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Biotechnology Letters 23: 241–248, 2001.

© 2001 Kluwer Academic Publishers. Printed in the Netherlands.


241

Monitoring growth of the methanogenic archaea Methanobacterium


formicicum using an electronic nose

Jennie Brandgård1,∗∗ , Ingvar Sundh2,∗ , Åke Nordberg1 , Anna Schnürer2 , Carl-Fredrik


Mandenius3 & Berit Mathisen2
1 Swedish Institute of Agricultural Engineering, P.O. Box 7033, S-750 07 Uppsala, Sweden
2 Department of Microbiology, SLU, P.O. Box 7025, S-750 07 Uppsala, Sweden
3 Division of Biotechnology and Swedish Sensor Centre, Department of Physics and Measurement Technology,

Linköping University, S-581 83 Linköping, Sweden


∗ Author for correspondence (Fax: +46 18 673392; E-mail: ingvar.sundh@mikrob.slu.se)
∗∗ Present address: Pharmacia & Upjohn, S-112 87 Stockholm, Sweden

Received 17 November 2000; Accepted 29 November 2000

Key words: chemical gas sensors, electronic nose, Methanobacterium formicicum, methanogenic growth

Abstract
Growth of the methanogenic archaea, Methanobacterium formicicum, in pure culture was monitored by analysing
samples from the gas phase with an array of chemical gas sensors (an ‘electronic nose’). Analyses of the methane
and protein formation rates were used as independent parameters of growth, and the data obtained from the
electronic nose were evaluated using principal component analysis (PCA). We found that different growth phases
can be distinguished with the electronic nose followed by PCA evaluation. The fast response of the sensors in
combination with the high correlations with other parameters measuring growth show that the electronic nose can
be a useful tool to rapidly determine methanogenic growth.

Introduction or in the bulk of the sensor material, which leads


to physical changes that are subsequently registered
During the growth of methanogens in pure culture, (Lundström 1996). Even if the selectivity of each sen-
volatile compounds originating from the microorgan- sor is limited, the combination of all sensors in the
ism and the growth medium appear in the gas phase. electronic nose furnish a large information content.
The concentrations of these compounds vary with the An electronic nose is therefore particularly efficient in
medium composition and the growth phase of the cul- measuring complex conditions, rather than a number
ture. If the changes in the complex pattern of concen- of single parameters.
tration data during the growth could be monitored, it Several applications of the electronic nose have
would be possible to distinguish between the different been reported, for example, odour classification of
growth phases in real time. One way to characterise grains (Börjesson et al. 1996), analysis of urine sam-
the gas composition is to use chemical multisensor ples (Di Natale et al. 1999), monitoring sausage
arrays, so-called electronic noses. An electronic nose fermentation (Eklöv et al. 1998), detection of pollen
(Gardner & Bartlett 1994) is an array of chemical gas (Kalman et al. 1997), characterisation of waste-water
sensors with different selectivity, whose responses to (Stuetz et al. 1999), and monitoring of microbial and
gas mixtures are evaluated with pattern recognition cellular growth in bioreactors (Bachinger & Mande-
methods. Instead of using single sensors, an array nius 2000b, Mandenius 1999). Of particular interest
of sensor elements with broad and partly overlapping to bioprocess engineering is that the electronic nose
selectivity is advantageous. These are in most cases has been shown to respond to characteristic changes
based on adsorption or chemisorption on the surface,
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in microbial activity. For example, the electronic nose mixture with 40% H2 , 40% N2 and 20% CO2 was
has been successfully applied in strain classification added to a pressure of 2 atm. Anaerobic methods of
(Gibson et al. 1997, Gardner et al. 1998, Holm- Hungate (1950) as modified by Balch & Wolfe (1976)
berg et al. 1998) and to identify the growth phases were used to prevent air leakage when preparing the
of bacteria, yeasts and hamster cells typically used medium and during inoculation with the methanogen.
in bioprocessing (Bachinger & Mandenius 2000a,
Bachinger et al. 1998, 2000, Gardner et al. 1998). Experimental set-up
However, it has not yet been shown whether an elec-
tronic nose can detect specific metabolic activity and A total of 55 sample bottles containing medium plus
growth of methanogenic archaea. If this is possible, the gas mixture were inoculated with Methanobac-
the electronic nose sensor arrays may be useful tools terium formicicum. Of these, 45 were used for protein
to monitor methanogenic growth in a biogas reactor analysis (5 bottles were harvested each sampling), 5
system. were used for analysis with the electronic nose and
In this study, we investigated whether the re- in the remaining 5 only methane content was mea-
sponse pattern, from an array of different chemical sured. Furthermore, 3 uninoculated sample bottles
gas sensors, could be used to follow growth and dis- with medium and gas mixture were used as controls
tinguish different growth phases in a pure culture of for the analyses with the electronic nose. The growth
Methanobacterium formicicum growing on hydrogen was followed for six days.
and carbon dioxide. The data from the electronic nose
were evaluated using principal component analysis Measurements of protein and methane content
(PCA) and partial least square (PLS) regression. The
possibility to reduce the number and responses of the Samples for determination of protein content were
chemical gas sensors was investigated. The responses withdrawn at nine occasions during the six days. The
of the electronic nose were compared with two inde- suspensions were first centrifuged (10 min, 15 800 g,
pendent parameters of growth (formation of methane 20 ◦ C) after which the cell pellets were suspended in
and protein). 1 ml distilled water. Proteins were extracted by the
addition of 150 µl 5 M NaOH, followed by heating
for 3 min in boiling water (Gijzen et al. 1988). After
Materials and methods addition of 150 µl 5 M HCl and 130 µl 0.15% w/v
sodium desoxycholate, the samples were thoroughly
Organism and growth conditions mixed and allowed to stand for 10 min at room tem-
perature. The samples were then centrifuged (15 min,
Methanobacterium formicicum has been found in 2000 g, 4 ◦ C) and the protein present in the super-
anaerobic digesters (Zellner et al. 1996, Godon et al. natant was precipitated with trichloracetic acid. After
1997) and in sewage sludge (Bryant & Boone 1987), centrifugation (15 min, 2000 g, 4 ◦ C) the precipi-
and typically forms rod-shaped cells, 0.4–0.8 µm tates were suspended in distilled water and the protein
wide and 2–15 µm long, which are often irregularly content was determined by the Folin Phenol method
crooked. The organism grows with H2 and CO2 as according to Peterson (1983).
well as formate, 2-propanol and 2-butanol as sub- Methane concentrations were determined by gas
strates for methanogenesis (Whitman et al. 1992). The chromatography with flame ionisation detection and
cultures of Methanobacterium formicicum (No. 1535, N2 as carrier gas. The column (Porapak T, 2 m long,
supplied by DSMZ Germany), were incubated on a 2 mm inner diam) worked isothermically at 125 ◦ C
shaker at 37 ◦ C in 118 ml bottles with 21 ml mineral with a carrier gas flow of 30 ml min−1 . Injector and
medium prepared as described previously (Zehnder detector temperatures were both 150 ◦ C. Gas samples
et al. 1980, Örlygsson et al. 1993) but with the follow- of 0.2 ml were removed from the culture headspaces
ing modification: 1 l medium was supplemented with with a 1 ml pressure-lock gas syringe. The samples
1 ml of a solution containing 33.7 µg Na2 WO4 · 2H2 O were transferred to sealed (butyl rubber stoppers and
and 27.0 µg NaSeO3 · 2H2 O in 200 ml 10 mM NaOH. aluminium caps) 21 ml test-tubes containing 1 ml satu-
An inoculum of 1 ml from cultures growing exponen- rated NaCl solution. Until analysis, the test tubes were
tially were used. The bottles were sealed with butyl stored upside down to prevent gas leakage through the
rubber stoppers and aluminium caps, and a gas phase stoppers.
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Fig. 1. Schematic figure of the five response parameters obtained from the electronic nose.

The electronic nose The sensors respond to a variety of volatile or-


ganic and inorganic compounds, e.g., methane, H2 ,
Samples of 0.3 ml for analysis with the electronic sulphide and acetic acid (Mandenius 1999). Although
nose were withdrawn from the headspace at regular the selectivity of the sensors is limited, qualitative
intervals, using a pressure-lock gas syringe. The sam- and quantitative gas analysis can be performed using
ples were transferred to 10 ml glass bottles with teflon a combination of parameters from multiple chemical
covered caps. These bottles were previously flushed gas sensors and multivariate statistical methods, e.g.,
and filled with N2 to atmospheric pressure. Samples principal component analysis, PCA (Gardner et al.
of 5 ml from these bottles were transferred to a sam- 1990).
ple chamber using a pressure-lock glass syringe. The
chamber was made of glass and teflon, and filled with Multivariate data analysis
technical air. This procedure diluted the samples ap-
proximately 2500 times. Responses from the chemical Multivariate pattern recognition methods were used to
gas sensors were rapid and the time to analyse one study and obtain an overview of the data by reducing
sample was about 10 min. the data set. This enabled us to visualise relations and
The electronic nose was assembled at the De- differences among the measurements and the sensor
partment of Physics and Measurement Technology, signals. PCA has become one of the most widely used
Linköping University, Sweden. The instrument was techniques for visualising multivariate data (Jolliffe
configured with two types of semiconductor sensors: 1986). It finds the directions in space of the sensor
metal oxide semiconductors, MOSs (10 tin oxide sen- responses that have the largest variation, and thus
sors with different specifications, purchased from Fi- reduces the dimensionality of the data set. The am-
garo, Inc., Japan, and 10 tin oxide sensors from F.I.S., plitude of the responses differed substantially among
Inc., Japan); and metal oxide semiconductor field ef- the individual chemical gas sensors. The response
fect transistors, MOSFETs (10 sensors with different parameters were therefore normalised (1/sdev ) before
gate metals/oxide layers, designed and manufactured performing PCA, to ensure that each scaled variable
at the Department of Physics and Measurement Tech- obtained the same variance. In partial least squares
nology). Each sensor response curve allowed calcula- (PLS) regressions (Geladi & Kowalski 1986) the data
tion of five response parameters as shown in Figure 1 set contains both dependent (X-matrix, e.g., sensor
(absolute response, on-derivative, off-derivative, on- responses) and an independent (Y-matrix, e.g., gas
integral, off-integral), thereby producing 150 response concentrations) variable values. PLS uses information
parameters from each analysed sample. in the Y-space to find the Y-relevant information in
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Fig. 2. Accumulation of methane in the headspace (a) and protein content in the liquid (b) during growth of monocultures of Methanobacterium
formicicum. Five replicates were withdrawn on nine occasions during six days.

the X-space. Plots of predicted versus measured values tein increase differed among the replicate bottles, but
gave an idea of how good the PCA model was. the overall pattern was similar. Also, both the pro-
tein and methane contents in the stationary phase were
quite similar among replicates, roughly 0.15 mg and
Results 0.4 nmol in each bottle, respectively.
The PCA of the sensor responses shows that a
The methane and protein content increased until day gradual change in responses occurs over time (Fig-
4 after inoculation, after which the increase quickly ure 3). As the methanogen grows, the responses move
levelled off (Figure 2). The rates of methane and pro- to the left in the plot, and different growth phases can
245

Fig. 3. (a) Score plots [principal component 1 (PC 1) versus principal component 2 (PC 2)] of the PCA (principal component analysis) where
all original sensor responses are used. (b) Different bottles are represented by different symbols. Numbers denote the sampling times in
chronological order. Samples marked H2 /CO2 only contained gas.

be distinguished (Figure 3b). The movement in the We could reduce the number of responses and sen-
PCA is largest during exponential growth (log phase). sors from 150 to 10 without substantial loss of relevant
At the beginning, and the end of the experiment (sta- information. In particular, the absolute response of the
tionary phase) there is a small oscillation around a MOS-sensors gave an almost equal amount of infor-
state of equilibrium. The uninoculated controls and the mation as all the sensors collectively. This is illustrated
gas samples (H2 /CO2 ) changed little throughout the in the PCA, where the overall pattern remained and
experiment. the relationships between the different categories of
246

Fig. 4. Principal component analysis (PCA) of sensor responses with a reduced number of parameters.

Fig. 5. Partial least square regression of sensor responses versus methane content. Full cross-validation and five principal components were
used in the validation procedure. The five replicate bottles are represented by different symbols and the numbers denotes the different sampling
times in chronological order.

samples were the same as when all sensor responses Discussion


were used (Figure 4).
In the PLS regression studies the GC-analysed Both the methane and protein contents in the bottles
methane concentration was strongly correlated to the increased during incubation and they showed a strong
predicted (Figure 5), showing that the response from positive correlation. Thus, the methanogen did grow
the electronic nose contained components directly in all bottles, albeit at different growth rates. Addi-
related to methane concentration. tionally, the PLS analysis showed that the collective
signals from the electronic nose yielded information
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directly related to the methane concentration. Obvi- et al. 1995). Also, Gujer & Zehnder (1983) reported
ously, the electronic nose can distinguish between dif- that approximately 70% of the methane produced in
ferent growth phases in pure culture laboratory batches anaerobic digesters comes from the decarboxylation
of methanogens with accumulation of methane. This of acetate.
is in accordance with earlier reports that an electronic When the data from the electronic nose were
nose can distinguish between growth phases during processed and the number of chemical gas sensors and
batch growth of Escherichia coli and Staphylococcus responses were reduced, the first step was to minimise
aureus (Bachinger et al. 1998, Gardner et al. 1998, the influence from methane. When a sensor is less sen-
Mandenius et al. 1998). However, these other bac- sitive to methane, it is more probable that it is more
teria were grown aerobically, and to our knowledge, sensitive to other volatile compounds, e.g., specific
no one has yet characterised the growth dynamics of metabolites. Therefore, the sensors most sensitive to
methanogens using an electronic nose. methane (according to regression coefficients from the
In the PCA, the gas samples (only H2 /CO2 ) and PLS regression, Figure 4) were removed first. In the
the controls (H2 /CO2 and uninoculated medium) are second step the relative importance of the five different
concentrated to a restricted area in the plot, and no ma- responses from each sensor (Figure 1) were compared,
jor movement with time can be discerned. The sample by their relevance for the general pattern in the PCA
bottles (H2 /CO2 and inoculated medium), on the other plot (Figure 3a). The absolute response parameter
hand, moved in the plot according to the same pattern, (Figure 1) was sufficient to build a model with little
but on slightly different time scales. The changing pat- loss of information in the plot (Figures 3a and 3b). In
tern in the response from the electronic nose implies the third stage the sensors were withdrawn by hand,
that the gas phase composition changed with time. one at a time, and the resulting plots were inspected.
The chemical gas sensors are sensitive to methane, If the model remained practically the same, the sensor
H2 and sulphurous compounds (Armgarth et al. 1982, had low relevance in the plot and was consequently
Lundström et al. 1989, Hörnsten et al. 1991) all of removed. The similarity between the PCA patterns
which are likely to appear in fairly high concentra- with all data and the reduced set (Figure 4) shows
tions in the Methanobacterium cultures. We expected that a less complicated electronic nose is sufficient to
that we would be able to reduce the impact of these characterise this system.
compounds on the response of the electronic nose, The gas phase composition changed during growth
hoping that other compounds, in lower concentrations of the methanogen. Particularly, the hydrogen con-
or with lower affinity to the sensors, could then be tent of the gas phase decreased since it was used as
detected. For example, it would be interesting if the substrate by the methanogen, and the methane concen-
electronic nose could detect specific metabolites from tration increased. However, we could not say precisely
methanogens. Such detection of specific metabolites to what extent the responses from the electronic nose
would perhaps make it possible to follow the dynamics depended on the decrease in hydrogen content, or in
of methanogens in complex systems, e.g., biogas reac- the increase in methane content, or other parameters.
tors. However, the environment in large-scale biogas Our experiment shows that it is possible to fol-
reactors differs markedly from the laboratory batch low the growth of a methanogen in laboratory batch
cultures used in this experiment and the results are not cultures with an electronic nose. Gradually this knowl-
easily scaled-up. In line with this, we found no clear edge may lead to the application of this method to
connections between the results from these laboratory production biogas reactors, where the status of the
batch cultures of Methanobacterium formicicum cul- methanogens in such a reactor may be characterised
tures, and experiments using the electronic nose in our from responses of an electronic nose. Before that,
small-scale biogas process (a mesophilic [37 ◦ C] con- however, it is necessary to study how the electronic
tinuously stirred tank reactor [CSTR] with 8 l active nose responds to other methanogens in pure cultures,
volume and 14 l total volume [Nordberg et al. 2000]). e.g., acetotrophic species. A major advantage of the
Clearly, more methanogens in pure culture need to electronic nose to detect disturbance in microbiolog-
be studied. Of particular interest are the methanogens ical processes is that it can be connected on-line and
growing on acetate, because they are very important non-invasively to the bioreactor outlet. The fast re-
in biogasprocesses. For example, acetate utilisers have sponse of the sensors shows the electronic nose may be
been estimated to account for at least half of the used in future to rapidly determine the physiological
methanogenic populations in biogas reactors (Raskin state of methanogenic communities.
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