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PDF Ryobi 3302 Service Manual DL
PDF Ryobi 3302 Service Manual DL
WARNING
SAFETY COVERS HAVE BEEN INSTALLED FOR THE SAFETY OF THE OPERATOR AND PERSONS IN
THE SURROUNDING AREA. REMOVAL THEREOF MAY RESULT IN SERIOUS INJURY TO SUCH
PERSONS. ACCORDINGLY, SAFETY COVERS SHOULD NOT BE REMOVED FROM THE EQUIPMENT
NOR SHOULD SUCH EQUIPMENT BE OPERATED WITHOUT SAME.
CONTENTS
MAIN SECTION
REGISTRATION SECTION
27 . THE ALIGNMENT OF THE PAPER FEED DRUM AND THE IMPRESSION CYLINDER ........................ 52"
28 . PAPER GUIDE HEIGHT ADJUSTMENT ........................................................... 54"
29 . I N FEED ROLLER SECTION SIDE PLAY ADJUSTMENT............................................. 55*
30 . THE UPPER FEED ROLLER ADJUSTMENT ........................................................ 57*
31 . THE PAPER STOP FINGER ADJUSTMENT ........................................................ 59"
FEEDER SECTION
DELIVERY SECTION
1 1. C y l i n d e r packing 1
2 / 2. L e v e l i n g t h e m a c h i n e 3
/ 3 / 1 3. The e l e c t r i c a l w i r i n g
5 1 1 5. Adjustment o f t h e pump b e l t
--C
/ 6. The base machine d r i v e b e l t t e n s i o n i n g adjustment 10
I / (onboththefirstunitandthesecondunit) 1 1
1 1 9. The p o s i t i o n adjustment o f t h e c y l i n d e r - o n cam
1
1/ t h e impression c y l i n d e r (on b o t h t h e f i r s t u n i t and t h e second u n i t )
LY linder I
2 113.
I
The clearance adjustment between t h e second p l a t e c y l i n d e r and t h e b l a n k e t
I 23
cylinder
impression c y l i n d e r
I / impression c y l i n d e r 1 I
116. The s i d e p l a y adjustment o f t h e b l a n k e t c y l i n d e r (on b o t h t h e f i r s t u n i t and 1
t h e second u n i t )
::
2 3 1 . The paper s t o p f i n g e r adjustment
1 7 / 48. CD g r i p p e r adjustment 1 89
10 134. The t i m i n g p l a t e s e t t i n g
~~~~~
1 65
I --
t h e d e l i v e r y jam s w i t c h
roller
form r o l l e r s )
1
j / -
1 cylinder
' 1 3 . The clearance adjustment between t h e second p l a t e c y l i n d e r and t h e b l a n k e t 23
1 , i
1 1 ;
cylinder
I
!! I - - - / impression c y l i n d e r
I
1
/ 15. The clearance adjustment between t h e second b l a n k e t c y l i n d e r and t h e 27
i i
I
/ impression c y l i n d e r
I !
2 , 6 9 . Adjustment o f t h e b l a n k e t c l e a n i n g d e v i c e 123
1 23. The c y l i n d e r on sensor s e n s i t i v i t y adjustment 44
m
U I
..+c 2 24. The count sensor s e n s i t i v i t y adjustment 46
1 0
C, ..+
U4-
cuu 3 25. The b l a n k e t jam sensor s e n s i t i v i t y adjustment 47
-+a,
wffl
4 26. Speed adjustment 50
* L i s t o f t h e adjustment gauges f o r t h i s machine
I
(2) 5340 J 002 Thickness gauge f o r t h e clearance a d j u s t - 1 P. 26, P. 28
ment between t h e b l a n k e t c y l i n d e r and t h e
impression c y l i n d e r 1 I
I
I
( 3 ) 5340 J 003 Adjustment gauge o f t h e paper feed drum 1 1 P. 62
1. CYLINDER PACKING
(The P l a t e C y l i n d e r Packing I l l u s t r a t i o n ) * U n i t = mm
Plate
Plate cylinder
standard packing -
3
.,
- Pitch c i r c l e
diameter .-
r-
+
d iame t e r
Blanket
Blanket c y l i n d e r
b= 2.50
Second u n i t
blanket c y l i n d e r -
." ).
First unit
blanket c y linder
Impression c y l i n d e r
1) Purpose
P e r f e c t l e v e l i n g o f t h e machine can prevent unnecessary wear and damage and w i l l a l s o prevent
v a r i o u s p r i n t i n g t r o u b l e s due t o f a u l t y i n s t a l l a t i o n o f t h e machine.
2) Point
The l e v e l accuracy i n b o t h t h e v e r t i c a l and t h e l a t e r a l d i r e c t i o n should be w i t h i n 0.05mm per
meter.
3) Measuring p o i n t s f o r l e v e l accuracy
Use a l e v e l w i t h an accuracy o f w i t h i n 0.02mm per meter.
L e v e l t h e machine a t t h e f o l l o w i n g t h r e e p o i n t s .
(Note)
The s u r f a c e where t h e l e v e l i s t o be p o s i t i o n e d must be f r e e o f a l l o i l and f o r e i g n p a r t i c l e s .
4) Adjustment
(2) Nut
(1) B o l t
Base
A B
1. A d j u s t t h e l e v e l o f the 3. A f t e r t h e adjustment i s
machine by u s i n g t h e f o u r f i x t h e feeder s e c t i o n by finished, f i x the b o l t ( 1 )
adjustment b o l t s " A " ano "B". u s i n g t h e two " C " b o l t s . by u s i n g t h e nut (2).
(Note)
1. The clearance between t h e channel p l a t e and t h e base should be l e s s than 10mm t o secure
s u f f i c i e n t strength of the bolts.
c Channel p l a t e
I f a clearance w i t h i n l O m m cannot be
secured, an i r o n p l a t e should be placed
under t h e base.
C Iron plate
1) Power s o u r c e
Transformer
Set t h e v o l t a g e by
changing t h e t a p a t
the output side o f
the transformer.
2) The sub c o n t r o l box a t t h e t e r m i n a l base
TB1
--------
I
I f t h e pump r o t a t e s back-
wards, s w i t c h any two o f
t h e w i r e s R, S, T.
4. ARRANGEMENT OF THE PIPES
Paper feed s u c t i o n f e e t
CD a i r blower
Blower c o n t r o l knob
Arrangement o f t h e pipes
~ b r i c a t i o nMechanism)
V e n t i l a t i o n opening O i l cup
P o s i t i o n t h e wick t i p so t h a t i t i s l o c a t e d 2 t o
3mm away from t h e nozzle. ( I f t h e wick t i p i s
completely i n c o n t a c t w i t h t h e nozzle o r i f i t
Pump i s l o c a t e d behind t h e v e n t i l a t i o n opening the
pump w i l l n o t be l u b r i c a t e d and i t may seize.)
Bottle
(Note)
3) Cleaning t h e pump
Clean t h e pump f o l l o w i n g t h e procedures one through f o u r when t h e vacuum f o r c e and t h e f o r c e o f
t h e blower a r e reduced o r when the machine i s i n s t a l l e d .
4 . To evaporate t h e c l e a n i n g
s o l u t i o n i n s i d e completely,
run t h e pump under no load
f o r two t o t h r e e minutes
a f t e r t h e pump i s cleaned
and mount t h e f i l t e r .
5. ADJUSTMENT OF THE PUMP BELT
1) Purpose
P r o p e r l y r e n s i o n i n g t h e pump b e l t eliminates unnecessary wear o f and/or damage t o t h e b e l t and can
p r e v e n t e x c e s s i v e power t r a n s m i s s i o n l o s s .
V-belt p u l l e y
V-belt pulley
(1) Bolt
Pump b e l t
(Confirmation)
When pushing down on t h e c e n t r a l p a r t o f t h e V - b e l t by hand ( w i t h a f o r c e o f about l k g ) , t h e r e
should be a p l a y i n t h e b e l t o f about 6mm.
2) Adjustment
1. Loosen t h e f o u r b o l t s ( 1 )
and move t h e motor t o
properly tension the b e l t .
(Reference)
Use t h e c o r r e c t V - b e l t p u l l e y and V - b e l t a c c o r d i n g t o t h e power frequency.
1) Purpose
To p r o p e r l y t e n s i o n t h e V - b e l t
2) P o i n t
(Confirmation) (Adjustment)
When pushing t h e c e n t r a l p a r t o f t h e Loosen t h e two b o l t s 1 1 ) and move t h e
V - b e l t ( W i t h a f o r c e o f about 2kg), tensioning p u l l e y ( 2 ) t o adjust it.
t h e r e should be a p l a y o f 9mm.
(Note)
When t h e t e n s i o n o f t h e V - b e l t i s weak, the
machine cannot be run c o r r e c t l y .
There a r e f o u r b o l t holes f o r f i x i n g t h e p u l l e y .
So when t h e proper t e n s i o n cannot be assured by
only shifting. t h e p o s i t i o n o f t h e two b o l t s ( 1 )
should be changed.
7. THE ALIGNMENT OF THE PLATE CYLINDER AND THE BLANKET CYLINDER
(ON BOTH THE FIRST UNIT AND THE SECOND UNIT)
1) Purpose
By doing t h e alignment o f t h e p l a t e c y l i n d e r and t h e b l a n k e t c y l i n d e r , t h e maximum p r i n t i n g area
o f 330 x 438mm i s assured.
2) P o i n t
I
Plate cylinder I
Blanket. c y l i n d e r / L
I
( 4 mm)
i
Leading edge
(Confirmation) (Adjustment)
The p o s i t i o n r e l a t i o n s h i p between Loosen t h e t h r e e p l a t e c y l i n d e r gear f i r
t h e p l a t e c y l i n d e r and t h e b l a n k e t b o l t s 11) and t u r n t h e p l a t e c y l i n d e r
' cylinder.
3) Adjustment
Plate cylinder ,
4. Loosen t h e t h r e e p l a t e 5. T u r n t h e p l a t e c y l i n d e r so 6. T i g h t e n t h e t h r e e f i x i n g
c y l i n d e r gear f i x i n g b o l t s ( 1 ) . t h a t t h e l e n g t h ( A ) i s 4mm. bolts (1).
8. THE ALIGNMENT OF THE BLANKET CYLINDER AND THE IMPRESSION CYLINDER
(ON BOTH THE FIRST UNIT AND THE SECOND UNIT)
1) Purpose
When t h e v e r t i c a l adjustment s c a l e i s s e t on (01, t h e maximum p r i n t i n g area o f 330 x 438mm and
t h e standard g r i p p e r margin o f 8mm w i l l be assured.
2) Point
Leading edge I
scale plate /
~ i x i b
n o~l t
(Confirmation) (Adjustment)
Check t h e g r i p p e r margin and t h e A f t e r a d j u s t i n g t h e v e r t i c a l image p o s i -
maximum p r i n t i n g area by doing t i o n i n g adjustment d i a l , a l i g n t h e s c a l e
maximum s o l i d p r i n t i n g . p l a t e on ( 0 ) .
3) Adjustment
0 ) Position
1) Purpose
The cylinder ON of the blanket cylinder, the plate cylinder, and the impression cylinder should be
done consistently at the correct position.
2) Point
Plate cylinder
/ Blanket cylinder
-ession cylinder
Blanket cylinder
(Confirmation 1 ) (Confirmation 2)
The plate cylinder and the blanket The blanket cylinder and the impression
cylinder should go ON at the posi- cylinder should go ON at the position
tion where the plate cylinder notch where the blanket cylinder notch at the
and the blanket cylinder notch are impression cylinder notch are facing each
facing each other. other.
Positioning hole
(Adjustment)
When the timing plate is on oO. the frame positioning hole and the three plate cam positioning
hole should be aligned. (At the 6 o'clock position)
3 Adjustment
4. F i x t h e two b o l t s ( 1 ) .
10. THE ADJUSTMENT OF M E CYLINDER ON MECHANISM BETWEEN M E PLATE CYLINDER AND M E BLANKET CYLINDER
(ON BOTH THE FIRST UNIT AND THE SECOND UNIT)
1) Purpose
The c y l i n d e r ON between t h e p l a t e c y l i n d e r and t h e b l a n k e t c y l i n d e r s h o u l d go c o n s i s t e n t l y ON and
OFF s m o o t h l y by t h e c y l i n d e r ON and OFF s i g n a l w h i l e t h e machine i s r u n n i n g .
2) P o i n t
(Confirmation) (Adjustment)
When s e t t i n g t h e cam f o l l o w e r ( 1 ) A d j u s t by t u r n i n g t h e e c c e n t r i c p i n ( 4 ) .
a t t h e h i g h p o s i t i o n o f t h e cam ( 2 )
w i t h t h e t h r u s t e r (5) ON, t h e r e
s h o u l d be a O . l m m c l e a r a n c e between
t h e cam f o l l o w e r ( 1 ) and t h e cam ( 2 ) .
3) Adjustment
(Note)
1) Purpose
The c y l i n d e r ON between t h e b l a n k e t c y l i n d e r and t h e i m p r e s s i o n c y l l n d e r s h o u l d go c o n s i s t e n t l y ON
and OFF s m o o t h l y by t h e c y l i n d e r ON and OFF s i g n a l w h i l e t h e machlne i s running.
2) P o i n t
(2)
(Confirmation) (Adjustment)
When s e t t i n g t h e cam f o l l o w e r ( 1 ) a t Adjust by t u r n i n g the eccentric p i n ( 4 ) .
t h e h i g h p o s i t i o n o f t h e cam ( 2 )
w i t h t h e t h r u s t e r ( 5 ) ON, there
s h o u l d be a 0.1 mm c l e a r a n c e between
t h e cam f o l l o w e r ( 1 ) and t h e cam ( 2 ) .
3) Adjustment
(Note)
1) Purpose
The clearance between t h e f i r s t bare p l a t e c y l i n d e r and t h e f i r s t bare b l a n k e t cyli'nder should be
2.53mm w i t h t h e c y l i n d e r s ON.
2) P o i n t
P l a t e pressure
dial
(Confirmation)
* W i t h t h e b l a n k e t c y l i n d e r and t h e p l a t e c y l i n d e r ON and the p l a t e pressure d i a l on 0.13,
* W i t h t h e b l a n k e t c y l i n d e r and t h e impression c y l i n d e r ON and t h e impression pressure d i a l i s
on 0 ,
t h e clearance between t h e p l a t e c y l i n d e r and t h e b l a n k e t c y l i n d e r should be 2.53mm.
Plate cylinde
* When a d j u s t i n g t h e t o t a l pressure, s e t t h e p l a t e c y l i n d e r
and t h e b l a n k e t c y l i n d e r ON and OFF t o check t h e
clearance.
7. Loosen t h e l o c k n u t ( 4 ) and
a d j u s t t h e t o t a l pressure by
t u r n i n g t h e adjustment b o l t
(5). (When t i g h t e n i n g i t ,
t h e clearance w i l l be
reduced. )
(Note)
A f t e r t h e clearance adjustment between t h e p l a t e c y l i n d e r and t h e b l a n k e t c y l i n d e r i s done, t h e
clearance adjustment between t h e b l a n k e t c y l i n d e r and t h e impression c y l i n d e r has t o be done.
13. THE CLEARANCE ADJUSTMENT BETWEEN THE SECOND UNIT PLATE CYLINDER AND THE BLANKET CYLINDER
1) Purpose
The clearance between t h e second bare p l a t e c y l i n d e r and t h e second bare b l a n k e t c y l i n d e r should
be 2.53mm w i t h the c y l i n d e r s ON.
2) Point
P l a t e pressure d i a l
Plate cylinder
(Confirmation)
* With t h e b l a n k e t c y l i n d e r and t h e p l a t e c y l i n d e r ON and t h e p l a t e pressure d i a l set on
0.13,
* With t h e b l a n k e t c y l i n d e r and t h e impression c y l i n d e r ON and t h e impression pressure d i a l
s e t on 0 ,
t h e clearance between t h e p l a t e c y l i n d e r and t h e b l a n k e t c y l i n d e r should be 2.53mm.
Plate cylinder
* When a d j u s t i n g t h e t o t a l pressu
and t h e b l a n k e t c y l i n d e r ON and
clearance.
a d j u s t t h e t o t a l pressure by
t u r n i n g t h e adjustment b o l t
(5). (When t i g h t e n i n g i t ,
t h e clearance w i l l be
reduced. )
te)
A f t e r t h e clearance adjustment between t h e p l a t e c y l i n d e r and t h e b l a n k e t c y l i n d e r i s done, the
clearance adjustment between t h e b l a n k e t c y l i n d e r and t h e impression c y l i n d e r has t o be done.
15. THE CLEARANCE ADJUSTMENT BETWEEN THE SECOND UNIT BARE BLANKET CYLINDER AND THE BARE IMPRESSION
CYLINDER
1) Purpose
The c l e a r a n c e b e t he second u n i t b a r e b l a n k e t c y l i n d e r and t h e b a r e i m p r e s s i o n c y l i n d e r
s h o u l d be 2.35mm
2) P o i n t
Impression c y l i n d e r
c l e a r a n c e w i l l be reduced.)
14. THE CLEARANCE ADJUSTMENT BETWEEN THE FIRST BLANKET CYLINDER AND THE IMPRESSION CYLIEJDER
1
een t h e f i r- s t b a r e b l a n k e t c y l i n d e r and t h e b a r e i m p r e s s i o n c y l i n d e r s h o u l d be
w i t h t h e c y l i n d e r s ON.
2) P o i n t
P l a t e pressure d i a l
Blanket cylinder
Impression pressure
dial
(Confirmation)
* W i t h t h e b l a n k e t c y l i n d e r and t h e p l a t e c y l i n d e r ON and t h e p l a t e p r e s s u r e d i a l on 0.13,
* W i t h t h e b l a n k e t c y l i n d e r and t h e i m p r e s s i o n c y l i n d e r ON and t h e i m p r e s s i o n p r e s s u r e d i a l on
0, e.
Impression Blanket
cyli
1 . Turn t h e handwheel w h i l e 2. P o s i t i o n t h e b l a n k e t c y l i n d e r 3. S e t t h e i m p r e s s i o n p r e s s u r e
pushing t h e s o l e n o i d ( 1 ) i n and t h e i m p r e s s i o n c y l i n d e r d i a l on 0. ( t h e p o i n t where
by hand and s e t t h e b l a n k e t s o t h a t t h e notches a r e shown the d i a l i s f u l l y turned i n
c y l i n d e r and t h e p l a t e i n t h e i l l u s t r a t i o n above. t h e counterclockwise d i r e c -
c y l i n d e r , and t h e b l a n k e t ( T i m i n g p l a t e 60°) tion. )
c y l i n d e r and t h e i m p r e s s i o n
c y l i n d e r ON.
+ Wner 3,-
. .
c;. ! 1-7
4"7 ?:
(Note)
When t h e c l e a r a n c e a d j u s t m e n t between t h e f i r s t u n i t b l a n k e t c y l i n d e r and t h e i m p r e s s i o n c y l i n d e r
i s done, t h e c l e a r a n c e adjustment between t h e second u n i t b l a n k e t c y l i n d e r and t h e i m p r e s s i o n
e r may be changed. A f t e r d o i n g t h i s adjustment, do t h e c l e a r a n c e a d j u s t m e n t between t h e
t c y l i n d e r and t h e i m p r e s s i o n c y l i n d e r o n t h e second u n i t .
16. THE SIDE PLAY ADJUS TMEN7 OF THE BLANKET CYLINDER
'
Purpose
To e l i m i n a t e any s i d e p l a y o f t h e b l a n k e t c y l inde r- which w i l l cause p r i n t i n g problems.
Point
Ooerat i o n s i d e Non o p e r a t i o n s i d e
(Confirmation) (Adjustment)
There should be no s i d e p l a y o f t h e The adjustment t o e l i m i n a t e any s i d e p l a y
b l a n k e t c y l i n d e r and t h e c y l i n d e r ON i s done by u s i n g t h e adjustment screw ( 1 ) .
and OFF should be done smoothly. (On b o t h t h e o p e r a t i o n s i d e and t h e non
operat i o n s i d e )
3 Adjustment
4. F i x t h e adjustment screw ( 1 )
a t t h e p o i n t where t h e
c y l i n d e r ON between t h e
p l a t e c y l i n d e r and t h e
b l a n k e t c y l i n d e r i s done
w i t h t h e proper pressure.
17. THE CYLINDER ON LINKAGE ADJUSTMENT BETWEEN M E BLANKET CYLINDER AND M E IMPRESSION CYLINDER
(ON BOTH THE FIRST UNIT AND M E SECOND UNIT)
Link 4
h.
(Confirmation) (Adjustment)
The l i n k and t h e s p r i n g should A d j u s t t h e l e n g t h o f t h e s p r i n g by u s i n g t h e
c o n s i s t e n t l y c o n t r o l t h e ON and OFF c o l l a r s (4) and ( 7 ) . a d j u s t t h e l e n g t h o f
o f the thruster. t h e l i n k by u s i n g t h e screw ( 8 ) .
3 Adjustment
7. F i x t h e s e t screw ( 8 ) .
18. THE CYLINDER ON LINKAGE ADJUSTMENT BETWEEN THE PLATE CYLINDER AND THE BLANKET CYLINDER
(ON BOTH THE FIRST UNIT AND THE SECOND UNIT)
1) Purpose
When s h i f t i n g t h e o p e r a t i n g l e v e r t o t h e p o s i t i o n 4, t h e p l a t e c y l i n d e r and t h e b l a n k e t c y l i n d e r
should go ON.
2) P o i n t
( F o r t h e machines w i t h t h e s e r i a l numbers from 1001 t o 1060)
(Confirmation) (Adjustment)
The l i n k and t h e s p r i n g should A d j u s t t h e s p r i n g l e n g t h by t h e c o l l a r s ( 4 )
c o n s i s t e n t l y c o n t r o l t h e ON and OFF and ( 7 1 , and a d j u s t t h e l i n k l e n g t h by t h e
o f the thruster. screw ( 8 ) .
(Confirmation) (Adjustment)
The l i n k and t h e s p r i n g should A d j u s t t h e s p r i n g l e n g t h by t h e c o l l a r s ( 4 )
c o n s i s t e n t l y c o n t r o l t h e ON and OFF and (71, and a d j u s t t h e l i n k l e n g t h by t h e
o f the thruster. screw (8).
3 Adjustment
( F o r t h e machines w i t h t h e s e r i a l numbers from 1001 t o 1060)
(Note)
For t h e adjustment s t e p " 6 " . s e t t h e lower s p r i n g l e n g t h t o 20mm by pushing t h e s h a f t up f o r
t h e machines w i t h t h e s e r i a l numbers from 1061.
19. THE LATERAL POSITIONING ADJUSTMENT OF THE PLATE CYLINDER
1) Purpose
The p l a t e c y l i n d e r l a t e r a l movement volume should be ~2mm.
2) Point
Adjustment d i
(Adjustment)
The p l a t e c y l i n d e r l a t e r a l movement F i x t h e stopper ( 1 ) w h i l e pushing i t
volume should be t2mm. a g a i n s t t h e p a r t (*I o f t h e s h a f t .
3) Adjustment
(Stopper Adjustment)
(Adjustment D i a l ( 0 ) P o s i t i o n Adjustment)
1) Purpose
The impression cylinder grippers should sufficiently and uniformly grip the paper and all of the
impression cylinder grippers opening and closing timing should be the same.
2) Point
Both the grippers should be adjusted for the confirmation items 1 and 2.
(Confirmation 1 ) (Confirmation 2)
When the cam follower ( 5 ) of the When the impression cylinder grippers are
impression cylinder grippers is at closed, the impression cylinder grippers
the low position of the cam ( 6 ) . the should be as shown in the illustration
cam foliower should lightly contact above.
the cam.
3 Adjustment
, ' c o n t a c t
1) Purpose
The o p e r a t i n g l e v e r should be c o n t r o l l e d from p o s i t i o n s 1 t o 5 p r o p e r l y .
2) Point
(3)
7
Returning pawl
(1
-.- --I
(Feeding Pawl)
( R e t u r n i n g Pawl)
7. Loosen t h e n u t ( 7 ) and t u r n
t h e e c c e n t r i c s t u d ( 4 ) so
t h a t t h e clearances A and B
a r e t h e same.
(Note)
A f t e r t h i s adjustment, check t h e p o s i t i o n o f :
1. Operating l e v e r s e c t i o n p r o x i m i t y s w i t c h
2. Image cam
A d j u s t by loosening t h e screw ( 3 ) so t h a t t h e t o p o f t h e
image cam ( 1 ) c o n s i s t e n t l y pushes o u t t h e p i n ( 2 ) w i t h t h e
o p e r a t i n g l e v e r on t h e p o s i t i o n 4.
22. THE PROXIMITY SWITCH TIMING ADJUSTMENT
1) Purpose
To a d j u s t t h e p r o x i m i t y s w i t c h t i m i n g .
2) Point
Fixing
(Confirmation) (Adjustment)
When t h e t i m i n g p l a t e i s on 60°, the Loosen t h e two f i x i n g screws and t u r n the
LD2 should j u s t go o f f . p l a t e i n t h e normal r o t a t i o n d i r e c t i o n and
f i x i t a t t h e p o i n t where t h e LD2 j u s t goes
off.
(Reference 1 )
The t i m i n g o f t h e CS3 and t h e CS4 ON/OFF i s done as shown below on t h e t i m i n g p l a t e .
I
LD2 OFF
LD3 OFF
L D 5 ON
(Reference 2 )
When d o i n g t h e t i m i n g adjustment by y o u r s e l f , use t h e i n p u t checking program (keep pushing the
second u n i t normal r o t a t i o n i n c h i n g b u t t o n and t u r n on t h e main power t o e n t e r t h e program.)
So, you can check t h e t i m i n g s w i t c h ON/OFF by t h e buzzer sound.
23. THE CYLINDER ON SENSOR SENSITIVITY ADJUSTMENT
1) Purpose
Set t h e c y l i n d e r ON s e n s i t i v i t y as h i g h as p o s s i b l e w l t h o u t causing m i s - a c t u a t i o n t o c o n s i s t e n t l y
d e t e c t t h e sheet o f paper t h a t i s fed t o the aaper feed drum.
2) P o i n t
( Red
- . I
I
C y l i n d e r ON sensor
(Confirmation) (Adjustment)
When t h e sheet o f paper passes over The v a r i a b l e r e s i s t o r f o r t i l e adjustment
t h e c y l i n d e r ON sensor, t h e LD4 .....VR6
should 1 i g h t . LED f o r t h e operat i o n checking
.....LD4
3) Adjustment
2. Set t h e t i m i n g p l a t e on 130°.
etching solution stains o r clockwise d i r e c t i o n and check
f o r e i g n p a r t i c l e s on t h e t h a t t h e LD4 does not l i g h t .
s u r f a c e o f t h e sensor ( 1 ) .
4. I f t h e LD4 l i g h t s , t u r n t h e
VR6 i n t h e counterclockwise
d i r e c t i o n slowly u n t i l the
LD4 l i g h t goes o f f .
24. THE COUNT SENSOR SENSITIVITY ADJUSTMENT
1) Purpose
The sensor s e n s i t i v i t y has t o be a d j u s t e d t o c o n s i s t e n t l y d e t e c t t h e paper t h a t passes over t h e
count sensor.
2) Point
Receiver
(Gray)
Projector
fl
e77 YRl (/7
\
. Feeder board
photo sensor (PHI)
( Red 1
Sensor L D ~ 01 1
(Confirmation) (Adjustment)
When a sheet o f paper being p r i n t e d Adjustment v a r i a b l e r e s i s t o r
passes over t h e count sensor, t h e .....VR1
LD1 should l i g h t . Operation c o n f i r m a t i o n LED
.....
LD1
3 Adjustment
1) Purpose
The sensor s e n s i t i v i t y has t o be a d j u s t e d t o c o n s i s t e n t l y d e t e c t a sheet o f paper t h a t i s jammed
on t h e blanket.
2) Point
Blanket
'
J
M i c r o adjustment 1
First unit
b l a n k e t sensor
(PH3)
VR4
Rough adjustment -
@
LD3 I
Blanket
jam sensor
M i c r o adjustment -!kk
Receiver I ,
@
'
VR3 @
-
(Gray) %5
s e a l e d 3 Second u n i t
b l a n k e t sensor
- (PHZ)
( Red
Rough
adjustment
VR2
LD2
L
a
P
J
R.P.H.
(Note)
Before doing t h e s e n s i t i v i t y adjustment, remove any s t a i n s l i k e e t c h i n g s o l u t i o n and f o r e i g n
p a r t i c l e s on t h e sensor surface.
(Reference)
1) Purpose
* To s e t t h e machine speed t o f o l l o w t h e s p e c i f i c a t i o n s .
* To a l i g n t h e speed i n d i c a t o r on t h e c o n t r o l panel w i t h t h e a c t u a l machine speed.
2) P o i n t
(Confirmation) (Adjustment)
Crawl Speed .......1,000rph Crawl Speed .....Adjusted by u s i n g t h e VRlO
Minimum Speed .....3,000rph Minimum Speed ...Adjusted by u s i n g t h e VRll
Maximum Speed ....10,000rph Maximum Speed...Adjusted by u s i n g t h e VR12
3) Adjustment
( I n c h i n g Speed)
R.P.H.
(Minimum Speed)
(Maximum Speed)
1) Purpose
To a l i g n t h e paper feed drum and t h e impression c y l i n d e r c o r r e c t l y .
2) P o i n t
(Confirmation) (Adjustment)
When a sheet o f paper i s fed t o t h e Loosen t h e t h r e e paper feed drum gear
impression c y l i n d e r g r i p p e r s , t h e f i x i n g b o l t s ( 1 ) and t u r n t h e paper feed
l e a d i n g edge o f t h e paper should drum t o a d j u s t i t .
be advanced 0.2mm t o 0.5mm from
t h e l e a d i n g edge o f t h e g r i p p e r
base.
3) Adjustment
(Rough Adjustment)
tandard l i n e
( M i c r o Adjustment)
1) Purpose
The paper guide h e i g h t has t o be a d j u s t e d t o s t a b i l i z e t h e paper feed.
2) Point
(Confirmation) (Adjustment)
The clearance between t h e paper feed Loosen t h e two paper g u i d e f i x i n g b o l t s
drum and t h e edge o f t h e paper guide ( 1 ) and a d j u s t t h e clearance.
should be from 6.0 t o 6.5mm. (Two each on t h e o p e r a t i o n s i d e and t h e
non o p e r a t i o n side.)
29. INFEED ROLLER SECTION SIDE PLAY ADJUSTMENT
1) Purpose
To e l i m i n a t e any s i d e p l a y o f t h e i n f e e d r o l l e r s e c t i o n t o prevent poor r e g i s t r a t i o n and paper
feed problems.
2) Point
(The s i d e p l a y adjustment o f t h e lower feed r o l l e r and t h e upper feed r o l l e r )
(Confirmation) (Adjustment)
The upper feed r o l l e r ( 1 ) and t h e *For t h e upper feed r o l l e r , loosen t h e
lower feed r o l l e r ( 2 ) should have no screw ( 3 ) and a d j u s t by moving t h e p i n ( 4 ) .
s i d e play. * For t h e lower feed r o l l e r , loosen t h e screw
( 5 ) and a d j u s t by moving t h e c o l l a r ( 6 ) .
(Confirmation) (Adjustment)
The d r i v e s h a f t ( 8 ) should have no Loosen t h e screw ( 7 ) and a d j u s t by moving
s i d e play. the c o l l a r ( 9 ) .
3) Adjustment
(Upper Feed R o l l e r D r i v e S h a f t )
(Upper Feed R o l l e r )
(Note)
A f t e r t h e adjustment, check t h a t t h e movement o f each p a r t i s smooth.
30. THE UPPER FEED ROLLER ADJUSTMENT
1) Purpose
The upper feed r o l l e r p a r a l l e l pressure and t o t a l feeding volume have t o be a d j u s t e d so t h a t the
sheet o f paper i s fed s t r a i g h t t o t h e paper feed drum w i t h t h e proper backlash.
2) P o i n t
Upper feed r o l l e r
(1) E c c e n t r i c bushing
Screw d r i v e r
Lower feed r o l l e r / \
S t r i p o f paper
(Confirmation)
* The pressure o f t h e upper feed r o l l e r and t h e lower feed r o l l e r on t h e o p e r a t i o n s i d e and t h e
non o p e r a t i o n s i d e should be p a r a l l e l .
* The upper feed r o l l e r and t h e lower feed r o l l e r should c o n t a c t w i t h t h e t i m i n g p l a t e on 34' to
35O.
1) Purpose
The paper s t o p f i n g e r should be a d j u s t e d so t h a t a sheet o f paper w i l l n o t be damaged when i t
comes i n c o n t a c t w i t h t h e paper s t o p f i n g e r a f t e r i t i s fed o u t by t h e feed r o l l e r s .
2) Point
I finger
(3) Paper guide
(Confirmation) (Adjustment)
When f e e d i n g a 0.25rnm t h i c k sheet o f Loosen t h e nut ( 4 ) and a d j u s t t h e paper
paper from t h e upper feed r o l l e r , s t o p f i n g e r h e i g h t by t u r n i n g t h e screw
t h e edge o f t h e paper s t o p f i n g e r (5).
( 2 ) has t o be p o s i t i o n e d j u s t below
t h e paper guide ( 3 ) .
3) Adjustment
(Note)
W i t h t h e upper feed r o l l e r i n l i g h t c o n t a c t w i t h t h e paper, advance and r e t r a c t t h e paper
manually. a f t e r t h e adjustment. At t h i s time, check t h a t t h e l e a d i n g edge o f t h e paper i s not i n
c o n t a c t w i t h t h e paper s t o p f i n g e r , as i t i s f e d i n t o t h e machine.
32. THE PAPER FEED DRUM GRIPPER ADJUSTMENT
1) Purpose
A l l t h e g r i p p e r s have t o hold a sheet o f paper s u f f i c i e n t l y and u n i f o r m l y and t h e g r i p p e r s opening
and c l o s i n g t i m i n g must be t h e same.
(Confirmation 1 ) ( C o n f i r m a t i o n 2)
The paper feed drum g r i p p e r cam When t h e paper feed drum g r i p p e r s c l o s e ,
f o l l o w e r ( 1 ) should j u s t c o n t a c t low t h e paper feed drum g r i p p e r s should be
p o s i t i o n o f t h e g r i p p e r c l o s i n g cam p o s i t i o n e d as shown i n t h e i l l u s t r a t i o n
(2). above.
3 Adjustment
r t t h e gauge ( 8 ) between t h e
s e t t h e screw (11) l e n g t h g r i p p e r base and t h e f r o n t l a y .
t o be 8mni. ( a l l 6 screws).
Q * Push t h e f r o n t l a y a g a i n s t t o t h e gauge and f i x t h e 10. A l i g n t h e punch mark on t h e
screw ( 8 ) . g r i p p e r base and t h e center
A t t h i s time, be s u r e t h a t t h e r e i s no clearance between o f t h e g r i p p e r s t o set t h e
t h e f r o n t l a y and t h e g r i p p e r s . l a t e r a l position.
t h e g r i p p e r base and f i x
the b o l t 14). gauge between t h e stopper
, t h e edge o f t h e screw ( 5 ) should c o n t a c t on t h e non o p e r a t i o n s i d e
and t h e g r i p p e r base.
(Note)
1. A f t e r t h e adjustment, when t h e clearance from 0.10 t o 0.15mm between t h e screw ( 5 ) and t h e
g r i p p e r holder ( 6 ) can not be adjusted, s w i t c h t h e thickness gauge i n t h e adjustment s t e p
"12" from a 0.15 t o a 0.20mm gauge.
2. A f t e r t h e adjustment, i n s e r t 2 s t r i p s o f paper between t h e g r i p p e r base and t h e stopper
both on t h e OPS and t h e NOPS and check t h a t t h e pressure i s proper.
33, THE PAPER FEED CAM ADJUSTMENT
1) Purpose
The paper feed cam adjustment has t o be done so t h e paper i s fed up t o t h e paper feed drum f r o n t
l a y properly.
2) Point
(Confirmation) (Adjustment)
The standard l i n e o f t h e paper feed Loosen t h e f o u r f i x i n g b o l t s ( 2 ) and
drum g r i p p e r base and t h e punch mark move t h e paper feed cam ( 1 ) t o a d j u s t i t .
o f t h e paper feed cam ( 1 ) should be
aligned.
34. THE TIMING PLATE SETTING
1) Purpose
To s e t t h e t i m i n g p l a t e t o i t s standard p o s i t i o n .
2) Point
Lower feed r o l l e r
(Confirmation)
When t h e upper feed r o l l e r c o n t a c t s t h e lower feed r o l l e r ( 0 p o i n t ) , t h e t i m i n g p l a t e
i n d i c a t o r should be on t h e O0 on t h e t i m i n g p l a t e .
3) Adjustment
1) Purpose
To s e t t h e paper feed drum g r i p p e r c l o s i n g t i m i n g t o 31° on t h e t i m i n g p l a t e .
2) P o i n t
(Confirmation) (Adjustment)
When t h e t i m i n g p l a t e i s on 31°, the Loosen t h e two b o l t s ( 1 ) and move t h e g r
paper feed drum g r i p p e r s should be c l o s i n g cam ( 2 ) t o a d j u s t i t .
closed.
(Confirmation)
3 Adjustment
1) Purpose
To s e t t h e paper feed drum g r i p p e r s opening t i m i n g .
2) Point
(Adjustment)
The paper feed drum g r i p p e r should Loosen t h e two cam f i x i n g b o l t s (2) and
release t h e sheet o f paper, loa f t e r a d j u s t t h e t i m i n g by changing t h e cam
t h e impression c y l i n d e r g r i p p e r s (1) position.
g r i p t h e sheet.
3) Adjustment
1. Turn t h e handwheel and have 2. Reverse t h e machine s l o w l y 3 . Have one paper feed drum
one impression c y l i n d e r u n t i l t h e impression c y l i n - g r i p p e r g r i p t h e standard
g r i p p e r g r i p a 0.08mm stand- der g r i p p e r j u s t releases t h e s t r i p o f paper.
a r d s t r i p o f paper. s t r i p o f paper. Read t h e
p o i n t o f r e l e a s e (A') on t h e
timing plate.
1) Purpose
The feeder should be connected t o t h e base machine w i t h t h e c o r r e c t t i m i n g t o s t a b i l i z e t h e paper
feed o f any paper s i z e from minimum s i z e t o maximum s i z e paper.
2) P o i n t
(Confirmation 1 ) (Confirmation 2 )
When t h e upper feed r o l l e r c o n t a c t s At t h e 0 p o i n t , t h e c e n t e r o f t h e vacuum
t h e lower feed r o l l e r ( 0 p o i n t ) , t h e v a l v e cam ( 1 ) and t h e punch mark and t h e cam
push guide cam should be a l i g n e d f o l l o w e r should be on t h e same s t r a i g h t
w i t h t h e frame p o s i t i o n i n g hole. line. (Rough Adjustment)
(Confirmation 3 )
At t h e 0 p o i n t , ,the t h r e e p l a t e cam
gV5 holes on t h e b p e r a t i o n s i d e and
t h e frame h o l e should be a l i g n e d .
3) Adjustment
--
a l i g n them by t u r n i n g t h e
shaft.
9. Remove t h e a
c h a i n w i t h your f i n g e r l i g h t -
l y t o check t h e t e n s i o n i n g .
F i x t h e c h a i n t e n s i o n so t h a t
t h e r e i s a p l a y o f from 5 t o
1 Omm.
10. Loosen t h e t h r e e cam f i x i n g 1 1 . A l i g n t h e t h r e e p l a t e cam 66
b o l t s ( 5 ) on t h e o p e r a t i o n h o l e s w i t h t h e frame h o l e
side. ( L e f t hand threaded) and f i x t h e b o l t ( 5 ) .
(Note)
A f t e r t h i s adjustment, do the m i c r o adjustment o f t h e vacuum v a l v e cam ( P . 7 3 ) .
38. THE POSITION ADJUSTMENT OF THE SHEET SEPARATOR AND THE SIDE BLOWER
1) Purpose
The sheets o f paper should be p r o p e r l y separated one by one by t h e sheet separator and t h e s i d e
blower so s t a b i l i z e d paper feed w i l l be secured.
2) Point
(Confirmation)
The sheet separator and t h e s i d e blower should be p o s i t i o n e d as shown i n t h e i l l u s t r a t i o n
above.
3 Adjustment
Sheet s e p a r a t o r (1)
4 - 5mm
Sheet separator
1. The sheet separator should 2. The sheet separator ( 1 ) 3. Loqsen t h e screw (31 t o
be adjusted as shown i n t h e should be a t a r i g h t angle t o adjust the p o s i t i o n o f the
i l l u s t r a t i o n above. t h e f a c e o f t h e sheet sepa- sheet separator t o be a l i g n e d
r a t o r bracket ( 2 ) . w i t h the highest hole o f the
s i d e blower ( 4 ) .
39. THE SUCTION FEET ADJUSTMENT
1) Purpose
To secure s t a b i l i z e d paper feed, t h e s u c t i o n f e e t should be s e t i n t h e f o l l o w i n g p o s i t i o n w i t h t h e
sheet separator b r a c k e t a t t h e lowest p o s i t i o n .
2) Point
Suction foot
Sheet separator
bracket
(Conf.irmation) (Adjustment)
When t h e s u c t i o n f e e t a r e a t t h e i r The v e r t i c a l d i r e c t i o n i s a d j u s t e d by
lowest p o s i t i o n , they should be u s i n g t h e e c c e n t r i c p i n ( 1 ) and t h e
p o s i t i o n e d as shown i n t h e i l l u s t r a - h o r i z o n t a l d i r e c t i o n i s a d j u s t e d by
t i o n 'above. using the eccentric p i n (2).
3) Adjustment
(Note)
1. When doing t h e v e r t i c a l and t h e h o r i z o n t a l adjustment, i t i s
recommended t h a t t h e v e r t i c a l adjustment be done f i r s t .
2. A f t e r t h e v e r t i c a l adjustment i s done, do t h e feed l e v e r
s e c t i o n l a t c h adjustment. (See P. 78) s
1) Purpose
To s e t t h e s u c t i o n f e e t vacuum c u t t i m i n g .
2) Point
Rotation d i r e c t i o n
(Adjustment)
When t h e t a i l edge o f t h e sheet o f Loosen t h e t h r e e f i x i n g b o l t s ( 4 ) and
paper i s fed 16+_160mm,t h e a i r move t h e vacuum v a l v e cam (2) t o where
should s t a r t t o be released from t h e t h e vacuum j u s t s t a r t s t o be cut.
vacuum v a l v e cam.
31 Adjustment
1. Turn t h e handwheel and s e t 2. Set t h e clearance between 3. Turn t h e handwheel and feed
t h e cam f o l l o w e r ( 1 ) on t h e t h e cam f o l l o w e r ( 1 ) and t h e sheet o f paper u n t i l the
low p o s i t i o n o f t h e cam ( 2 ) . t h e cam ( 2 ) t o O.3mm by t u r n - t a i l edge i s fed 16mm.
i n g the eccentric p i n (3).
1) Purpose
The l e v e r has t o go ON/OFF c o n s i s t e n t l y when t h e feed l e v e r i s s h i f t e d .
2) Point
(Confirmation)
P o s i t i o n t h e cam f o l l o w e r ( 1 ) on t h e h i g h p o s i t i o n o f t h e s u c t i o n f e e t v e r t i c a l cam ( 2 ) . and
when t u r n i n g t h e s o l e n o i d ON, t h e clearance between t h e l a t c h ( 3 ) and t h e l e v e r ( 4 ) should be
a = 0.2mm and b = 0.
3) Adjustment
4. Loosen t h e n u t ( 5 ) and a d j u s t by u s i n g t h e b o l t ( 6 ) so t h e
c l e a r a n c e "b" i s 0.
42. TENSION ADJLJSTMENT OF THE PAPER PILE TABLE CHAIN
1) Purpose
The paper p i l e t a b l e c h a i n has t o have proper tension.
2) P o i n t
(Confirmation) (Adjustment)
When pushing down on the c e n t e r o f A d j u s t t h e c h a i n t e n s i o n by u s i n g t h e
t h e c h a i n by u s i n g your f i n g e r tensioning b o l t ( 1 ) .
l i g h t l y ( l k g f ) , t h e r e should be a
p l a y o f about 2mm.
43. THE PAPER PILE TABLE GUIDE ROLLER ADJUSTMENT
1) Purpose
The paper p i l e t a b l e should be e l e v a t e d and lowered smoothly by t h e guide r o l l e r s .
2) Point
Guide r o l l e r (4)
,Guide r o l l e r (2)
I ' ~ c c e n t r i c p i n (3)
(Confirmation)
The guide r o l l e r ( 2 ) should l i g h t l y c o n t a c t t h e guide s t a y ( 1 ) .
3 Adjustment
1) Purpose
When t h e r e l e a s e l e v e r i s s e t t o t h e p o s i t i o n , t h e paper p i l e t a b l e should be s e c u r e l y
elevated by t h e feeding pawl.
2) Point
(Confirmation)
When t h e feeding pawl ( 2 ) i s l o c a t e d a t t h e r e t u r n p o s i t i o n , t h e clearance between t h e feeding
pawl ( 2 ) and t h e r a t c h e t wheel ( 4 ) should be 1.5mm.
3 Adjustment
1) Purpose
The detector has to detect any double sheets consistently.
2) Point
Adjustment knob ( 5 )
(The P o s i t i o n i n g Adjustment) . .
Lateral position Vertical position
\ Roller
------
1. Turn t h e knob ( 5 ) t o r e l e a s e 2. Loosen t h e l o c k n i t ( 3 ) and t h e b o l t ( 4 ) and do t h e l a t e r a l
t h e r o l l e r (10) from t h e p o s i t i o n i n g and t h e v e r t i c a l p o s i t i o n i n g adjustment.
feed r o l l e r .
4. Turn t h e ON s i d e stopper 5. F i x t h e l o c k n u t ( 6 ) .
screw (8) i n t h e counter-
c l o c k w i s e d i r e c t i o n and
contact i t w i t h the p l a t e ( 1 ) .
(The OFF Side Stopper Adjustment)
1) Purpose
Accurate s i d e r e g i s t r a t i o n should be secured b y c o r r e c t l y a d j u s t i n g t h e push guide.
2) P o i n t
Roller (2)
(Confirmation)
When t h e upper feed r o l l e r c o n t a c t s t h e lower feed r o l l e r ( 0 p o i n t ) , t h e p o i n t o f c o n t a c t on
t h e h i g h p o s i t i o n o f t h e cam ( 1 ) and t h e cam f o l l o w e r (2) should be from 0 t o l m m .
3 Adjustment
1) Purpose
The CD c h a i n should always be p r o p e r l y tensioned by t h e s p r i n g t o s t a b i l i z e t h e CD s e c t i o n d r i v e .
2) Point
(Confirmation) (Adjustment)
The h o l d e r ( 1 ) should l i g h t l y c o n t a c t Tighten the b o l t ( 3 ) u n t i l the holder
the block ( 2 ) . ( 1 ) contacts the block ( 2 ) .
(Note)
T i g h t e n t h e b o l t ( 3 ) , s l o w l y a l t e r n a t i n g from t h e o p e r a t i o n s i d e and t h e non o p e r a t i o n side. I f
o n l y f u l l y t i g h t e n i n g one s i d e f i r s t then t h e o t h e r side, t h e c h a i n t e n s i o n may n o t be even.
48. CD GRIPPER ADJUSTMENT
1) Purpose
The paper should be g r i p p e d by t h e CD g r i p p e r s s u f f i c i e n t l y and u n i f o r m l y , and a d j u s t so t h a t a l l
o f t h e CD g r i p p e r s opening and c l o s i n g t i m i n g i s t h e same.
2) P o i n t
(Confirmation) (Adjustment)
The clearance between t h e CD g r i p p e r A d j u s t t h e pressure by loosening t h e b o l t
opening cam f o l l o w e r ( 1 ) and t h e CD ( 5 ) so t h a t t h e t o t a l pressure i s uniform,
sprocket s h a f t ( 2 ) should be 1.5mrn
and t h e g r i p p e r s pressure should be
s u f f i c i e n t and uniform.
3) Adjustment
1) Purpose
To a l i g n t h e t r a n s f e r p o s i t i o n between t h e impression c y l i n d e r g r i p p e r s and t h e CD g r i p p e r s , so
t h a t t h e paper t r a n s f e r i s c o r r e c t .
2) Point
(Confirmation) (Adjustment)
The t h r e e CD g r i p p e r s paper g r i p p i n g Loosen t h e t h r e e b o l t s ( 1 ) t h a t f i x t h e
volume should be from 4.0 t o 5.0mm and CD gear and t h e c h a i n sprocket and a d j u s t
should be h e l d on t h e o p e r a t i o n s i d e t h e p o s i t i o n o f t h e CD g r i p p e r s by t u r n i n g
and t h e non o p e r a t i o n s i d e u n i f o r m l y . t h e sprocket s h a f t .
3 Adjustment
3. When t h e CD g r i p p e r paper
g r i p p i n g volume on t h e opera-
t i o n s i d e and t h e non opera-
t i o n side i s different,
loosen t h e screw ( 3 ) and
move t h e g r i p p e r h o l d e r ( 4 )
back and f o r t h t o a d j u s t i t .
(Note)
The p r o x i m i t y s w i t c h and t h e t i m i n g p l a t e a r e mounted on t h e non o p e r a t i o n s i d e o f t h e CD sprocket
shaft. A f t e r doing t h i s adjustment, do t h e adjustments l i s t e d below again.
* The t i m i n g p l a t e s e t t i n g (P. 65)
* Timing adjustment o f t h e p r o x i m i t y s w i t c h (P. 43)
50. ADJUSTMENT OF THE CD GRIPPERS CLOSING TIMING
1) Purpose
To s e t t h e CD g r i p p e r s c l o s i n g t i m i n g .
2) P o i n t
(Confirmation) (Adjustment)
When t h e cam f o l l o w e r ( 1 ) l i g h t l y Loosen t h e two b o l t s ( 5 ) and c o n t a c t
c o n t a c t s the impression c y l i n d e r t h e cam ( 4 ) t o t h e cam f o l l o w e r ( 3 ) .
g r i p p e r cam ( 2 ) , t h e clearance
between t h e cam f o l l o w e r ( 3 ) and
the CD g r i p p e r opening cam ( 4 )
should be Omm.
3) Adjustment
1) Purpose
When t h e CD g r i p p e r s d e l i v e r a sheet o f paper, t h e d e l i v e r y jogger s i d e g u i d e has t o be a t i t s
f u l l y open p o s i t i o n .
2) Point
I S l i d e cam (6)
(Confirmation)
When t h e CD g r i p p e r s cam f o l l o w e r c o n t a c t s t h e d e l i v e r y cam, t h e crank, t h e p i n and t h e s l i d e
cam should be on t h e same s t r a i g h t l i n e .
3) Adjustment
1) Purpose
The d e l i v e r y t a b l e d o l l y has t o be e l e v a t e d and lowered smoothly by t h e g u i d e r o l l e r .
2) Point
(Confirmation) (Adjustment)
There should be no clearance between A d j u s t by t u r n i n g t h e e c c e n t r i c p i n (2)
t h e guide s t a y and t h e g u i d e r o l l e r , so t h a t the g u i d e r o l l e r l i g h t l y conta c t s
and t h e d e l i v e r y t a b l e d o l l y should the guide stay ( 1 ) .
be e l e v a t e d and lowered smoothly. (on b o t h t h e o p e r a t i o n s i d e and t h e no
operation side)
53. THE SENSITIVITY ADJUSTMENT QF THE DELIVERY QFTECTION SENSOR
1) Purpose
The sensor s e n s i t i v i t y must be p r o p e r l y a d j u s t e d so t h a t t h e h e i g h t o f t h e d e l i v e r y p i l e i s
detected e x a c t l y .
2) Adjustment
(Confirmation)
Do t h e a c t u a l paper feed and check t h a t t h e sensor d e t e c t s t h e paper and lowers t h e d e l i v e r y t a b l e
d o l l y automatically. When t h e d e l i v e r y t a b l e d o l l y i s n o t lowered, t u r n t h e adjustment screw ( 1 )
i n t h e clockwise d i r e c t i o n t o increase t h e s e n s i t i v i t y .
54. ADJUSTMENT OF THE DELIVERY TABLE DOLLY LOWER LIMIT SWITCH
1) Purpose
The d e l i v e r y t a b l e d o l l y lower l i m i t s w i t c h has t o be a d j u s t e d t o t u r n o f f t h e feeder vacuum when
t h e d e l i v e r y t a b l e d o l l y reaches i t s lowest p o s i t i o n .
2) Point
(Confirmation) (Adjustment)
The cam ( 1 ) should c o n s i s t e n t l y Loosen t h e two screws ( 3 ) and a d j u s t
push t h e a c t u a t o r ( 2 ) o f t h e de- t h a t t h e a c t u a t o r ( 2 ) i s pushed by t t
l i v e r y t a b l e d o l l y l i m i t switch. cam ( 1 ) e x a c t l y .
55. ADJUSTMENT OF THE DELIVERY JPJul SWITCH
1) Purpose
When a sheet o f paper jams i n t h e d e l i v e r y s e c t i o n , t h e machine should s t o p immediately.
2) Point
Actuator (5)
\
7 yrew(4)
S w i t c h (3)(LS1
(Confirmation) (Adjustment)
When t h e p i n ( 1 ) c o n t a c t s t h e stopper Loosen t h e two screws ( 4 ) and move t h e
( 2 ) , t h e d e l i v e r y jam s w i t c h ( 3 ) switch (3) t o adjust i t .
should actuate.
(Note)
When t h e s w i t c h ( 3 ) i s actuated, be c a r e f u l t h a t t h e a c t u a t o r ( 5 ) i s n o t pushed more than 0.5mm.
56. ADJUSTMENT OF THE ROLLERS PRESSURE
1) Purpose
The pressure o f each r o l l e r should be checked a f t e r i n s t a l l i n g t h e machine, and a d j u s t t h e
pressure so i t i s proper because t h e i n k and water r o l l e r pressure g r e a t l y i n f l u e n c e t h e p r i n t i n g
quality.
2) Point
1 . R o l l e r Arrangement
2. R o l l e r Pressure L i s t
Ink r o l l e r n i p width
( U n i t : mm)
P o-
sition Nip width Position N- ip width Position Nip width
A P a r a l l e l pressure H P a r a l l e l pressure 0 3.0
B 1.5 - 2.0 I P a r a l l e l pressure P 3.0
C 2.0 - 2.5 J 2.5 3.0 - Q 3.5
D 2.0 - 2.5 K 3.0 - 3.5 R 3.5
E 2.0 - 2.5 L 3.0 - 3.5 S 3.5
F 2.0 - 2.5 M 3.5 - 4.0
G P a r a l l e l Pressure N 3.0
Water r o l l e r ( M o l l e t o n ) pressure
(Note)
Dampen t h e m o l l e t o n t o match t h e c o n d i t i o n d u r i n g Position Standard r o l l e r pressure
p r i n t i n g and then i n s e r t s t r i p s o f paper (30mm T 10
wide and 0.08mm t h i c k ) between t h e p l a t e and t h e U 8
roller. A pressure o f "10" means t h e s t r i p o f V P a r a l l e l pressure
paper can be p u l l e d o u t from between t h e p l a t e W 6
and t h e r o l l e r w i t h o u t t e a r i n g . The pressure "8" X 6
and "6" must be based on t h e pressure "10" so
please use your judgment.
3. The R o l l e r S i z e and The Rubber Hardness
I NO. /
i
Name I Outer diameter / E f f e c t i v e length / Rubber hardness I
(D)mm (L)mm (coating)
1 / Ink fountain r o l l e r 50 335 Steel plated
2 / I n k ductor r o l l e r 31 333 20°
3 ' Ink distributor r o l l e r 28.5 333 1 Rilsan coating
4 Ink distributor roller 34 335 1 35O
5 Ink rider oscillating roller 63 34 6 Rilsan coating
6 Ink distributor roller 34 335 35O
7 / Ink distributor roller 34 327 1 35O
8 1 Ink distributor roller 40 333 1 Rilsan coatin4
t 9 INk d i s t r i b u t o r r o l l e r 1 34 I 335
/ Water f o u n t a i n r o l l e r
Water ductor--r o l l e r I
I
40
26
--
-
- ------
--
355
360 - -- .-
distributor roller i 26 360
20 / Water o s c i l l a t i n g r o l l e r ----
42 363 - ---
1 Chrome p i a f e d-
-
/
-
1) Purpose
The pressure has t o be p r o p e r l y a d j u s t e d between t h e i n k form r o l l e r and t h e i n k o s c i l l a t i n g
r o l l e r and t h e i n k form r o l l e r and t h e p l a t e c y l i n d e r .
2) P o i n t
( U n i t : mm)
Position I Nip width
i
i;
N 3.0
3.5
(Confirmation) (Adjustment)
Each r o l l e r s pressure has t o be Adjustment o r d e r
a d j u s t e d t o t h e standard value. N+O+P+Q-+R+S
1 . Rotate the machine and feed 2. Stop t h e machine and a f t e r 3. Transfer the n i p onto a s t r i p
i n k t o each r o l l e r . pausing a moment, t u r n t h e o f paper and then measure t h e
handwheel and t h e n i p w i l l n i p width. (Measure t h e n i p
appear on t h e r o l l e r . w i d t h t h a t appear on the
oscillating roller.)
4. A d j u s t t h e r o l l e r pressure (Note)
t o be t h e standard value by For t h i s adjustment, t h e pressure should be a d j u s t e d
u s i n g t h e adjustment screw from s t r o n g t a weak pressure. When a d j u s t i n g the
(1). When t u r n i n g t h e screw pressure from weak t o strong, t u r n the night l a t c h
i n t h e clockwise d i r e c t i o n , l e v e r ON and OFF.
the pressure w i l l be i n -
creased. (On b o t h t h e
o p e r a t i o n s i d e and t h e non
operation side)
(Note)
When t u r n i n g the adjustment n u t ( 2 ) i n t h e d i r e c t i o n o f t h e arrow, t h e r o l l e r pressure w i l l be
increased.
58. THE PRESSURE ADJUSTMENT OF M E INK DISTRIBUTOR ROLLER
1) Purpose
To a d j u s t t h e i n k d i s t r i b u t o r r o l l e r pressure t o t h e proper n i p w i d t h so t h a t t h e pressure i s
proper.
2) Point
( U n i t : mm)
Position I Nip width
C 2.0 - 2.5
I G I Parallel ~ressure I
H 1 Parallel pressure I
(Confirmation) (Adjustment)
Each d i s t r i b u t o r r o l l e r pressure Do t h e p a r a l l e l pressure and t o t a l
should be adjusted t o t h e standard pressure adjustment by u s i n g t h e a d j u s t -
value. ment b o l t s (11, ( 2 ) and ( 5 ) .
3) Adjustment
1) Purpose
By a d j u s t i n g t h e i n k d u c t o r r o l l e r pressure so i t i s proper, t h e i n k supply from t h e l n k f o u n t a i n
r o l l e r t o t h e i n k f i r s t r o l l e r w i l l be s t a b i l i z e d .
2) P o i n t
I n k ductor r o l l e r
Ink ductor r o l l e r Strip of '
standard paper j
I
Collar
Ink
rol
I n k d u c t o r r o l l e r d r i v e arm
(Confirmation 1 ) (Confirmation 2)
The i n k d u c t o r r o l l e r should be The pressure ( p a r a l l e l pressure and
l o c a t e d a t t h e p o s i t i o n where i t i s t o t a l pressure) between t h e i n k d u c t o r
separated from t h e i n k f i r s t r o l l e r r o l l e r and t h e i n k f i r s t r o l l e r has t o
and t h e d u c t o r d r i v e arm should be be proper ( a n i p w i d t h from 1 .5 t o 2.0mn).
l o c a t e d a t t h e p o s i t i o n shown i n t h e
illustration.
3) Adjustment
1. To p o s i t i o n t h e i n k f i r s t 2. To p o s i t i o n t h e i n k d u c t o r
r o l l e r and t h e i n k d u c t o r r o l l e r d r i v e arm, loosen t h e
roller, loosen t h e screw ( 1 ) b o l t (3) t o adjust it.
and move t h e c o l l a r (2) t o
a d j u s t them.
1) Purpose
* Adjust the p o s i t i o n o f t h e i n k feed volume adjustment l e v e r so i t c o n s i s t e n t l y feeds t h e r a t c h e t
wheel one tooth.
* A f t e r the i n k f o u n t a i n r o l l e r f i n i s h e s one r o t a t i o n , t h e d u c t o r r o l l e r should r e l e a s e from t h e
fountain r o l l e r .
2) P o i n t
I n k fountain r o l l e r
\ Ink ductor r o l l e r
( C o n f i r m a t i o n 1) (Confirmation 2 )
When t h e i n k feed volume adjustment When t h e i n k feed volume adjustment
l e v e r i s on 1 on t h e scale, t h e pawl l e v e r i s on 10 on t h e scale, a f t e r the
( 1 ) should move t h e r a t c h e t wheel pawl ( 1 ) moves t h e r a t c h e t f u l l y t o t h e
one t o o t h . feed s i d e , t h e d u c t o r r o l l e r should
r e l e a s e from t h e f o u n t a i n r o l l e r .
3) Adjustment
4. Turn t h e cam i n t h e d i r e c -
t i o n o f t h e arrow and s e t
t h e screw ( 2 ) a t t h e p o s i -
t i o n where t h e i n k d u c t o r
r o l l e r j u s t releases from
the ink fountain r o l l e r .
61. ADJUSTMENT OF THE I N K WCTOR STOP MECHANISM
1) Purpose
The ductor c l u t c h clearance has t o be adjusted so t h a t the ink ductor s t a r t s and stops smoothly.
2) Point
Lever (2)
(Confirmation 1 ) (Confirmation 2)
With the ink ductor switch a t the When the i n k ductor switch i s ON, t h e r e
OFF p o s i t i o n , when t h e i n k ductor should be a clearance o f from 1.0 t o
r o l l e r contacts the i n k f i r s t r o l l e r , 2.0mm between t h e l a t c h ( 1 ) and the
there should be a 0.3mm clearance lever (2).
between the l a t c h ( 1 ) and t h e l e v e r
(2).
5) Adjustment
4 . Check t h a t t h e clearance
between t h e l e v e r ( 2 ) and
t h e l a t c h ( 1 ) i s from 1.0
t o 2.0mm.
62. ADJUSTMENT OF THE FORM ROLLER SHAFT SNAPPER
(BOTH THE INK AND THE WATER FORM ROLLERS)
1) Purpose
The form r o l l e r s h a f t should be p r o p e r l y locked by t h e snapper and t h e r o t a t i o n o f t h e s h a f t
should not be heavy.
2) Point
Form r o l l e r s h a f t
(Confirmation) (Adjustment)
Lock t h e form r o l l e r s h a f t p r o p e r l y Set t h e snapper ( 2 ) a t t h e form r o l l e r
by u s i n g t h e snapper ( 2 ) and t h e s h a f t notch. Loosen t h e n u t ( 1 ) and
r o t a t i o n o f t h e s h a f t should be a d j u s t by moving t h e snapper ( 2 ) .
smooth.
63. THE SIDE PLAY ADJUSTMENT OF M E FOR4 ROLLER
(BOTH M E INK AND THE WATER FOR4 ROLLERS)
1) Purpose
To e l i m i n a t e any p l a y o f t h e form r o l l e r s and they should r o t a t e smoothly.
2) Point
(Confirmation) (Adjustment)
Set t h e n i g h t l a t c h l e v e r a t t h e OFF Loosen t h e l o c k screw ( 1 ) and t h e n u t
p o s i t i o n , check t h e s i d e p l a y i n t h e ( 2 ) , and a d j u s t by t i g h t e n i n g t h e screw
lateral direction. (3).
(Note)
I f t h e screw ( 3 ) i s t i g h t e n e d t o o much, i t w i l l be hard t o s e t t h e form r o l l e r s h a f t .
64. THE PRESSURE ADJUSTMENT OF THE WATER FORM ROLLER
1) Purpose
To do t h e pressure adjustment between t h e water form r o l l e r and t h e water o s c i l l a t i n g r o l l e r , and
between t h e water form r o l l e r and t h e p l a t e c y l i n d e r .
2) Point
(Confirmation) (Adjustment)
Each r o l l e r s pressure should be A d j u s t the pressure B by u s i n g the screw
adjusted t o t h e standard value. (1 and a d j u s t t h e pressure A by u s i n g
A : B = 1 0 : 8 the knob ( 2 ) .
1. I n s e r t a s t r i p o f paper 2. A d j u s t t h e pressure t o be
(0.08mm t h i c k , 30mm wide) proper by u s i n g t h e screw
between t h e o s c i l l a t i n g (1). When t u r n i n g i t i n t h e
r o l l e r and t h e form r o l l e r . clockwise d i r e c t i o n , the
pressure w i l l be increased.
(On b o t h t h e o p e r a t i o n s i d e
and t h e non o p e r a t i o n s i d e )
1) Purpose
The d u c t o r c l u t c h clearance adjustment has t o be done so t h a t the water d u c t o r r o l l e r s t a r t s and
stops smoothly.
2) Point
(Confirmation 1 ) ( C o n f i r m a t i o n 2)
When t h e water d u c t o r r o l l e r con- When t u r n i n g t h e water d u c t o r r o l l e r
t a c t s t h e water o s c i l l a t i n g r o l l e r s w i t c h ON, t h e r e should be a clearance
w i t h t h e water d u c t o r s w i t c h on t h e o f from 1.0 t o 2.0mm between t h e l a t c h
OFF p o s i t i o n , t h e r e should be a ( 1 ) and t h e l e v e r ( 2 ) .
0.3mm clearance between t h e l a t c h
( 1 ) and t h e l e v e r ( 2 ) .
3 Adjustment
(4)
4. Check t h a t t h e r e i s a c l e a r -
ance o f f rom 1.0 t o 2.0mm
between t h e l e v e r ( 2 ) and t h e
latch (1).
66. THE PRESSURE ADJUSMENT OF THE WATER DUCTOR ROLLER
1) Purpose
By a d j u s t i n g t h e water d u c t o r r o l l e r pressure so i t i s proper, t h e dampening s o l u t i o n s u p p l y w i l l
be s t a b l e t o t h e water o s c i l l a t i n g r o l l e r from t h e water f o u n t a i n r o l l e r .
2) P o i n t
Water d u c t o r r o l l e r
Water f o u n t a i n r o l l e r
Water d i s t r i b u t o r /
Water d u c t o r r o l l e r (3)?lt
Water o s c i l l a t i n g
roller
OPS
roller
frame
I Plate cylinder )
Water d u c t o r d r i v e arm
(Confirmation 1 ) (Confirmation 2 )
The water d u c t o r r o l l e r should be a t The pressure between t h e water d u c t o r
t h e p o s i t i o n where i t i s separated r o l l e r and t h e water o s c i l l a t i n g r o l l e r
from t h e water f o u n t a i n r o l l e r and should be proper.
t h e water d u c t o r d r i v e arm should be
p o s i t i o n e d as shown i n t h e i l l u s t r a -
tion. (For t h e machines w i t h t h e
s e r i a l numbers from 1001 t o 1060)
t
Water d u c t o r r o l l e r I
OPS NOPS
Frame Frame
I Water d u c t o r d r i v e arm
(For t h e machines w i t h t h e s e r i a l
numbers from 1061)
3) Adjustment
(The Pressure Adjustment Between The Water O s c i l l a t i n g R o l l e r and The Water Ductor R o l l e r )
(For t h e machines w i t h t h e s e r i a l numbers from 1001 t o 1060)
1. Loosen t h e b o l t ( 3 ) and
move t h e water d u c t o r r o l l e r
d r i v e arm t o a d j u s t i t .
<--'*
!--\ ;:
, '--'
;
(5)
Water ducto
d r i v e arm
Cam f o l
1) Purpose
The water f o u n t a i n r o l l e r feeding mechanism adjustment should be done t o correspond t h e a c t u a l
dampening s o l u t i o n supply t o t h e number shown on t h e water feed volume adjustment scale.
2) Point
n (1) Pawl
pin
(Confirmation) (Adjustment)
When t h e water volume adjustment When t h e water volume adjustment l e v e r
l e v e r i s on 1 on t h e scale, t h e pawl i s on 1 on t h e scale, a d j u s t by u s i n g
( 1 ) should feed t h e r a t c h e t wheel t h e e c c e n t r i c p i n ( 2 ) so t h a t t h e pawl ( 1 )
one tooth. feeds t h e r a t c h e t wheel one tooth.
68. THE PLATE CLAMP ADJUSTMENT
1) Purpose
To a d j u s t t h e clamping pressure o f t h e p l a t e clamp depending on t h e t h i c k n e s s o f t h e p l a t e b e i n g
used.
2) P o i n t
(Confirmation) (Adjustment)
The p l a t e clamp should h o l d t h e p l a t e Loosen t h e stopper screw ( 1 ) and a d j u s t
w i t h even pressure. by u s i n g t h e adjustment screw ( 2 ) .
(On b o t h t h e l e a d i n g edge and t h e
t a i l edge)
3 ) Adjustment
(Note)
1. For t h e adjustment s t e p "4". when t h e adjustment screws a r e covered w i t h r u s t o r i n k p a r t i c l e s , i t
may be d i f f i c u l t t o judge t h e p o i n t t h a t t h e screws s t a r t t o be hard t o t u r n when t i g h t e n i g t h e
screws.
Before t h e adjustment, remove t h e r u s t and/or i n k p a r t i c l e s so t h a t t h e screw t u r n s smoothly.
1) Purpose
By a d j u s t i n g the proper r o l l e r pressure o f t h e b l a n k e t c l e a n i n g device, the s p l a s h i n g o f t h e s o l u -
t i o n when supplying t o o much s o l u t i o n i s prevented and the proper c l e a n i n g c o n d i t i o n i s assured.
2) Point
Check t h e p a r a l l e l pressure and the t o t a l pressure between each r o l l e r as f o l l o w s .
When checking t h e t o t a l pressure i n s e r t a 0.08mm t h i c k and 20mm wide s t r i p o f standard paper
between t h e r o l l e r s and p u l l i t out. The pressure i s c o r r e c t when p u l l i n g o u t t h e s t r i p o f paper
a n o i s e i s heard.
S t r i p o f paper
roller
Cleaning r o l l e r
(Confirmation 1 ) (Adjustment 1)
The pressure between t h e squeeze A d j u s t t h e p a r a l l e l pressure and t h e
r o l l e r and t h e c l e a n i n g r o l l e r t o t a l pressure between t h e r o l l e r s by
(The f i r s t u n i t ) u s i n g t h e screws ( 1 ) . (On b o t h t h e
o p e r a t i o n s i d e and t h e non o p e r a t i o n
s i d e ) (When t u r n i n g t h e screw ( 1 ) i n
t h e c l o c k w i s e d i r e c t i o n t h e pressure
w i l l be increased.)
S t r i p o f paper
roller
',
Idle roller
(Confirmation 21 (Adjustment 2)
The pressure adjustment between t h e Adjust the p a r a l l e l pressure and t h e
squeeze r o l l e r and t h e i d l e r o l l e r t o t a l pressure between t h e r o l l e r s by
(The second u n i t ) using the screw ( 2 ) . (On b o t h t h e
o p e r a t i o n s i d e and t h e non o p e r a t i o n
s i d e ) (When t u r n i n g the screw ( 2 ) i n
t h e clockwise d i r e c t i o n , t h e pressure
w i l l be increased.)
T o t a l pressure
P a r a l l e l Dressure
Idle roller
(Confirmation 3) (Adjustment 3 )
The pressure adjustment between t h e (The P a r a l l e l Pressure Adjustment)
i d l e r o l l e r and t h e c l e a n i n g r o l l e r Loosen t h e b o l t ( 3 ) and a d j u s t the arm
(The second u n i t ) (4). (The p a r a l l e l pressure w i l l be
increased by t u r n i n g t h e b o l t i n t h e
d i r e c t i o n o f t h e arrow.)
( T o t a l Pressure Adjustment)
Loosen t h e b o l t (5) and a d j u s t t h e arm
( 6 ) . (The t o t a l pressure w i l l be i n -
creased by t u r n i n g t h e b o l t i n t h e d i r e c t i o n
o f t h e arrow.)
(Note)
When t h e s o l u t i o n r i s e s over 2mm from t h e edge o f t h e c l e a n i n g r o l l e r , increase t h e pressure
between t h e r o l l e r s .
Adjustment o f The Blanket Cleaning Solenoid
Pu r pose
The s o l e n o i d has t o be p r o p e r l y p o s i t i o n e d so t h e b l a n k e t c l e a n i n g i s done a u t o m a t i c a l l y by t
o p e r a t i o n o f t h e b l a n k e t c l e a n i n g solenoid.
Point
The f i r s t u n i t
The second u n i t
(Confirmation) (Adjustment)
When t u r n i n g t h e b l a n k e t c l e a n i n g Loosen t h e two b o l t s ( 6 ) and move t h e
s o l e n o i d ON by hand, t h e r e should be solenoid t o adjust it.
a 0.5mrn clearance between t h e
blanket cleaning operating lever ( 4 )
and t h e stopper ( 5 ) .
( 3 ) The Spring Pressure Adjustment o f The Blanket Cleaning Operating Lever
1) Purpose
When the b l a n k e t c l e a n i n g i s f i n i s h e d , t h e s p r i n g pressure has t o be a d j u s t e d t o t u r n o f f t h e
device c o n s i s t e n t l y and t o r e l e a s e t h e c l e a n i n g r o l l e r from t h e b l a n k e t .
2) P o i n t
(Confirmation) (Adjustment)
Mount t h e b l a n k e t c l e a n i n g s o l u t i o n Turn t h e s p r i n g h o l d e r ( 1 ) t o a d j u s t
tank and when t h e b l a n k e t c l e a n i n g t h e s p r i n g pressure.
r o l l e r i s located i n the c y l i n d e r
notch, a f t e r s h i f t i n g and r e l e a s i n g
the lever i n the d i r e c t i o n o f the
( 4 ) The Pressure Adjustment o f The B l a n k e t Cleaning R o l l e r and The B l a n k e t
1) Purpose
By a d j u s t i n g t h e pressure between t h e b l a n k e t c l e a n i n g r o l l e r and t h e b l a n k e t , so i t i s proper,
poor c l e a n i n g o f t h e b l a n k e t i s prevented and good b l a n k e t c l e a n i n g e f f e c t i s assured.
2) Point
Blanket cleaning r o l l e r
i
Operating
leaning r o l l e r
ON/OFF cam
(Confirmation) (Adjustment)
Supply i n k o n t o t h e b l a n k e t and Turn t h e n u t ( 1 ) t o a d j u s t t h e n i p width.
contact t h e b l a n k e t c l e a n i n g r o l l e r
on t h e b l a n k e t and t u r n t h e hand-
wheel i n steps and then check t h e
n i p w i d t h t h a t appears. The n i p
w i d t h should be 3.5mm and should be
equal on t h e o p e r a t i o n s i d e and t h e
non o p e r a t i o n side.
3 Adjustment
ng t h e c l e a n i n g o f t h e b l a ci k e t , when t h e r e i s t o o much
y i n t h e r o l l e r s when i t i s l o c a t e d on t h e c y l i n d e r
ch, l o o s e n t h e n u t ( 6 ) and t i g h t e n t h e b o l t ( 7 ) t o
i n a t e the play.
( 5 ) The H e i g h t Adjustment o f The B l a n k e t Cleaning Tray
1) Purpose
The c l e a n i n g s o l u t i o n should always be a t t h e proper l e v e l i n t h e b l a n k e t c l e a n i n g t r a y .
2) Point
(Confirmation) (Adjustment)
The c l e a n i n g s o l u t i o n l e v e l i n t h e Loosen t h e two b o l t s ( 1 1 , a d j u s t by
t r a y should have a depth o f Qmm. moving t h e b r a c k e t (2).
(Note)
The depth o f t h e c l e a n i n g s o l u t i o n should be measured
a t t h e p o s i t i o n shown i n t h e i l l u s t r a t i o n .
Measuring p o i n t
TROUBLE SHOOTING PROCEDURES
* Poor registration
* Poor feeding and delivery
* Inconsistently cylinder ON
* Incorrect timing plate positioning
he t i m i n g p l a t e s e t t i n g
-- --
6 The e l e c t r o s t a t i c e l i m i n a t o r i s working p r o p e r l y
2 I n feed r o l l e r s e c t i o n s l d e p l a y 1 55
8
--
The impression c y l i n d e r g r i p p e r 1 37
/ 11 / CD c h a i n t e n s i o n i n g I 88
1 12 / CD g r i p p e r 1 89
1 The CD g r i p p e r s c l o s i n g t i m i n g
17 ' The s u c t i o n f e e t 1
I
74
19 Feed l e v e r s e c t i o n l a t c h 78
20 Push guide 1 87
21 Tension o f t h e paper p i l e t a b l e c h a i n 1 80
/ 22 1 The paper p i l e t a b l e g u i d e r o l l e r
26 Delivery t a b l e d o l l y guide r o l l e r 95
27 The s e n s i t i v i t y o f t h e d e l i v e r y d e t e c t i o n sensor i 96
28 The d e l i v e r y t a b l e d o l l y lower l i m i t s w i t c h 97
29 The d e l i v e r y jam s w i t c h 98
Checking procedures when poor feeding and/or d e l i v e r y occurs (Operation)
Order 1 Checking p o i n t
The CD a i r blower s e t t i n g
1 2 I
The CD a i r blower volume i s i n s u f f i c i e n t because t h e feeder back blower i s volume i s t o o /
1
strong.
i
Checking procedures when poor p r i n t i n g q u a l i t y occurs
0 rde r Adjustment p o i n t Page
1 i t h e second u n i t ) 1 I
I
6 / The pressure o f t h e i n k form r o l l e r 101
7 j The pressure o f t h e i n k d i s t r i b u t o r r o l l e r 1 04
1 8
I
i The i n k d u c t o r r o l l e r / l o 6 1
I
9 / The t i m i n g between t h e i n k f o u n t a i n r o l l e r and t h e i n k d u c t o r r o l l e r 108
I
1 10 ' The i n k d u c t o r s t o p mechanism I1l0 1
11 The s i d e p l a y o f t h e form r o l l e r (on b o t h t h e i n k and t h e water form r o l l e r ) 113
Order Adjustment p o i n t
I
t h e c y l i n d e r ON cam
-
'
i
(on both t h e f i r s t u n i t and t h e second u n i t )
I
I
The p r o x i m i t y s w i t c h t i m i n g 43
I
/ 6 / The c y l i n d e r ON sensor s e n s i t i v i t y 1 44 1
4 1 The impression c y l i n d e r g r i p p e r 1 37
7 The t i m i n g p l a t e s e t t i n g 65
MAINTENANCE CHECK LIST
MAINTENANCE CHECK ITEMS
1. General
NO. Items /
3 months 6 months Correct ~ a u l t iy~ d j u s t m e n t Remarks
I
1 jThe c o n d i t i o n and t h e t e n s i o n o f t h e
I
I
i V-belt
X X
I I 1
j
I --r
i
2 1 The c l e a n i n g o f t h e pump i n s i d e and i x /
i
I !
' filters i I
I
3 The l u b r i c a t i o n o f t h e pump ! x x i
~
inspection o f the centralized o i l i n g
system
I
I
1
j
!
5 The f u n c t i o n i n g o f t h e s a f e t y cover x x
switches
-
Ij
6 The f u n c t i o n i n g o f t h e s a f e t y bar x x
switches 1
I
7 The f u n c t i o n i n g o f t h e emergency s t o p X
button I i
8 The f u n c t i o n i n g o f t h e i n d i c a t i o n lamps x I
1
and solenoids (Output checking program) I
I
11
t h e pump
x
I
CI
Unusual sounds d u r i n g machine o p e r a t i o n X
1
12 L e v e l i n g t h e machine x 1
(To w i t h i n 0.05rnm/m)
2. C y l i n d e r s and c y l i n d e r ON s e c t i o n
C y l i n d e r clearance
( 1 ) F i r s t P.C.-B.C.; 2.53mm
( 2 ) F i r s t B.C.-I.C.; 2.35mm
C o n d i t i o n ; When checking t h e c y l i n d e r
items l i s t e d below
* A l l c y l i n d e r s should be ON
* P l a t e pressure d i a l i s on 0.13
* Impression pressure d i a l i s on 0
2 S e t t i n g t h e c y l i n d e r ON cam f o l l o w e r
3 Checking t h a t t h e p l a t e c y l i n d e r i s ON
when t h e o p e r a t i n g l e v e r i s s h i f t e d t o
4 lchecking t h e c y l i n d e r ON o p e r a t i o n by
3. Paper i n s e r t i o n s e c t i o n
roller
(34' - 35" on t h e t i m i n g p l a t e )
3 Height o f t h e paper s t o p f i n g e r x
4 Height o f t h e a u x i l i a r y r e t a i n e r on t h e x
t h e lower feed r o l l e r
4. Paper feed drum and impression c y l i n d e r s e c t i o n
No.
c o n t a c t s t h e cam a t t h e low p o s i t i o n o f
t h e cam)
s h a f t stopper
Height o f t h e impression c y l i n d e r
f o l l o w e r s l i g h t l y c o n t a c t t h e cam a t
t h e low p o s i t i o n o f t h e cam)
S e t t i n g t h e impression c y l i n d e r g r i p p e r
s h a f t stopper
cylinder
C l o s i n g p o i n t o f t h e impression
I
c y l i n d e r g r i p p e r s (A and B ) ! using a
5. Feeder s e c t i o n
1 Connection t i m i n g o f t h e feeder s e c t i o n x
and t h e main s e c t i o n
1 (Vacuum c u t )
detector
6. Delivery section
1 L u b r i c a t i o n c o n d i t i o n o f t h e CD c h a i n x x
3 Tensioning o f t h e CD chain x
( S p r i n g loaded t e n s i o n )
between t h e h o l d e r and t h e b l o c k
7. Image p o s i t i o n adjustment s e c t i o n
1 F i r s t u n i t v e r t i c a l image adjustment x
dial:
* Smooth movement o f t h e d i a l
* Greasing
dial:
* Smooth movement o f t h e d i a l
* Greasing
3 The f u n c t i o n i n g o f t h e c l u t c h l e v e r and x x
t h e s a f e t y s w i t c h on t h e v e r t i c a l image
adjustment d i a l
.
8. I n k and water s e c t i o n s ( F i r s t and second u n i t s )
adjustment d i a l ( P l a t e c y l i n d e r
Check t h a t t h e d e v i c e does n o t v i b r a t e
2 Revolutions o f t h e c l e a n i n g r o l l e r and x x
the squeeze r o l l e r i I
3 C o n d i t i o n o f t h e rubber r o l l e r s and t h e x x
I
sponge r o l l e r s (Damage) i
4 Cleaning s o l u t i o n l e v e l x
1 F u n c t i o n i n g o f t h e spray d e v i c e x
2 Cleaning and i n s p e c t i o n o f t h e s t a t i c x
eliminator
3 F u n c t i o n i n g o f t h e tape i n s e r t e r x
- - --- --
( R o l l e r pressures)
( C y l i n d e r pressures)
TWO-COLOR
SMALL OFFSET PRESS
2. CPU board
5. inverter
9. Error indication
17. FLOWcharts
.
I Outline
(1) Hardware ................................................. 7
( 2 ) I n p u t u s i n g t h e m a t r i x system and t h e i n t e r r u p t i n g system .. 9
(3) I n p u t u s i n g t h e m a t r i x system ............................ 10
( 4 ) The f l a t c a b l e c o n n e c t o r ................................. 12
2 . CPU board
(1) Replacement of t h e p a r t s ................................. 13
(2) E x p l a n a t i o n of t h e b a t t e r y r e p l a c e m e n t ................... 15
(3) The power r e s e t t i n g c i r c u i t .............................. 16
.
4 Sensor circuit board
( 1 ) How t o c o n n e c t t h e p h o t o s e n s o r .......................... 19
(2) How t o a d j u s t t h e s e n s o r c i r c u i t board s e n s i t i v i t y ....... 20
(3) The i n t e r c h a n g e a b i l i t y of t h e Ryobi 3302M and t h e I t e k 3985
s e n s o r p r i n t e d c i r c u i t board and t h e Ryobi 3200PFA and t h e
I t e k 975PFA s e n s o r p r i n t e d c i r c u i t board ................. 21
5 . inverter
( I ) What's an i n v e r t e r ? ...................................... 22
(2) E x p l a n a t i o n o f t h e i n p u t and o u t p u t t e r m i n a l s of t h e
inverter ................................................. 24
(3) I n v e r t e r a d j u s t m e n t (For t h e machines b e f o r e #1131) ...... 26
(4) I n v e r t e r a d j u s t m e n t (For t h e machines a £ t e r # I 132) ....... 30
.
6 Inverter control board
.............
(1) Normal r o t a t i o n and r e v e r s e r o t a t i o n s i g n a l s 36
( 2 ) Speed a d j u s t m e n t ......................................... 36
(3) The speed s e t t i n g c i r c u i t c h e c k i n g p r o c e d u r e s ............ 37
.
8 The input circuit checking procedure
.........
(1) The i n t e r r u p t i n g i n p u t system c h e c k i n g p r o c e d u r e 41
(2) Matrix system i n p u t checking procedure ................... 42
( 3 ) The i n p u t c h e c k i n g program ............................... 44
.
9 Error indication ............................................... 46
(1) E-I code ........................................ . . 46
(2) E-2 code ................................................. 46
( 3 ) E-3 code ................................................. 46
(4) E-4 code .................... .......................... 47
(5) E-5 code ................................................. 47
.
12 Main control panel circuit board ................................. 55
.
15 The CS3 and GS4 timing switches ............................... 66
(1) The CS3 and CS4 s e t t i n g p r o c e d u r e s ....................... 66
(2) Paper feed delayed timing d e t e c t i o n ...................... 67
(3) S h e e t count .............................................. 67
(4) Feed jam ................................................. 67
(5) The f i r s t u n i t c y l i n d e r ON ............................... 67
( 6 ) The second u n i t c y l i n d e r ON ................................ 67
~-4"L . A .
r. outline
( 1 ) Hardware
j~ ee-J ~ . 6i L L ~ bb
T h i s m a c h i n e ' s hardware i s s t r u c t u r e d a s shown i n t h e i l l u s t r a t i o n below.
The d i r e c t i o n of t h e arrow shows t h e d i r e c t i o n o f t h e s i g n a l b e i n g s e n t .
Also t h e arrow w i t h t h e s o l i d l i n e means t h a t t h e w i r e o r t h e p a t t e r n o n t h e
p r i n t e d c i r c u i t board i s d i r e c t l y c o n n e c t e d . The arrow w i t h t h e d o t t e d l i n e
means t h a t i t i s connected t o go t h r o u g h t h e r e l a y o r t h e t r a n s i s t o r .
Power s o u r c e Trans-
c i r c u i t board. fo m e r
1. Outline
t h a t c m ~ r o l st h e,-+--l i g h t---,
i n g of t h e LEDs on t h e main c o n t r o l p a n e l , t h e
"
&
--
!&, f ) L
Connector
F - -
board
T h i s i s used t o connect t h e CPU board and t h e s w i t c h e s , t h e s o l e n o i d s and
the other parts.
printed c i r c u-
g) Power s o u r c e _-...---------- i t-
board
T h i s i s t h e d i r e c t c u r r e n t power s o u r c e f o r t h e c o n t r o l l e r and s e n d s t h e
power t o e a c h p r i n t e d c i r c u i t b o a r d . 5UDC
1. Outline
I n p u t t o t h e CPU board
L2 o u t p u t from
' t h e CPU board
L3 J
HIGH
T r i a n g l e mark
I
T r i a n g l e mark
\ Reverse i n s e r t i o n
prevention t a b
T r i a n g l e mark
2. CPU board
T h i s CPU board i s mounted on t h e r e a r s i d e of t h e m i d d l e board i n t h e
c o n t r o l box, and i t judges and p r o c e s s e s t h e i n p u t t e d i n f o r m a t i o n and i s s u e s
t h e output signal. On t h e CPU b o a r d , t h e r e a r e t h e p a r t s and c i r c u i t s a s
shown below.
" CPU (280) .............. The c o n t r o l p a r t s t h a t p r o c e s s t h e i n f o r m a t i o n
f o r t h e o p e r a t i o n o f t h e machine.
" P-ROM .................. The memory t h a t h a s t h e program and t h e d a t a
f o r o p e r a t i n g t h e machine i s i n p u t t e d on.
" RAM .................... The memory t h a t a l l o w s t h e CPU t o p r o c e s s t h e
information.
" O s c i l l a t o r c i r c u i t ..... The c i r c u i t t h a t g e n e r a t e s t h e c l o c k p u l s e t o
r u n t h e CPU.
O I n t e r f a c e c i r c u i t ...... The c i r c u i t t h a t c o n n e c t s t h e i n p u t and t h e
o u t p u t s y s t e m w i t h t h e CPU.
" Back up c i r c u i t ........ The c i r c u i t t h a t p r o v i d e s t h e e l e c t r i c s o u r c e
back up on t h e RAM.
( 1 ) Replacement of t h e p a r t s
When t h e o u t p u t from t h e CPU board i s n o t c o r r e c t even though t h e i n p u t t o
t h e CPU board i s c o r r e c t , r e p l a c e t h e CPU board w i t h a new one. When
r e p l a c i n g p a r t s , p l e a s e be c a r e f u l of t h e f o l l o w i n g p o i n t s l i s t e d below.
a ) P-ROM
[ P a r t No. 1
CPU board w i t h P-ROM .................. 5340 61 640-2
CPU board ( w i t h o u t t h e P-ROM).... 5330 61 641-1
P-ROM ............................ 5340 61 801-1
T h e r e a r e two r e p l a c e m e n t p a r t Nos. f o r t h e CPU b o a r d , one t h a t i n c l u d e s t h e
P-ROM and t h e one t h a t d o e s n o t i n c l u d e t h e P-ROM. The p a r t number 5340 61
640 i s t h e e x c l u s i v e b a s i c board f o r t h i s machine b e c a u s e i t i n c l u d e s t h e P-
ROM. 5330 61 641 c a n a l s o b e used f o r Ryobi 3200PFA and I t e k 975PFA. When
d o i n g t h e s e r v i c e u s i n g t h e p r i n t e d c i r c u i t board w i t h o u t t h e P-ROM, pull
o f f o n l y t h e P-ROM from t h e o l d p r i n t e d c i r c u i t board b e f o r e r e p l a c i n g i t ,
and mount t h e P-ROM o n t h e new p r i n t e d c i r c u i t b o a r d . A t t h i s time, p l e a s e
be c a r e f u l n o t t o bend t h e P-ROM p i n s when removing and mounting t h e P-ROM.
Using t h e P-ROM removing t o o l f o r t h i s i s c o n v e n i e n t . Also when mounting
t h e P-ROM, be c a r e f u l of t h e P-ROM mounting d i r e c t i o n . Mount t h e P-ROM
s o c k e t n o t c h p a r t i n t h e same d i r e c t i o n a s t h e P-ROM n o t c h .
P-ROM s o c k e t
notch
2. CPU board
b ) Jumper w i r e
T h i s machine's CPU board c a n b e a l s o used on t h e Ryobi 3200PFA and t h e
I t e k 975PFA s o t h e jumper w i r e i s used t o change t h e c i r c u i t s t o match
t h e machine. I f t h e jumper w i r e i s n o t mounted c o r r e c t l y , t h e CPU board
w i l l n o t work, s o when r e p l a c i n g t h e CPU board w i t h a new one, p l e a s e
check t h e jumper w i r e c o n n e c t i o n p o s i t i o n . Refer t o the i l l u s t r a t i o n
below f o r t h e CPU board jumper w i r e p o s i t i o n f o r t h i s machine.
F o r t h e Ryobi 3200PFA
and I t e k 975PFA
F o r t h e Ryobi 3302M
and I t e k 3985 I
---------
--
S e t t o 64 S e t t o 128
I J3 2567 r---------
256
'
I 2
5
"
1286
I
I
I I
II 64 J 4 61 I 1 64 J4 64 1
I J5 I I J5
1 256
128 1
I
I 25"
I
128m
64
B2i64
128.
j
Do n o t s h o r t c i r c u i t
t h e Ryobi 3200PFA, I
r-- 1 64
I t e k 975PFA. J12' L -----.
Ryobi 3302MPand I
I t e k 3985.
-
;CI
/
S h o r t c i r c u i t t h e lower
s i d e o f t h e Ryobi 3200PFA,
I t e k 975PFA, Ryobi 3302M
and I t e k 3985.
(2) E x p l a n a t i o n of t h e b a t t e r y r e p l a c e m e n t \J$!(-.ckLd
, a-5
There i s a b a t t e r y on t h e CPU board used a s a back up power s o u r c e f o r t h e
memory (RAM) i f t h e r e i s a power f a i l u r e . I f t h e b a t t e r y d i e s , a lamp w i l l
l i g h t on t h e main c o n t r o l p a n e l t o i n d i c a t e t h a t t h e b a t t e r y i s dead. When
t h i s o c c u r s , r e p l a c e t h e dead b a t t e r y w i t h a new b a t t e r y a s soon a s
possible.
The p a r t number f o r t h e b a t t e r y assembly ... 5330 61 6 4 6
On t h i s machine, when t h e b a t t e r y i s d e a d , t h e problems l i s t e d below w i l l
occur.
a ) The l u b r i c a t i o n w a r n i n g lamp and t h e pump f i l t e r c l e a n i n g w a r n i n g lamp
w i l l not o p e r a t e normally.
b) The p r e s e t number of s h e e t s and t h e number of a c t u a l p r i n t e d s h e e t s on
t h e s h e e t c o u n t e r w i l l b e r e s e t t o 0 when t h e main power s w i t c h i s t u r n e d
OFF.
c ) The speed s e t t i n g p o s i t i o n w i l l always b e r e s e t t o 3000 r p h when t h e main
power s w i t c h i s t u r n e d OFF.
2. CPU board
( 3 ) The power r e s e t t i n g c i r c u i t
On t h e CPU board, t h e r e i s a c i r c u i t t o r e s e t t h e CPU board i f t h e r e i s a
v o l t a g e drop t o t h e CPU board. A v a r i a b l e r e s i s t o r VR1 i s used on t h e CPU
board t o a d j u s t t h e r e s e t v o l t a g e . P l e a s e do n o t touch t h e v a r i a b l e
r e s i s t o r VR1 because i t has a l r e a d y been a d j u s t e d i n t h e f a c t o r y so i t
r e s e t s t h e CPU board a t 4 . 8 V .
VR1 Battery
'
m-n
A
f-c 1
L~ en - I,' nHn\. A d
3. Power source circuit board
b) M C 1 0 3
It s u p p l i e s t h e D C 1 2 V and t h e DC24V t o t h e c o n n e c t o r b o a r d .
" No. 1 p i n ..... +24V
" No. 2 p i n ..... +12V
" No. 3 p i n ..... OV
3. Power source circuit board
I t s u p p l i e s t h e DC5V t o t h e CPU b o a r d .
O No. 1 pin ..... OV
T h i s v a r i a b l e r e s i s t o r i s f o r t h e DC5V o u t p u t v o l t a g e a d j u s t m e n t . I t has
been a d j u s t e d t o 5.1V f o r t h e o u t p u t v o l t a g e i n t h e f a c t o r y , s o do n o t
touch t h i s v a r i a b l e r e s i s t o r .
e ) F1
T h i s i s t h e f u s e f o r t h e s h o r t c i r c u i t p r o t e c t i n g t h e DC24V c i r c u i t .
When t h e f u s e blows, r e p l a c e i t w i t h a 10A f u s e .
10A f u s e p a r t No. ..... 97 722
f ) R12
T h i s l i m i t e d r e s i s t o r f o r t h e DC12V c i r c u i t i s mounted a t t h e back of t h e
c i r c u i t board. I f t h e DC12V c i r c u i t i s s h o r t c i r c u i t e d , t h i s r e s i s t o r
w i l l h e a t up and b r e a k down. When t h i s r e s i s t o r b r e a k s down, mount a new
2W10C2 r e s i s t o r on t h e back s u r f a c e of t h e c i r c u i t board.
4. Sensor circuit board
Receiver
VR~I@
P a p e r f e e d drum p h o t o s e n s o r ( P H ~ )
Micro a d j u s t m e n t VR5
Receiver
F i r s t u n i t b l a n k e t jam s e n s o r (PH~)
Rough a d j u s t m e n t VR4
LD3 (7
r o adjustment VR3
(~rown)
K
Rough a d j u s t m e n t VR2
LD2
Receiver
F e e d e r board p h o t o s e n s o r (PHI)
(Count s e n s o r )
(Red)
a
4. Sensor circuit board
( 2 ) How t o a d j u s t t h e s e n s o r c i r c u i t board s e n s i t i v i t y
a ) Paper f e e d drum p h o t o s e n s o r (PH4)
1) S t o p t h e machine a t 130 d e g r e e s on t h e t i m i n g p l a t e .
2) Turn t h e VR6 f u l l y i n t h e c l o c k w i s e d i r e c t i o n and check t h a t t h e LD4
l i g h t goes o f f .
3 ) I f t h e LD4 l i g h t does n o t go o f f , t u r n t h e VR6 i n t h e c o u n t e r -
clockwise d i r e c t i o n u n t i l t h e
d i r e c t i o n u n t i l t h e LD3 l i g h t goes o f f .
2 ) A f t e r t h e LD3 l i g h t goes o f f , t u r n t h e VR5 i n t h e c o u n t e r c l o c k w i s e
d i r e c t i o n approximately h a l f a s c a l e l e n g t h .
(Note) When a d j u s t i n g t h e s e n s i t i v i t y , check t h a t t h e b l a n k e t i s p o s i -
tioned over t h e sensor. A f t e r t h e a d j u s t m e n t , r u n t h e machine and
check t h a t t h e b l a n k e t jam d e t e c t o r does n o t a c t u a t e .
5. Inverter
( 1 ) What's an i n v e r t e r ?
The d r i v e motor of t h i s machine i s d r i v e n by an i n v e r t e r . Normally, t h e
r e l a t i o n among t h e r e v o l u t i o n speed and v o l t a g e , frequency and t o r q u e of an
i n d u c t i o n motor i s a s below;
0 I I
20
I
40
I I I
60
I I
80
I
I
100
I
Output frequency ( H Z 1
- I
120
I I I I I I I I I I
6000 8000 10000
&
( 2 ) E x p l a n a t i o n of t h e i n p u t and o u t p u t t e r m i n a l s of t h e i n v e r t e r
" The w i r i n g method t o t h e t e r m i n a l b l o c k of i n v e r t e r i s shown below.
<TB2 (For t h e machines b e f o r e / , I 131 ) >
1
Wire No. 302 t o MC10-3 Orange l i n e
Wire No.303 t o MC10-4 Yellow l i n e
Wire No.304 t o MC10-5 L i g h t Blue l i n e
Wire No. 305 t o MC10-6 Blue l i n e
Wire No.306 t o MC10-7 V i o l e t l i n e
<TB1 ( f o r a 3 p h a s e machine)>
To t h e t h e d r i v e motor
control
5. Inverter
<TB1 ( f o r a s i n g l e p h a s e machine)>
To t h e s u @L
'
-i (: c '
--7
(
1
4-
c o n t r o l box To t h e d r i v e motor
By i n c r e a s i n g o r r e d u c i n g t h e DC v o l t a g e t o t h e t e r m i n a l s 2 and 5 , t h e
d r i v e motor speed i s c o n t r o l l e d .
The r e l a t i o n s h i p of t h e d r i v e motor speed and t h e v o l t a g e i s shown i n t h e
l i s t below.
RES S o
3
6
.
0
FM
&,
(1) Power ..... Power lamp
When a 3 p h a s e o r a s i n g l e p h a s e power s o u r c e i s s u p p l i e d t o t h e
i n v e r t e r , t h i s LED l i g h t s up.
Overcurrent This inverter has a built-in " Check the current in the drive
cutoff electrothermal relay. An motor and examine the cause of
(Electro- overload on the drive motor the overload, if any.
thermal) actuates the protective circuit. O Check for a proper setting of
the electrothermal relay in the
inverter. (Refer to (8))
O
When the cooling fans overheat Check the cooling fan of the
Fan due to the decrease of the inverter, the ambient
overheat cooling effect of the temperature, etc.
protection semiconductors in the inverter,
the thermal sensor actuates the
protective circuit.
( 7 ) Speed c o n t r o l v o l t a g e change-over s w i t c h
Be s u r e t o s e t t h i s s w i t c h downward ( 5 V ) o n t h i s machine. I f it i s s e t
upward (IOV), t h e d r i v e motor speed w i l l be reduced by one h a l f t h e
normal speed.
F o r t h e Ryobi 3302M
and I t e k 3985
For t h e Ryobi 500K
and 500K-NP 1
5 . Inverter
(10) The a d j u s t m e n t of t h e a u t o m a t i c t o r q u e b o o s t
T h i s f u n c t i o n s t o a u t o m a t i c a l l y c o r r e c t t h e o u t p u t v o l t a g e depending on
t h e load t o improve t h e motor t o r q u e . The c o r r e c t i o n volume of t h e
o u t p u t v o l t a g e c a n be a d j u s t e d by t h e t o r q u e b o o s t a d j u s t m e n t volume
( v R ~ ) . The l o c a t i o n of t h i s VR2 i s a l m o s t i n t h e c e n t e r of t h e p r i n t e d
c i r c u i t board and can be a d j u s t e d a f t e r removing t h e i n v e r t e r c o v e r
( f i x e d w i t h two s c r e w s ) . The r e l a t i o n s h i p between t h e VR2 a d j u s t m e n t
p o s i t i o n and t h e VR2 v o l t a g e c o r r e c t i o n volume i s shown i n t h e l i s t
below.
" Length ( a )
When t h e a u t o m a t i c t o r q u e b o o s t does
not actuate. Therefore, the output
v o l t a g e w i l l remain f i x e d r e g a r d l e s s of
t h e load.
" Length ( b ) , ( c )
The a u t o m a t i c t o r q u e b o o s t a c t u a t e s .
When t h e more t h e VR2 i s t u r n e d i n t h e
clockwise d i r e c t i o n , t h e output v o l t a g e
w i l l be increased. However, a t t h e
l e n g t h ( c ) , d e s p i t e t h e adjustment
position, t h e output voltage w i l l s t a y
t h e same a s t h e "7.5" p o s i t i o n on t h e
scale.
When t h e a u t o m a t i c t o r q u e b o o s t i s g r e a t l y i n c r e a s e d , i t may c a u s e t o o
h i g h a v o l t a g e t o be s u p p l i e d , which w i l l a c t u a t e t h e p r o t e c t i v e c i r c u i t
t o p r o t e c t t h e i n v e r t e r , s o p l e a s e be c a r e f u l .
The VR2 has been a d j u s t e d t o t h e p o s i t i o n shown i n t h e i l l u s t r a t i o n a t
the factory.
5. Inverter
i ACCEL DECEL
Frequency s e t t i n g
SW 1-1 ... ON
The frequency s e t t i n g s w i t c h i s
SW 1-2 ... OFF SW1
used t o s e t t h e maximum frequency.
(Maximum frequency ( f max) i s
120Hz) when t h e i n v e r t e r i s ship-
ped as a replacement p a r t , t h e $ 0
$ . a. 2 s
s w i t c h i s s e t a t 60Hz, s o be s u r e -
0
N
I
-3
C\] P P "
u
, - Z % >
Fri
3 ) Other s e t t i n g volumes.
s Automatic torque boost a d j u s t -
ment volume (A/BST) . .. . . (1 )
This f u n c t i o n s t o a u t o m a t i c a l l y
c o r r e c t t h e o u t p u t v o l t a g e de-
A/BsT M/BST VRT
pending on t h e load t o improve
t h e motor torque. The volume
i s s e t a t t h e 1 2 o ' c l o c k posi-
VRH VRM VRL
tion.
Do n o t touch t h i s volume.
@ Manual t o r q u e b o o s t a d j u s t m e n t volume (M/BsT) . .. . . (2)
A c l o c k w i s e t u r n i n c r e a s e s t h e motor t o r q u e . When t h e volume i s
g r e a t l y i n c r e a s e d , v i b r a t i o n and n o i s e may i n c r e a s e and t h e
e l e c t r i c t h e r m a l r e l a y (THT) o r o v e r c u r r e n t t r i p (OCT) may be
a c t i v a t e d d u r i n g t h e low-frequency o p e r a t i o n . The volume i s s e t
a t t h e 1 2 o ' c l o c k p o s i t i o n when a d j u s t e d a t t h e f a c t o r y . Adjust
t h i s volume o n l y when t h e motor t o r q u e i s i n s u f f i c i e n t .
NB: The o t h e r volumes a r e s e t a s shown i n t h e i l l u s t r a t i o n . Do
n o t t o u c h t h e o t h e r volumes.
4) PWM mode s e l e c t i o n d i a l
T h i s d i a l can change t h e motor n o i s e and sound, and
t h e r e s o n a n t p o i n t of t h e v i b r a t i o n . T h i s volume i s
u s u a l l y s e t a t "0". A d j u s t t h i s d i a l when t h e g e a r
n o i s e problem o c c u r s .
NB: The "0" p o s i t i o n i s t h e s t a n d a r d s e t t i n g p o s i -
tion.
5. Inverter
[ ~ eefr e n c e ]
OCT, OVT, I P F , THT, OL ..... (2), ( 7 ) Warning lamps
P r o t e c t i v e f u n c t i o n s a r e i n c o r p o r a t e d t o p r o t e c t t h e i n v e r t e r from
o v e r c u r r e n t and o v e r v o l t a g e . When t h e p r o t e c t i v e f u n c t i o n i s a c t i v a t e d , t h e
m o t o r comes t o a s t o p a f t e r f r e e r u n n i n g . To r e s t a r t t h e m o t o r , i t i s
n e c e s s a r y t o push t h e machine s t o p b u t t o n o r t o p e r f o r m r e s e t by p u t t i n g on
t h e i n p u t power s o u r c e a f t e r s h u t t i n g i t o f f .
Problem and c a u s e A c t i o n s t o be t a k e n
Problem and c a u s e A c t i o n s t o be t a k e n
,,
(1) Normal r o t a t i o n and r e v e r s e r o t a t i o n s i g n a l s
When t h e R10 t u r n s O N , t h e d r i v e motor w i l l r o t a t e n o r m a l l y and when t h e R 1 1
t u r n s O N , t h e d r i v e motor w i l l r o t a t e r e v e r s e l y . Check t h e movement of t h e
R10 and t h e R11 by u s i n g t h e LD5 and t h e LD6.
SPO 1 2 3
L
g m
&
L TI R11 STR
@@@@
LD I LD2 LD3 L D 4
SP- SPS
00
l NCH
VR I0
BOTTOM
VR II
TO P
VR12 - BO-
wk -- d
&
8 ~ 4
( 2 ) Speed a d j u s t m e n t
a ) 1 , 0 0 0 r p h and i n c h i n g speed
The 1 , 0 0 0 r p h speed and t h e i n c h i n g speed a d j u s t m e n t i s done by u s i n g t h e
VR10. When t u r n i n g t h e VRlO i n t h e c l o c k w i s e d i r e c t i o n , t h e speed w i l l
be i n c r e a s e d and when t u r n i n g i t i n t h e c o u n t e r c l o c k w i s e d i r e c t i o n , t h e
speed w i l l b e r e d u c e d .
b) 3,000rph
The 3 , 0 0 0 r p h s p e e d a d j u s t m e n t i s done by u s i n g t h e VR11. When t u r n i n g
t h e VRll i n t h e c l o c k w i s e d i r e c t i o n , t h e speed w i l l b e i n c r e a s e d and when
t u r n i n g i t i n t h e c o u n t e r c l o c k w i s e d i r e c t i o n , t h e speed w i l l b e reduced.
6. Inverter control board
c ) 10,000rph
The 10,000rph speed a d j u s t m e n t i s done by u s i n g t h e VR12. When t u r n i n g
t h e VR12 i n t h e c l o c k w i s e d i r e c t i o n , t h e speed w i l l be i n c r e a s e d and when
t u r n i n g i t i n t h e c o u n t e r c l o c k w i s e d i r e c t i o n , t h e speed w i l l b e r e d u c e d .
a) IRO . . . PH3
Connected t o t h e f i r s t u n i t b l a n k e t
jam s e n s o r (PH3)
TRANSFER
DRUM
pHlw d ) IR3
Connected t o t h e o u t p u t l i n e from
t h e CPU b o a r d . T h i s s i g n a l i s used
P i n No.
t o s e t t h e p r e s e t number of s h e e t s
on t h e s h e e t c o u n t e r . When
continuously pushing t h e s e t button
a m' Connector No. on t h e s h e e t c o u n t e r t h e IR3
I I i-
-;1 - -
N N N N N N
- - - and Pin No.
> g o >on actuates.
-
NrnZ ".nZ
-Cum
+ U U
---.
--- ---
O N
m m m
N 0 -
m m m
N
e ) IR5 ... PH2
T O THE OUTPUT
41 Connected t o t h e second u n i t
CIRCUIT DIAGRAM
b l a n k e t jam s e n s o r (PH2) .
The CPU board r e c e i v e s t h e s e i n t e r r u p t i n g i n p u t s i g n a l s from t h e p h o t o
coupler. The p h o t o c o u p l e r c o n v e r t s t h e e l e c t r o s i g n a l t o t h e p h o t o s i g n a l
and a l s o changes t h e photo s i g n a l t o t h e e l e c t r o s i g n a l .
7. Input circuit of the connector board illustration
( 2 ) The m a t r i x system i n p u t
Data l i n e input
photo c o u p l e r To t h e CPU board From t h e CPU board
\ data line select line
Input checking
con£i r m a t i o n LED
t h e b a s e t o t h e t r a n s i s t o r TR14
The c o n n e c t i o n of t h i s p a r t show w i l l be HIGH and t h e e l e c t r i c
by u s i n g a n o t h e r method below.
c u r r e n t w i l l f l o w from t h e TR14
c o l l e c t o r and t h e e m i t t e r and t h e
D4 D3 02 Dl
c h e c k i n g LED LD6 w i l l l i g h t up.
When s h i f t i n g t h e SW1 t o t h e TEST
s i d e and t u r n i n g t h e DS4-1 ON,
t h e same t h i n g w i l l o c c u r .
7. Input circuit of the connector board illustration
DS4-I RUN
24V 24V
LD6
c u r r e n t w i l l flow i n t h e d i r e c t i o n
of t h e a r r o w i n t h e i l l u s t r a t i o n
on t h e l e f t and t h e p h o t o c o u p l e r
t h a t i n p u t s t h e DO on t h e CPU
board t u r n ON. Then t h e CPU i s
confirmed t h a t LS 1 t u r n s ON. At
t h i s t i m e , t h e c h e c k i n g LED LD17
w i l l l i g h t up. The L2 t h r o u g h t h e
L11 f u n c t i o n t h e same a s t h e L1.
However, t h e L5 t h r o u g h t h e L 8 a r e
p a r t of t h e m a t r i x c i r c u i t i n t h e
main c o n t r o l p a n e l c i r c u i t b o a r d ,
t h e r e f o r e s e e t h e main c o n t r o l
p a n e l c i r c u i t board d i a g r a m (Page
147).
8. The input circuit checkina Drocedure
LD
FC 5 a ) IRO . . . LDI
IRO When t h e f i r s t u n i t b l a n k e t jam sensor
(PH3) d e t e c t s a s h e e t of p a p e r , t h e LDI
IRI
w i l l light.
IR2
b) I R 1 ... LD2
IR3
When t h e timing s w i t c h CS3 t u r n s OFF, t h e
IR5
c ) IR2 ... LD3
When t h e timing switch CS4 t u r n s OFF, t h e
LD3 l i g h t s and when t h e CS4 t u r n s ON, t h e
LD3 l i g h t goes o f f .
TEST
RUN
a) Procedure
1) S e t t h e machine power OFF and remove t h e f l a t cable connector FC6.
2) S h i f t t h e s w i t c h SW1 t o t h e TEST s i d e .
3 ) S e l e c t t h e s e l e c t l i n e of t h e switch t o be checked by t h e DS4 and t h e
DS5. When t h e DS4 o r t h e DS5 s w i t c h f o r t h e s e l e c t l i n e t o be checked
i s O N , t h a t l i n e w i l l be checked. Only one s e l e c t l i n e can be checked
a t a time.
4) Turn on t h e machine.
b) Checking
1) The s e l e c t l i n e t h a t i s s e l e c t e d i s shown by t h e LD6 through t h e LD16.
2 ) The ON and OFF c o n d i t i o n of t h e switch which i s connected t o t h e
s e l e c t l i n e and t h e d a t a l i n e (DO - D7) i s shown by t h e LD17 through
t h e LD24.
8. The input circuit checking procedure
c ) Examples of t h e c h e c k i n g p r o c e d u r e
The c h e c k i n g of t h e LS1 t h r o u g h t h e LS5 o p e r a t i o n t h a t i n p u t s t h e f i r s t
unit operating lever position.
1 ) By f o l l o w i n g t h e p r o c e d u r e s g i v e n on t h e p r e v i o u s p a g e , s e l e c t t h e
s e l e c t l i n e (LI).
2) Check t h a t o n l y t h e LD6 l i g h t s up from t h e LD6 t h r o u g h t h e LD16.
3 ) The checking of t h e LS1 t h r o u g h t h e LS5 o p e r a t i o n i s done by u s i n g t h e
LD17 t h r o u g h t h e LD24.
d ) When o p e r a t i n g t h e machine a f t e r t h e c h e c k i n g p r o c e d u r e
A f t e r c h e c k i n g , mount t h e FC6 a f t e r t h e power i s OFF and t u r n o f f a l l t h e
DS4 and t h e DS5 s w i t c h e s , t h e n s e t t h e SW1 t o t h e RUN s i d e .
a ) Procedures
To e n t e r t h e i n p u t checking program, keep pushing t h e second u n i t normal
r o t a t i o n i n c h i n g b u t t o n and t u r n on t h e main power, and C-P-I (Checking
Program f o r t h e I n p u t ) w i l l appear on t h e s h e e t c o u n t e r d i s p l a y a s shown
t h e i l l u s t r a t i o n below.
O Example of t h e i n t e r r u p t i n g i n p u t system
When t u r n i n g t h e second u n i t b l a n k e t jam s e n s o r ( 1 ~ 5 )ON, i t w i l l
appear on t h e s h e e t counter d i s p l a y a s shown t h e i l l u s t r a t i o n below.
9. Error indication
T h i s machine has a program t h a t g i v e s an e r r o r code when something unusual
occurs. The e r r o r code E-I through E-5 w i l l appear on t h e s h e e t c o u n t e r
d i s p l a y a s shown t h e i l l u s t r a t i o n below.
c) When trouble occurs on the connector board or the cord to any outside
switch
When the trouble falls under a) and b), either the connector has trouble
or the cord to any outside switch is contacting the machine frame. In
this case, check by following the next procedures.
Pull off the flat cable connector FC6 on the connector board and turn the
power ON. At this time, check that either the select line checking LEDs
(LD6 -LD16) or the data line checking LEDs (LD17 - LD24) do not light.
If any one or all of them is lit, it is unusual. In this case, pull off
all of the connectors except the MC1 and the MC12 on the connector board.
When pulling off the connectors, if the light goes off on the LED that
was lit, this cord is contacting the machine frame.
If the LED is still lit even with only the MC1 and the MC12 connected,
pull off the MC12. At this time if the light goes off on the LED that
was lit, the feeder safety cover switch cord that connects the MC12 is
contacting the machine frame. If only the MC1 connected and the LED is
still lit, the trouble is on the connector board. Replace it with a new
connector board. The E-5 code will not disappear until the power is
turned O F F .
(~eference) The capacitance sensor for lowering the delivery table dolly
negative side wire (Wire No. 52) is contacting the sensor
body with resistance. Therefore if the switch input line is
contacting the machine frame, any one or all of the checking
LEDs (ID6 -- LD24) will light up.
10. Output circuit of the connector board illustration
(1) How t o r e a d t h e o u t p u t c i r c u i t i l l u s t r a t i o n
a) Solenoid c i r c u i t
Y
rrr
-0
x
~ C C
: E
m
I- S o l e n o i d and
~t P o a motor name
0 2
0
%
z, k' =2
b ) Relay c i r c u i t
The s i g n a l t h a t i s o u t p u t t e d from t h e CPU
board p h o t o c o u p l e r p a s s e s t h r o u g h t h e FC8
Checking LED and i s i n p u t t e d i n t o t h e c o n n e c t o r b o a r d ,
and a c t u a t e s t h e t r a n s i s t o r a r r a y t o ope-
r a t e the relay. The t r a n s i s t o r a r r a y i s
Transistor
a r r a y No. t h e one t h a t h a s s e v e r a l t r a n s i s t o r s on one
IC. T h e r e f o r e when u s i n g t h e t r a n s i s t o r
pin No' and c h a n g i n g t h e R5 c i r c u i t , i t w i l l l o o k
l i k e t h e i l l u s t r a t i o n below.
I
W, 5 Eg
s 3~ 22
t;
5 OEi
gz +-Relay
w
name
5z m 22-1 Z Z
Z J
As shown i n t h e diagram on t h e r i g h t ,
p.ij,"
when t h e H I G H s i g n a l i s s e n t t o t h e
number 1 p i n on t h e f l a t c a b l e c o n n e c t o r
(FC8) from t h e CPU b o a r d , t h e r e l a y R5
s t a r t s t o actuate. HIGH
(FC 8)
10. Output circuit of the connector board illustration
Checking- LED
0 When t h e LED l i g h t s ,
t h e r e l a y i s ON
c ) Transistor output
The f o l l o w i n g o u t p u t s i g n a l s a r e o u t p u t t e d by
t h e t r a n s i s t o r from t h e c o n n e c t o r b o a r d . For
t h e s e o u t p u t s i g n a l s , t h e c h e c k i n g LEDs a r e
mounted on t h e c o n n e c t o r b o a r d . The o u t p u t
s i g n a l from t h e CPU i s checked by t h e s e LEDs.
Checking LED
Edge of t h e c o n n e c t i o n
These c o u n t e r s c a n work by c o n n e c t i n g t h e
No.1 and t h e No.2 t e r m i n a l s t o g e t h e r
w i t h o u t s u p p l y i n g v o l t a g e from a n o u t s i d e
source. I f c o n n e c t i n g t h e No.3 and t h e
No.4 t e r m i n a l s t o g e t h e r , t h e c o u n t e r w i l l
be r e s e t t o 0.
11. Display control circuit
" S t a t i c l i g h t i n g system
The s t a t i c l i g h t i n g system i s an o r d i n a r y l i g h t i n g system and t h i s s y s t e m
i s c o n t i n u o u s l y l i g h t s up t h e LEDs.
(1) S t a t i c l i g h t i n g c i r c u i t
The s t a t i c L i g h t i n g c i r c u i t s a r e t h e TRI t h r o u g h TR8 i n t h e d i s p l a y c o n t r o l
c i r c u i t o u t p u t s e c t i o n diagram (Page 1 4 5 ) . When t h e TRI t h r o u g h TR8 t u r n
on, t h e PL1 t h r o u g h t h e LD4 l i g h t up a t t h e same t i m e .
On t h e s t a t i c l i g h t i n g c i r c u i t , t h e c h e c k i n g LEDs (LDI -- LD8) a r e mounted on
t h e d i s p l a y c o n t r o l c i r c u i t b o a r d , t h e r e f o r e p l e a s e check t h i s c i r c u i t board
u s i n g t h e s e LEDs.
(2) Dynamic l i g h t i n g c i r c u i t
The TR9 t h r o u g h t h e TR24 i n t h e d i s p l a y c o n t r o l c i r c u i t o u t p u t s e c t i o n
diagram (Page 145) a r e t h e t r a n s i s t o r s f o r t h e dynamic l i g h t i n g d a t a o u t p u t .
Also, t h e TR25 t h r o u g h t h e TR32 a r e t h e t r a n s i s t o r s f o r t h e dynamic l i g h t i n g
l i n e output. The TR25 t h r o u g h t h e TR32 t u r n on one a t a t i m e from t h e TR25
very rapidly.
The TR25 ( w i r e No. 351) i s c o n n e c t e d t o t h e LD33 and t h e LD41 on t h e main
c o n t r o l p a n e l (See t h e main c o n t r o l p a n e l c i r c u i t board d i a g r a m , Page 1 2 8 ) .
When t h e TR25 i s O N , a t t h e same t i m e t h e LD33 and t h e LD41 d a t a i s s e n t
from t h e TR9 t h r o u g h t h e TR24 (Wire No. 360 - 377). A t t h i s moment, o n l y
t h e LD33 and t h e LD41 l i g h t up. The n e x t moment, t h e TR26 w i l l go on.
The TR26 (Wire No. 352) i s c o n n e c t e d t o t h e LD34 and t h e LD42 on t h e main
c o n t r o l panel. When t h e TR26 i s ON, a t t h e same t i m e t h e LD34 and t h e LD42
d a t a i s s e n t from t h e TR9 t h r o u g h t h e TR24 (Wire No. 360 - 377). At this
moment, o n l y t h e LD34 and t h e LD42 l i g h t up.
The TR27 t h r o u g h t h e TR32 f u n c t i o n t h e same way. T h e r e f o r e , when t h e
dynamic l i g h t i n g c i r c u i t on t h e d i s p l a y c o n t r o l c i r c u i t board i s damaged,
a l l of t h e LEDs t h a t a r e c o n n e c t e d t o t h a t d a t a o r l i n e w i l l be a f f e c t e d .
I f a l l o f t h e LEDs c o n n e c t e d t o t h e d a t a a n d / o r l i n e do n o t l i g h t , r e p l a c e
t h e d i s p l a y c o n t r o l c i r c u i t board.
(D 0
a
P.
co
,
P,
n,
g
'd
i--'Y
$0
"g (D rt
0 rt
0 rt
0
PBll PB13 Rrt rt
0
rt
o f i 3
r 3 r o
(D
n D
P. n 0
2 gs s2
rt n
n, n
rt
LD12 . LDlO LD5 LD7 LD9 LDll m 0
o o w
rt
5
' d d
d
0
5 ; rtr t P,
e.
a
13. Output checking program
To e n t e r t h e o u t p u t c h e c k i n g
(Check Program f o r O u t p u t ) w i l l
a p p e a r on t h e s h e e t c o u n t e r upper
d i s p l a y and t h e group number w i l l be
I shown on t h e s h e e t c o u n t e r lower
display. With t h e power O N , t h e
group number 1 i s i n d i c a t e d and t h e
group 1 o u t p u t c h e c k i n g w i l l be
done.
Group number
13. Output checking program
--.
&en p u s h i n g any one of t h e s e h ;
o u t p u t c h e c k i n g program w i l l be
advanced. However depending on t h e
t i m i n g when p u s h i n g any one of t h e
e group number]
\
e a t f i r s t , therefore
keep p u s h i n g t h e b u t t o n u n t i l t h e
I
\ group number changes.
c ) Output checking p r o c e d u r e
F i r s t s e l e c t t h e s o l e n o i d o r LED group number t h a t n e e d s t o be checked.
The o u t p u t c h e c k i n g program w i l l be on t h e LED o r t h e s o l e n o i d and check
e a c h one i n o r d e r . I f t h e LED o r t h e s o l e n o i d do n o t go on, check t h e
c i r c u i t by u s i n g t h e o u t p u t c i r c u i t diagram.
d ) When f i n i s h i n g t h e o u t p u t c h e c k i n g program
When f i n i s h i n g t h e o u t p u t c h e c k i n g program, t u r n t h e main power s w i t c h
OFF.
13. Output checking program
(2) Group 1
The second unit inching control panel and the speed indicator section on the
main control panel light up one at a time.
( 3 ) Group 2
( 4 ) Group 3
The OK m o n i t o r s e c t i o n on
t h e main c o n t r o l p a n e l
l i g h t s up i n o r d e r shown
i n t h e i l l u s t r a t i o n on t h e
left.
(Note)
Each r e s e t b u t t o n lamp
on t h e s u b c o n t r o l p a n e l
l i g h t s up a t t h e same
t i m e when ( 2 ) and ( 3 )
above a r e checked.
(5) Group 4
@ @ @ @
R.P.H. @ @ @ @
( 6 ) Group 5
(7) Group 6
The solenoids on the non operation side will turn ON in order shown in the
illustration above.
13. Output checking program
(8) Group 7 ( I n v e r t e r c o n t r o l c i r c u i t )
Rll STR
SPO 1 2 3
@@@@
LDI LD2 LD3 L D 4
i I
1
0-0
SP- SP+
(9) Group 8
TEST
n
1) - 11)
Each i n p u t m a t r i x s e l e c t l i n e from L1 t o L11 go on one a t a time. At
t h i s time, t h e d a t a l i n e checking LED DO through D7 corresponds w i t h t h e
select line.
12) The output of t h e t a p e i n s e r t e r count s i g n a l .
13) The o u t p u t of t h e o u t p u t s i g n a l t o t h e t a p e i n s e r t e r .
14. The terminals for optional accessories and DS2
a ) The j o b s e p a r a t i o n t y p e
Connect t h e c o n n e c t o r from t h e t a p e
i n s e r t e r t o t h e MC15 c o n n e c t o r o n l y .
Power s o u r c e @
Power s o u r c e @ b) The p r e s e t number of c o p i e s t y p e
Job s e p a r a t i o n Connect t h e c o n n e c t o r from t h e t a p e
i n s e r t e r t o t h e MC?5 c o n n e c t o r and
connect t h e l i n e (63) t o t h e count
signal terminal.
(2) Feeder s a f e t y c o v e r
(3) 24V t e r m i n a l b a s e
The o u t p u t of t h i s t e r m i n a l b a s e i s
DC24V. When n e e d i n g a DC24V power
source, use it. But do n o t u s e i t over
t h e maximum e l e c t r i c c u r r e n t of 1 8 .
14. The terminals for optional accessories and DS2
The CIS3 i s an e x t r a i n p u t t e r m i n a l .
When connecting t h e switch p o i n t of
c o n t a c t between t h e w i r e s no.192 through
no.195 and t h e wire no.239, they a r e
i n p u t t e d t o each L9, D2 through D5.
However, t h e r e i s no program f o r t h e s e
i n p u t now. I f t h e s p e c i f i c a t i o n s change
and i n c r e a s e t h e i n p u t p o i n t s , t h e s e w i l l
be used.
a) DS2-1
When t h e b l a n k e t
This i s t h e switch f o r t h e b l a n k e t
c l e a n i n g device
i s not mounted c l e a n i n g device (option) i n p u t i f i t
i s mounted. I f t h e r e i s no blanket
c l e a n i n g device on t h e machine, t u r n
t h e DS2-1 OFF. And i f t h e r e i s a
b l a n k e t c l e a n i n g device on t h e
machine, t u r n t h e DS2-1 ON. Therefore
When t h e b l a n k e t
c l e a n i n g device i f t h e b l a n k e t c l e a n i n g device i s
i s mounted mounted l a t e r , t u r n t h i s DS2-1 ON.
DS2
b) DS2-2
This switch i s an e x t r a one. Although
i t does n o t have any e f f e c t when
moving i t t o e i t h e r s i d e .
15. The CS3 and CS4 timing switches
(2) Paper f e e d d e l a y e d t i m i n g d e t e c t i o n
The p a p e r f e e d d e l a y e d t i m i n g d e t e c t i o n i s done by u s i n g t h e t i m i n g s w i t c h
(CS3) and t h e p h o t o s e n s o r (PHI) on t h e f e e d e r board. When t h e s h e e t of p a p e r
r e a c h e s t h e PHI, i f t h e CS3 i s OFF, i t w i l l be judged t h a t t h e p a p e r f e e d
timing i s delayed. T h e r e f o r e , t h e s h e e t of p a p e r h a s t o r e a c h t h e PHI
between 60" and 115" on t h e t i m i n g p l a t e .
(Reference) I f you t h i n k t h a t t h e p a p e r f e e d t i m i n g i s n o t d e l a y e d , t h e
r e a c h i n g t i m i n g should be 68".
(3) S h e e t count
The s h e e t count i s done by t h e t i m i n g s w i t c h CS3 and t h e photo s e n s o r (PHI)
on t h e f e e d e r board. When t h e CS3 t u r n s OFF ( 1 1 5 " ) , t h e s h e e t c o u n t e r adds
one i f t h e PHI d e t e c t s t h e s h e e t of p a p e r and o u t p u t s t h e count s i g n a l (For
the tape inserter).
(5) The f i r s t u n i t c y l i n d e r ON
The f i r s t u n i t c y l i n d e r ON d e t e c t i o n i s done by t h e timing*' s w i t c h CS4 and
t h e p a p e r f e e d drum photo s e n s o r ( P H ~ ) . When t h e CS4 t u r n s ON ( 1 3 0 ° ) , it
judges whether t h e r e i s a s h e e t o f p a p e r o v e r t h e PH4. Then t u r n s t h e f i r s t
u n i t c y l i n d e r ON s o l e n o i d ON o r OFF.
a ) With no p a p e r p i l e d on t h e d e l i v e r y t a b l e ,LED@
d o l l y , t u r n t h e adjustment screw (2) i n
t h e c l o c k w i s e d i r e c t i o n u n t i l t h e LED (1)
j u s t l i g h t s up.
(Note) I f t h e s u r f a c e of t h e d e l i v e r y t a b l e d o l l y l o w e r i n g s w i t c h i s
d i r t y with foreign articles ( s p r a y powder and p a p e r d u s t ) , t h e
s w i t c h may m a l f u n c t i o n . Be s u r e t o always c l e a n t h e s u r f a c e
of t h e s w i t c h .
17 . Flow charts
17 . Flow charts
The flow c h a r t s e x p l a i n t h i s machines c o n r r o l program. and e x p l a i n e v e r y
f u n c t i o n sequence of t h e machine a t e a c h s t a g e . Use t h e s e t o l e a r n t h e
b a s i c f u n c t i o n i n g and s e q u e n c i n g o f t h e machine o p e r a t i o n and t o check t h e
i n p u t and t h e o u t p u t f o r a f t e r s a l e s s e r v i c e . On t h e r i g h t s i d e of t h e
flow c h a r t t h e e x p l a n a t i o n of t h e p a r t s i s g i v e n .
[Page I
(1) Turn on t h e power ........................................... 71
(2) Green lamp .................................................. 72
(3) D r i v e motor o p e r a t i o n ........................................ 73
(4) D r i v e motor s t o p ....................................a.S.....74
(5) The f i r s t u n i t i n c h i n g ...................................... 75
(6) The second u n i t i n c h i n g ..................................... 76
(7) P l a t e clamp p o s i t i o n i n g ..................................... 77
(8) Speed ....................................................... 78
(9) Pump motor .................................................. 79
(10) Feed ON ..................................................... 80
(1 1 ) Feed OFF .................................................... 81
(12) S t a r t i n g t h e end c y c l e ...................................... 82
(13) O p e r a t i n g l e v e r r e t u r n t o p o s i t i o n 111 ...................... 83
(14) A u t o m a ~ i cb l a n k e t c l e a n i n g .................................. 84
(15) Operating l e v e r r e t u r n t o p o s i t i o n I ........................ 85
(16) Pushing t h e b u t t o n t o s t a r t blanket c l e a n i n g ................ 86
(17) The b l a n k e t c l e a n i n g ........................................ 87
(18) Lever s y n c h r o n i z i n g ......................................... 88
(19) No . 1 i n k d u c t o r ............................................ 89
(20) No . 2 i n k d u c t o r ............................................ 90
(21) No . 1 w a t e r d u c t o r .....................................-..a 91
(22) No . 2 w a t e r d u c t o r .......................................... 92
(23) Spray d e v i c e ................................................ 93
(24) Lowering t h e d e l i v e r y t a b l e d o l l y ........................... 94
(25) The f i r s t u n i t c y l i n d e r ON .................................. 95
(26) The second u n i t c y l i n d e r ON ................................. 96
(27) Sheet counter adding ........................................ 97
(28) Lubricationwarning ......................................... 98
17. Flow charts
[Page I
(29) Pump f i l t e r c l e a n i n g w a r n i n g.................................. 99
(30) Paper f e e d d e l a y e d t i m i n g d e t e c t o r ............................ 100
(31) Feed jam ......................................................101
(32) The f i r s t u n i t b l a n k e t jam .................................... 102
(33) The second u n i t b l a n k e t jam .................................... 103
17. Flow charts
m
T o t a l o u t p u t OF?
I Sign I LD17 I
l ~ a m e B a t t e r y w a r n i n g lamp I
When t h e b a t t e r y on t h e CPU board i s
Remarks
weak, t h e LD17 w i l l l i g h t .
I Sign I
Check l i n e
PB22
26
I I
Name The second u n i t normal
r o t a t i o n inching button
Check d a t a D l
I
Remarks 1
The second u n i t r e v e r s e
Sign PB23 , Name
r o t a t i o n inching button
I Check l i n e I L6 I Check data I D2 I
I Remarks I
a
indicates that condition.
PL22 S e t
I S i g n IP1.22 INameI
The second u n i t ON/OFF
I
Memorizes t h e power OFF c o n d i t i o n and
indicates t h a t condition.
0 LD30 S e t
(
I
1
S i g n 1 ~ ~ 3 Name
0 1 I Count
Memorizes t h e power OFF c o n d i t i o n and
indicates that condition.
S i g n 1 ~ 1 6 ]Name
Remarks
I
ON/OFF lamp
Feed OFF r e l a y
1
i",Plain program
17. Flow charts
(2) Green l a m p
a Green lamp
T h i s i s t h e program t h a t l i g h t s t h e ON o r OFF
g r e e n lamp.
/ Sign I I I 1
Check l i n e
PB21 Name
L6
The second u n i t emergency
stop button
Check d a t a DO
Remarks
LS52-
Sign Name Safety cover switch
64
Check l i n e I L10 Check d a t a DO - D7
I Sign 1 ~ ~ 6
/Name
6 I Safety cover switch(0ption) I
I I L9 I Check I DO
1 1 1
Check l i n e . data
The c o v e r s w i t c h e s a r e a l l N.C.
Therefore t h e c h e c k i n g LEDs u s u a l l y
Remarks
l i g h t and when t h e c o v e r i s opened,
the l i g h t goes o f f .
D e l i v e r y s e c t i o n emergency
Sign PB50 Name
stop button
I Check l i n e I L11 I Check data I DO I
/ sign I ;ii7i I Name Safety switch
The second u n i t b l a n k e t
Sign LD5 Name
iam lamp
The f i r s t u n i t b l a n k e t jam
Sign LD7 Name
lamp
Sign LD9 Name Feed jam lamp
Sign LDlO 1 Name ,I D e l i v e r y jam lamp
(3) D r i v e motor o p e r a t i o n
:1:
Remarks
z: 1 Name
Name
Motor normal rotation
Motor
relay ,reverse rotation
relay
1
[ Sign I / Name I Safety switch
I Remarks
/ If even one safety switch actuates,
the machine will stop.
For the safety switches shown below if even only one actuates, the machine will stop.
-
Sign Name Sign Name
-
PB1 The first unit emergency stop button LS60 The first unit back safety cover switch
PB21 The second unit emergency stop button LS6l The first unit top safety cover switch
LS13 Delivery unit jam switch LS64 The first unit front safety cover switch
LS66 Feeder safety cover switch (Option) PB50 Delivery section emergency stop button
LS52 Delivery section safety cover switch LS57 The second unit safety bar switch
LS53 The second unit back safety cover switch LS58 The second unit vertical image adjustment safety
switch
LS54 The second unit top safety cover switch LS59 Handwheel safety switch
--
LS55 The second unit front safety cover switch LS62 The first unit safety bar switch
LS56 Impression cylinder safety cover switch LS63 The first unit vertical image adjustment safety
switch
17. Flow charts
( 4 ) Drive motor s t o p
(7)Drive motor
S i g n ( L S 1 3 (Name I ~ e l i v e rjam
~ switch
Check l i n e I L2 I Check data I D7
[ S i g n 1 ~ ~ 1Name
0 I I Delivery jam lamp 1
Check l i n e I L9 Check d a t a / DO
Delivery section
Sign PB50 Name
emergency s t o p b u t t o n
Check l i n e ( L 1 1 Check d a t a DO
Sign LS57-63 Name Safety switch
Check I i n e L11 Check d a t a D2-D6
I Remarks ( I
Motor normal r o t a t i o n
Sign R10 Name
relay
Motor r e v e r s e r o t a t i o n
Sign R?1 Name
relay
I I I
Remarks
17. Flow charts
(5) The f i r s t u n i t i n c h i n g
1 Remarks 1 I
Sign '~'~1
I Check line I L6
I /
The second unit
Name em6rgenc-y s t o ~button
IData line DO I
I
I
1 Remarks 1 I
I Sign lPB5O I I
Name Delivery
emergencysection
stop button
Check line L11 Data line DO
Sign LS57-63 Name Safety switch
Check line L11 I I
Data line D2-D6
1 Remarks 1 I
I Sign lPB2 I Name I The first unit normal
rotation inchine button I
I
Check line L5 I
I I
I ~ a t aline 1 Dl 1
I Sign /PB3 I 1
The second unit reverse
Name rotation inching button 1
I Check line I L5 I Data line I D2 I
I Remarks I I
The s e c o n d
u n i t inching
The s e c o n d u n i t
Sign PB21 Name
emergency s t o p b u t t o n
Check l i n e I L6 Data l i n e DO
Remarks 1
The s e c o n d u n i t
Sign PL21 Name
emergency s t o p lamp
1 Remarks 1 I
Check l i n e
L11
S i g n ( ~ 5 5 7 - 6 3 1 Name
L11
I
I Data
D
S aa ft ae t yline-
line
switch
/ D2 - D6
P.emarks 1
The s e c o n d u n i t normal
Sign PB22 Name
r o t a t i o n inching button
Check l i n e L6 Data l i n e Dl
ema arks 1
Motor n o r m a l
Sign R1O Name
rotation relay
Motor r e v e r s e
Sign R1l Name
rotation relay
1 Remarks 1 I
(Note)
Sign
Remarks 1 See (3) D r i v e m o t o r o p e r a t i o n (Page 73).
I Sign I PI32 I I
Name
The f i r s t u n i t n o r m a l ro-
t a t i o n ' inchine. b u t t o n I
Check l i n e L5 I Check d a t a I D I
Remarks I
The s,ncond u n i t normal roi
Sign PR22 Name
t a t i o n inching button
I Check l i n e 1 ~6 1 Check data I Dt I
I Remarks I I
I signlp~3 I Name I The f i r s t u n i t r e v e r s e
r o t a t i o n inching button I
I Check l i n e I L5 I Check data I D2 I
I Remarks I I
I 1
S i g n PB23 I Name I The s e c o n d u n i t r e v e r s e
r o t a t i o n inch in^ b u t t o n I
I Check line ( L6 1 Check data ( D2 I
1 Remarks I I
The f i r s t u n i t p l a t e
Sign CS, Name
mounting p o s i t i o n
Check L i n e Lt Check d a t a D5
( Remarks I --..-A
I Signl~10 1 Name I ~ o t o rn o r m a l r o t a t i o n r e l a y I
I sinnl~lt 1 Name I Motor reverse rotation relay 1
Remarks
I
S i g n CS2s Name
mounting p o s i t i o n I
The s e c o n d u n i t p l a t e
I Check l i n e
Remarks 1
L2 Check d a t a D5
17. Flow charts
(8) Speed
T h i s i s t h e program t h a t s e n d s t h e s p e e d
s e t t i n g d i g i t a l signal t o the inverter control
(7
circuit.
Speed
i-
inching
D u r i n g t h e p l a t e mounting means d u r i n g t h e
r o t a t i o n t o s e t the p l a t e cylinder a t the p l a t e
mounting p o s i t i o n .
The f i r s t u n i t b l a n k e t
Sign R5 Name
cleaning relay
The second u n i t b l a n k e t
Sign R25 Name
cleaning relay
Remarks
I I OFF I
Sign LD16 Name lO0Orph b u t t o n
I Remarks /
Speed
lOOOrph outpl s e t t IPeed
output
i n g value 11 Slpeed
70001-ph o u t p u t
I
The s p e e d s e t t i n g v a l u e i s t h e s p e e d t h a t i s
s e t by u s i n g t h e PB38 t h r o u g h PR40.
17. Flow charts
(9) Pump m o t o r
u
Pump motor
Sign PB13
Check l i n e 1 ~ 8
Name Pumpbutton
] Check data I D4
Remarks
I I
Check l i n e I! L2 I Check
I
data I DO,
I
Dl
Sign LS22, Name Operating lever 2
23
I Check line I L2 I Check data I Dl, D2 I
Sign LS1, 2 Name Operating lever 1
Check l i n e I L1 I I Check data I DO, D l
I I
END
17. Flow charts
( 1 0) Feed ON
0Feed ON
I S i g n I LS4, 5 /Name 1 O p e r a t i n g l e v e r 1 I
( Check l i n e I L1 I Check d a t a I D 3 , D4 I
I LS24, I Operating
-
Sign 251Name lever 2
Check l i n e 1 L2 I Check data 1 D3, D4
I Remarks I I
Delivery table dolly
Sign LS12 Name
lower l i m i t s w i t c h
1 Check l i n e I L2 I Check d a t a 1 D6 I
I Remarks I I
( Sign I I
SS15 0 F F l ~ a m e Feed OFF s w i t c h I
Check l i n e I L1 Check d a t a D7
Remarks 1
(1 1) Feed OFF
a Feed OFF
Remarks
The second u n i t
Sign PL22 Name
ON/OFF lamp
Remarks
Remarks
lower l i m i t s w i t c h
Remarks
Remarks
Sign I PBll I
]Name End c y c l e b u t t o n
YES
r - end c\
I Sign I R16 I
(Name Feed OFF r e l a y I
( Remarks ( 1
T h i s i s t h e program t h a t r e t u r n s t h e
o p e r a t i n g l e v e r t o p o s i t i o n I11 d u r i n g t h e
end c y c l e .
The f i r s t u n i t
Sign PL2 Name
ON/OFF lamp
I Remarks 1 I
/ Sign 1 R4
Operating l e v e r 1
return relay I
1 Remarks 1 I
The second u n i t
Sign PL22 Name
ON/OFF lamp
1 Remarks 1 1
I Sign I LS24, 2 5 1 ~ a m e] O p e r a t i n g l e v e r 2 1
Check l i n e L2 Check d a t a D 3 , D4
Remarks 1
Operating l e v e r 2
Sign R24 Name
return relay
1 Remarks 1 I
(Note)
The R4 and t h e R24 keep a c t u a t i n g u n t i l
t h e operating levers r e t u r n t o t h e posi-
t i o n 111.
17. Flow charts
T h i s i s t h e b l a n k e t c l e a n i n g program d u r i n g
ket cleaning t h e end c y c l e .
NO
OFF
'3,
Remarks
The f i r s t u n i t
Sign PL2 Name
ON/OFF lamp
Remarks
Sign R5
/ 1
The f i r s t u n i t
Name b l a n k e t c l e a n i n g r e l a y /
1 Remarks 1 1
The second u n i t
Sign PL22 Name
ON/OFF lamp
Remarks
The second u n i t
Sign R25 Name blanket cleaning r e l a y
Remarks
Check l i n e L3 Check d a t a DO - D3
One r o t a t i o n i s c o u n t e d when t h e CS4
t i m i n g s w i t c h t u r n s OFF. When t h e
t o t a l number of r o t a t i o n s e q u a l s t h e
Remarks p r e s e t number o f r o t a t i o n s , t h e
blanket cleaning cycle is finished.
The number o f b l a n k e t c l e a n i n g c y c l e
r o t a t i o n s = (DS1) x 4 + 20 t i m e s .
17. Flow charts
Operating T h i s i s t h e program t h a t r e t u r n s t h e o p e r a t i n g
lever return l e v e r from p o s i t i o n 111 t o p o s i t i o n I d u r i n g
t o ~ o s i t i o nI t h e end c y c l e .
Operating l e v e r 1
Sign R4 Name
return relay
I Remarks I I
/ S i g n IPL22 I N a m e I The
ON/OFF
second
lamp u n i t
I
Remarks
Operating l e v e r 2
Sign R24 Name
return relay
I Remarks I I
I S i g n ILD13 INameIEndcyclelamp I
I Remarks I 1
# Tape o u t p u t
P r i n t e d number o f
sheets reset I
NO
v
The p r e s e t ouaber The p r e s e t number
o f sheets indication of sheets indication
not changed changed
I '-
he end cycle\
s finished
17. Flow charts
T h i s i s t h e program s t a r t e d when p u s h i n g t h e
blanket cleaning button.
Rlanket c l e a n i n g
Sign PB12 Name
button
Remarks
Blanket c l e a n i n g
Sign DS2-1 Name I)N/I)FFswitch
Check l i n e
Remarks I
L9 Check d a t a D6
1
Sign PL2
/ Name / ONIOFF
The f i r s t u n i t
lamp
Remarks 1
I Sign IL S ~ I Name ) o p e r a t i n g l e v e r 1
YES
Check l i n e L1 Check d a t a I D3
Remarks 1
Sign
Remarks 1
PL22 Name
The second u n i t
oN/oFF lamp 1
-
Sign LS24 I Name Operating l e v e r 2
YES
Check l i n e L2 Check d a t a D3
Remarks 1
I S i g n R 7 IName/
The f i r s t u n i t
c v l i n d e r ON r e l a v 1
[ Remarks 1 1
The second u n i t
Sign R27 Name
c y l i n d e r ON r e l a y
I Remarks I I
(1 7 ) The b l a n k e t c l e a n i n g
NO
Both OFF
-
u R5, R25 OFF
I Check line L3
Remarks
I /check data DO
One rotation is counted when the CS4
timing switch turns OFF. When the .
total number of rotations equals the
preset number of rotations, the
blanket cleaning cycle is finished.
I 03 1
1
.11;eR LD,~ 1 1 Name Blanket cleaning 1.m~ 1
17. Flow charts
(1 8) Lever synchronizing
a
synchronizing
T h i s i s t h e program f o r s y n c h r o n i z i n g b o t h
u n i t s operating levers.
Operating lever 2
Sign R23 Name
advance r e l a y
I Sign / R24
/ Name I Operating lever 2
return relav I
I Remarks I 1
Check l i n e L2 Check d a t a DO
F o r t h e o p e r a t i n g l e v e r advance
d i r e c t ; - o n movement, t h e o n e r a t i n g
l e v e r moves i n t h e p o s i t i o n 1 t o
Remarks
t h e p o s i t i o n V d i r e c t i o n , and f o r
t h e r e t u r n d i r e c t i o n movement, t h e
o p e r a t i n g l e v e r moves i n t h e p o s i -
tion V t o the position I direction.
Operating lever 1
Sign R3 Name
advance r e l a y
n p ~ r a t i n gl e v e r 1
Sign R4 Name
return relav
I Remarks 1 I
17. Flow charts
Check data D7
Remarks
7
R2 OFF
The first unit
ink ductor ON
R2 ON
The first unit
ink ductor OFF
Sign R2 / 1
The first unit ink
lame ductor stop relay 1
i
I
17. Flow charts
Cli
No.2 ink ductor
Remarks
ductor manual switch
Reorarks
Name The f i r s t u n i t w a t e r
Sign SSl
d u c t o r manual s w i t c h
Remarks
Remarks
The f i r s t u n i t c y l i n d e r
Sign R7 Name
ON r e l a y
Remarks
The f i r s t u n i t w a t e r
Sign R8
The f i r s t u n i t The f i r s t u n i t ductor stop relay
w a t e r d u c t o r ON w a t e r d u c t o r OFF Remarks
17. Flow charts
ductor
The s e c o n d u n i t w a t e r
Sign SS21 Name d u c t o r manual s w i t c h
Check d a t a D4
Remarks
Remarks
I 1
OFF -
k
The s e c o n d u n i t w a t e r
Sign R28 Name
ductor stop relay
The s e c o n d u n i t The s e c o n d u n i t
Remarks
17. Flow charts
C?
Spray d e v i c e
I I / The f i r s t u n i t c y l i n d e r
I
r
S i g n IR7 Name
ON r e l a y
I EignIR27
I ~ a m e IThe second u n i t c y l i n d e r
ON r e l a y I
I Remarks I I
E i t h e r one
I Sign 1 ~ 1 7 I
I ~ a m e Spray v a l v e r e l a y I
17. Flow charts
(24) Lowering t h e d e l i v e r y t a b l e d o l l y
I SignILS12 I N a m e /Delivery
lowcr limit
table
switch
dolly
(25) The f i r s t u n i t c y l i n d e r O N
Lmpressi.on control.
Sign PR4 Name
sensor
1 Check line L4 I I Check date I C 2 1
1 Remarks 1 I
I
Memorizes that
there is no sheet
,
of paper over
the pH4 1 Memorizes that
there is a sheet
,
of paper over the
lPH4 1 Memorizes whether there is a sheet of paper
over the PH4 to judge when turning the second
unit cylinder ON or OFF. See (26) The second
unit cylinder ON (page 96).
J u d g e s b a s e d on t h e memory w h e t h e r t h e r e i s a
s h e e t of p a p e r over t h e PH4 t h a t i s e x p l a i n e d
on ( 2 5 ) The f i r s t u n i t c y l i n d e r ON f l o w c h a r t
(page 95).
The s e c o n d u n i t ON/OFF
Sign PL22 Name
1 amp
Remarks
1
The s e c o n d u n i t b l a n k e t
Sign R25 Name
c l e a n i n g r e 1 ay
The s e c o n d u n i t c y l i n d e r
Sign R27 Name
ON r e l a v
Remarks
17. Flow charts
Sheet counter
( END ),
17. Flow charts
- - -
0 LD2 OFF
warning counter
reset
17. Flow charts
Sign LD3
I I
Name
Pump f i l t e r c l e a n i n g
warning lamp
c l e a n i n g warning
counter r e s e t
17. Flow charts
1 Sign / P H I I Name ] F e e d e r ? h o t 0 s e n s o r 1
Check l i n e L4 Check d a t a DO
-I
I The p a p e r f e e d d e l a y e d t i m i n g d e t e c -
t o r d e t e c t s t h e moment t h a t t h e Plfl
t u r n s ON.
( Sign 1 ~ 1 3 ( Name ( ~ e l a y e dp a p e r r e l a y [
Remarks
1
(31) Feed j a m
0 Feed jam
J u d g e s b a s e d on t h e memory w h e t h e r t h e r e i s a
s h e e t of p a p e r o v e r t h e PHI t h a t i s e x p l a i n e d
on ( 2 7 ) s h e e t c o u n t e r a d d i n g f l o w c h a r t
(page 97).
The f i r s t u n i t c y l i n d e r
Sign R7 Name
OM r e l a y
Remarks
17. Flow charts
fhe f i r s t unit
b l a n k e t jam
)
The f i r s t u n i t b l a n k e t
Sign PH3 Plame
photo sensor
Check l i n e
Remarks
IR1 Check d a t a
I
1 SignlSSL
[ N a m e 1 The
jam df ie rt es ct t uo nr i OFF
t b l asnwkiet ct h I
Check l i n e L3 Check d a t a D5
Remarks
The E i r s t u n i t b l a n k e t
Sign LD7 Name
jam lamp
4
END
17. Flow charts
1 Sign PH2
I
/ I
I
Name I
I .
The second unit blanket
photo sensor
Check line I IR5 I Check data I
I Sign /
I
SSI 1
I
Name I-
I
The second unit blanket
iam detector OFF switch I
Check line L 3 I I Check data I D4
LED
LSHD-28R
(98 930)
(OMRON) PB4
PB24
Unit ON-OFF
A3SA-5801-N (White)
(OMRON) PB3
PB23
Inching reverse
rotation
(96 592)
A3SA-5802-N (F.ed)
(OMRON) PB2
PB2 2
I n c h i n g normal
rotation
(96 594)
A3SA-5805-M(Ye1low)
18. List of replacement parts
( r zuru DS1
Blanket cleaning
cycle set
@
(NATIONAL)
(99 938) BZ1 Buzzer for jam
(KLOCKNER-MOELLER)
Main s w i t c h
PI-25/Svb(97 729)
i
18. List of replacement parts
Power source
circuit board
(5330 61 643-1)
CPU board
With P-ROM
(5340 61 640-2)
Without P-ROM
(5330 61 641)
Display controller
(5340 61 645)
18. List of replacement parts
Connector board
( 5 3 4 0 61 642-1)
Inverter controller
( 5 3 4 0 61 647)
18. List of replacement parts
LY-2N DC24V
DCR2-20D50
Circuit ~ r o t e c t o r4A
18. List of replacement parts
Circuit protector 7A
Inverter
FRZ120 1.5kW
(96 051)
UL type
(951 03 002)
(MITSUBISHI)
Drive motor
SB-JR 1.5kW
Noise absorber
BKO-C1947H01
U12CB9(UL)+A-40
Single phase
SB-JR 0.75kW
Compound transformer
18. List of replacement parts
Fluorescent lamp
15W
(99 960)
Lever advance
Lever return
Delayed paper
Feed stop
The second unit
I
cylinder ON
18. List of reolacement Darts
Blanket c l e a n i n g
(OMRON) Double s h e e t d e t e c t o r
Z-15GS-B
(95 119)
AP-B
(95 117)
Plate cylinder
setting position stop
Delivery t a b l e
d o l l y lower l i m i t
18. List of replacement parts
D e l i v e r y jam
Feed s w i t c h
Timing s w i t c h I
Delivery t a b l e
d o l l y lower switch
CS- 16-5N
( 9 6 531)
Operation l e v e r I
18. List of replacement parts
Impression control
sensor (PH4)
(97 805)
Sensor a s s y
OAS-61LD-2
(97 823)
Sensor a s s y
(5) P a r t s f o r c o n n e c t i n g
(AMP)
(AMP
(AMP)
(AMP)
(AMP)
(AMP)
(AMP)
/ (AMP)
A = 5 . h
Nylon clamp 3304 (95 150)
A = 1 5 . h
Nylon clamp 3330 (98 809)
A = 2.9mm
Nylon clamp 3302 (98 805)
19. Electrical circuit diagrams
I ,
MAIN MOTOR PUMP MOTOR ELECTRO STATIC SPRAY MOTOR SPRAY
(550W) ELIMINATOR (IOOW) VALVE
FLUORESCENT FA N
(1.5KW)
LAMP
19. Electrical circuit diagrams
@
-I xoa NIVW 8
(I
-
19. Electrical circuit diagrams
( 2 ) Power s o u r c e c i r c u i t b o a r d
19. Electrical circuit diagrams
( 3 ) Inverter control c i r c u i t
-
4
-
w-
0
a
X m
wrt
r-w
7 rt
P.
0 0
0 7
rt'c
rt w
07
r m
C1
a
tt
C1
19. Electrical circuit diagrams
.'
MC 35 MC36
MACHINE
L2 LS13 (DELIVERY)
CD J A M SW
SS8 (SUB-PANEL)
\ LS12 (DELIVERY)
CD BOTTOM SW
S7 (SUB-PANEL)
1 ~ ~ ~ % CS21 (OP-SIDE)
NO 2 PLATE POSITION
SS6 (SUB-PANEL)
LS25 (NON-OP-SIDE)
NO 2 LEVER POSITION Y
SS5 (SUB-PANEL)
LS24 (NON-OP-SIDE)
NO 2 LEVER POSITION N
LS23 (NON-OP-SIDE)
NO 2 LEVER POSITION D
LS22 (NON-OP-SIDE)
NO 2 LEVER POSITION U
DS1 BLANKET WASH CYCLE (SUB-PANEL)
LS21 (NON-OP-SIDE)
NO 2 LEVER POSITION I
NOTE
INPUT INTERRUPT OUTPUT RELAY CHECK PROGRAM OF OUTPUT SS5-SS8: LED LIGHTS AT OFF POSITION.
I R2 I N 0 . l INK STOP SOL. I R27 I N0.2 IMPRESSION SOL. I I GROUPI-4 I LED ON THE MAIN PANEL I PHI-PH4: LED LIGHTS WHEN SOMETHING
R22 N0.2 INK STOP SOL. R8 N0.1 WATER STOP SOL. 1 SPRAY. PUMP. B Z
GROUP5 ~OLENOID AT OP-SIDE
IS ON THE SENSOR.
SAFETY SW. PB50. LS52-LS66 :
TIMING SW R3 NO.l LEVER FORWARD SOL. R28 N0.2 WATER STOP SOL. I GROUP6 I SOLENOID AT NON-OP-SIDE I LED LIGHTS WHEN MACHINE
I IR3 I INTERNAL CIRCUIT I R23 N0.2 LEVER FORWARD SOL. R1 0 ~~\~TE~oRwARD I GROUP7 I INVERTER CONTROLLER I CAN RUN.
,.
R4 NO.l LEVER RETURN SOL. R1 1 y$\yT\,TE,R,vERsE GROUp8 TAPE INSERTER.
LINE FOR INPUT MATRIX
?,
p H 2 (NO 2 BLANKET)
PHOTO SENSOR R24 N0.2 LEVER RETURN SOL. R12 DELIVERY DOWN SOL.
I R5 I N0.l BLANKET WASH SOL. I R1 3 I DELAYED PAPER SOL. I
R25 N0.2 BLANKET WASH SOL. R1 5 PUMP M O T O R
R7 N0.l IMPRESSION SOL. R1 6 FEED OFF SOL.
SMALL OFFSET PRESS
I PARTS LIST
H& L SECTION INDEX
* 4% 9 Main section
as
% % Electrical section
'
!
>
%? 3 Lubrication section
(Reference) For the "Ink, Water sectionN, the part quantities shown in the parts list are
the numbersof the parts to be used on one printing unit.
So, the actual part quantities for one machine are twice the number shown.
I:]
6
. .
-.-.........
.-
-. ..
.......
..-..-
.. .
.
. ---
...-.-... --
... ... .
.. -
---
................. . ---
... ..-
. . ..
---
---
---
---
---
---
---
---
---
.... .----
.
. .......-.........-
..
-
----
------
..-
..-........ ...--------
...... ..
. -..----
-
cowrrnra
.
:
.
--
=:
.--
..- -.
-- --
-
-- -- --
.....---.---..
..-- --
.. - ---
L m
. . -.
.... --
'.'
L
. .---
1
-----.-I
srcnow INDEX
--I
--I
How to use the parts list
1. Section number
This parts list i s divided into machine sections and each section has a number
5340Z
- -230 The section number
------+
*953>%% 4-5
Section No .
+953>% Section name
Page
a*%SD a M a i n section [)
a g$E€S
D a Feeder section D
74 .FY-T-IL Feed table ..................................................
EE%%€2 Multi-size paper pile board ................................
7 4 -9-7 b-& Feeder frame ................................................
4-/P-9j.f F Paper guide ................................................
Y 3 2 3 >BIB Suction drive ................................................
74-Fu-5- Feed roller ...................................................
74 -8-s- F Feeder board ................................................
4-/<-4 >*-2 3 > paper insertion .............................................
7 4 -9- F5.L Feeder drum ................................................
74 . F=F-Y)LS$@ paper feed table lifting ....................................
/ \ 4 I-ZI>I-~.IL . 74-Fb/<- Height control bar . Feed lever ...........................
t9:/3>%3 .p ?
.
Section name
.
Sectlon No Page
QAccessories section D
QLubrication section D
~ ~ b .........................................
(~0 ~i s )~ ~ t i ~ ~ 170
Lubrication (NOpS) ....................................... 174
a p a r t number index [)
?-YP-/L/-L, 75 -/ -/ 3 / SECTION NUMBER >34uti 'I-IU 1
BED F R A M E SECTION
. - . .- -
/ BED F R A M E
SECTION NUMBER
23 91240 7 0 - ~ ‘ 1 ~ 7 ~ 1 3/4
b NIPPLE 3/4 5
24 91233 45 11bt' 3/4 E L B O W 3/4 1
25 5290 16 316 $3" SCREW 2
SPRING
27 5290 16 312 I\O 9*3 PACKING
28 96721 01 51 4 0Yb7t'lCb M I 0x1 5 HEXAGON B O L T MIOX1 5 4
29 5290 16 215 t0370 PUMP 1
30 91237 ~ 4 7 O I b 1/8 NIPPLE 1/8 1
31 91236 11biti' 1 /8 ELBOW 1/8 1
32 5290 16 41 1 1\0f70 PIPE
- --
1
33 91241-1 V3Yb 1/8X1/4 SOCKET 1 /8X1/4 1
34 5290 16 41 5-2 1A"Ib NOZZLE 1
35 91234 ~Ibiti" 3/4 ELBOW 3/4 1
36 5290 16 212 *t7'!J70 CAP 2
37 91231 7\'952 3/4X3/8 BUSHING 3/4X3/8 2
38 5340 17 123 * - A 9X15X580 H O S E 9x1 5x580 2
39 9410301608 X 7 O lJs7"t0s 3x1 6 S P R I N G P I N 3x16 2
40 5340 17 114 Xt"3b\\lb SPINDLE 1
41 5340 16 421 *-A I~ X ~ ~ X I O O O HOSE 15X22X1000 1
42 964205507 4 fT\\335\\ M5X50 SCREW M5X50 6
43 965005201 4 7 1 b 9 5 3 3 3 " M5X20 SCREW M5X20 2
44 5300 1 2 224 7 O b- b PLATE 2
45 5300 17 117 97: (?+ib"lJ-) KNOB ( I V O R Y ) 2
45 5310 17 117 47, (70) KNOB (BLACK) 2
46 5300 17 116 ?I)\\\ - COVER 2
47 5290 17 1 1 5 X 7 O IJ 39" SPRING 2
48 5340 17 112 At03b"lC SPINDLE 1
49 91212 t - A 1 \ " 3 b' 25 HOSE CLAMP 2 5 2
50 5290 17 1 1 1 11" lC7" VALVE 1
51 5290 17 119 7537O CLAMP 3
52 91251 799T-Z-flbb97° 6 O I L CUP 6 1
53 5290 16 412-1 Sf77° CAP 1
54 90502 O-lJ37" P-46 O-RING P-46 1
55 91150 T-lb WICK 1
56 5290 16 414 8" b lb BOTTLE 1
57 5290 16 413 f 3 b NUT 1
14
m- ;1J ' J \ < n3 t7>3'/
- .
58 5 3 4 0 1 6 4 2 3 t-X 10X17X800 H O S E 1 0 x 17 x 8 0 0 1
--
6 1 5 3 4 0 21 1 5 4 I157 LINK 3
62 9 0 6 9 2 451\"5 L 1 0 SPRING L 1 0 4
i 3 5340 21 152 to;, - PIN 2
64 9670103008 ./!J'Ybik\\ll/i- M I OX30 SOCKET BOLT MIOX30 1
6 5 5 3 4 0 21 1 6 0 b"9flrP-L ARM 1
I
- <
38/39
5340 23 2342 7"559b BRACKET 4
.
28 91629 A 5 X b 335t- FTRA-6590 THRUST WASHER FTRA-6590 4
7 91628 ASXb1\\?lJ37\'FNTA-6590 THRUST BEARING FNTA-6590 2
30 96480516 1 4 t5333\\ M5X16 SCREW M5X16 6
3 1 5340 24 163 1\\?lJ27\\b1\\\- COVER 2
- -
SECTION NUMBER 53402 240 1
I1 S T BLANKET CYLINDER
I I Note When order~ngItems marked *,~nd~catethe set number because they are ava~lableonly as a set
t.;.E#% dB"#%
SET No / b Z T No ~ ~ 8 ~ / F , " Z % N E NPARTS
T No. PART NAME
ma
Q'ty
34
SECTION NUMBER 53402 240 1
? S T BLANKET CYLINDER SECTION
*;mB&BYn%TldbbLTtd*hnf. -k / b # 4 t , f Z L T T 7 : $ 1 - \ ,
Note When ordering items marked*,lnd~cate the set number because they are available only as a set
-t../ b t 4 9 # S *mat++
SET N o /F& N o COMPONENT PARTS N O
P A R T NAME fB?&
~ ' t y
--
5340 24 220 7 f ' ! J 7 k Y b 7 \ \ 7 ~ ~ 9 b h J b 7 \ \ -QUICK S E T BLANKET HOLDER A S S Y 1
9/10/27/95
5340 24 550 453'\3-5- 3P7b A S S Y INDICATOR SHAFT A S S Y 1
45/46/50
5340 75 820-1 B1\\\- A S S Y COVER ASSY 1
11 1 9 7 1 6 0 6 0 0 1 4 tSY"b\\3 M6 P L A I N WASHER M6 1
1 1 2 5 2 9 0 24 252 fYb NUT
3 ' J 1- .-.J x/ 7 s /
SECTION NUMBER 1 53402 2 5 0 1
DRIVE SECTION
-,
7-3r-7 t99,2
C -'-=7
5 3 4 0 25 1 1 0 - 1 3"3b\\33\\7 A S S Y DRIVE S H A F T A S S Y 1
14-1 6
1 9660080014 $Yk M8 NUT M8 1
2 9710080008 1\\'34\\h"3 M8 SPRING W A S H E R M8 1
3 5340 25 2 1 3 Y t O -9- SUPPORTER I
4 5340 25 2 1 5 A 1 O -4- SPACER 1
5 5 3 4 0 25 2 1 2 70-1)- PULLEY 1
6 90211 t\\-lb1\'?~JS7\\ 6 2 0 2 2 2 BALL BEARING 6 2 0 2 2 2 I
7 9723350008 C-lJS9" C-35 C-RING C-35 1
8 5 3 4 0 25 2 1 4 X9Y b\\ STUD
- -
1
9 90072 VT"lbb 3 V 670 V-BELT 3V 6 7 0 1
1 0 5290 23 1 1 3 9 " b \\ 3 WASHER 2
11 9670061 208 Y ! ~ Y b f \ \ I b b M6X12 SOCKET BOLT M6X12 4
12 5290 25 1 1 4 1\\?IJ39\\bl\\\- BEARING C O V E R
13 90207 1"?1JS7" 6203LLB BEARING 6 2 0 3 L L B 2
1 4 941 1 6 0 2 5 0 0 5-1l0 -t 0 3 6x25 TAPER P I N 6 x 2 5 1
15 5330 25 1 1 8 9'3 b \ \ 3 * \ \ ~ - GEAR 1
1 6 5340 25 1 1 1 - 1 3"2b"33\\7 DRIVE SHAFT 1
17 90900 -f- 5X5X16 KEY 5X5X16 1
8 5290 25 1 1 3 'l"PIJ37\\$lb9'- BEARING HOLDER 1
19 9670063008 Y9'Ybt'Ibb M6X30 SOCKET BOLT M6X30 3
20 5 3 4 0 25 2 1 1 V 7"-'1- V PULLEY 1
21 5 4 3 0 1 1 2 1 9 T b 3
\\ \\ WASHER 1
22 9 6 7 0 0 8 1 6 0 8 Y?Y~$\'Jbb M8X16 SOCKET BOLT M8X16 1
23 9 6 4 2 0 6 1 01 4 f 1'733' M6X10 SCREW M6X10 3
24 9710060008 1\'34'b'3 M6 SPRING W A S H E R M6 3
25 9 6 4 2 0 3 1 6 1 4 f ? \ \ 3 3 3 \ \ M3X16 S C R E W M3X16 2
26 5 3 4 0 2 5 1 5 0 7"StrYb ASSY BRACKET A S S Y 1
27 9 7 3 8 0 7771-5- VAM21 ACTUATOR VAM21 1
28 9 7 3 0 3 A f Y $ V-1C2 S W I T C H V-1C2 1
2 9 5 3 0 0 21 4 2 4 7O b - I- PLATE 1
30 5340 25 1 6 0 h ~ \ \ \ -A S S Y COVER ASSY 1
31 9 7 2 1 0 7 0 0 0 8 E-IIS7" E-7 E-RING E-7 1
32 9 4 1 0 4 0 2 5 0 8 37' 1 J 3 7 \ \ t 0 3 4 x 2 5 SPRING P I N 4 x 2 5 1
33 5 3 4 0 25 2 1 6 b\\\\ - COVER 1
34 9 7 1 0 0 5 0 0 0 8 1 \ \ \ 3 4 \ \ h " 3 M5 SPRING W A S H E R M5 2
5 9642051014 f1"325'\ M5X10 S C R E W M5XlU 2
NL-J"Y -c-7-73~ SECTION NUMBER I 55402 2 6 0 1
C A M SHAFT SECTION
L / / a XW-7
SECTION NUMBER I 5 3 4 0 2 260 - -
C A M SHAFT SECTION
LT.3 3 +?AmT, - t r ~I.#?T;*2 L T7:* r,,
*.~o)lBLdl~%TlztSZ
Nole: When ordering items marked *,indicate the set number because they are available only as a set.
Ti PQ a&%++ ma
t . Y k * Q
SET No. /;ERT No. COMPONENT P A R T S No.
PART NAME
~ ' t y
.
38 5290 23 113 If
7 '%' WASHER 2
9 9670066008 ~ 9 3 k t \ \ l b b~ 6 x 6 0 SOCKET BOLT M6X60 2
II\J+/U-L -CY./S/ SECTION NUMBER I 53402 290 1
MAIN FRAME SECTION
-, - c
.. -7
53402 2 9 0
SECTION NUMBER ~p
M A I N FRAME SECTION
* z c Q I , % U U Q T L t B E L T I d.tfhVJT. + . Y E # + t i ? ~ ; 9 LTT$t..,
*
Note: When ordering items marked ,indicate the set number because they are available only as a set.
NO. t . 7 E #8 9 P A R T NAME mB
SET N o . /;&T NO. ~ ~ * f i / F E E Z N E N T P A R T S No. Q'ty
SECTION NUMBER
- P f 3
I 53402 310 1
F E E D TABLE SECTION
*;mssca*s-r-cah'iLT3dehmT, i7.7 ~#%T:.;*~CLTTCL\.
Note: When ordering items marked *,indicate the set number because they are available only as a set.
NO, t ? Y
SET No.
I-*% '$
/F&
*+N o . MlrJiS-3
@G*.~~;/COMPONENT P A R T S NO.
P A R T NAME %Is
a'ty
1 9660080014 f Y b M8 NUT M8
2 9710080008 1\'37'b"3 M8 S P R I N G WASHER M8 12
3 5330 31 212 A9Y b \ \ STUD 4
6 5330 35 232-1 &I'-Ib WHEEL 6
7 5290 29 312 9 " b 'S WASHER 4
8 9722100008 C-'JS7" C-10 C-RING C-10 4
9 5330 3 1 2 1 8 bS- COLLAR 12
1 0 5330 3 1 2 1 1 - 1 b-lb RAIL 4
11 9 6 7 0 0 6 4 5 0 8 Y!~Ybfi"Ibb M6X45 SOCKET BOLT M6X45 12
13 5 3 3 0 3 1 2 2 1 'YT 7 IJ 2 7
\' JOINT L I N K 12
1 4 9 4 1 41 0 0 6 1 4 7'lt0;r 1 x 6 SPLIT P I N 1 x 6 24
15 9 0 1 1 1 0 0 2 TI-3 CHAIN 2
16 5 3 3 0 3 1 2 3 2 t o3 PIN 12
&"-Ib1'\P1J27' 60822 BALL BEARING 6 0 8 2 2
18 90654 GS-'J27" GS-8 GS-RING GS-8 6
19 9684050508 bj35" M5X5 SET S C R E W M5X5 . 2
20 5 3 3 0 3 1 2 6 8 371C BUSHING 2
21 5 3 1 0 3 1 2 1 5 2?7 b SHAFT 1
2 2 9 6 4 8 0 6 1 21 4 Y5335" M6X12 S C R E W M6X12 4
23 5 3 3 0 3 1 1 1 1 - 1 5-7"lb TABLE 2
24 5 3 1 0 3 1 1 2 1 . T-7"L-/Yb (70) TABLE FOOT (BLACK) 4
S C R E W M3X6
26 5 2 9 0 3 1 1 2 2 3?4bt7" F I X I N G PLATE 4
2 7 9'710 0 3 0 0 0 8 1\"34\\h"$ M3 SPRING W A S H E R M 3 8
28 9 6 6 0 0 3 0 0 1 4 f 4 b M3 NUT M 3
29 9 6 7 0 0 6 2 0 0 8 95Ybt"ICb M6X20 SOCKET BOLT M6X20 4
30 5 3 3 0 3 1 2 1 6 7"0'JI9 BLOCK 2
.
31 9 6 6 0 0 6 0 0 1 4 f Y b M6 NUT M6 6
! 9672065014 oYb7t\\Ibb M6X50 HEXAGON BOLT M6X50 2
33 9 6 7 0 0 6 1 201 Y34bt"Ibb M6X12 SOCKET BOLT M6X12 8
34 5 3 3 0 3 1 1 1 2 - 1 7"553b BRACKET 2
.. .
77'- p ' f -7'1lJ P'l.932
SECTION N U M B E R I 53402 310 [
FEED T A B L E SECTION
+ z G ' I I & ~ ~ @ & T ( ; ~ ~ ~ B L PdPt t h a T . t . 7 k % % T i i f t L TP.?Lx,
Note: When ordering items marked*,ind~cate the set number because they are available only as a set.
NO.
*7E#%
SET No.
Y
/b&-r
#+No. ~
*Sii!i#%
g P A R T S NO. ~ PART NAME ~ / m
~ ' at y ~
LATCH
40 5 3 3 0 31 1 5 0 55'3 LATCH 2
41 9 4 1 0 3 0 1 6 0 8 A 7 ° f J > 7 \ \ t 0 ~ 3x1 6 SPRING P I N 3x16 8
42 5 3 3 0 31 1 8 0 7-6 ARM 2
43 5 3 3 0 31 181 I)>? LINK 2
44 9 0 6 2 6 G-'J>?" 6-8 G-RING 6-8 8
45 5 3 3 0 3 1 1 6 1 5P7 b SHAFT 2
4 6 5 3 3 0 31 1 7 0 b \I - LEVER
47 5 3 0 0 5 9 1 3 2 A7O IJ>?'\tlb9\\- S P R I N G HOLDER 2
48 5300 5 9 1 3 3 X7O 'J>7\\ SPRING 2
49 9 7 2 1 0 4 0 0 0 8 E-'J5?" E-4 E-RING E-4 4
50 5 3 0 0 5 9 331 t o3 PIN 2
51 5 3 3 0 3 1 1 1 8 X94b\' STUD 8
1\"3/7+173Y"I TL -7 -75 K
SECTION NUMBER I >54UZ 512 I
MULTI-SIZE PAPER P I L E BOARD SECTION
-
I
C , -'.xcJ
Note: When ordering items marked *,indicate the set number because they are available only as a set.
No,
/FFL
t.7k 8% 9 #%
SET No. No. ~~~~A;/?,",",$NENi- PARTS No. PART NAME
ma
Q'ty
SECTION NUMBER
-.,
53402 315 1
FEEDER FRAME SECTION
* z ~ S & U @ ~ % T U YLTl - ~ b ttiLaff k#+%T'i%* LT T B L , ~
Note: When ordering items marked *,indicate the set number because they are available only as a set.
NO.
- t r , r t - 2 % bB #Q
S E T NO. /;?RT NO. s&+~~/?,",",&ENT PARTS No. PART NAME
ma
Q'ty
NO.
t~ kZQ dB SQ
SET No. /bFm No.
m a
~~**/FF,",ZNENT PARTS No. PART NAME Q'ty
60
? " - J \ Q-a"< b" t5'932
-, C d
SECTION NUMBER
- -7
53402 320 1
PAPER GUIDE SECTION
*;m%$.".LiY.ChTLtdj<~ 3dhO)f. t.7 ~ ' # ~ T ; ~ % L T T B L ' ,
Note. When order~ng~temsmarked*,rnd~cate the set number because they are ava~lableonly as a set.
t ~ k # % 3 88
NO SET No. /FFRT No. %$.".%%/ Bl%8
COMPONENT PARTS No. PART NAME M
Q ' ta
y
SPRING BASE
74 91324 3377- CONNECTOR 1
75 5 2 9 0 3 2 3 1 3 A7O 'J27" SPRING 2
SPACER 1
- -
77 5 3 4 0 3 2 7 1 5 7"f BASE 1
78 5 3 4 0 3 2 7 1 7 l\"Ib7\\ 7\'734 b BRACKET 1
79 5290 1 7 113 I\'' lb7'\ VALVE 1
80 5 3 4 0 1 7 1 1 4 At05b'\lb SPINDLE 1
81 5 2 9 0 1 7 1 1 5 37O '127'' SPRING 1
82 5 3 0 0 1 7 1 1 6 a!\\' - COVER 1
83 5 3 0 0 1 7 1 1 7 47: (Pft"IJ-) KNOB ( I V O R Y ) 1
83 5 3 1 0 1 7 1 1 7 Y?Z (70) KNOB (BLACK) 1
87 5 3 4 0 3 2 7 1 8 t-3 1 0 x 17 x 2 0 0 HOSE 1 0 x 1 7 x 2 0 0 1
88 9 1 2 1 1 $-AI\"> b" 16 H O S E BAND 1 6 2
89 5290 1 7 127 t-3 1 OX1 7 x 5 8 0 H S O E 1 0 x 17 x 5 8 0
-- --
1
SCREW M4X15
1 5290 32 217 Y7.5 KN0 B 2
92 5 3 4 0 3 2 1 7 4 $-A 8x1 3.5X820 HOSE 8 x 1 3.5X820 1
773337 r - 7 ~ 7 - ~ 3 /
SECTION NUMBER I 53402 330 1
SUCTION DRIVE SECTION
-- . - . -
SECTION N U M B E R 53402 330 1
SUCTION DRIVE SECTION
*zm3.-,cbrii,-.-c-cts~B
L T 3 3 *.tt.hmr,t . 7 E * e T ; * * L T T * L . ,
Note: When ordering items marked *,indicate the set number because they are available only as a set.
b *e dB % e
NO, t . 7
SET No. No. COMPONENT
rnrj;*%
PARTS NO. PART NAME m a
Q'tv
5 3 3 0 3 3 1 1 0 2 - 1 bI\"- LEVER 1
NO.
t.7k%F%
SET No /;Fv
9 %FQ
No
lt28
~~+~I/COMPONENT P A R T S NO.
P A R T NAME m a
~ ' t y
2 6 5 3 1 0 33 2 1 1 - 1 sP7b SHAFT 1
27 941 1503600 F - 1 \ ~ - t ~53x 3 6 TAPER P I N 5x36 3
2 8 5 2 9 0 33 2 1 3 - 1 7-L ARM 1 -
29 5290 3 3 314 YYb- SUCKER 12
3 0 5 3 4 1 33 3 1 6 - 1 Y753~7Yk SUCTION FOOT I?
3 1 5 2 9 0 33 2 1 5 - 1 7-L ARM 1
3 2 5 2 9 0 29 2 1 0 991C BUSHING 2
33 9642051 6 1 4 $'1"333\\ M5X16 SCREW M5X16 4
3 4 966008001 4 f Y b M8 N U T M8 1
35 971 0080008 ~ \ " 3 Y " b \ ' 3 M8 S P R I N G WASHER M8 1
3 6 5290 34 142 A49 b'\ STUD 1
37 966005001 4 $'Yb M5 N U T M5 3
3 8 5330 34 1 1 0 bl\\\ - LEVER 1
3 9 5 2 9 0 21 1 2 3 t os PIN 1
4 0 5 2 9 0 29 312 9\\ b " 3 WASHER 1
41 9 7 2 1 0 7 0 0 0 8 E-'J59" E-7 E-RING E-7 10
42 5 3 0 0 57 052 11 5 7 LINK 1
43 5 2 9 0 37 4 3 4 - 1 27OfJ27" SPRING 1
4 4 5 2 9 0 21 1 6 1 A7O iJ37\\b9 S P R I N G STUD 1
45 9 1 2 1 1 ih-Ai\"~b\\ 16 HOSE BAND 1 6 1
46 5290 34 151 11'' Ib7" VALVE 1
47 9 6 7 0 0 6 2 0 0 8 Y3Ybt"lbb M6X20 S O C K E T B O L T M6X20 2
48 5290 34 153 %-A 7.8X18X310 RUBBER H O S E 7 . 8 X 1 8 X 3 1 0 1
49 5 2 9 0 3 4 1 3 0 Ill\\\- LEVER 1
5 0 5290 34 141-1 J\O3$5 PACKING 1
51 971 605001 4 t 3 4 " b " 3 M5 P L A I N WASHER M5 2
52 5 3 3 0 33 4 2 0 IJ27 LINK 1
5 3 91213 &-A1\\\3b'\ 1 9 H O S E C L A M P 19 2
LEVER
55 5 3 3 0 3 3 1 1 0 - 1 IJ/\\\- LEVER 2
5 6 5 3 3 0 37 1 1 0 LJJ\\\ - LEVER 1
57 5 3 4 0 3 3 1 2 1 - 1 A9'Yk" STUD 1
58 5 2 9 0 3 8 1 4 1 - 1 A70tJ27\\ SPRING 1
5 9 5 2 9 0 29 3 1 3 9 \' b \\ * WASHER 1
6 0 5 3 3 0 38 1 3 0 I127 LINK 1
61 5330 38 142 9S'YSt02 PIN 1
62 5290 2 1 643 37' 1J27" SPRING L
6 3 5 2 9 0 21 6 4 1 b\'
A7O IJ37\\35'!J S P R I N G STUD 1
6 4 5 3 3 0 33 1 3 0 1157 LINK 1
--
SECTION NUMBER 53402 330 1
SUCTION DRIVE SECTION
ItZO)IzL;tln%f L L f Zd/i.0)TI t Y b%%Ti*ftLTP+ C\O
Note: When ordering terns marked*,ind~cate the set number because they are available only as a set.
NO. iz .Y *% 9 %% #a#% PART NAME ma
S E T No. /~fi-r
No. ~.",%*/~OMPONENT PARTS NO. (2.t~
3 3 5 4 3 0 35 3 3 2 to> PIN 2
34 96700510 0 8 Y54bt"lbb M5X10 SOCKET BOLT M5X10 1
35 5 3 4 0 35 3 9 1 b1\\\- LEVER I
7 0 5 3 3 0 35 2 2 2 b5- COLLAR 1
71 5 3 4 0 35 3 5 3 StJ-/b SHAFT 2
- - -.
1.1 -I7..U-7- -C7'2s2
SECTION NUMBER 53402 350 1
FEED ROLLER SECTION
* Z O I ~ ~ U S A & P . ~ I ~ S E L T C d e h a ) ~ t, . 7 ~#+r;*n . - .L
- T- T -~- L ,
I I
~
Note: When ordering items marked *,indicate the set number because they are available only as a set.
I-%% =3! #% IE+% ma
..
42.7
S E T No. / ~ f i i T No. COMPONENT P A R T S NO. P A R T NAME Q'ty
NO.
-tr ,r b 8 3
SET NO.
'V
/F&T
8%
No. ~~~*~/?,",",Z~ENT
PARTS No.
PART NAME fBe2
Q ' ~ V
- -
5 3 4 0 35 610 b'\-fb" (OPS) ASSY GUIDE (OPS) ASSY 1
36r41-43/52~57~58r73116911751184
5 3 4 0 35 620 b\\-fb\\ ( N O P S ) ASSY GUIDE (NOPS) ASSY 1
-
35/36,41-43r53/57/73116911751184
- -
52 5 3 4 1 3 5 7 9 3 ;t;lb7'- HOLDER 1
53 5 3 4 1 3 5 8 5 1 tIb7'- HOLDER 1
SPRING WASHER M4
57 5 4 3 0 3 9 1 1 8 'Y ? Z KNOB 4
58 5 3 4 0 3 5 6 3 0 b\\fb' (OPS) ASSY GUIDE (OPS) ASSY 1
59 5341 3 5 8 4 4 +tijiO - 5 - SUPPORTER
6 0 5341 3 5 843 b\\fb\\+?Y? GUIDE CATCH 5
61 5 3 4 0 3 5 8 4 2 - 1 b\\fb\\ GUIDE 5
62 9 6 4 8 0 3 10 1 4 95335' M3X10 SCREW M3X10
63 5341 35 821 *tf111\\ - BAR 1
6 4 9410 3 0 16 0 8 A7O I J 3 7 " t 0 3 3x16 SPRING P I N 3 x 1 6 2
65 5341 3 5 784 b%b?- LOCK COLLAR 1
66 5341 3 5 782 5937"077 BLOCK 1
67 5300 58 513 by- LOCK COLLAR 1
68 5330 35 783 AT0 -Y- SPACER
69 5341 35 7 7 0 7-L ARM 1
70 9670051208 ')3Yb$"lbb M5X12 SOCKET BOLT M5X12 2
72 5340 3 5 511-2 7L-L (OPS) FRAME (OPS) 1
73 90652 GS-IJS7" GS-5 GS-RING GS-5 2
'4 5290 32 452 471 KNOB 4
75 5341 3 5 781 ? 5 " P 2 bXP1J2- SCREW 1
76 5330 35 551-1 tJf-f-797 RETAINER HOOK 4
77 5330 3 5 552 7O b - b PLATE 4
78 5340 35 555 lJ?-f- (9iiht\Z39) RETAINER (FOR T H I N PAPER) 4
78 5340 35 556 1 - (?7h'139) *S;$xb RETAINER (FOR T H I C K PAPER) 2
78 5340 3 5 557 tJ? -3 - (77b"239) RETAINER (FOR T H I C K PAPER) 2
79 9 7 1 0 0 3 0 0 14 1\\\34"h"3 M3 SPRING WASHER M3 12
80 964203061 4 f 1 \ \ 3 3 3 \ \ M3X6 SCREW M3X6 8
81 5341 3 5 562 0-3-11"-39 SHAFT 1
82 5341 3 5 822 7"31rYb BRACKET 1
84 5341 35 823 9"fPIL DIAL 1
85 9670051001 ' J 9 Y t - t " l b b M5X10 SOCKET BOLT M5X10 17
88 9721040008 E-'J37" E-4 E-RING E-4 1
89 9721070008 E-'137" E-7 E-RING E-7 1
90 5290 29 312 tf " b " 3 WASHER 3
91 5330 3 5 792 AT0 IJ37" SPRING" 1
2 5330 35 561 7"b-b PLATE 2
9 4 9642050514 fT"3$3' M5X5 SCREW M5X5 1
97 5341 35 750-1 8311'~J7'5!~Yt- ASSY BRACKET ASSY 1
- -
SECTION NUMBER 53402 355 1
FEEDER BOARD SECTION
* Z ~ P . : : L ~ ~ P T U S ; R L T C 3-tfhm-r. - t r . ~b terr+aL-c7;c~.,
Note: When ordering items marked *,indicate the set number because they are ava~lableonly as a set.
NO. t .;. b #% 'bB #% +#ase PART NAME ma
SET NO. / ~ ? R T NO. ~ ~ * ' R ~ ; / C O M P O N E N T P A R T S NO. ~ ' t y
76
-, a. TB-'3
I
C
I 1 Note: When ordering items rnarked*,indicate the set number because they are available only as a set.
ir,;.k#f nB
S E T NO. /;%T NO. PART NAME ma
0' t v
1 5 7 5 3 4 1 35 785 A 1 O -9 - SPACER
-
1 5 8 5 3 4 1 35 892 3 I\ BOLT 1
9 5 3 4 1 35 921 f3 5 3 3 0 - 5 - ROLLER 1
1 6 0 5 3 4 1 35 824 ;tYr11"3 SPRING 1
1 6 1 5 3 4 1 35 9 2 4 A?- STAY 1
1 6 2 5 3 2 1 43 117 A T 0 -4- SPACER 2
1 6 3 5 4 3 0 35 3 1 4 A T 0 -4- SPACER 1
1 6 4 5 6 4 0 23 1 3 6 A bY)\O - STOPPER 1
166 90308 t\\-lb1"7'J~7" 60622 B A L L B E A R I N G 60622 1
167 90692 YS1\\\3 LAO SPRING L10 1
1 6 8 91609 t'\-lb1'\?fJ35'\\ 690022 B A L L B E A R I N G 690022 2
169 91929 7 i 7 O fJ35'" S T - 6 SPRING ST-6 2
1 7 0 9642031 01 4 f1"333\\ M3X10 SCREW M3X10 1
1 7 1 9670053508 VYYbifi\\lbb M5X35 SOCKET B O L T M5X35 10
172 9670051 608 V9Ybifi"ibb M5X16 SOCKET B O L T M5X16 6
173 9670052008 ./9Ybfi\\lbb M5X20 SOCKET B O L T M5X20
1 7 4 9410402008 A 7 O fJS7't03 4x20 SPRING P I N 4x20 2
175 9710020014 1\"3Y\'b"3 M2 SPRING WASHER M2 4
1 7 7 9 6 7 0 0 6 1 408 Y9Yb3"Ibb M6X1 4 S O C K E T B O L T M6X14 2
8 9642040614 f 1\\333\\ M4X6 SCREW M4X6 4
179 9660060014 f Y b M6 N U T M6 1
1 8 0 9410503208 X 7 O 1J27't02 5 x 3 2 SPRING P I N 5x32
-
. 4
SOCKET B O L T M8X12
182 9670051 008 Y 5 Y bt'\lbb M5X10 S O C K E T B O L T M5X10 2
184 9642020514 f ?"335" M2X5 SCREW M2X5 4
185 9660050014 f Y b M5 NUT M 5 2
1 8 6 9721 100008 E-'J27" E-10 E-RING E-10 2
1 8 7 5 3 4 1 3 5 536 b \' -f b \' GUIDE 1
1 8 8 9670063508 Y9'Yb3"lbb M6X35 S O C K E T B O L T M6X35 4
.\--/I- -1 d ' J - 2 3 J ~1/ 2 4
SECTION NUMBER I 234UL 30U I
PAPER INSERTION SECTION
SECTION NUMBER I 53402 360 ]
PAPER I N S E R T I O N SECTION
*=m%n%kilzmfLdbj#Lft Cd-ttmf. t . 7 t # + T ' k k Z ~ - c ~ ~ c ~ ,
, Note: When ordering items marked *,indicate the set number because they are available only as a set.
MIJ;#%
NO, t ,Y i-+8
SET N o . /;PRT
"6 #q
NO. COMPONENT P A R T S NO.
PART NAME mi%
~ ' t y
-
34/35- -
5340 3 6 310 PY[\O -7-f- b " 0 - 5 - 7 - L UPPER FEED ROLLER ARM ASSY 1
7/17/18/24
5340 3 6 380 Ab'Y7°7f3h\'- ASSY STOP FINGER ASSY 1
50-53/56
1 5340 3 6 414 fi \' f b " GUIDE 1
2 9670052008 J!J'Ybt\\IlIb M5X20 SOCKET BOLT M5X20 5
3 90202 t"-lb1"?~Js7\' 62422 B A L L BEARING 6 2 4 2 2 2
4 5 3 3 0 3 6 531 -1 PSt\"-74-b"~-5- UPPER FEED ROLLER 1
5 5290 3 6 354 3 3 \\ SCREW 1
6 9684050508 b9;(5\' M5X5 SET SCREW M5X5 5
7 9411403200 5-I\'-t05 4x32 TAPER P I N 4 x 3 2 2
8 5290 3 6 321 tOs PIN 2
9 5290 52 244 A7O 1J37\\b3' SPRING STUD 1
10 ' 5 2 9 0 5 1 1 2 3 - 1 XJ01JS9\' SPRING 1
11 9648051614 45339" M5X16 SCREW M5X16 4
12 5330 3 6 314-1 99lb BUSHING 2
13 5340 3 6 340-1 7f-b\\b1\\\- FEED LEVER 1
I 4 90200 t\'-lb1\\?~J~5'\' 6 0 7 2 2 B A L L BEARING 6 0 7 2 2 1
15 9721050008 E-'139" E-5 E-RING E-5 1
16 5290 29 314 i-927- LOCK COLLAR 1
17 5330 3 6 312 7-6 ARM 1
18 5340 3 6 311 5PJb SHAFT 1
19 5340 3 6 315 'J5-f - RETAINER -
2
Y!JYbt"Ibb M4X10 SOCKET BOLT M4X10
21 96420510 14 f 1"333" M5X10 SCREW M 5 X 1 0 4
23 5 2 9 0 3 6 353 f9t\\\3 LEAF SPRING 1
24 5330 3 6 313 7-L ARM 1
25 5330 3 6 370 bL CAM 1
26 5290 3 6 355-1 A701JS7' SPRING 1
27 5340 3 6 344-1 f'Yb NUT 1
8 9670043508 1J3'3bt"lbb M4X35 SOCKET BOLT M4X35 1
29 5300 3 6 352 47: KNOB 1
30 91250 %-fIb%197~1 / 4 " O I L CUP 1 / 4 " 2
\ - -11- --I >.)-223J ILX 7 3 ~ SECTION NUMBER
I 53402 360 j
PAPER INSERTION SECTION
*;m3rP.ldl&rP.tldbj;EL T I d.ttAo)-t', -t..:, E #%TI£% L T T B L , .
I I Nole When order~ngItems marked *,tnd~cate the set number because they are ava~lableonly as a set
)%M%t.8 P A R T NAME fEli%
~ ~ ~ ~ K ~ ~ / C O M ~P A
O RNT S
E' N
NOT ~ ' t y
NUMBER 5 3 4 0 2 360 1
PAPER INSERTION SECTION
*;OSSLtlSf ($fit L t Z d-tthOf, t .t #8C*2
~ LTT~L,,
Note: When ordering items marked *,indicate the set number because they are available only as a set.
NO, t.7 b %% %st#=+ *BEE#% PART NAME ?a=
SET N O . / P A R T NO. S s 8 4 / ~R T S~NO.
PA ~ ~ ~ ~ ~ ~ ~ Q'tv
5 3 4 0 52 6 0 4 2 9b'\3lJ>7 LINK 1
2 8 5 3 4 0 23 2 1 2 t o3, PIN
-
2 9 5 4 8 0 23 2 2 4 - 1 tlb7"- HOLDER 7
-
3 0 941 0 5 0 10 0 8 7i7' t J 5 7 ' t 0 3 5x10 SPRING P I N 5 x 1 0 1
84
/I -r "T- J "IV33'JJrJ -K -1-A ZI /
SECTION NUMBER 1 554UG 5/U I
PAPER FEED TABLE LIFTING SECTION
.
-, .-. x7 .
SECTION NUMBER 5340G 3 7 0
PAPER FEED TABLE L I F T I N G SECTION
+~o)l~!P.La@PTlbbjX Lf L f P dAo)T, t .P ~ #%C*?L L F $ r x ,
Note: When ordering items marked*,indicate the set number because they are available only as a set.
NQ t ,Y b # 4 / l 8 # 4 #&#S PART NAME tBPeg
SET NO. P A R T NO. ~ P ~ % / C O M P O N E N T P A R T S NO. Q * ~ V
B E V E L GEAR
SECTION NUMBER
_.>
I 53407 380 1
HEIGHT CONTROL BAR.FEED LEVER SECTloN
*:a)tBB(bl+kST(bdjJfLTS Oeha)f. tz.2 F tBT';iX L T T $ t \ ,
Note When orderlng ,terns marked*,lnd~cate the set number because they are ava~lableonly as a set
tz.2 k t * 9 s3 %a%%/ iBrJ;18 PART NAME #@%
NO. S E T NO. /;?RT NO COMPONENT P A R T S NO. Q'ty
3 9 5 3 3 0 57 1 5 1 b
7\'7!~'!J BRACKET 1
4 0 5300 33 562 b5- COLLAR 2
4 1 5 3 4 0 52 6 3 2 '1 57 LINK ,
E-RING E-10
43 5290 21 5 2 1 ;(yo '137" SPRING 1
44 5290 29 311 4 \\ h\\ 2 WASHER 1
45 964204101 4 f 1 \ \ 3 3 5 \ \ M4X10
-
SCREW M 4 X 1 0 2
46 971004001 4 1\"39\\b"3 M4 SPRING WASHER M4
47 5330 33 6 2 0 7-L ARM 1
48 5290 84 9 9 1 bS!JY?-L ARM 1
49 5290 33 512 XTO-9- SPACER 1
50 5290 33 515 7Y3 LATCH 1
51 5290 33 511 XSY b " STUD 1
52 9710 100008 f\'39"b"3 MI 0 SPRING WASHER M I 0 1
53 966010001 4 f Y b MI0 NUT M I 0
54 966005001 4 f ' Y b M5 NUT M5 1
55 967205251 4 ~Yb7t‘lbb ~ 5 x 2 5 HEXAGON BOLT M5X25 1
56 9670062008 Y9Ybt'lbb M6X20 SOCKET BOLT M 6 X 2 0 4
57 5 3 4 0 6 1 436 7\\79Y b BRACKET 1
58 96589 A f Y F A54534 SWITCH A 5 4 5 3 4 1
6 0 9642051014 ??'J*S\\ M5X10 SCREW M 5 X 1 0 2
TD'f7LJ-L TY-737
SECTION NUMBER 554UG 51U I
I N K FRAME SECTION
- -
SECTION NUMBER 53406 5 1 0 /
INK FRAME SECTION
*=~I.E~(~~STL~B$~!d
LdL-Tt t m t , t . 7 E#%f irft L T T C L , ,
Note: When ordering items marked*,indicate the set number because they are available only as a set.
No t 7 E #% 3 #% PART NAME lQ
T8 R
SET No. /;&T No. I & % % / +rn!iE*%
COMPONENT PARTS No. 'ty
- - - - - -
45/46
5340 51 050 fS13332-1' lJ27" RING 1
- - - - - - - -- -
2 9 5 2 9 0 51 0 7 0 4% PAWL
-
1
3 0 5 2 9 0 51 063-1 t02 PIN 1
1 5 3 4 0 51 0 5 3 751'Yb itif-11, R A T C H E T WHEEL 1
32 9 6 8 4 0 6 0 6 0 8 t-$35" M6X6 SET SCREW M6X6 2
3 3 966005001 4 f 4 b M5 N U T M5 4
3 3 966005001 4 fYb M5 N U T M5 3
f ~ 1 A 7 9 7 OL A 3 3 FOR S T E P L E S S INK FEED CONTROL
3 4 9648041 01 4 7 7 3 3 5 " M4X10 SCREW M4X10 1
3 5 5 3 0 0 33 5 3 8 'Y72 ( ? f t " ' J - ) KNOB ( I V O R Y ) 1
3 5 5 3 1 0 33 538 'Y?? (70) KNOB (BLACK) 1
3 6 5 3 4 0 51 0 9 5 394 b" STUD 1
3 7 5340 51 0 9 6 $711 ']I$ FEEDING GRIPPER 1
3 8 5 2 9 0 21 212 $911, BUSHING 2
3 9 5340 51 232 7b1\3'157 LINK 1
40 5 3 4 0 51 051-1 -f~+S33eflJ37\\ RING 1
41 964805161 4 YS733" M5X16 SCREW M5X16 12
42 5 3 4 0 51 0 4 1 5\\73!T ( O P S ) BUSHING (OPS) 1
* 44 5340 51 0 3 1 - 3 7$5?50-5- FOUNTAIN ROLLER 1
45 5 3 4 0 51 0 4 2 - 3 3\\73!T ( N O P S ) BUSHING (NOPS) 1
!6 5 2 9 0 51 0 4 3 $911, BUSHING 2
47 5290 51 090-1 9557O CLAMP 1
48 9670051608 Y3'Yb6"11,b M5X16 SOCKET B O L T M5X16 1
48 9670051608 Y!T1Ybiti\\1bb M5X1 6 SOCKET B O L T M5X16 3
f 5 + A 5 4 J 0 bA33 FOR S T E P L E S S I N K F E E D C O N T R O L
4 9 5 3 0 0 51 180-1 35"3Jb-L BRACKET 1
5 0 971 6 0 5 0 0 1 4 tS9'b'3 M5 P L A I N WASHER M5 3
51 5 2 9 0 21 3 1 6 ;27O 1137" SPRING 1
52 5 3 0 0 51 1 6 0 7'545 CLUTCH 1
5 3 9721 0 4 0 0 0 8 E-IJ37" E-4 E-RING E-4 3
5 4 5 3 0 0 51 1 7 0 '137 LINK 1
5 5 5 3 0 0 58 3 6 4 A7O 'JS7' SPRING 1
56 97628 Y L 1 - f kt\ SOLENOID 1
57 941 1 4 0 2 5 0 0 T-l\O - t o ) 4x25 T A P E R P I N 4x25 1
5 8 5 2 9 0 51 1 3 5 bS- COLLAR 2
5 9 5290 51 1 3 3 37' IJ37" SPRING 1
6 0 5 3 3 0 51 1 3 2 74'f LATCH 2
'1 9 0 6 2 7 G-'J37" 6-7 G-RING 6-7 2
62 9 0 3 3 1 %"-Ib1\\P1J37\\ 6 0 7 D D U BALL BEARING 6 0 7 D ~ U 2
6 3 5340 51 1 4 2 >?;It- SHAFT 1
SECTION NUMBER I 354UG 511 1
I N K FOUNTAIN SECTION
* Z C l l . " a U Y r % ~ ~ ~LT
6 3$ ~ d~ i k h a r . t . 1 b%%T,*X L T T ; $ L \ ,
Note When orderlng ~temsmarked *,lnd~cate the set number because they are ava~lableonly as a set
t / b% 3 %."a%% ft4B
S E T N o /PART N o s."a*a/?,",",ZmENT PARTS N o P A R T NAME Q'ty
I
7 8 5330 51 112-2 9-L ARM 2
80 5340 51 1 5 0 75'YSP-L ARM 1
81 9410402008 A ~ O ' J S ~ ' ' ~ O 4S x 2 0 SPRING P I N 4 x 2 0 1 .
1
82 5322 51 310 4~*7?-Z~O-5- I N K F I R S T ROLLER 1
83 5290 51 312 *"P- GEAR 1
I 84 9410302508 A7O l J ~ 7 " t O s 3x25 SPRING P I N 3 x 2 5 1
I
85 9670082008 V33bt'\lbb M8X20 SOCKET B O L T M 8 X 2 0 6
86 9680051208 b%33\\ M 5 X 1 2 S E T SCREW M 5 X 1 2 2
8 7 9660060014 f 4 b M6 NUT M6 1
1 8 8 9 6 7 0 0 6 1608 Y ? ' ! J b f "lbb M6X16 SOCKET B O L T M 6 X 1 6 1
I
I 8 9 9 4 1 0301 6 0 8 7 i 7 ° i J ~ 7 " t 0 3~ x 1 6 SPRING P I N 3x16 1
90 9 7 2 1 1 2 0 0 0 8 E-IJ39" E-12 E-RING E-12 1
91 5 3 4 0 5 1 1 3 6 7i7- STAY 7
9 2 5 3 4 0 5 1 313-1 %9lb BUSHING 4
93 90730 f1°-b-t'33 1. 6 X 5 RIVET 1.6X5 3
9 4 5340 75 621 Job-b PLATE 1
95 5340 51 048 A'I0 - 9 - SPACER 1
* 96 5 3 4 0 5 1 831 7 Z 2 f 30-5- FOUNTAIN ROLLER 1
- f S * A f 77O L A 3 3 FOR S T E P L E S S I N K FEED CONTROL
1
97 5 3 4 0 5 1 8 3 2 9'739 (OPS) BUSHING (OPS)
- f S * A f 97O L A 3 3 FOR S T E P L E S S I N K F E E D C O N T R O L
- - - -.
SECTION NUMBER 53406 511 1
I N K FOUNTAIN SECTION
*=Ol1&LilEiflibi1Lf Cd+tha)f. -try E 8 4 f Z f L T T P L . ,
Note: When ordering items marked *,indicate the set number because they are available only as a set.
+YE#% 9 t 4 #at4 PART NAME ma
NO. S E T NO. /;?RT NO. '.".8*/COMPONENT P A R T S NO. Q'ty
.
1 6 5322 51 931 7"53'J b BRACKET 2
r: 5 2 9 0 51 642-2 %SIB BUSHING 2
1 8 5 3 0 0 51 644 b%bs- LOCK COLLAR 2
1 9 5 3 0 0 51 641 %9tBitilb9\\ - HOUSING 1
L , I 4 -
SECTION NUMBER
L 4 7
5 3 4 0 6 512 1
I OSCILLATING ROLLER
I SECTION
* ~ m % ~ S i t ~ i 7 l 5 1 f L T . ' t t h ~CTI. b S f T i f L - C T e r .
1 1 Note: When ordering ,terns marked*,~nd~catethe set number because they are ava~lableonly as a set
NO t . 7 t.#%/%L%f 69.&ES% PART NAME mXfr
S E T NO. P A R T NO. %&%*/COMPONENT P A R T S NO. ~ ' t y
41 5 3 4 0 5 1 4 3 5 - 3 $9lb BUSHING 1
42 5 2 9 0 5 1 4 3 3 SP7 I- SHAFT 1
43 5290 51 4 3 2 % 9lb BUSHING 1
44 5 3 4 0 51 431-2 7-6 ARM 1
4 5 5 2 9 0 51 4 3 7 - 1 h5- COLLAR 1
46 90230 fill3 IR10X13X12,5 INNER RACE I R l O X 1 3 X 1 2 . 5 1
47 5 3 4 0 51 436-2 t03 PIN 1
48 5340 51 4 3 4 7"5fr3 t. BRACKET 1
49 9684050508 b9.23" M5X5 SET SCREW M5X5 6
50 9670063508 J33bt"lbb M6X35 SOCKET BOLT M6X35 1
51 9 4 1 0 3 0 2 0 0 8 A7OIJ3!7\' t 0 3 3 x 2 0 SPRING P I N 3 x 2 0 1
52 9 6 4 2 0 5 1 6 1 4 fl \ ' 7 . 2 3 " M5X16 SCREW M 5 X 1 6 4
53 9 6 8 4 0 6 0 6 0 8 b % 3 3 \ \ M6X6 SET SCREW M6X6 4
54 9710060008 1\'\3f\\tJ\'3 M6 SPRING WASHER M6 1
55 9 7 1 0 0 5 0 0 0 8 1\\'34"b"3 M5 SPRING WASHER M5 5
56 9660050014 T'Yb M5 NUT M5 1
57 9 4 1 0 4 0 3 2 0 8 X7O lJ27" t o3 4 x 3 2 SPRING P I N 4 x 3 2
58 9721070008 E-'137" E-7 E-RING E-7 1
59 9410303008 ;(7O lJ37't03 3x30 SPRING P I N 3 x 3 0 1
- -
7'3TT5b-77'37'0-7- e7-232
SECTION NUMBER I 53406 513 1
INK OSCILLATING ROLLER SECTION
--
. .
SECTION NUMBER 53406 513 1
INK OSCILLATING ROLLER SECTION
* ; n S & U W & T U S ; B L T s z+?hDf t . 9 b#%T'iI2LTT-p ccC
Note: When ordering items marked *,indicate the set number because they are available only as a set.
+z.Y +#% %FmS% #Kt#+ P A R T NAME @lPfc
NO. SET NO. / P A R T NO. @P~*/COMPONENT P A R T S NO. ~ ' t y
5 3 4 0 52 5 2 0 $ ~ + b \ \ 7 5 - 5 P 7 bA S S Y SHAFT ASSY
- -
1
66-69
2 9660060014 f 9 b M6 N U T M6 4
3 5 2 9 0 52 5 3 5 to> PIN 2
4 5340 51 522-1 ~\\53Ybh~\"- BRACKET COVER 2
5 5290 8 8 1 7 0 2 3 \\
- - --
SCREW 2
6 9410301008 X7O lJ37\\ t o2 3 x 1 0 SPRING P I N 3x10
7 5340 51 521-1 7\\53'Yb BRACKET 2
8 9670062008 Y3Yt-t\\IbE M6X20 S O C K E T B O L T M6X20 20
9 90318 4i\\-lb1\\?lJ59" 6 0 8 2 Z BALL BEARING 60822 2
1 0 5340 51 510-1 -f3*P-fb"IC0-3- I N K I D L E ROLLER 1
1 1 5340 53 1 7 5 ?2-7\\ TUBE 3
!3\\-f21ZYb SECOND UNIT
32 5 2 9 0 51 4 2 6 7"047 BLOCK 2
33 9 6 6 0 0 8 0 0 1 4 f 9 b M8 N U T M8 2
34 9 7 1 0 0 8 0 0 0 8 1\‘34‘b‘3 M8 S P R I N G WASHER M8
35 5 3 2 2 5 3 4 3 1 - 1 7"097 BLOCK 2
36 9670062 5 0 8 Y34bt"lbb M6X25 S O C K E T B O L T M6X25 3
37 5 3 2 2 5 3 4 3 3 - 2 to> PIN 4
38 9 0 2 3 0 f-flJS I R 1 0 X 1 3 X 1 2 . 5 I N N E R RACE I R 10X13X12.5 4
3 9 5 2 9 0 51 4 3 7 - 1 h5- COLLAR 4
S P R I N G WASHER M5
N U T M5
42 5 3 4 0 51 4 4 0 7-6 ARM 1
43 5 2 9 0 3 7 1 2 3 $511, BUSHING 2
44 5 3 4 0 51 4 4 2 to> PIN 1
45 5 3 4 0 5 1 4 2 5 7\\oY7 BLOCK 4
4 6 5 3 4 0 51 4 1 3 $\\P- GEAR 1
47 9 4 1 1 4 0 2 5 0 0 r - ~ \ ~ - 4t x~2 5s T A P E R PIN 4x25 I
48 5 3 4 0 51 421 7Ob-b PLATE 1
49 5 3 4 0 51 451 d9lbtllr9\\ - B U S H I N G HOLDER 2
50 5330 55 631 7Ob-b PLATE 2
51 9 6 4 2 0 5 1 OI 4 f ? \ \ 3 3 5 " M5X10 SCREW M5X10 I
52 5 3 4 0 5 2 5 1 7 7"53'!Jb BRACKET 1
53 9 6 7 0 0 5 1 001 'I34kt"llrb M5X10 S O C K E T B O L T M5X10 4
54 9 4 1 0 3 0 2 5 0 8 A7O 1Js7\\t03 3 x 2 5 SPRING P I N 3x25 2
55 5 3 4 0 5 2 5 1 6 t03 PIN 2
56 5340 52 5 1 9 7(7O'137" SPRING 2
57 5 3 1 0 5 2 5 2 1 7" b- BLADE 1
58 5 3 1 0 52 522 7O b- b PLATE 1
59 9 6 4 8 0 4 1 01 4 93135" M4X10 SCREW M4X10 1
60 5300 33 538 'Y72 ( P f t " 1 J - 1 KNOB (IVORY) 1
60 5310 33 538 9 7 2 (70) KNOB (BLACK) 1
61 5 3 4 0 5 2 5 1 0 f3+b'75- I N K CLEANING TRAY 1
62 971 0 0 4 0 0 0 8 1\"34"b'3 M4 S P R I N G WASHER M4 6
6 3 9 6 4 2 0 4 1 01 4 j?"333' M4X 1 0 SCREW M4X10 6
64 5340 52 518 7'9!T'Yb BRACKET 1
65 9684050 5 0 8 b%33' M5X5 S E T SCREW M5X5 1
6 6 5 3 4 0 52 5 3 0 L/I\"- LEVER 1
67 9 4 1 0 3 0 2 0 0 8 A7' tJ27‘t0s 3x20 SPRING P I N 3x20
68 5340 52 522 b6 CAM 2
6 9 5 3 4 0 52 521 9P7b SHAFT 1
- --
1
- * -.,
SECTION NUMBER 1 53406 513
INK OSCILLATING ROLLER SECTION
* z o ) $ B s u a & t ( t S I L T Bd e h o > T . - t r 7 E%%T'kkiEf L T - F B L . ,
Note: When ordering items marked *,indicate the set number because they are available only as a set.
No. t 7 E s9 "B
SET NO.
#+NO. ma#%
COMPONENT PARTS NO.
PART NAME m e
~ ' t y
a: a& w
w
g <: 5z +'$
3 6 - C
12 4: Pi'
.z 2.2 a
a'=
0 4;
; $ a$
a;
+6 E
k .?
:0 M 0
;. z
5%
:0 c
mC
,'5 ! , , $
6 72
z% Pi'
e x LcZo gW
P v,
z
\
X
PP
:0
%
LU \
n o
I tx >I;
0 Y ln
-3 2c
I tx
k o 0
\ L z
77-LO-7- c7-73;/ SECTION NUMBER I 53406 514 1
FORM ROLLER SECTION
*zo)~."albLii.P.TLbbjBLT-3 d - t t h m f . - t r ~l-%+$TMXL T T + L L ,
Note: When ordering items marked *,indicale the set number because they are available only as a set.
NO.
t.7
SET
t.#4 dB
No. /;2RT
#+No. ~ ~ ~ * / F , " Z 5 N E N TP A R T S No.
P A R T NAME fa&
a-ty
,'
,\
/
SECTION NUMBER 53406 520 1
OPERATION LEVER SECTION
a;m%&%ltiii&~ldbj;R: L T 1 3 t t A a ) T . - k . ~k%aT.iffL T T ~ L \ ,
Note: When ordering items marked*,~ndicate the set number because they are available only as a set.
9 +a
C.Y~&=+
TR:;/
S E T NO. NO. %&=$it/ m&%%
C O M P O N E N T P A R T S NO. PART NAME ~~
Q'ty
--
1 5 3 4 0 52 6 3 1 A 9'Y b \\ STUD 1
2 9670051008 Y!JYbdi'lbb M5X10 SOCKET BOLT M5X10 7
BRACKET
4 9670061001 Y!~'Yb$i\\lbb M6X10 SOCKET BOLT M6X10 1
5 9721070008 E-'J37\\ E-7 E-RING E-7 13
6 5 3 4 0 52 6 5 0 bl\\\- LEVER 1
7 5 3 4 0 52 6 4 0 bl\\\ - LEVER 1
8 5486 44 174 1 ) \\ * SPRING 1
1 0 5 3 4 0 52 6 3 4 3 Y 0 -9- SPACER 2
11 5340 52 620 Z f Y $ 7b-L SWITCH FRAME 1
12 5330 61 321 *To b-5333-fYS OPERATION SWITCH 1
SCREW M4X8
1 4 5 3 4 0 52 632 '157 LINK 2
1 5 5 3 0 0 3 3 562 b?- COLLAR 4
16 90628 A f 9 7 O t " 5 SSP-4 SNAP P I N SSP-4 4
7 5300 59 566 t o3 PIN 2
1 8 9670041008 Y 5 Y b t \ \ I b b M4X10 SOCKET BOLT M4X10 8
1 9 97606-1 Vb/-fb\\ AS-03A AC115V SOLENOID AS-03A AC115V 2
2 0 5 3 4 0 52 6 5 2 7"SlrY b BRACKET 2
NUT M4
22 9710040008 /\\\3f"b"3 M4 SPRING WASHER M4 8
23 9670061208 V 3 7 b t \ \ l b b M6X1 2 SOCKET BOLT M6X12 4
2 4 5 2 9 0 53 1 2 1 A 7 O ' J 3 7 " b'r SPRING STUD 1
2 5 5 2 9 0 52 119-1 A7°1J~7" SPRING 1
2 6 9710080014 1\"39"b\\3 M8 SPRING WASHER M8 1
2 7 5 3 4 0 52 271-1 39Yb" STUD 1
28 90200 $"-1b1'7'J37" 60722 B A L L BEARING 6 0 7 2 2 1
2 9 5 3 4 0 52 2 6 0 7- 6 ARM 1
3 0 9660080014 f 9 b M8 NUT M8 1
31 9670051608 Y!J'Ybt'Jbb M5X16 SOCKET BOLT M5X16 1
32 9710050008 1\\\37\\b"3 M5 SPRING WASHER M5 1
33 9660050014 f Y b M5 NUT M5 1
; 9650063014 71b95733" M6X30 SCREW M6X30 1
3 5 5 3 4 0 52 2 1 2 $\\A BOSS 1
3 6 5 3 4 0 52 301 '137 LINK 2
SECTION NUMBER I 554UG 5 2 0 I
OPERATION LEVER SECTION
* ~ o ) B S l b ~ S T L t b Lj ~L @
T 3tho)T. t.7 b %%f,:lft
L-TTPL~,
Note: When ordering items marked *,indicate the set number because they are available only as a set.
-i a+ 53 a9 t%fit#%
NO. t!7
5E-r No. /;?RT No. COMPONENT P A R T S NO.
PART NAME @3%
Q.~V
5 3 2 2 52 3 1 1 2 7b'3*\\?- GEAR 1
10rll
5 3 2 7 52 4 1 0 - 1 3-L ASSY A R M ASSY 1
119r123
5 3 2 7 53 0 0 9 7-L ASSY A R M ASSY 1
191
SECTION NUMBER
. .
1 53406 530 1
WATER FOUNTAIN ROLLER SECTION
. * ; ~ I . " . L b S m " . T L i b ; ; l $ L T C d - t f h ~ Te.7
. b#8fMXL-iTs~~,
Note: When ordering items marked*,indicate the set number because they are available only as a set.
t ,v r s3 9 t% m%?Z
NO,
s E i N o . /;FRT No. COMPONENT
laB3
P A R T S NO.
P A R T NAME
~ ' t y
, %
\
,' I
- r . 4 C 1%7
l\Sk"3 t3 - i sY SECTION N U M B E R 53406 540
PLATE CYLINDER SECTION
* x o ) s z , ( a e & ~ ( ; t 6 j t LTI a e h m - r . t .Fs++rza
~ LTT* L.,
Note: When ordering items rnarked*,indicate the set number because they are available only as a set.
t,rEt+ 'LB #++ %%it#+ PART NAME tilwi
S E T NO. /;?RT NO. C O M P O N E N T P A R T S NO. Q'ty
- - - --
-
25/31 -
F-------- -------------------------
I
I
I
I
I
I
II
I
It
I
I
I
!-- - - - - - _ _ - _ - - _ - - - ,-'
L.lT 2 t l b > / A L, /a,
SECTION NUMBER I >34Ub 0 1 1 1
C O N T R O L BOX SECTION
t ZOBB&UUQTIth,ELLT Sd-trhOf. -tr 1 k#%T,rft L-CT+L>,
Note When ordering ttems rnarked*,~ndicate the set number because they are ava~lableonly as a set
-tr 1
SET N o
b #4 T #+
/iFRT No SPBW / #%it#% PART NAME ma
COMPONENT P A R T S N O Q'ty
SUB C O N T R O L B O X (1)
- > - 4 ' 8 7
53402 614
SECTION NUMBER
SUB CONTROL BOX ( 1 ) SECTION
*:O)l&UII(&TUh'l L f 3 ttthCDf, t . 9 t-#%Ti+%L T T P r , ,
Note:.When ordering items marked *,indicate the set number because they are available only as a set.
No t 7 k #9 ss** 10htPQ
li%?+kk/COMPONENT PART NAME m a
SET No. /PART No. PARTS No. a'ty
.
42 99962 ?>'if* 60HZ S T A B I L I Z E R 60HZ 1
? 99963 ? > f f * 50HZ S T A B I L I Z E R 50HZ 1
43 9710 0 3 0 0 0 8 1 \ " 3 f \ \ a " 3 M3 SPRING WASHER M3 2
4 4 9 7 16 0 3 0 0 1 4 t S t f " b " 3 M3 P L A I N WASHER M 3 2
149
'I / " Cl t " 3 1 l 1 " ; t Y A (41 x/ / J ,
SECTION NUMBER I >54UL 011 I
SUB C O N T R O L BOX (4) SECTION
-.- - -
7)'' T?T"37F"'Y7& (4) ir9-is>
SECTION NUMBER
m ,
53402 617 1
SUB CONTROL BOX ( 4 ) SECTION
*Z~S&Lt@n%TU8dLf 3 b+2hfJlT%
t.7 E % ~ ~ T ~ I R L T ~ : B I I ~
Note When ordertng !terns marked *,~nd~catethe set number because they are available only as a set
t / F #4 SSS9
SET No /PART No ss+is/F,"M",ZNENT PARTS N o PART NAME
ma
Q'ty
47 9 9 7 7 1 +t-=J\\+?- SURGE K I L L E R 1
4 8 96420310 1 4 f 1"333\' M3X10 S C R E W M3X10 t
47" T!-fT"33\\'!J7A (5) -t?7-73/ SECTION NUMBER I 53402 618 1
SUB CONTROL BOX (5) SECTION
-- - - - -.,
SECTION NUMBER L 53402 618
SUB CONTROL BOX ( 5 ) SECTION
hXo)S.P,(;f@P7:UbrRILTBd-t)-Ao)T\ t 1 b%i%-C,ff LTT.+L\~
Note When ordering items marked*,lnd~cate the set number because they are available only as a set
3 #8 IrJi+-% a%
t / b + 8
S E T N o /sFR-r No COMPONENT P A R T S NO
P A R T NAME
Q*~Y
155
-. . --
SECTION NUMBER 53402 618 1
. . I S U B CONTROL BOX (5)
I SECTION
+ L ~ l a % l t * n S T C % S i L T d %%&in?. C r l%iTrE L - C T i r x .
1 I Note When order~ngItems marked*,lndtcate the set number because they are ava~lableonly as a set
*JbSi 'v *i ftsfl
SET No /;ErRT No BS~*/?E&ZNENT PARTS No PART NAME Q'ty
COMPONENT #5!t9%
P A R T S NO
PART NAME tEB
~ ' t y
WORK O R G A N I Z E R A S S Y
- -
1 9642050814 f 1\'333\\ M5X8 S C R E W M5X8 8
2 9710050008 J\'39\\fi"3 M5 S P R I N G W A S H E R M5 10
WORK O R G A N I Z E R
3 5 3 4 6 65 2 1 3 f4="33!3'-f (?-ft'IJ-> WORK O R G A N I Z E R (IVORY) 1
4 9642051014 f1"335" M5X10 S C R E W M5X10 2
5 5320 65 212 7"53Y COVER 1
5 5346 65 214 7\\79Yb (7fiti"'J-1 BRACKET -
(IVORY)
--
1
WORK O R G A N I Z E R
6 5 3 4 6 65 2 1 1 - 2 9+'337'-f (Pft'fJ-) WORK O R G A N I Z E R (IVORY) 1
7 9660050014 f Y b M5 N U T M5 2
8 5 3 4 0 65 2 1 2 75 FOOT
8 5 3 4 6 65 2 1 2 73 ( P f t " ' J - ) FOOT ( I V O R Y ) 2
9 9670061208 Y?Ybd~'lbb M6X12 S O C K E T B O L T M6X12 2
TL'JL \vr31 L, - 2-
SECTION NUMBER L 3 ~ ~ t u0b
22 1
LUBLICATION (OPS) SECTION
SECTION NUMBER 53406 655 1
I
I
L U B L I C A T I O N (OPS)
1
~ ~
- . - - "
Note: When ordering items marked *,indicate the set number because they are available only a s a set.
dB @i%+ (BBa
NO.
t?.7b*%
S E T NO. /;fiRT NO. P COMPONENT
RIJ;%i%
P A R T S NO.
PART NAME
~ ' t y
<
2 5 3 4 0 66 1 1 2 7\\55Y BRACKET 2
77ffL3 FOR J A P A N
BRACKET
252YL!s FOR E X P O R T
3 9710060008 1\\\34\'k1"3 M6 S P R I N G WASHER M 6 4
4 9660060014 fYl. M6 NUT M 6 4
5 9642062514 f1\\335\\ M 6 X 2 5 SCREW M 6 X 2 5 4
6 91338 4-1J31\O f 7 O 4x500 PIPE 4x500 23
37ffL!s FOR J A P A N
6 91338 3-lJ51\0f70 4x500 PIPE 4x500 25
1511!JL3 FOR E X P O R T
PLUG P A - 4
37ffL9 FOR J A P A N
7 91160 7O57" PA-4 PLUG P A - 4 - - - -
0
5-
FOR E X P O R T
8 91161 A'J-7" PB-4 SLEEVE PB-4 46
7 7 3f L 3 FOR J A P A N
3'1-7%' PB-4 SLEEVE PB-4
232YL!J FOR E X P O R T
9 91066 t"AS-7°335"P- DPBI 5 PLUNGER D P B I 5 3
37ffL? FOR J A P A N
9 91066 7 ~ ~ 9 - 533\\p-
7 0 DPB15 PLUNGER D P B 1 5 1
231YL3 FOR E X P O R T
10 9 1 1 7 2 71'1-7'' PB-6 SLEEVE PB-6 8
11 9 1 1 7 3 7O57' PA-6 PLUG P A - 6 8
1 2 91061 f 4 0 2 1 \ ~f 7 O 6x3000 PIPE 6 8
1 3 9670061208 Y?Ybt\\lCb M6X12 SOCKET BOLT M6X12 4
1 4 91180 1\~-f7~1\"3P\' PZ-16 P I P E BAND P Z - 1 6 6
15 9670050808 !l!~'Yb$'~bb M5X8 SOCKET B O L T M 5 X 8 19
16 9 1 1 6 5 1 \ ~ f 7 ~ 1 \ \ \ > b \P\ Z - 1 4 P I P E BAND P Z - 1 4 5
37ffL3 FOR JAPAN
16 9 1 1 6 5 I\Of7O1\\\';lb\\ P Z - 1 4 P I P E BAND P Z - 1 4 7
252YL!T FOR E X P O R T
17 9 1 1 3 7 l \ \ \ ~ b " PZ-524 BAND P Z - 5 2 4 5
18 91167 1 \ ~ - f 7 ~ l \ \ \ > b "P Z - 3 4 P I P E BAND P Z - 3 4 2
' 91062 1\0f701\\\5b" PZ544 P I P E BAND P Z 5 4 4 4
20 9 1 0 6 3 1\0$701\"5b\' PZ-1 84 P I P E BAND P Z - 1 8 4 1
2 1 91 1 6 2 =47OlLJ PO-4 N I P P L E PD-4 2
T-172 (UPS) P Y - 7 3 ~
SECTION NUMBER 1 354UG 6 5 5 ]
L U B L I C A T I O N (OPS) SECTION
*;O>O."nU@.P.TLiS,BLTBt+?tFhO)T. +z / ~#%T,~RLTTPL',
Note When ordering Items rnarked*,~ndlcate the set number because they are ava~lableonly as a set
t./b#* dB ma
NO SET No /;&T No ~ P ~ ~ / ? , " M " , ~ N E N PARTS
T No PART NAME Q'ty
f"A9-7°5~5"P- D P B 6~ PLUNGER D P B 6~
231YL3 FOR EXPORT
31 9 1 3 7 5 F"7i5-7°7S5"?- DPB-12 DESTER PLUNGER D P B - 1 2 1
tivvrb]
t 1 - j ~ L, .
x.
SECTION NUMBER L >34Ub 0>0 I
LUBLICATION (NOPS) SECTION
- -
SECTION NUMBER 5340G 656 1
/ LUBLICATION (NOPS)
I SECTION
t l ~ S 3 P . I ~ L P . 7 ' UL& T -~S 1*hC'T. C ? b % i T - i i~9 . -i T- -T . *- r- x -
I J Note: When ordering items marked *,indicate the set number because they are available only as a set.
ma
NO.
e.7
SET NO.
I.+++
/irk
3"#++
NO. 26.".8%/
#%#%
COMPONENT P A R T S NO.
PART NAME
Q'ty
FOR J A P A N
3 91161 XIJ-7" PB-4 SLEEVE PB-4 34
FOR E X P O R T
4 91160 7O57' PA-4 PLUG PA-4 30
35'3 fL!J FOR J A P A N
4 91160 7O37" PA-& PLUG PA-4 34
2514L3 FOR E X P O R T
- -
FOR J A P A N
5 91338 9-1J51\0f70 4x500 PIPE 4x500 17
152'YLY FOR E X P O R T
6 5 3 4 0 66 1 1 2 7\'53'Y b BRACKET 2
7 9670061208 'j3'Ybt'lbb M6X12 SOCKET B O L T M 6 X 1 2 8
8 9710060008 1\'\3Y'fi"3 M6 S P R I N G WASHER M 6 10
9 9660060014 f'Yb M6 NUT M6 10
10 9 6 4 2 0 6 2 5 1 4 f 1"335" M6X25 SCREW M 6 X 2 5 6
1 91172 211-7"' PB-6 SLEEVE PB-6 14
12 91173 7'57" PA-6 PLUG PA-6 14
1 4 91375 f\\A9-7'5S5'\P- DPB-12 DESTER PLUNGER DPB-12 2
39ffL3 FOR J A P A N
1 4 91381 S\'iiS-7'5>5''P- DPB-13 DESTER PLUNGER DPB-13 2
251'!JL5 FOR E X P O R T
1 5 91061 f f o 5 1 \ f~7 O 6 x 3 0 0 0 PIPE 6 3
1 6 5 3 4 0 66 1 1 3 7"53Y b BRACKET 2
39ffL5 FOR J A P A N
1 6 5 3 4 0 66 11 3 - 1 7\\353b BRACKET 2
232YL5 FOR E X P O R T
17 91162 =Y7°1C PD-4 N I P P L E PD-4 6
1 8 91169 IIL~" PEF-4 ELBOW P E F - 4 4
7 7 3f L Y FOR J A P A N
18 9 1 1 6 9 IIC~" PEF-4 ELBOW P E F - 4 6
2323L9 FOR E X P O R T
1 9 91203 11Cih" -
P HD 4 ELBOW P H D - 4 3
0 91180 I \ " f 7 O 1\"3b'\ PZ-16 P I P E BAND P Z - 1 6 6
21 9670050808 Y!J'Ybih'lCb M5X8 SOCKET B O L T M 5 X 8 5
3 7 3 fL!J FOR J A P A N
175
SECTION NUMBER 53406 656 1
LUBLICATION (NOPS) SECTION
*ZO>%B&UC.P.TLbSALTP 3 t t h n - t . t / I.S%T,iZL T T P L x ,
Note When orderlng blems marked *,lndtcate the set number because they are ava~lableonly as a set
t.7 68 t+ WelL
S E T N o /;FRT No "&g*/?,",",ZNENT PARTS No P A R T NAME Q'ty
BODY
2 5290 61 9 6 4 f -7O iiiIb5"- T A P E HOLDER 1
3 9642030614 f ? \ \ 3 $5\\ M3X6 S C R E W M3X6
-
-.
I"""' SECTION NUMBER 5340G 7 1 0 1
COVER (OPS) SECTION
~ = ~ s s ~ ~ ~ ~ Tz -Lt t h~ m~~ .-tr.;.
~ Bk # L
% - rTi * nIL ~ 7 : + ~ , ,
Note: When order~ngitems marked *,indicate the set number because they are available only as a set.
' t .; b #% la"nS8 M@.%e PART NAME iQ
sm
SET No. /PART No. ~ ~ ~ ~ ~ I c o M P oPARTS
N E N No.
T 'ty
NAME P L A T E
4 3 5327 71 0 1 5 354 b" STUD 1
n1)"- C N U P ~ ) L, 4 =. SECTION NUMBER I 334ub ILU 1
COVER (NOPSI SECTION
COVER (NOPS) SECTION
*:m3,%ldO&T(bb;iSLT13-ttA~T, b#tfTif*
i?.~ LTTBL\,
Note: When order~ngitems marked *,indicate the set number because they are ava~lableonly as a set.
No. i? ,Y b #%/SFn#% #a#% PART NAME Ma
SET No. PART No. ~ ~ ~ ~ ~ I c o M P o PARTS
N E N iNo.
- Wty
1 9660050014 f Y b M5 NUT M5 17
2 5 3 0 0 7 2 021 A5Y b " STUD 5
3 5300 71 156 t03 PIN 9.
COVER (NOPS)
4 5340 73 040-1 bt\“ (NOPS) COVER (NOPS) 2
i-"f4?2t"3333 W I T H GERMAN S A F E T Y FEATURES -
1 5 2 9 0 52 4 2 3 - 1 to> PIN 4
2 9660030014 fl!Jb M3 NUT M3 3
3 9710030008 J\\\39\\b'\3 M3 SPRING WASHER M3 22
4 5 3 4 0 75 4 1 1 - 2 ?sl?\\sbrl\\- SAFETY COVER 1
6 971604001 4 t 5 9 \ \ b ' \ 3 M4 P L A I N W A S H E R M4 4
8 9660040014 f Y b M4 NUT M4 24
9 9710040008 1\"39"b"3 M4 SPRING WASHER M4 28
'lo 5 2 9 0 76 0 2 2 AfY3'7O b - b SWITCH PLATE 5
1 1 964804301 4 95333" M4X30 SCREW M4X30 10
12 97303 A-fY3 V-1 C2 SWITCH V-1C2 5
F O R 100V,115V
1 2 98303001 A-fY3 S 8 4 5 B 2 0 SWITCH S 8 4 5 B 2 0 5
b"-fY3331b"-f/230V33 230V/EXCEPT GERMAN FEATURES
1 3 971 603001 4 tS)t"b"3 M3 P L A I N WASHER M3 12
1 4 964203141 4 f 1"333" M3X14 SCREW M3X14 10
1 5 5 3 4 0 75 2 1 1 - 3 ?>t!\'3bj\\'- SAFETY COVER 1
1 6 5 3 4 0 75 2 2 0 t33' HINGE 1
1 7 9684050508 b933' M5X5 SET S C R E W M5X5 11
1 8 5 2 9 0 75 0 3 1 bL CAM 4
9 5 3 4 0 75 4 2 0 - 1 k23" HINGE 1
2 0 5340 75 430-1 t23' HINGE 1
22 98501 bl\“ 360010-1 COVER 360010-1 5
IOOV,115V33 FOR 100Vr115V
2 3 5 2 9 5 75 0 2 0 - 1 t33' HINGE 1
2 4 964206161 4 f 1 \ \ 3 3 3 " M6X16 S C R E W M6X16 4
25 971 606001 4 tF't\'b\\+ M6 P L A I N W A S H E R M6 4
2 6 5 3 0 0 53 2 1 3 '1171 KN 0 B 4
2 7 5 3 3 0 75 0 3 1 bL CAM 3
b'\-fY?~t'\>S33 WITH G E R M A N SAFETY FEATURES
2 7 5 3 3 0 75 0 3 1 bL CAM I
b"495334b"4/230V33 ~ ~ O V I E X C E P T GERMAN FEATURES
28 95338 AT33 WK244XP-2U SWITCH WK244XP-2U 6
b'\-fY?3t">S33 W I T H GERMAN SAFETY FEATURES
28 95338 24Y3 WK244XP-2U SWITCH WK244XP-2U 1
b"-fY333-fb'\4/230V33 ~~OVIEXCEPT GERMAN FEATURES
29 9642044014 fT"333" M4X4O SCREW M4X40 10
b"-fY?3t">333 W I T H GERMAN S A F E T Y FEATURES
3 0 5340 75 3 2 3 t-3" HINGE 2
31 5340 75 441 -3 ?'!Jb\'3b1\"- COVER 1
SECTION NUMBER I 53406 750 ]
1ST S A F E T Y C O V E R SECTION
*;ms&u@S~uGSLf
Note: When ordering items marked *3t+hmT. t . 9 b#4f.;%xL T T B L , ~
,indicate the set number because lhey are available only as a set.
NO. t .Y E t 4 4
3 +++
SET No. /~;;9kT No.
ltB4
COMPONENT P A R T S NO.
PART NAME fAi%
Q ' ~ V
33 5 3 4 0 7 5 3 2 0 t-3' HINGE 2
34 5295 7 5 0 3 1 - 1 A-f'YTbL SWITCH CAM 3
b"-fYP3t"2533 WITH GERMAN S A F E T Y FEATURES
34 5 2 9 5 7 5 0 3 1 - 1 Af93bL SWITCH C A M 1
b"-fY533-fb"f/230V33 230VtEXCEPT GERMAN FEATURES
35 9 6 4 2 0 3 1 01.4 f 1"3$5" M3XI 0 S C R E W M3X10 10
36 5340 7 5 1 11-2 ?~t'~hf\"- SAFETY C O V E R 1
37 5 3 4 0 7 5 4 4 3 - 2 ?'!Jb"3bf\"-?b" COVER 1
3 8 5 3 4 0 7 5 442 b I\\\ - COVER 1
39 9 6 4 2 0 5 2 5 1 4 f 1"335" M5X25 SCREW M5X25 4
40 9 7 1 0 0 5 0 0 0 8 1\\'39"h"3 M5 SPRING WASHER M5 10
41 5 3 4 0 7 5 3 4 0 7"5!r1!Jb (OPS) BRACKET ( O P S ) 1
42 9 6 4 2 0 5 0 8 1 4 f 1"333\' M5X8 S C R E W M5X8 4
43 5 3 4 0 7 5 3 3 0 ?'!J b"3 bf\"- COVER 1
44 9 6 7 0 0 5 2 0 0 8 Y!~'!Jbt'\lbb M5X20 SOCKET BOLT M5X20 2
45 5 3 4 0 7 5 3 2 4 3"JCIY b BRACKET 1
46 5 3 4 0 7 5 3 1 7 -2 ?2f2"2bf\\\- SAFETY COVER 1
47 5 2 9 5 7 5 0 4 0 t-5" HINGE 1
48 5 3 4 0 7 5 3 5 0 7"554b (NOPS) BRACKET (NOPS) I
49 5 3 2 2 7 5 0 2 0 t-5% HINGE
50 5 3 3 0 7 5 4 9 1 - 2 b1\"- COVER 1
51 9 6 4 2 0 4 1 0 1 4 f 1"333'\ M4X10 SCREW M4X10 4
52 5 3 3 0 7 5 4 9 2 - 1 t23" HINGE 1
53 9 6 4 2 0 3 4 0 1 4 f ?"333" M3X40 SCREW M3X40 2
54 5 3 0 0 7 5 1 1 2 tOs PIN 2
5 5 5330 7 5 120-1 t23' HINGE 1
56 9 6 4 2 0 4 0 8 0 7 f 1'133'' M4X8 SCREW M4X8 12
57 9 1 3 2 1 ?7'3Y f+P'Y? T L - 1 4 8 MAGNET T L - 1 4 8 2
58 9 6 4 2 0 5 1 6 1 4 f?"J32' M5X16 SCREW M5X16 2
60 9642040607 f 1"333" M4X6 SCREW M4X6 4
61 5340 75 444 $71f9 F I X I N G PLATE 1
62 5 2 9 0 7 4 0 8 2 5 1"lk LABEL 6
Y"1 L YJ~"J7J11"- c,, =/ SECTION NUMBER >54UL 15'1 I
2 N D S A F E T Y COVER SECTION
SECTION NUMBER 53402 7 5 1 1
2 N D S A F E T Y COVER SECTION
~t-ml.'bli~&TltdjdL-rI t . 7 b t f T',?cZ L T T S L X ,
it WhmT:.,
Note When order~ng~ t e m smarked * ,~nd~cate
the set number because they are ava~lableonly as a set
4 ~3 ma?
NO
t./b % +
SET N o /b?~-r No. COMPONENT P A R T S NO
PART NAME %-IS
~ ' t y
1S T BLANKET C L E A N I N G SECTION
- - --
SECTION NUMBER 53406 820 1
1 ST BLANKET CLEANING SECTION
*=O)I~~(~J#&TL~~~XLT.? z i i h m r , t.7k#%-ri*n L T T I,,
~
Note: When ordering items marked *,ind~cate the set number because they are ava~lableonly as a set.
tsk#* % 29
SET No. /;&T No.
ma
~ ' t y
sag*/?,",",LENT PARTS No. PART NAME
- - - - - -
8 5 3 4 0 82 2 6 3 I\ - BAR 1
6 9 5 3 4 0 82 1 8 4 55brl"- COVER 1
7 0 9 6 4 2 0 4 1 01 4 f ?"J$>" M4X10 SCREW M4X10 3
7 1 971 0 0 4 0 0 0 8 1\\\3Y'fi"3 M4 S P R I N G WASHER M4 6
7 2 5 3 4 0 82 2 5 0 ;if - STAY 1
5"$2 7"55T'YPt!53"33 -c7-~31 SECTION NUMBER 1 53406 825 1
2ND BLANKET C L E A N I N G SECTION
SECTION NUMBER 53406 825 1
2ND BLANKET C L E A N I N G SECTION
*;a)lg(tliiSf l d d i z L T $ d t ? h a ) T . -irr # % T i & f t L T T S L,,
Note: When ordering items marked *,indicate the set number because they are available only as a set.
t ,r b #%
SET
3 +%
No. /;FR-r No.
%a#++ P A R T NAME fla£%
l a * ~ / c o M P o N E N - r PARTs.No Q'tv
-
-
5 3 4 0 82 7 1 3 2 7-L ARM 1
5 3 4 0 82 7 1 4 2 7-6 ARM 1
70~71
5 3 4 0 82 7 2 0 riP7k A S S Y SHAFT ASSY 1
4,74175
5 3 4 6 82 6 0 0 7 " 5 2 5 Y k t 3 5 \ \ 3 3 ?$fi"'J- BLANKET CLEANER (IVORY) 1
6 0 5330 82 7 1 1 2 3 \\ SCREW 2
6 1 5 3 4 0 82 2 5 4 7"047 BLOCK 2
2 5 3 0 0 82 1 8 5 - 1 to> PIN 2
6 3 5300 82 1 8 8 A7°tj37\\ (NOPS) SPRING (NOPS) 2
LEVER (OPS)
65 90640 1\9*Y\\b"3 8 6 TOOTHED LOCK WASHER 8 6 2
6 6 966006001 4 f Y b M6 NUT M6 4
6 7 5340 82 6 8 0 7b-6 (OPS) FRAME (OPS) 1
68 90675 ?"?lJS7" 6 0 0 0 D D U BEARING 6 0 0 0 D ~ U 4
6 9 5330 82 2 4 0 0-5- ROLLER 2
7 0 5340 82 7 1 4 -
P L ARM 1
7 1 5300 82 2 8 2 %PIC BUSHING - -
2
ARM
7 4 5330 82 7 4 0 - 1 P-L ARM 1
7 5 5340 82 7 2 1 3P7 b SHAFT 1
7 6 5300 82 543 I\ 'I 5 L- NAME PLATE
7 7 5 3 3 0 53 2 5 1 - 1 ZX'4i"blb BOTTLE 1
7 8 5 3 0 0 53 2 5 6 - 2 t1°3*3 PACKING 1
7 9 5300 53 254-2 3\'L1\O7$3 RUBBER PACKING 1
0 9721030050 E-'137" E-3 E-RING E-3 3
SPRING 1
82 5 3 0 0 53 2 5 3 to;, PIN 1
83 5 3 0 0 53 2 5 2 - 1 *P37O CAP 1
--- --
1
- >
+
- -
11 ./> -A/ - v-7.17 T7.737
SECTION NUMBER 1 53402 830 1
POWDER S P R A Y UNIT SECTION
* ~ ~ 2 ? 6 a P a l b O S T L b 8 ~ E ? L T8f d A m T , t . 7 b%%T-i*f L T T ~LI.
. "
I 1 Note: When order~ngitems marked *,ind!cate the set number because they are available only as a set.
t.7kf% 3 #% ma
SET No. /F% No.
PART NAME
Q'ty
29 9 7 1 6 0 6 0 0 1 4 tSY\\b"3 M6 PLAIN W A S H E R M6 2
51 9 6 7 0 0 6 2 508 '/9'!'b;ti\\kf. M6X25 SOCKET BOLT M6X25 4
6 5 3 4 0 83 276 7 O b- b PLATE 1
67 5 3 4 0 8 3 275 7"594b BRACKET 1
68 9670052008 Y94bt'lbb M5X20 SOCKET BOLT M5X20 2
6 9 5 3 4 0 6 1 931 3>b~-lbQ"'!J9A CONTROL BOX 1
7 0 5 3 4 0 6 1 932 I\" $pi\ - 3 " ~ - POWDER JAR 1
71 9 6 7 2 0 6 2 0 1 4 o'!Jh7t\\lbb M6X20 HEXAGON BOLT M6X20 2
SPRING W A S H E R M6
73 5 3 4 0 83 277 7"59Y b BRACKET 3
74 5340 61 938 7 f 7 T f 2 7 ' X 7 7 ° lb NIPPLE 1
7 5 5340 61 934 1?-327O b79- AIR COMPRESSOR 1
7 6 5 3 4 0 6 1 935 t\\:-lbt-A VINYL HOSE 1
77 9 6 7 0 0 6 1 2 0 8 '/9'Ybt'lbb M6X12 SOCKET BOLT M6X12 2
7 8 5 3 4 0 61 936 A7Ob-l~'Yb SPRAY U N I T 1
79 5340 61 937 11° $ 7 " - $ 1 - 7 " 3 3 7 9 CONNECTOR 3
UZJ..A>-/l- JT L, . SECTION NUMBER 1 J-)L)UL OL~U I
REGISTER PUNCH SECTION
. .....
.
SECTION NUMBER 1 53402 840 I
R E G I S T E R PUNCH SECTION
*zaS.".ltrif.".-t'[tbj;EL-t'C d-tthaT. tr.7 b%4f;%ftL~T+~\,
Note: When ordering (terns marked *,indicate the set number because they are available only as a set.
t.i.b%4 dB f* PART NAME % as!
NO. SET No. /;&T No. BG~~/?E~?NENT
PARTS No. ~ ' t y
51 1 0 10 0 1 0 - 4 1/3"AS-~\~2?t'Yb R E G I S T E R PUNCH S E T 1
1-20~23-29/31-45
5110 1 0 1 0 0 - 4 1/5"AS-1\~23A S S Y REGISTER PUNCH A S S Y 1
1-20~23-29/31-40
5110 10 1 8 0 - 1 1\O3?'k'Yb A PUNCH SET A 1
16/19~29/31
5110 10 1 9 0 - 1 ~\'>St4b B PUNCH SET B 1
GUIDE
2 5 2 9 0 87 4 2 1 - 1 A94b" STUD 2
3 5 3 3 0 87 4 3 5 - 1 b"$b" GUIDE 1
4 5 3 4 0 8 6 212 S13f"'J7b-L (NOPS) FRAME (NOPS) 1
5 5 2 9 0 52 422 t03 PIN -
2
-
6 96519 XfY3 AVW401-R S W I T C H AVW401-R 1
6 96522 AfY3 AVW402-R S W I T C H AVW402-R 1
b\\f3?3l?\\5333 W I T H GERMAN S A F E T Y FEATURES
7 5 3 4 0 6 1 411 7\\33Yb BRACKET
8 9710050008 1\\\33"b\\3 M5 SPRING W A S H E R M5 12
9 9642051014 f 1"333" M5X10 SCREW M5X10 4
1 0 5 2 9 0 87 4 2 3 - 1 b\\fb\\ GUIDE 1
11 5 2 9 0 8 7 441 7'7'733 O I L RECEIVER 1
12 5 2 9 0 8 7 4 2 2 - 1 A7'Yb' STUD 1
13 9 6 7 0 0 4 1 008 Y9Yb7ii"lbb M4X10 SOCKET BOLT M4X10 12
14 5340 87 421-1 A5Yb' STUD 1
15 9 7 1 0 0 6 0 0 0 8 1\'$4'b'3 M6 SPRING WASHER M6 12
16 966006001 4 f'Yb M6 NUT M6 12
17 9 6 7 0 0 8 3 5 0 8 Y3'Ykdi"lbb M8X35 SOCKET BOLT M8X35 4
8 5340 8 6 211-1 SI~T\\~J~~J-L FRAME 1
19 5340 8 7 423-1 A9'Yb" STUD 1
20 5 3 0 0 8 7 4 2 4 - 1 h\\fb" GUIDE 1
21 5 3 3 0 87 4 3 6 - 1 b\\-fb\\ GUIDE 1
22 9 6 7 0 0 8 1 608 Y!~9bt"lbb M8X16 SOCKET BOLT M8X16 2
23 9 7 1 0 0 8 0 0 0 8 1\"34\\b"3 M8 SPRING W A S H E R M8 2
24 5 2 9 0 2 4 1 2 6 79SP- WASHER
25 5 2 9 0 8 6 413 7 \\ 11/ 3 9 \\
-
J
BUSHING 2
26 9 6 5 8 9 A473 A J 4 5 3 4 S W I T C H AJ4534 1
27 9 7 1 6 0 5 0 0 1 4 t S 4 \ \ h " 3 M5 PLAIN WASHER M5 8
28 5 3 4 0 8 7 462 7"'i!T'!)b BRACKET 2
29 5 2 9 0 8 7 4 3 1 - 1 ?7"533 O I L RECEIVER 1
30 5 3 1 0 8 7 4 2 3 - 1 b\'fb'\ GUIDE 1
5 3 0 0 87 2 1 2 2 ii7O03'Yb SPROCKET 1
56160 -
5 3 0 0 87 2 1 3 2 37O03Yb SPROCKET 1
56/57
5 3 1 0 87 1 5 0 - 1 0-9'J-h\'4b\\ ROTARY G U I D E 1
27-32139-42
5 3 4 0 87 1 1 0 - 2 i i 7 ° ~ 3 4 bA S S Y SPROCKET ASSY 1
2-1 1r 1 5 - 1 9 ~ 2 1 - 2 4 / 2 6 - 2 8
1 5 3 0 0 8 7 412 T I - 3, CHAIN 6
BRACKET
3 9684050508 b%33" M5X5 SET S C R E W M5X5 12
4 9721040008 E-'J3,7\\ E-4 E-RING E-4 3
5 90203 $1\\-lb1"?lJ37' 62522 BALL BEARING 6 2 5 2 2 3
6 5 2 9 0 87 3 1 6 - 1 7'-L ARM 3
7 5 2 9 0 87 317 A 9'Y k \\ STUD
8 9710050008 j\"$Y"b'\$ M5 SPRING W A S H E R M5 3
9 9660050014 f ' Y k M5 NUT M5 3
0 5310 87 314-1 5P7b SHAFT 3
11 5290 87 319-1 7"1J'!Jf\0-5\\f GRIPPER STUD I S
1 4 9670051 001 ')5~bm\\lbb ~ 5 x 1 0 SOCKET BOLT M5X10
1 5 5 2 9 0 87 3 1 5 - 1 XIo-9- SPACER ' 3
1 6 5 3 1 0 87 3 1 3 - 1 397b SHAFT 3
17 5 3 4 0 87 321 X7O 1JSP" SPRING 6
1 8 5 2 9 0 87 3 2 3 - 1 h7- COLLAR 6
1 9 5 3 2 1 87 318-2 7\'lJ'!Jj\0- GRIPPER 15
21 9 6 7 0 0 6 1 6 0 8 Y33bt"lbb M6X16 S O C K E T BOLT M6X16 15
22 5 3 0 0 8 7 3 1 1 - 1 7"554b BRACKET 3
23 5 2 9 0 8 7 322 7"553 b BRACKET 3
24 9 4 10301 608 X7°jJ57\\t03 3 x 1 6 SPRING P I N 3 x 1 6 15
25 9 0 8 5 3 3'\3<2blJ37 RF2040 JOINT L I N K RF2040 6
2 6 9 4 1 1 3 0 16 0 0 5 - 1 \ ~ - t O 3 3x16 TAPER P I N 3 x 1 6 3
27 9 4 1 1 3 0 2 0 0 0 7-f1O-t02 3x20 TAPER P I N 3 x 2 0 3
28 9 4 1 1 3 0 2 2 0 0 5 - 1 \ ~ - t O 3 ,3 x 2 2 TAPER P I N 3 x 2 2 3
1\-f5T-7'Ib (CD) TY-Y~Y
SECTION NUMBER I >54uz 88U 1
PAPER DELIVERY TABLE (CD) SECTION
-- - - - -.,
SECTION NUMBER 1 53402 880 1
PAPER DELIVERY TABLE (CD) SECTION
tZa)l<Wn%tltSELT'?? b 3 A n t . -2.7 h#%t:-iTftL~~$r~,
Note: When orderine items marked *.indicate the set number because lhev are available onlv, as -w
-- a --.
f.
-
22-26 -
BRACKET
25/27
5330 88 1202 7-L ARM 1
5 6 5 2 9 0 89 1 4 8 b5- COLLAR
57 90603 CE-IJS9" CE-12 CE-RING CE-12
3 5 3 3 0 89 1 3 1 - 1 SP7b SHAFT 1
-
BUSHING
60 5 2 9 0 8 9 1 3 5 i(7O o ~ bY SPROCKET
61 5 3 4 0 8 8 2 6 0 ill\\\ - LEVER
6 2 5 3 3 0 88 2 6 2 A 9 Y b\\ STUD 1
63 5 3 3 0 3 5 4 2 3 Z 9 Y b" STUD 1
64 5 2 9 0 3 5 131-1 Z70tJS9" SPRING 1
- --
6 5 5 3 4 0 88 2 7 0 1J>9 LINK 1
66 5 2 9 0 2 1 5 2 1 A7O '127" SPRING 1
E-RING E-4
68 5 3 0 0 3 3 5 6 2 bS - COLLAR 2
69 9 0 6 2 8 Af'Y7O t 0 3 S S P - 4 SNAP P I N SSP-4 2
Y3Yb$\\lbb M4X10 SOCKET B O L T M 4 X 1 0
7 1 97630 Yb/fb" AS-O5N AC115V SOLENOID AS-05N AC115V 1
7 2 5 3 0 0 3 3 561-1 to> PIN 1
73 5 3 3 0 5 7 1 5 1 ~\'S!JYE BRACKET 1
7 4 9670061208 Ylr3bt"Ibb M6X12 SOCKET B O L T M 6 X 1 2 2
5 9710 0 4 0 0 0 8 1\"39'bn3 M4 S P R I N G WASHER M 4 4
76 9 6 6 0 0 4 0 0 1 4 f Y b M4 N U T M4 4
77 5 3 0 0 1 2 2 2 4 7OL-b PLATE 7
78 9 4 10 4 0 3 2 0 8 A7O I J 3 7 " t 0 3 4x32 SPRING P I N 4 x 3 2 1
79 5 2 9 0 5 1 4 2 7 A7O tJ37\\A5'Yb" SPRING STUD 1
8 0 5 2 9 6 8 8 161 fi3b"1bt39f (?f$\'lJ-) HANDLE BODY ( I V O R Y ) 1
80 5 3 1 0 88 161 n>b‘lbfi~9f (70) HANDLE BODY ( B L A C K ) 1
81 5 2 9 0 8 9 1 2 9 A1O -4- SPACER 1
8 2 5 3 0 0 37 8 1 5 7Ob- b (?f$"lJ-) PLATE (IVORY) 1
8 2 5 3 1 0 37 8 1 5 7Ob-b (70) PLATE (BLACK) 1
8 3 5 3 0 0 37 8 2 0 ~\>b\'Ib (?fii\\lJ-) HANDLE (IVORY) 1
83 5 3 1 0 37 8 2 0 1 \ ~ b \ ' l b (90) HANDLE (BLACK) 1
'11 ~ " J J - I r" LLU) 'C/ 73N
SECTION NUMBER I D34U.l 2592 I
SIDE GUIDE (CD) SECTION
-- - - - - >
SECTION NUMBER 53402 892
SIDE GUIDE (CD) SECTION
. . *;mIn".LbLil.P.7'Ubj~ELL3 6 t i i . t f h , t . 7 hS%filZ L T T P L , ,
Note: When ordering items marked*,indicate the set number because they are available only as a set.
t . ; . ~ e s9 ~8 B M ~ F ~RR
S E T NO. /;&T No. COMPONENT P A R T S NO.
P A R T NAME
~ ' t y
56 5 3 3 0 6 1 4 3 4 7"553b BRACKET 1
5 7 97332 2-13? D 2 M V - 5 L l l l - I C 2 SWITCH D 2 M V - 5 L l l l . - I C 2 1
58 5 3 0 0 2 1 4 2 4 7O b- b PLATE 1
59 5 2 9 0 8 9 2 2 8 7O 5 9 " PLUG 1
60 5290 44 241 471 KNOB 1
SECTION NUMBER 1 53402 895 1
BACK GUIDE ( C D ) SECTION
* = o ) ~ ~ ~ . ( b @ k ? T L t 6 j % LB
-CP t-L3o ) f . t~ E #%Ti%%
LTT+I.\~
Note: When orderine
" items marked *.indicate the set number because lhev are available
- anlv
~ - - --..
, a--c a sat
COMPONENT
#fit#%
P A R T S NO.
PART NAME faQI
c9.t~
BACK GUIDE
3 5340 89 147-1 1\\\'!J7h\\-fb\\ BACK GUIDE 1
4 90630 Xf97' t o > SSP-8 SNAP P I N SSP-8 1
BRACKET
6 9684050508 b933\\ M5X5 SET SCREW M 5 X 5 . 5
9 5 2 9 0 29 3 1 4 b%B5- LOCK COLLAR 1
1 0 5290 29 210 %91b BUSHING 2
1 1 9710050008 1\"34'\h"3 M5 SPRING WASHER M5 4
12 9642051614 ? 1 \ \ 3 3 5 \ \ M5X16 SCREW M5X16 4
1 3 5330 89 139-1 777$lb?J\\- RACK HOLDER 1
14 9684060608 b933' M6X6 SET SCREW M6X6 1
15 5330 89 144-1 547 RACK 1
1 6 9670081608 !l!J'!JbIi'~bbM8X16 SOCKET BOLT M8X16 2
17 90802 31-3 R S 3 5 - 1 4 6 P CHAIN R S 3 5 - 1 46P 1
1 8 5290 89 1 4 2 X7O 0 5 7 b SPROCKET 1
1 9 5330 89 141 *\\P-3?7 b SHAFT I
20 5310 29 232 A7 - STAY 2
21 5341 8 9 1 3 8 - 1 b\\fb\\7°b-t- GUIDE PLATE 1
2 9670051001 !l!JYbIi\'Ibk M5X10 SOCKET BOLT M5X10 2
PART NUMBER INDEX
6 8 S Z 4 C57532%S * 5 ' 5 3 ~ ~ 4
No, No.
PART NUMBER SECTION No. PART NUMBER SECTION No.
-
NBH - 6 2 4 s 53402 3 5 5 1 3 0 5 2 9 0 21 1 4 2 53402 220 4
5 1 1 0 1 0 010-4 153402 8 4 0 53406 530 75
5110 1 0 100-4 , 5 3 4 0 2 840 53402 210 36
5110 1 0 110
511010121
511010122
/ 5 3 4 0 ~8 4 0 I 1 4
53402 8 4 0
153402 8 4 0 26
7
53402
53402
53406
220
330
370
75
44
61
5110 1 0 123 153402 8 4 0 3 8 53402 360 73
511010130 !53402 840 39 53406 511 38
511010141 153402 8 4 0 1 2 53406 511 51
5 1 1 0 1 0 142-1 153402 8 4 0 31 53406 530 104
51 1 0 1 0 1 4 3 - 2 153402 8 4 0 2 3 53402 350 65
5 1 1 0 1 0 171 53402 8 4 0 25 53406 890 66
5 1 1 0 1 0 180-1 53402 8 4 0 53402 350 77
51 1 0 1 0 1 9 0 - 1 53402 840 53402 380 43
5110 20 110-1 53402 840 53406 370 10
5 1 1 0 2 0 111 53402 8 4 0 4 53402 210 28
5 1 1 0 2 0 112 53402 8 4 0 6 53402 220 95
5110 20 113-1 53402 8 4 0 24 53406 370 44
5 1 1 0 2 0 114-1 53402 8 4 0 1 8 53402 330 63
5110 20 115 53402 8 4 0 1 7 53402 355 98
5110 20 116-2 5 3 4 0 2 840 1 9 53402 330 62
5110 20 117 53402 8 4 0 2 9 53402 210 2
51 10 2 0 1 1 8 - 3 53402 8 4 0 20 53402 220 47
5110 2 0 119 53402 8 4 0 5 53402 240 87
5 1 1 0 2 0 121 5 3 4 0 2 840 3 53402 245 87
51 1 0 2 0 131-1 53402 8 4 0 1 53402 365 58
5 1 1 0 2 0 132-1 53402 8 4 0 8 53402 250 10
5110 20 140 53402 840 45 53402 260 38
5110 20 1 5 0
5110 2 0 160
5110 20 170
;;::; 2:1 :;
53402 840 43
53406
53406
53402
540
530
860
93
98
24
5110 20 180 53402 8 4 0 44 53402 230 20
5110 20 190 53402 8 4 0 50 53402 240 88
5290 1 2 314 53406 540 121 53402 245 88
5290 1 4 120 53406 110 8 53402 365 44
5290 1 6 200-3 53402 170 53402 240 102
5 2 9 0 1 6 212 53402 1 7 0 36 53402 245 102
5 2 9 0 1 6 215 53402 1 7 0 29 53402 240 103
5290 1 6 226 53402 1 7 0 61 53402 245 103
5 2 9 0 1 6 311 53402 170 7 53406 540 71
5 2 9 0 1 6 312 53402 1 7 0 27 53402 240 12
5290 1 6 313 53402 1 7 0 22 53402 245 12
5 2 9 0 1 6 314 53402 1 7 0 26 53402 240 112
5290 1 6 315 53402 1 7 0 21 53402 245 112
5290 1 6 316 53402 1 7 0 25 53402 240 1
5 2 9 0 1 6 411 53402 1 7 0 32 53402 245 1
5 2 9 0 1 6 412-1 53402 170 53 53406 513 23
5290 1 6 413 53402 1 7 0 57 53406 530 69
5 2 9 0 1 6 414 53402 1 7 0 56 53402 250 18
5 2 9 0 1 6 415-2 53402 170 34 53402 250 12
5290 1 7 111 53402 1 7 0 50 53402 260 26
5290 1 7 113 53402 170 15 53402 365 49
5290 1 7 1 1 3 53402 320 79 53402 870 21
5290 1 7 1 1 3 53402 880 1 0 53402 260 20
5290 1 7 115 53402 1 7 0 47 53406 370 31
5290 1 7 115 53402 3 2 0 81 53402 210 78
5290 1 7 115 53402 880 12 53402 220 77
5290 1 7 119 i5340z 1 7 0 51 53402 260 31
5290 1 7 120 53402 170 5 53402 260 15
5290 1 7 127 53402 320 89 53406 370 20
5 2 9 0 21 1 2 3 53402 330 3 9 53402 330 32
- 5 2 9 0 21 1 4 2 53402 210 1 0 8 53402 895 -I0
PAR'T MBI R INDEX
% B P # 4
PART NUMBER
5290
5290
29
29
222-1
311
I+579323$%
SECTION No.
153406 5 3 0
153406 5301
1 3 & % 4
PART NUMBER
5290
5290
32
32
310
313
t57-i32g$g
SECTION No.
-
No.
73
75
5290 29 311 53402 230 5290 32 420 4
5290 29 311 53402 360 5290 32 430 7
5290 29 311 53402 365 5290 32 440 6
5290 29 311 53402 380 5290 32 451 3
5290 29 311 53402 892 5290 32 452 5
5290 29 312 53406 511 5290 32 452 55
5290 29 312 53406 530 5290 32 452 74
5290 29 312 5340Z 310 5290 32 452 1
5290 29 312 53402 330 5290 32 531 24
5290 29 312 53402 355 5290 32 532-1 15
5290 29 312 53402 380 5290 32 533-2 8
5290 29 313 ,53406 370 5290 33 122 24
5290 29 313 53406 530 5290 33 141 65
5290 29 313 53402 240 5290 33 142-1 12
5290 29 313 53402 245 5290 33 213-1 28
5290 29 313 53402 330 5290 33 2132-1
5290 29 313 53402 380 5290 33 214 23
5290 29 313 153402 755 5290 33 214 42
5290 29 314 53406 540 5290 33 214 87
5290 29 314 53402 330 5290 33 214 20
5290 29 314 53402 360 5290 33 215-1 31
5290 29 314 53402 895 5290 33 2152-1
5290 29 315 5340G 512 5290 33 230-2 17
5290 29 315 53406 530 5290 33 314 29
5290 29 315 53406 890 5290 33 431 13
5290 29 315 53402 365 5290 33 451-1 35
5290 29 315 53402 892 5290 33 451-1 3
5290 29 411 53402 230 5290 33 454 107
5290 29 411 53402 365 5290 33 454 5
5290 29 412 53402 210 5290 33 455 8
5290 29 412 53402 220 5290 33 511 51
5290 29 412 53402 230 5290 33 512 49
5290 29 412 53402 365 5290 33 515 50
5290 31 116 53402 880 5290 33 534 25
5290 31 122 53402 310 5290 34 130 49
5290 31 122 53402 312 5290 34 141-1 50
5290 31 151-1 53402 650 5290 34 142 36
5290 31 152-1 53402 650 5290 34 151 46
5290 31 153-1 53402 650 5290 34 152 3
5290 31 214 53402 355 5290 34 152 67
5290 32 112 53402 320 5290 34 153 48
5290 32 113 53402 320 5290 35 113 38
5290 32 114 53402 320 5290 35 131-1 2
5290 32 115 53402 320 5290 35 131-1 64
5290 32 117 53402 320 5290 35 131-1 51
5290 32 121 53402 320 5290 35 131-1 51
5290 32 122 53402 320 5290 35 136-1 1
5290 32 123-1 53402 320 5290 36 112 33
5290 32 125 53402 320 5290 36 212 47
5290 32 126 53402 320 5290 36 214 104
5290 32 141 53402 320 5290 36 214 41
5290 32 141 53402 355 5290 36 321 8
5290 32 141 53402 892 5290 36 351 79
5290 32 211-1 53402 320 5290 36 353 23
5290 32 212-2 53402 320 5290 36 354 5
5290 32 213 53402 320 5290 36 355-1 26
5290 32 214 53402 320 5290 37 123 65
5290 32 215 53402 320 5290 37 123 43
5290 32 216 53402 320 5290 37 123 11
5290 32 217 53402 320-
7
5290 37 123 -
118
Nl MBER INDEX
PAR' -
blrFPO%% iz3-ia2#8 No.
PART NUMBER SECTION No. - PART NUMBER / SECTION No
5290 37 123 53402 220 11 6 5290 38 2 3 8 -153406 535 31
5290 37 123 53402 330 3 5290 38 238 153402 3 8 0 24 1
5290 37 123 53402 360 34 5290 38 310-1 153402 3 8 0 ; 6
5290
5290
5290
37
37
37
151-1
211
220
53406
53406
53406
370
370
370
43
59
57
5290
5290
5290
38
38
38
321
322-2
330
$ 5 3 4 0 2 380 1
5340Z 3 8 0 1 8
153402 3 8 0
/ 5
9
5290 37 231 53406 370 58 5290 38 341
5290 37 232 53406 370 52 5290 41 114-1
5290 37 233-1 53406 370 60 5290 41 114-1
5290 37 233-1 53406 530 121 5290 43 112
5290 37 240-1 53406 370 55 5290 43 1 1 22
5290 37 251 53406 370 56 5290 44 241 5 3 4 0 2 892 6 0
5290 37 251 53406 520 52 5290 51 043 5 3 4 0 6 511 46
5290 37 310-1 53406 370 5290 51 043 53406 513 1 6
5290 37 3102-1 5 3 4 0 6 370 529C 51 063-1 5 3 4 0 6 511 3 0
5290 37 311 53406 370 53 5290 51 063-1 5 3 4 0 6 8 9 0 36
5290 37 312 53406 370 54 5290 51 064 5 3 4 0 6 511 2 8
5290 37 313 53406 370 12 5290 51 064
5290 37 313-1 53406 370 51 5290 51 070
5290 37 314 53406 370 27 5290 51 070
5290
5290
37
37
314
421-1
53406
53406
530
370
116
62
5290
5290
51
51
082
083
53406 51 1
5 3 4 0 6 511 1 1
1 78
5290 37 431 53406 370 42 5290 51 083 5 3 4 0 6 514 60
5290 37 432 53406 370 41 5290 51 083 5 3 4 0 6 535 45
5290 37 433 53406 370 48 5290 51 083 5 3 4 0 6 540 22
5290 37 433 53406 511 67 5290 51 090-1 5 3 4 0 6 511 47
5290 37 433 53402 210 17 5290 51 120-1 5 3 4 0 6 511 72
5290 37 433 53402 220 74 5290 51 122 5 3 4 0 6 511 7 0
5290 37 433 53402 360 58 5290 51 123-1 5 3 4 0 6 511 6 8
5290 37 433 53402 755 18 5290 51 123-1 5340G 514 4 3
5290 37 433 53402 828 4 5290 51 123-1 53402 3 6 0 1 0
5290 37 434-1 53406 370 47 5290 51 132-1 5 3 4 0 6 530 8 5
5290 37 434-1 53402 330 43 5290 51 133 5340G 511 5 9
5290 37 434-1 53402 350 78 5290 51 133 53406 530 84
5290 37 512 53406 370 30 5290 51 134 5 3 4 0 6 511 1 2 6
5290 37 513-1 53406 530 77 5290 51 134 5 3 4 0 6 530 91
5290 37 513-1 53402 892 8 5290 51 135 5 3 4 0 6 511 5 8
5290 37 514 53406 530 19 5290 51 135 53406 530 83
5290 37 515 53406 370 29 5290 51 212-2 53406 512 32
5290 37 610 53406 370 5290 51 231-1 53406 512 31
5290 37 611 53406 370 4 5290 51 312 5 3 4 0 6 511 8 3
5290 37 612 53406 370 1 5290 51 414 5 3 4 0 6 5 1 3 26
5290 37 613 53406 370 6 5290 51 414 5 3 4 0 6 535 4 3
5290 37 613 53406 890 40 5290 51 423 53406 513 1 8
5290 37 614 53406 370 3 5290 51 424 5 3 4 0 6 5 1 3 31
5290 37 614 53406 890 42 5290 51 426 5340G 5 1 3 32
5290 37 712 53406 370 50 5290 51 427 53406 513 1 5
5290 37 721 53406 370 17 5290 51 427 53406 890 79
5290 37 722 53406 370 15 5290 51 432 5340G 512 4 3
5290 37 814 53406 370 9 9 9 0 51 433 5 3 4 0 6 512 42
5290 37 814 53406 890 20 5290 51 437-1 5 3 4 0 6 512 4 5
5290 38 121 53402 320 19 5290 51 437-1 53406 513 39
5290 38 121 53402 380 20 5290 51 521 5 3 4 0 6 512 2 8
5290 38 141-1 53402 330 58 5290 51 521 5340G 5 1 3 1 2
5290 38 232 53402 380 16 5290 51 622-2 5 3 4 0 6 512 22
5290 38 233 53402 380 25 5290 51 632-2 5 3 4 0 6 512 2 3
5290 38 235 53406 512 67 5290 51 640-2 5 3 4 0 6 512
5290 38 235 53406 535 12 5290 51 642-2 5340G 512 1 7
5290 38 235 53406 540 11 8 5290 51 722 53406 5 1 4 1 2
5290 38 235 53402 240 107 5290 51 730-1 53406 514
5290 38 235 53402 245 107 5290 51 730-1 5 3 4 0 6 535
5290 38 236 53402 380 -30 5290 51 731-1 5 3 4 0 6 514 4 4
PART NI MBER INDEX
B:81p.4%% t B Z & % t3-i3>%+$
No.
PART NUMBER
5290 51 732
- PART NUMBER
5290 74 087
-SECTION No.
53406 710
-
36
5290 51 732 5290 74 087 53406 720 45
5290 51 733-1 5290 75 031 53406 750 18
5290 51 733-1 5290 75 031 53402 751 5
5290 51 735 5290 76 022 53406 750 10
5290 51 735 5290 76 022 53402 751 7
5290 51 736 5290 82 162 53406 890 52
5290 51 736 5290 84 991 53402 380 48
5290 51 737 5290 86 413 53402 860 25
5290 51 738 5290 87 315-1 53402 872 15
5290 51 740 5290 87 316-1 53402 872 6
5290 51 742 5290 87 317 53402 872 7
5290 51 742 5290 87 319-1 53402 872 11
5290 51 744 5290 87 322 53402 872 23
5290 51 821-1 5290 87 323-1 53402 872 18
5290 51 822 5290 87 421-1 53402 860 2
5290 51 830 5290 87 422-1 53402 860 12
5290 52 112 5290 87 423-1 53402 860 10
5290 52 115 5290 87 431-1 53402 860 29
5290 52 119-1 5290 87 441 53402 860 11
5290 52 119-1 5290 88 112 53406 890 48
5290 52 119-1 5290 88 1122 53406 890
5290 52 130 5290 88 115 53406 890 46
5290 52 213 5290 88 131 53406 890 31
5290 52 244 5290 88 133 53406 890 41
5290 52 244 5290 88 134 53406 890 21
5290 52 244 5290 88 142 53402 880 32
5290 52 244 5290 88 144 53406 890 49
5290 52 322 5290 88 170 53406 512 3
5290 52 422 5290 88 170 53406 513 5
5290 52 423-1 5290 88 170 53406 890 19
5290 52 423-1 5290 88 180 53406 890 28
5290 52 423-1 5290 88 183 53406 890 30
5290 52 535 5290 88 190 53406 890 51
5290 52 535 5290 88 193 53406 890 3
5290 53 121 5290 88 194 53406 890 1
5290 53 132-1 5290 88 1942 53406 890
5290 53 255 5290 88 210-1 53402 880 49
5290 53 255 5290 88 220-1 53402 880 47
5290 54 325 5290 88 231 53402 880 44
5290 54 325 5290 88 235 53402 880 36
5290 54 338 5290 88 250 53402 880 21
5290 54 338 5290 89 112 53406 890 59
5290 54 338 5290 89 120 53406 890 55
5290 54 413 5290 89 129 53406 890 81
5290 54 542-1 5290 89 135 53406 890 60
5290 54 669-1 5290 89 142 53402 895 18
5290 61 135-1 5290 89 143 53402 880 30
5290 61 633 5290 89 148 53406 890 56
5290 61 633 5290 89 211 53406 890 11
5290 61 633 5290 89 212 53406 890 14
5290 61 633 5290 89 213 53406 890 9
5290 61 916-2 5290 89 215 53406 890 7
5290 61 941 5290 89 216 53406 890 4
5290 61 961 5290 89 219 53406 890 2
5290 61 963 5290 89 219 53402 355 1 5 6
5290 61 964 5290 89 222 53402 892 36
5290 61 965 5290 89 224 53402 892 3
5290 74 075 5290 89 227-1 53402 892 26
5290 74 082 5290 89 228 53402 892 5'9
5290 74 082 5290 89 323-2 53402 892 25
5290 74 083
/
5290 89 324 53402 355 -
21
PART NUMBER INDEX
/ '
: ;: 1
S!3,0,+%% -tz3-iSi>&f.4 No 2B,0,&% -tz393>t% No
/
::: :;
PART NUMBER SECTION No. . PART NUMBER SECTION No
5290 89 324 5300 33 562 '53402 380- 40 -
5290
5290
5290
89
89
89
325-1
422
422
53402 892
53402 892
23
51
5300
5300
5300
36
37
37
352
411
810
j53402
;53406
'53406
360
370
370
, 29
39
iii ' ;;
5300 59 134 53402 892 52 5310 17 117
5300 5 9 331 53402 310 50 5310 17 117
5 3 0 0 5 9 565 53402 210 40 5310 17 117
5 3 0 0 5 9 565 53402 220 61 5 3 1 0 22 313 '53402 210 4
5 3 0 0 5 9 565 53402 360 66 5 3 1 0 22 313 53402 220 49
5300 5 9 566 53406 520 17 5310 24 211 53402 240 3
5300 5 9 566 53402 360 77 5310 24 211 53402 245 3
5300 61 124-1 53406 110 1 5310 29 232 53402 290 30
5300 7 1 155 53406 710 17 5310 29 232 53402 315 5
5300 7 1 155 53406 720 20 5310 29 232 53402 895 20
5300 71 156 53406 710 7 5 3 1 0 31 120 53402 310
5300 71 156 53406 720 3 5 3 1 0 31 121 53402 310 24
5300 72 013 53406 710 25 5 3 1 0 31 154-1 53402 650 1
5300 7 2 021 53406 710 3 5310 31 215 53402 310 21
5300 7 2 021 153406 720 2 5 3 1 0 32 111 53402 320 44
5300 73 014 53406 710 28 5 3 1 0 32 116 53402 320 59
5300 73 015 53406 720 34 5 3 1 0 32 118 53402 320 58
5300 7 3 031 53406 710 14 5310 32 119 53402 751 29
5300 7 3 031 53406 720 29 5310 32 410 53402 315 4
5300 7 5 112 53406 750 54 5 3 1 0 33 211-1 53402 330 26
5300 75 112 53402 892 50 5310 33 538 53406 370 35
5300 82 184-1 53406 825 64 5310 33 538 53406 511 35
5300 82 185-1 53406 820 17 5310 33 538 53406 513 60
5300 82 185-1 53406 825 62 5310 33 538 53406 820 54
5300 82 186 53406 825 55 5310 33 538 53406 825 2
5300 82 187 53406 820 18 5310 33 538 53402 240 53
5300 82 188 53406 820 37 5310 33 538 53402 245 53
5300 82 188 53406 825 6 3 5310 36 215 53402 360 44
5300 82 256 53406 535 11 5310 37 510 53406 370
5 3 0 0 8 2 256 53406 820 8 5310 37 5102 53406 370
5300 82 256 53406 825 58 5310 37 511 53406 370 32
5300 82 257 53406 820 9 5310 37 516 53406 370 28
5 3 0 0 8 2 257 53406 825 59 5310 37 710 53406 370
5 3 0 0 8 2 259 53406 820 25 5310 37 711 53406 370 18
5300 82 259 53406 825 45 5 3 1 0 37 720 53406 370
5 3 0 0 8 2 282 53406 820 1 0 5 3 1 0 37 7202 53406 370
5 3 0 0 8 2 282 53406 825 71 5310 37 723 53406 370 11
5300 82 364 53402 828 3 5310 37 724 53406 370 14
5300 8 2 513 53402 828 35 5310 37 730 53406 370
5 3 0 0 8 2 517 53402 828 42 5310 37 810 53406 370
5300 82 520-1 53406 530 54 5 3 1 0 37 811 53406 370 67
5300 82 520-1 53402 828 27 5310 37 815 53406 370 68
5300 8 2 543 53406 825 76 5310 37 815 53406 890 82
5300 87 121-1
5300 87 161-1
53402
53402
870 46
870 29
5 3 1 0 37
5310 37
820
820 :;: i;
5300 87 162
5 3 0 0 8 7 212
5300 8 7 2122
53402
53402
53402
8 7 0 42
870 60
870
5310 38
5310 44
5 3 1 0 44
351
314
314
1 53402
53402
53402
380
380
880
2
8
22
5 3 0 0 8 7 213 53402 870 57 5 3 1 0 52 121 53402 828 39
5 3 0 0 8 7 2132 53402 870 5 3 1 0 52 122-1 534OG 514 20
5300 8 7 311-1 53402 872 22 5 3 1 0 52 122-1 53406 535 55
5 3 0 0 8 7 312-1 53402 872 2 5 3 1 0 52 214 53406 520 55,
PART NUMBER INDEX
B
t $0 a ++ I t3-is>B% 1 b B P B F C3L3>%%
PART NUMBER I SECTION No.
No
PART NUMBER SECTION No.
5310 52 292 153402 210 53 5'322 24 271 53402 240
5310 52 292 53402 2201115 5322 24 271 53402 245
5310 52 293 53402 210 45 5322 51 300 53406 511
531052 293 153402 220!113 5322 51 310 53406 511
5310 52
5310 52
5310 52
521
522
660
'53406
153406
/53406
513' 57
513
520
58
56
1 5322
5322
5322
51
51
51
410-1
610-1
630-2
53406
53406
53406
513
512
512
5310 53 155-1 '53406 530 127 5322 51 643 53406 512
5310 55 315 '53402 315 7 5322 51 700 53406 514
531071 157 53406 710 21 5322 51 7002 53406 514
5310 71 157 53406 720 17 5322 51 810 53406 51 4
5310 7 3 013 53406 710 29 5322 51 8102 53406 514
5310 82 181 53406 820 2 5322 51 900-2 53406 512
5310 82 181 53406 825 47 5322 51 920-2 53406 512
5310 82 281 53406 820 11 5322 51 921 53406 512
5310 82 281 53406 825 15 5322 51 931 53406 512
5310 82 323-2 53406 820 46 5322 52 311 53406 530
5310 82 323-2 53406 825 13 5322 52 3112 53406 530
5310 87 150-1 53402 870 5322 52 314-1 53406 530
5310 87 154 53402 870 28 5322 52 353-3 53406 530
5310 87 301-2 53402 872 5322 52 355 53406 530
5310 87 302-1 53402 872 5322 52 357-1 53406 530
5310 87 310-1 53402 872 5322 53 163-1 53406 530
5310 87 313-1 53402 872 16 5322 53 163-1 53406 535
5310 87 314-1 53402 872 10 5322 53 217 53406 530
5310 87 423-1 53402 860 30 5322 53 331 53406 511
5310 87 522 53402 870 58 5322 53 331 53406 535
5310 88 113-1 53406 890 29 5322 53 332 53406 535
5310 8 8 140 53402 880 5322 53 333-1 53406 535
5310 8 8 141 53402 880 3 4 5322 53 334 53406 535
5310 88 145-1 53402 880 54 5322 53 350-1 53406 535
5310 88 146 53402 880 37 5322 53 3502-1 53406 535
5310 88 160 53406 890 5322 53 352-1 53406 535
5310 88 161 53406 890 80 5322 53 410-2 53406 535
5310 8 8 233 53402 880 42 5322 53 411-2 53406 535
5310 8 9 133-1 53406 890 54 5322 53 412 53406 535
5310 8 9 134-1 53406 890 53 5322 53 431-1 53406 513
5310 8 9 223 53402 892 9 5322 53 433-2 53406 513
5310 89 311 53402 892 31 5322 75 020 53406 750
5316 89 133-1 53406 890 54 5327 52 371 53406 530
5316 89 134 53406 890 53 5327 52 373 53406 530
5320 2 4 240 53402 240 11 5327 52 374 53406 530
5320 2 4 240 53402 245 11 5327 52 375 53406 530
5320 65 211-3 53406 652 6 5327 52 376 53406 530
5320 65 212 53406 652 5 5327 52 410-1 53406 530
5320 87 217-1 53402 880 8 5327 52 411 53406 530
5320 87 218 53402 880 4 5327 52 421 53406 530
5321 22 121 53402 210 15 5327 53 009 53406 530
5321 22 121 53402 220 59 5327 53 110 53406 530
5321 2 9 220-1 53402 892 5 5327 53 154 53406 530
5321 43 117 53402 355 162 5327 53 181-1 53406 530
5321 43 118 53406 520 63 5327 53 183 53406 530
5321 51 564 53406 512 68 5327 53 184-2 53406 530
5321 87 318-2 53402 872 19 5327 71 015 53406 710
5322 2 4 112-1 53402 240 82 5330 11 181 53406 110
5322 2 4 112-1 53402 245 82 5330 13 111 53406 110
5322 2 4 230 53402 240 5330 16 112 53402 170
5322 2 4 230 53402 245 5330 16 422 53402 170
5322 24 231 53402 240 100 5330 21 662 53402 210
5322 2 4 231 53402 245 100 5330 21 662 53402 220
5322 2 4 232 53402 240 101 5330 21 664 53402 210
5322 2 4 232 53402 245 101 - 5330 21 664 53402 220
PART NUMBER INDEX
1
% B E # % 1 +9>3>%% 3 8 B 4 +9>3>%43
PART NUMBER / SECTION No.
No
PART NUMBER SECTION No
5330 23 113 153406 540 97 5330 31 216 53402 310 30
5330
5330
5330
23
23
23
113
113
113
53402
53402
53402
230
240
245
21
81
81
5330
5330
5330
31
31
31
218
220-1
221
53402
53402
53402
310
310
310
/ 13
9
5330
5330
5330
23
24
24
113
311
311
53402
153402
53402
365
240
245
43
62
62
5330
5330
5330
31
31
32
232
268
510-1
53402
5 3 ~
53402
310
1 16
03 1 ~0 2 0
320 38
5330 24 313 53402 240 79 5330 32 520-1 53402 320 40
5330 24 313 53402 245 79 5330 32 560 53402 320
5330 24 314-1 53402 240 70 5330 32 563 53402 320 17
5330 24 314-1 53402 245 70 5330 32 566 53402 320 13
5330 24 315 53402 240 76 5330 32 570 53402 320
5330 24 315 53402 245 76 5330 32 575 53402 3 2 0 31
5330 24 316-1 53402 240 75 5330 32 576-1 53402 320 33
5330 24 316-1 53402 245 75 5330 32 580-1 53402 320
5330 24 317 53402 240 72 5330 33 110-1 53402 330 55
5330 24 317 53402 245 72 5330 33 1102-1 53402 330
5330 24 318 53402 240 78 5330 33 130 53402 330 64
5330 24 318 53402 245 78 5330 33 210-1 53402 330
5330 24 319-2 53402 240 63 5330 33 240-1 53402 330 66
5330 24 319-2 53402 245 63 5330 33 410 53402 330 1 54
5330 24 321 53402 240 65 5330 33 4102 53402 330
5330 24 321 53402 245 65 5330 33 420 53402 330 52
5330 24 322 53402 240 67 5330 33 440-1 53402 330 6
5330 24 322 53402 245 67 5330 33 4402-1 53402 330
5330 24 341 53406 513 70 5330 33 453 53402 330 7
5330 24 341 53402 240 44 5330 33 620 53402 380 47
5330
5330
5330
24
24
24
341
349-1
349-1
53402
53402
53402
245
240
245
44
49
49
5330
5330
5330
34
35
35
110
221
222 53402
::: ;:
350 70
5330 24 349-1 53402 355 101 5330 35 223 53402 350 93
5330 24 351 53402 240 47 5330 35 224 53402 350 95
5330 24 351 53402 245 47 5330 35 225 53402 350 68
5330 24 515 53402 870 5 5330 35 231 53402 260 11
5330 24 522 53402 260 28 5330 35 231 53402 350 4
5330 24 522 53402 365 61 5330 35 232-1 53402 260 10
5330 25 113 5340Z 260 25 5330 35 232-1 53402 310 6
5330 25 118 53402 250 15 5330 35 232-1 53402 350 6
5330 26 121 53402 260 22 5330 35 233 53402 260 3
5330 26 211 53402 260 29 5330 35 233 53402 350 10
5330 26 216 53402 260 30 5330 35 234 53402 260 2
5330 26 221 53402 260 17 5330 35 235 53402 260 37
5330 26 223-3 53402 260 14 5330 35 235 53402 350 110
5330 26 224-3 53402 260 16 5330 35 310 53402 350
5330 26 225-2 53402 260 18 5330 35 311 53402 350 102
5330 29 234 53402 315 6 5330 35 311 53402 355 118
5330 29 314 5340G 511 75 5330 35 312 53402 350 84
5330 31 111-1 53402 310 23 5330 35 312 53402 355 114
5330 31 112-1 53402 310 34 5330 35 322 53402 350 76
5330 31 113-1 53402 310 37 5330 35 323-2 53402 350 75
5330 31 116 53402 310 36 5330 35 330-1 53402 350 62
5330 31 118 53402 310 57 5330 35 3302-1 53402 350
5330 31 130 53402 310 5330 35 341-1 53402 350 60
5330 31 140 53402 310 39 5330 35 351-1 53402 350 24
5330 31 150 53402 310 40 5330 35 352 53402 350 47
5330 31 160 53402 310 5330 35 354-2 53402 350 48
5330 31 161 53402 310 45 5330 35 361-1 5340Z 350 23
5330 31 170 53402 310 46 5330 35 362 53402 350 29
5330 31 180 53402 310 42 5330 35 370 53402 350
5330 31 181 53402 310 43 5330 35 371 53402 350 86
5330 31 211-1 53402 310 10 5330 35 410 53402 350 85
5330 31 212 53402 310 3 5330 35 421 53402 350 103
PART NUMBER INDEX
% S t 4 9 g R S B 4 -tz9-is>%4
No. No
PART NUMBER SECTION No. PART NUMBER SECTION No.
5330 35 422 53401 350 99 5330 52 660-1 53406 5 2 0 41
5330 35 423 53406 530 1 2 0 5330 52 671 i53406 520 43
5330 35 423 53406 890 63 5330 53 195 I53406 530 57
5330 35 424 53402 350 100 5330 53 251-1 153406 530 581
5330
5330
5330
35
35
35
430
441
460
53402
53402
53402
350
350 91
350
89 5330
5330
5330
53
54
54
251 - 1
518
519-1
53406
153406
153406
540
540
/ zz
825 I 7 7
67
5340 21 143 53402 220 1 71
5340 21 144 53402 210 ' 54
5340 21 144 53402 220 84
5340 21 145 53402 210 55
5340
5340
21
21
145
146 55 33 44 00 22 22 1
2 00 1 87 7
5
5340
5340
21
21
146
147
53402 220
53402 210 / 97 22
5340 21 147 53402 220 79
5340 21 148 53402 210 69
5340 21 148 53402 220 40
5340 21 151 53402 210 70
5340 21 151 53407. 2 2 0 2
5340 21 152 53402 210 63
5340 21 152 53402 220 15
5340 21 154 53402 210 61
5340 21 154 53402 220 35
5340 21 160 53402 210 65
5340 21 171 53402 210 37
5340 21 171 53402 220 60
5340 21 172 53402 210 34
5340 21 172 53402 220 56
5340 21 173 53402 210 33
5340 21 173 53402 220 57
5340 21 174 53402 210 26
5340 21 174 53402 220 55
5340 21 175 53402 210 12
5340 21 175 53402 220 27
5340 21 180 53402 210
5340 21 180 53402 220
5340 21 181 53402210 8
5340 21 181 53402 220 52
5340 21 182 53402 210 5
5340 21 182 53402 220 50
5340 21 183 53402 210 13
5340 21 183 53402 220 24
5340 21 191 53402 210 1
5340 21 191 53402 220 46
5340 21 210 53402 210 47
5340 21 210 5340Z 220 109
5340 21 220 53402 210 119
5340 21 511 53402 210 76
5340 21 520 53402 210 74
5340 21 520 53402 220 99
5340 21 5202 53402 210
5340 21 5202 53402 220
5340 21 530 53402 220 94
5340 21 5302 53402 220
5340 21 540 53402 210 73
5340 21 540 53402 220 110
5340 21 550-1 53402 210 87
5340 21 5502-1 53402 210
5340 21 560 53402 210
5340 21 560 53402 220
5340 21 561 53402 210 102
5340 21 561 53402 220 39
5340 21 562-2 53402 210 88
5340 21 562-2 53402 220 88
5340 21 563 53402 210 89
PART NUMBER INDEX
b[r&?%4
PART NUMBER
1
(
5 ' 3
SECTiON No.
%
No.
PART NIJMBER
I
/
+5'+3Y?%4
SECTION NO. ! No.
f
PART NUMBER INDEX
BB C% B 4 t3>s2%4
No.
% 6 & % 4 t5'.is2#%
PART NUMBER SECTION No. PART NUMBER SECTION No
5340 24 221 53402 240 95 5340 33 452 53402 330 9
5340 24 221 53402 245 95 5340 35 310 53402 355
5340 24 262 53402 240 96 5340 35 321 53402 350 87
5340 24 262 53402 245 96 5340 35 353 53402 350 71
5340 24 263 53402 240 97 5340 35 381 53402 350 50
5340 24 263 53402 245 97 5340 35 391 53402 350 35
5340 24 266 53402 240 98 5340 35 451-1 53402 350 72
5340 24 266 53402 245 98 5340 35 454 53402 355 106
5340 24 267 53402 240 99 5340 35 455 53402 350 59
5340 24 267 53402 245 99 5340 35 456 53402 350 109
5340 24 344 53402 240 45 5340 35 511-2 53402 355 72
5340 24 344 53402 245 45 5340 35 512 153402 355 142
5340 24 541 53402 240 42 5340 35 521-2 53402 355 112
5340 24 541 53402 245 42 5340 35 533-2 53402 355 111
5340 24 550 53402 240 5340 35 534-1 53402 355 29
5340 24 550 53402 245 5340 35 554 53402 350 53
5340 24 560 53402 240 50 5340 35 555 53402 355 78 .
5340 24 560 53402 245 50 5340 35 556 53402 355 78
5340 24 564 53402 240 36 5340 35 557 53402 355 78
5340 24 565 53402 245 36 5340 35 572 53402 355 7
5340 24 570 53402 240 55 5340 35 610 53402 355
5340 24 580 53402 240 57 5340 35 613 53402 355 36
5340 24 580 53402 245 57 5340 35 620 53402 355
5340 2fs 611 53402 245 34 5340 35 630 53402 355 58
5340 24 620 53402 245 55 5340 35 640 53402 355 35
5340 25 110-1 53402 250 5340 35 650 53402 355
5340 25 111-1 53402 250 16 5340 35 651 53402 355 143
5340 25 116 53402 650 9 5340 35 662 53402 355 18
5340 25 120 53402 650 5340 35 670 53402 355
5340 25 121 53402 650 34 5340 35 671 53402 355 145
5340 25 150 53402 250 26 5340 35 672 53402 355 146
5340 25 160 53402 250 30 5340 35 673 53402 355 147
5340 25 211 53402 250 20 5340 35 674 53402 355 148
5340 25 212 53402 250 5 5340 35 675 53402 355 149
5340 25 213 53402 250 3 5340 35 676 53402 355 150
5340 25 214 53402 250 8 5340 35 680 53402 355
5340 25 215 53402 250 4 5340 35 690 53402 355
5340 25 216 53402 250 33 5340 35 711 53402 355 25
5340 26 230-1 53402 260 23 5340 35 720 53402 355 24
5340 29 111-3 53402 290 7 5340 35 7202 53402 355
5340 29 112-4 53402 290 1 5340 35 722 53402 350 64
5340 29 235-1 53402 290 27 5340 35 740 53402 355
5340 29 236 53402 290 6 5340 35 7401 53402 355
5340 29 237 53402 290 28 5340 35 760 53402 355 144
5340 29 238 53402 290 21 5340 35 842-1 53402 355 61
5340 29 241 53402 290 29 5340 35 710 53402 355
5340 31 001 53402 315 1 5340 35 920 53402 355
5340 31 002-2 53402 315 8 5340 35 921 53402 355 131
5340 32 130 53402 320 60 5340 36 210 53402 360
5340 32 173 53402 320 71 5340 36 220 53402 360 43
5340 32 174 53402 320 92 5340 36 310 53402 360
5340 32 711 53402 320 68 5340 36 311 53402 360 18
5340 32 712 53402 320 72 5340 36 315 53402 360 19
5340 32 713 53402 320 64 5340 36 340-1 53402 360 13
5340 32 714 53402 320 76 5340 36 344-1 53402 360 27
5340 32 715 53402 320 77 5340 36 380 53402 360
5340 32 716 53402 320 70 5340 36 382 53402 360 52
5340 32 717 53402 320 78 5340 36 411-1 53402 360 59
5340 32 718 53402 320 87 5340 36 413-2 53402 360 55
5340 32 719 53402 320 69 5340 36 414 53402 360 1
5340 32 719 53402 880 1 5340 36 417 53402 360 65
5340 33 121-1 53402 330 57 5340 36 420 53402 360 76
. - "- .-. . -.- - -
PART NUMBER INDEX
+5'93>#% dlr P # -% +39si#%
No.
PART NUMBER SECTION No. PART NUMBER SECTION No.
-- -
5 3 4 0 3 6 431 53402 360 6 4 5340 51 095 53406 511 36
53402 3601 7 5 5340 51 096 53406 511 37
53402 360 68 5340 51 110 53406 511
53402 360 80 5340 51 136 53406 511 91
53402 360 82 5340 51 140 53406 511 64
53402 365 5340 51 1402 53406 511
53402 365, 5340 51 142 53406 511 63
53402 365 6 0 5340 51 150 53406 511 80
53402 365 35 5340 51 210-1 53406 512
53402 365 42 5340 51 211-1 53406 512 33
53402 365 40 5340 51 213 53406 512 35
53402 365 3 5340 51 214-1 53406 512 34
53402 365 4 5340 51 216 53406 512 40
53402 365 37 5340 51 217 53406 512 39
53402 365 38 534C 51 219 53406 512 36
53402 365 52 5340 51 232 53406 511 39
53402 365 59 5340 51 2322 53406 511
53402 365 51 5340 51 300 53406 513
53402 365 67 5340 51 313-1 53406 511 92
53402 365 5340 51 400 53406 513
53402 365 25 5340 51 413 53406 513 46
53402 365 10 5340 51 421 53406 513 48
53402 365 11 5340 51 422 53406 513 24
53402 290 33 5340 51 423 53406 513 17
53402 290 34 5340 51 425 53406 513 45
53402 290 37 5340 51 431-2 53406 512 44
53402 365 62 5340 51 434 53406 512 48
53406 370 40 5340 51 435-3 53406 512 41
53406 511 5340 51 436-2 53406 512 47
53406 511 5340 51 440 53406 513 42
53406 511 15 5340 51 442 53406 513 44
53406 511 4 5340 51 451 53406 513 49
53406 511 5 5340 51 510-1 53406 512 62
53406 511 12 5340 51 510-1 53406 513 10
53406 511 2 5340 51 521-1 53406 512 7
53406 511 44 5340 51 521-1 53406 513 7
53406 511 9 5340 51 522-1 5340G 512 6
53406 511 42 5340 51 522-1 53406 513 4
53406 511 5340 51 523-1 53406 512 29
53406 511 45 5340 51 524-1 53406 512 30
53406 511 5340 51 525-1 53406 513 14
53406 511 7 5340 51 526 53406 512 75
53406 51 1 1 6 5340 51 527 53406 512 63
53406 511 10 5340 51 530 53406 512
53406 511 95 5340 51 531 53406 512 69
53406 511 5340 51 532 53406 512 65
53406 511 40 5340 51 540 53406 512
53406 511 1 2 4 5340 51 541 53406 512 74
53406 511 31 5340 51 550 53406 512 12
53406 511 22 5340 51 550 53406 513 13
53406 511 27 5340 51 560-1 53406 512 61
53406 511 5340 51 570 53406 512 82
53406 511 3 5340 51 700 53406 514 45
53406 511 5340 51 7002 53406 514
53406 530 5340 51 720 53406 514
53406 511 19 5340 51 721 53406 514 15
53406 511 24 5340 51 520 53406 512
53406 511 5340 51 821 53406 512 81
53406 511 25 5340 51 822 53406 512 80
53406 530 132 5340 51 823 53406 512 79
53406 511 26 5340 51 830-1 53406 511
53406 530 133
.- 5340 51 831 53406 517 -
96
PART NUMBER INDEX
sn B 4 t3-i3>~9
No. 2 B B t F -tr3-i3>~4
PART NUMBER SECTION No PART NUMBER SECTION No
- 5340 51 832- 53406 511 97 5340 52 6042 53402 365
5340 51 8322 53406 511 5340 52 605 53406 5201 58
5340 51 840-1 53406 511 5340 52 606 53406 520 1 59
5340 51 841 53406 51 1 101 5340 52 606 153406 530 1 67
5340 51 842 53406 51 1 103 5340 52 606 ,53402 355 1 23
5340 51 850 53406 511 708 5340 52 606 53402 365 55
5340 51 860 53406 511 5340 52 610 53406 520 53
5340 51 870 53406 511 5340 52 6102 53406 520
5340 51 871 53406 511 99 5340 52 620 53406 520 11
5340
5340
5340
51
51
51
872
873
874
53406
53406
53406
511
511
511
119
115
122
5340
5340
5340
52
52
52
631
632
632
53406
53406
53402
520
520 / 1
14
3 8 0 ' 41
5340 51 875 53406 51 1 113 5340 52 633 53406 540 1 0 3
5340 51 876 53406 511 116 5340 52 634 53406 520 10
5340 51 880 53406 511 117 5340 52 635 53406 520 3
5340 51 891 53406 511 111 5340 52 640 53406 520 7
5340 52 111 53406 514 32 5340 52 650 53406 520 6
5340 52 117 53406 514 41 5340 52 652 53406 520 20
5340 52 130 53406 514 5340 53 120-1 53406 530 7
5340 52 131 53406 514 40 5340 53 1202-1 53406 530
5340 52 132 53406 514 39 5340 53 130 53406 530
5340 52 141 53406 514 31 5340 53 131 53406 530 1 2 5
5340 52 161 53406 514 23 5340 53 160-3 53406 530 135
5340 52 200 53406 520 5340 53 170-1 53406 530 9 4
5340 52 211 53406 520 51 5340 53 170-1 53406 535 50
5340 52 212 53406 520 35 5340 53 1702-1 53406 530
5340 52 220 53406 520 38 5340 53 1702-1 53406 535
5340 52 240 53406 520 40 5340 53 174 53406 530 9 6
5340 52 250-1 53406 520 49 5340 53 175 53406 512 13
5340 52 260 53406 520 29 5340 53 175 5340G 513 11
5340 52 271-1 53406 520 27 5340 53 175 53406 530 95
5340 52 280 53406 540 86 5340 53 175 53406 535 54
5340 52 290 53406 540 104 5340 53 176 53406 530 95
5340 52 301 53406 520 36 5340 53 176 53406 535 54
5340 52 302-1 53406 540 88 5340 53 182 53406 530 1 0 9
5340 52 303 53406 540 84 5340 53 190-2 53406 530 51
5340 52 304-1 53406 540 106 5340 53 211 53406 530 49
5340 52 312 5340G 530 12 5340 53 212-1 53406 530 52
5340 52 313 53406 530 9 5340 53 220-1 53406 535
5340 52 320 53406 530 70 5340 53 221 53406 535 52
5340 52 3202 53406 530 5340 53 222 53406 535 48
5340 52 330 53406 530 5340 53 270 53406 535
5340 52 341 53406 530 81 5340 53 271 53406 535 63
5340 52 342 53406 530 86 5340 53 272 53406 535 57
5340 52 350 53406 530 79 5340 53 273 53406 535 59
5340 52 354-1 53406 530 90 5340 53 274 53406 535 61
5340 52 360 53406 530 78 5340 53 275 53406 535 62
5340 52 371-1 53406 530 74 5340 53 280 53406 535 6 4
5340 52 3712-1 53406 530 5340 53 290 53406 535 56
5340 52 380 53406 530 99 5340 53 311 53406 535 14
5340 52 500 53406 513 5340 53 312 53406 535 27
5340 52 510 53406 513 61 5340 53 340 53406 535 40
5340 52 516 53406 513 55 5340 53 3402 53406 535
5340 52 517 53406 513 52 5340 53 341-1 53406 535 21
5340 52 518 53406 513 64 5340 53 344 53406 535 18
5340 52 519 53406 513 56 5340 53 361 53406 535 38
5340 52 520 53406 513 5340 53 413-1 53406 535 2
5340 52 521 53406 513 69 5340 53 420 53406 513 76
5340 52 522 53406 513 68 5340 54 111-2 53406 540 9 5
5340 52 530 53406 513 66 5340 54 112 53406 540 9 9
5340 52 603 53402 365 66 5340 54 112-1 53406 540 9 9
5340 52 604 53402 365 65 5340 54 113 53406 540 96
l"I" .-. C._ -.
PART NUMBER INDEX
$ B & % 4 t5'-ia>%4
No. 3 & % 4 t5'>3>%4
PART NUMBER SECTION No PART NUMBER SECTION No
5340 54 114 53406 540 101 5340 5 5 119 53406 5 1 0 , 1 3
5340 54 513-1 53406 540 92 534055 121 1 53406510
5340 54 513-2 53406 540 92 5340 61 110 53406 611
5340 54 514 53406 540 91 5340 61 120 '53406 611 1 !
5340
5340
5340
54
54
54
515
516
521-1
53406
53406
53406
540 122
540 49
5 4 0 , 81
5340 61
5340 61
5340 61
121
122
123
153406 611
53406 61 1
53406 611 12
1 :78
5340 54 523-1 53406 540 79 5340 61 124 53406 611 17
5340
5340
5340
54
54
54
610
620-2
621-2
53406
53406
53406
540
540
540
1 43
5340 61
5340 61
5340 61
130
130
I30
53406 615
1:::;:
1
2:; I
5340 54 622-1 53406 540 40 5340 61 130 '53402 617 1
5340 54 623 53406 540 27 5340 61 130 153402 6 1 8 1
5340 54 626-1 53406 540 37 5340 61 132
5340 54 627 53406 540 28 5340 61 132
5340 54 628 53406 540 25 5340 61 132
5340 54 629 53406 540 30 5340 61 132 '53402 617 20
5340 54 631 53406 540 39 5340 61 132 53402 618 20
5340 54 632 53406 540 42 5340 61 134 53406 615 20
5340 54 633 53406 540 33 5340 61 140 53406 615 1
5340 54 634 53406 540 64 5340 61 141 53406 61 5 12
5340 54 635 53406 540 74 5340 61 141 53402 614 12
5340 54 636 53406 540 53 5340 61 141
5340 54 637-1 53406 540 70 5340 61 141
5340 54 638-1 53406 540 83 5340 61 141
5340 54 639 53406 540 113 5340 61 142 I53406 615 15
5340 54 640-2 53406 540 5340 61 142 53402 614 15
5340 54 641-2 53406 540 31 5340 61 142 53402 616 15
5340 54 644-1 53406 540 50 5340 61 142 53402 617 15
5340 54 645 53406 540 1 1 4 5340 61 142 53402 618 15
5340 54 646 53406 540 76 5340 61 151 53406 110 27
5340 54 651-1 53406 540 32 5340 61 154 53406 110 29
5340 54 652-1 53406 540 51 5340 61 161 53402 290 11
5340 54 653-1 53406 540 78 5340 61 162 53402 290 18
5340 54 654-1 53406 540 77 5340 61 163 53402 290 17
5340 54 655 53406 540 69 5340 61 164 53402 290 26
5340 54 656-1 53406 540 73 5340 61 211-1 53402 620 31
5340 54 657-1 53406 540 68 5340 61 212 53402 620 4
5340 54 660-2 53406 540 5340 61 213 53402 620 8
5340 54 661-1 53406 540 35 5340 61 214 53402 620 8
5340 54 662-1 53406 540 41 5340 61 222 53402 620 21
5340 54 663 53406 540 34 5340 61 224 53402 620 15
5340 54 664 53406 540 29 5340 61 225 53402 620 29
5340 54 670 53406 540 5340 61 226 53402 620 21
5340 54 673-1 53406 540 15 5340 61 230 53402 620
5340 54 674 53406 540 8 5340 61 231 53402 620 27
5340 54 675 53406 540 10 5340 61 232 53402 620 28
5340 54 677 53406 540 12 5340 61 240 53402 620 3
5340 54 678-1 53406 540 17 5340 61 243 53402 620 11
5340 54 680 53406 540 3 5340 61 244 53402 620 5
5340 54 690 53402 840 5340 61 250 53402 620 33
5340 54 691 53402 840 48 5 3 4 0 61 251-1 53406 615 27
5340 54 692 53402 840 46 5340 61 251-1 53402 614 27
5340 54 693 53402 840 47 5340 61 251-1 53402 616 27
5340 55 111-4 53406 510 10 5340 61 251-1 53402 617 27
5340 55 112-4 53406 510 1 5340 61 251-1 53402 618 27
5340 55 113-1 53406 510 11 5 3 4 0 67 260 5340G 615 48
5340 55 114 53406 510 12 5340 61 411 53402 860 7
5340 55 115 53406 510 14 5340 61 423 53406 110 38
5340 55 116 53406 510 9 5340 61 436 53402 380 57
5340 55 117 53406 510 5 5340 61 437 53402 860 34
5340 55 118 53406 510 8 5340 61 461 53406 110 1
- -
"P "
r. .-. .
I (I. -. I
1
98926 53402 617 23
98926 53402 618 23
98926 53402 620 I3
98947 '53406 615 10
98947 i53402 614 10 I
98947 53402 616 10
98947 53402 617 10
98947 53402 618 10
98982 53406 615 19
98982 53402 614 19
98982 53402 616 19
98982 53402 617 19
98982 53402 618 19 I
99307001 53406 615 11
99307001 53402 614 11
99307001 53402 616 11
99308003 53402 614 45
9971 1001 53406 630 4
99771 53402 617 47
99771 53402 618 47
99776 53406 1 1 0 42
9 9 779 53406 611 19
99923 53406 7 2 0 23
99928 53406 615 17
99928 53402 614 17
99928 53402 616 17
99928 53402 617 17
99928 53402 618 17
99933 53406 615 16
99933 53402 614 16
99933 53402 616 16
99933 53402 617 16
99933 53402 618 16
99938 53406 615 30
99938 53402 614 30
99938 53402 616 30
99938 53402 617 30
99938 53402 618 30
99948 53402 840 27
99953 53406 1 1 0 34
99959 53402 290 8
99960 53402 290 10
99962 53406 615 42
99962 53402 616 42
99962 53402 617 42
99962 53402 618 42
99963 53406 615 42
99963 53402 614 42
99963 53402 616 42
99963 53402 617 42
99963 53402 618 42