‘bucky’ quartz on the middle. Pink circles on the
short segment of the structure at each face advance. The
margins show the locations of visible gold. This situa-
new face, previous face, walls and back, form a box
tion may be a prime candidate for blasting one side of
shaped exposure that allows the 3D form and position of
the vein first and then the ore, to separate ore from
the vein to be observed. The face is destroyed at each
waste (e.g. resue mining). The operator applied a
advance and any exposures of vein in the walls or backs
proxy-based method to determine face grade (see
will eventually be destroyed if stoped. Mapping and
Dominy et al., 2009b). Drive profile approximately 5 m
sampling of these exposures provides the data to
by 5 m (Source: Unity Mining Ltd)
estimate local grade and undertake stope design.
Stope mapping, for entry-based mining methods (e.g.
shrinkage stoping), provides a check and control on the
Non-entry methods such as longhole open stoping/ predicted position and structure of the vein, and thus
retreat stoping can only be mapped and sampled in tests the methods and assumptions used to predict stope
development drives, sub-levels and slot raises. These geology and grade (Fig. 2). It permits reaction, should
methods are suited to simpler planar structures where geological conditions dictate a change in stope dip,
geological control is less critical and bulk extraction of the strike or width.
vein is appropriate. Longhole stoping has minimal in-stope Time-scales of mapping procedures need to be compa-
flexibility if the structure proves more complex than tible with other mine activities. Face maps in drives and
expected (Dominy et al., 2009b). Non-entry methods raises are important, as they have to be recorded within the
encourage the tonnes not grade approach, whereas entry mine development cycle. It is important to be able to place
methods generally produce lesser, but higher grade tonnes. face samples in their geological context.

Geological mapping Objectives of mapping


The primary objective is to identify and locate the ore
Introduction zone or at least the vein section likely to contain the ore
Both surface and underground geological mapping has with respect to the minimum stoping width and to
a positive impact on resource estimation and grade keep development on track. A secondary objective is

Table 1 Mapping and sampling type for different stoping methods during the mine production chain

Post-production
Development Production (bogging and
Stoping and pre-production (stoping) stage transport) stage
Stoping method style Mapping stage sampling sampling sampling

Shrinkage Development
mapping
Cut and fill Linear

Room and pillar Entry Grab

Drift and fill In-stope mapping Linear Drill hole Grab


Grab

Longhole (open and Non-entry Development Drill hole Grab


sub-level variants) mapping only

Block and sub-level


caving

Applied Earth Science (Trans. Inst. Min. Metall. B) 2012 VOL 121 NO 2 97
Dominy and Platten Grade control geological mapping in underground gold vein operations

2 Gwynfynydd gold mine, Wales – stope back mapping and sampling undertaken in the Chidlaw Link Zone, 110 west
shrink stope. Back samples were collected across the principal geological domains either side of the fault that crosses
the stope. The western section (left of the fault) was not on the footwall, as this had been displaced south by the fault.
The eastern section (right of the fault) was located on the footwall and locally presented small patches of fine visible-
gold clusters. A few metres above this horizon, the vein rolled to the south and mapping allowed this to be predicted
and the stope modified accordingly

to determine the attitude and position of relevant copied to production staff to guide the next development
structures that control the 3D form of ore shoots or round or stope lift (Fig. 4).
gold-rich veins. In particular, the shoot position relative Many large operations use development profiles of 4 m
to likely stope outlines and the pitch of the margins of by 4 m or greater. This means that for safety reasons the
ore shoots within the stopes. upper 2 m or more of the face and the backs cannot be
The internal architecture of the host vein generally easily accessed for close inspection or sampling. In such
needs to be mapped, since small scale structures often cases, the geologist needs to do the best possible job and
have a profound effect on gold distribution (Platten and leverage their experience at the mine to fill in the mapping
Dominy, 2003). In complex high-nugget systems, the gaps. Additionally, the drive backs are often meshed and
advantages of mapping discrete veins rather than the bolted quickly after blasting and mucking for safety
gross quartz package are evident (Fig. 3). reasons. Again, the geologist will have to use appropriate
expertise to glean what they can from partly obscured
Face sheets backs.
Face sheets are the most important aspect of mapping as Mapping of drive backs provides additional informa-
they indicate whether the drive or raise is still following tion on small-scale vein continuity beyond that of face
the structure and allow direction of development (Fig. 4). mapping which is usually on a scale of 1?8 m or above
In some operations, side wall mapping is important (Fig. 6).
particularly where the vein system is geometrically more In addition to mapping sheets, digital photography is
complex and is wider than development (Fig. 5). an essential tool in modern underground mapping
Mapping is usually undertaken on a pro-forma sheet (Fig. 7). Rock faces can be recorded rapidly in a form
often made from water resistant paper. They provide a that can be incorporated into digital databases and
cross-section of the structure, give data in a vertical mining software (Fig. 8). Photographs can be printed and
direction, give the most readily observed and interpreted subsequently used in the mine as a base map for plotting
view of the structure and are usually the basis for collection complex data. Photographs on their own should not be
of samples. They need to be accurate and detailed yet used as a substitute for conventional geological examina-
mapping and sampling has to be rapid to limit disruption tion, sketching and description at the time. Photographs
of the mine development cycle. Traditionally face sheets can sometimes mask geological detail, particularly where
have been the property of the mine geologist, but should be lithological colour contrasts are weak.

98 Applied Earth Science (Trans. Inst. Min. Metall. B) 2012 VOL 121 NO 2
Dominy and Platten Grade control geological mapping in underground gold vein operations

3 Mapped section of a granodiorite-hosted gold lode located in the Eastern Cordillera, Peru. Map shows discontinuous
nature of the high-grade gold quartz-sulphide vein (early high-grade vein). The high-grade vein formed early in the
development of the lode zone. Late activity introduced a low-grade quartz-dominated breccia vein which locally carries
grade where fragments of high-grade vein are enclosed. The routine introduction of backs and raise mapping helped
to resolve continuity of the high-grade vein and led to optimised stope design that improved high-grade vein recovery
and reduced dilution. Head grades were increased from 5–6 g/t Au to 10–12 g/t Au. X/C shows cross-faults

4 Gwynfynydd gold mine, Wales – typical face sheet used during operation. This sheet shows the vein (face) at the base
of a raise from the 120 sub-level. Here the high-grade footwall leader vein is well-exposed with visible gold. Width of
sub-level is 1?8 m. Sheet shows sample results and instructions to mining crew for next shift

Applied Earth Science (Trans. Inst. Min. Metall. B) 2012 VOL 121 NO 2 99
Dominy and Platten Grade control geological mapping in underground gold vein operations

5 Ballarat gold mine, Australia – Llanberris 596 level access cross-cut sidewall map of the Tiger Up-Dip Lode. Mapped
sidewall length 25 m, with cross-cut height approximately 5 m. Veining at Ballarat is complex and mapping of the
access development provides a picture of the entire system. Not all quartz veins within the mineralised zone are
extracted. Black box shows approximate profile of the north ore drive (see Fig. 7). Map colours: quartz vein in red,
sandstone in yellow and shale in blue (Source: Castlemaine Goldfields Ltd, see also Edgar, 2012)

The popular overuse of shotcrete in mines frequently Direct face mapping is possible via specialised digital
inhibits mapping, particularly of walls and backs. camera units (Van Der Merwe, 2009; Rees, 2012). The
Systematic digital photography can help speed data geologist can draw ‘lines’ on the image to represent
capture where shotcrete is applied almost immediately geological features, which can then be ported to suitable
after mucking, and mapping time is very limited. An mining software fully registered in 3D mine space.
outline field sketch is still required. However any data is In the more open minded operation, mapping will
better than a shotcrete covered surface if unexpected include the recording of geotechnical as well as
changes in ore character have occurred. geological parameters to facilitate better stope planning.
Face or backs mapping can be made more time Geologists are the natural recorders of geotechnical
efficient through the use of field tablet computers where information following appropriate training.
mapping is directly onto the tablet. This results in an
immediate digital format that can be easily ported to
other software for editing and/or visualisation. The
Sampling for grade control
authors are aware of an example where the set-up, The requirement for high quality samples has been long
mapping, data export and modelling time for 100 m of recognised, where they should be representative,
backs mapping took around 18 h using a tablet system unbiased, safe and operationally timely. Various meth-
compared to over 30 h using a traditional paper-based ods and approaches are available to the mine geologist
method followed by manual digitisation. This repre- (Rickard, 1907; Peters, 1987; Minnitt, 2007; Dominy
sented a saving of more than 40% of time. et al., 2009b, 2011; Dominy, 2010). Gold veins often

6 Cononish gold project, Scotland – example of a 1 : 125 scale underground geological map. Map shows the nature of
the Cononish vein in this section, as series splay-veins off a shear structure. This 35 m section grades approximately
6 g/t Au, the gold–sulphide veins being marked in red. It is important to resolve the continuity of the gold–sulphide
veins as they carry most of the gold grade. The fully mapped exploration adit on the vein provided strong support for
a predominantly drill-based resource estimate (Dominy et al., 2009a; Source: Scotgold Resources Ltd)

100 Applied Earth Science (Trans. Inst. Min. Metall. B) 2012 VOL 121 NO 2
Dominy and Platten Grade control geological mapping in underground gold vein operations

is often a tendency to sample across faces in fixed


lengths, though this should be avoided for a more
geological approach. Samples must be collected in such
a way as to minimise sampling errors (e.g. delimitation
and extraction error), ensure effective labelling and
bagging, be located in mine 3D space, and recorded on
face sheets to ensure geological context.
There is scope to be smarter through the better use of
geology during the mining process. In some cases it may
be possible to make a preliminary grade call based on
geological and mineralogical parameters (e.g. proxies)
such as the presence of certain minerals, specific quartz
vein textures and so on (Dominy et al., 2009b, 2010).
The capability of calling face grade quickly has a clear
7 Ballarat gold mine, Australia – Llanberris 596 level face advantage over waiting 12 h or more to get laboratory
of north ore drive on the Tiger Up-Dip Lode. Referring assays returned. Any proxy method will be semi-
to Fig. 5, this face represents the quartz body devel- quantitative and must be well-proved to be relied upon.
oped on in the north ore drive. Drive profile approxi-
mately 5 m by 5 m (Source: Castlemaine Goldfields Geometallurgy and grade control
Ltd, see also Edgar, 2012)
Geometallurgy seeks to integrate geology, metallurgy
pose problems during sampling because of their erratic and engineering knowledge to provide a better under-
grade distribution, which is often compounded by the standing of variability within the orebody beyond that
presence of coarse gold particles (Dominy et al., 2000, of just grade. It is as equally applicable to the grade
2011; Dominy and Petersen, 2005). Consideration control process as it is during a feasibility study. Since
should be given to the implications of the gold particle the grade control geologist is the first to see the mine-
sizing and uneven distribution of gold requiring larger ralisation during development, he/she is in a position to
and close-spaced samples in order to be representative; report pertinent issues.
partition of gold between sulphide-locked and free cate- Processing issues can range from very high-grade
gories, geological versus assay cut-offs, and stringers/ coarse-gold ore that results in gold losses both in the
disseminations that require sampling beyond vein mine and mill, and crusher blocking; hard ore that leads
margins (Dominy et al., 2011). to mill circuit sanding, grinding inefficiencies and poor
Sampling strategy aims to provide quality informa- gold liberation and recovery; high clay content resulting
tion on gold grade and its relationship to geology. There in high pulp viscosity leading to grinding inefficiencies

8 Ballarat gold mine, Australia – Llanberris 638 level north ore drive face on the Mako lode system. Drive profile
approximately 5 m by 5 m. The digital photograph has been registered into a mining software package and can be
integrated into the model to display nearby drill holes and geological wireframe. Visual integration such as this is a
critical step in understanding local geology in complex vein systems. Mine development needs to be responsive to
often short scale changes in veining and grade (Source: Castlemaine Goldfields Ltd)

Applied Earth Science (Trans. Inst. Min. Metall. B) 2012 VOL 121 NO 2 101
Dominy and Platten Grade control geological mapping in underground gold vein operations

and poor gold liberation and recovery; and abrasive ore sample quality. These issues relate to, amongst other things:
that leads to rapid mill component wear. the rate of face advance, time pressures, and availability of
Relevant geometallurgical mapping characteristics the geologist. It is critical to have mine coverage by the
could include: abundance of visible/coarse gold, sulphide- geological team and this may need to be 24 h per day.
rich versus sulphide-poor mineralisation (and associated
bulk density variability), the presence of problematic mi- Geotechnical mapping unified with
neral species (e.g. chlorite or tellurides), alteration and
associated clay content, quartz/wall rock ratios, degree of
geological mapping
oxidation, and mineralisation hardness and abrasiveness (a Geological mapping during grade control provides a
visual based classification based on rock type, alteration perfect opportunity for the collection of geotechnical
type/strength and fracture density for example). information. An appropriately trained geologist is the
natural recorder of geotechnical data. The geologist can
Mapping and sampling under production collect data from faces and/or side walls to include rock
type, major and minor structures, blockiness and water
conditions: the time issue seepage. This information will support the definition of
During production, time spent at a working face is rock mass quality and structural regimes, which will in
critical. The geologist must develop skills to collect the turn feed into stope design (e.g. dilution control) and
best information in the shortest time. There is rarely an ground control. Faces can be treated as windows for
hour to spend at a face and more likely between 15 and geotechnical mapping or a scan line(s) can be taken
30 min. across the face and along the side walls back to the
Operational pressure tends to be higher in large previous face position. A visual assessment may be made
mechanised mines, whereas in smaller mines (e.g. air leg) of drive backs, though these may be bolted and meshed
there is usually a higher focus on tonnage quality rather already. During rising, a similar approach using faces
than quantity of tonnes. Whilst not wanting to unduly and side walls can be applied. In entry stoping methods,
hold up development, time to do the job properly and on-going geotechnical assessments of backs and side
collect samples in a geological context is imperative. The walls are critical for both dilution and ground control.
authors maintain that once the mining crew has made a The inclusion of geotechnical mapping may add to the
face safe, it is not unreasonable for a geologist to be time needed at the face, though for an experienced
allowed 30 min at the face per shift. Actual time geologist this may be no more than a few minutes.
required will depend on orebody complexity and drive
size. In reality, the actual delay cost by allowing Integrating mapping and sampling data into the
geologists access to a face is minimal, though few mines stope design process
will either realise or admit this. Mapped and sampled development (as drives, possibly
There is often an inverse relationship between the size of a with raises) serves to effectively block out reserves.
mine and sample mass collected at face. Additionally, there Development data are often supplemented by diamond
is also often an inverse relationship between mine size and drilling information (Fig. 8). As part of the grade

Table 2 Key stages in the design and implementation of an underground gold mine grade control programme. Outputs
will be dependent upon stage of project development, but an assumption of some access to the ore zone is
assumed (from Dominy et al., 2011)

Stage Aim Actions

1 Business case Stakeholder engagement


Preliminary review considering orebody knowledge and
mining method/production capacity
Design of characterisation programme (specifically with
respect of ore type and sampling and assaying needs)
2 Characterise Undertake characterisation programme
Establish key geological features, controls and relationships
If appropriate, establish metallurgical characteristics in
relation to grade control
3 Design Review and interpret from Stage 2, consider orebody,
mine size and mining method
Design sampling protocols within framework of the Theory of Sampling
Design of mapping protocols
Design of reporting protocols and integration of geological
and engineering data for reserve estimation and stope design
Reserve estimation and stope design protocols
Cost model for grade control system (e.g. people, facilities,
equipment, software, etc.)
4 Implement Set-up systems
Integrated training of management, mine geology and production team
5 Monitor On-going sampling and assaying QA/QC programme
Undertake monthly reconciliations
Annual internal and/or external peer review of systems
Annual internal and/or external peer review of individuals
6 Update On-going training/re-fresher
Revision of protocols if deemed necessary in Stage 5 – return
to Stage 2 or 3 as appropriate

102 Applied Earth Science (Trans. Inst. Min. Metall. B) 2012 VOL 121 NO 2
Dominy and Platten Grade control geological mapping in underground gold vein operations

control estimation process, a design file should be opinions expressed in this paper are those of the authors,
established for each stope. This should contain all and not necessarily those of Snowden.
relevant geological, grade and geotechnical data to
facilitate economic evaluation and design. The stope References
file should include both digital and paper based
Dominy, S. C. 2010. Grade control sampling methods in underground
information, with a physical file established to document gold mine grade control, in Proceedings of the Sampling
all parameters and visuals of designs. Conference, 7–20, Melbourne, The Australasian Institute of
The success of the process will be constrained by the Mining and Metallurgy.
level of collaboration between geologists and engineers. Dominy, S. C., Annels, A. E., Johansen, G. F. and Cuffley, B. W. 2000.
General considerations of sampling and assaying in a coarse gold
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all information is passed between the parties. Geologists mineralisation – developing effective protocols and a case study
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2009b. Grade control in underground gold vein operations: the
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control is about adding value by delivering optimal Underground grade control protocol design: case study from the
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summarised in Table 2. Wiley & Sons.
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A well-designed grade control programme will show gold pockets in quartz reefs at the Gwynfynydd mine, Wales,
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mining process can be more efficient and cost effective. Explor. Min. Geol., 10, 249–272.
The authors believe that grade control is about Rees, K. 2012. The benefits of using photogrammetry in the geological
identifying uncertainty and risk to maximise value. It interpretation of the Cosmos nickel mine, in Proceedings of
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is about setting expectations and ensuring no surprises Melbourne, The Australasian Institute of Mining and Metallurgy.
and where there is risk – manage it. Rickard, T. A. 1907. The sampling and estimation of ore in a mine,
London, Hill Publishing Company.
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The authors acknowledge various companies for the Van Der Merwe, H. C. 2009. SirovisionH: a proposed solution for the
implementation of a digital geological mapping system at the
opportunity to input into grade control studies over a Moab Khotsong mine, in Proceedings of the World Gold
number of years. Thanks are due to AES Editor, Professor Conference, 183–191, Johannesburg, The Southern African
Neil Phillips for his helpful review of the manuscript. The Institute of Mining and Metallurgy.

Applied Earth Science (Trans. Inst. Min. Metall. B) 2012 VOL 121 NO 2 103

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