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740 APPLIED STANDARD

560 Design according to : IRC:83 PART IV and ETA-08/0115

450 MAX. POSSIBLE MOVEMENT


Exclusive of increased movement according to : IRC:83 PART IV
390 Rotation αxy = 0.02rad
5.1 5.2 5.3 Displacement Vx = 0 mm
340 Displacement Vy = 10 mm
1.3
3.2 3.1 1.1 1.2 POSSIBLE LOADING CASES
1.4
20

LF / LC : A LF / LC : B
Vertical load NSd,max = 7053.4 kN Vertical load,SLS NSd,min = 2202.3 kN
Horizontal load VxSd,max = 1177.2 kN
After concreting
position 7.1,7.2,7.3
152

7.1 7.3 7.2 has to be cut and CORROSION PROTECTION mageba:


X2 parts have to be
X3 removed. Corrosion protection according to DIN EN ISO 12944, system-Nr. A4.15. Corrosivity category, C4,
expected durability H (High). Sandblasting using only angular mineral blasting material e.g. corund,
maximum size 20 to 24.Target surface roughness: Rz min. 60µm,alternativly min.Elcometer roughness 2.
5

X1
2.2 2.1 1. GRIT BLASTING Sa 3
2. ZINC METAL SPRAY GALVANISING 100 µm
6.1 6.2 3. PORE FILLER --µm

Or
# # 1
1. GRIT BLASTING Sa 22
225

2. ZINC DUST EP PRIMER, 2-PACK 100µm


4.1 4.2 3D VIEW 3. EP, 2-PACK (RAL 7035) 140 µm
Total thickness (Target thickness) 240 µm
400 Note:
# 50mm strip of zinc metal spray galvanising at contact area steel-concrete.
Y ±0.1
Convex part : X' at chord length 200 = 6.70
SECTION A-A 56 1
740
Y
±0.1
SCALE 1 : 3 Concave part : X'2 at chord length 200 = 6.63

45 650 C/C 45 Top Structure : Steel


45 3@90=270 45 Bottom Concrete Grade : M50
90 560 90
BEARING TYPE BEARING MARK BEARING LOCATION QTY.
8- 30 Holes for GBT P1-P28 56
M27 Hex Screws 6- 30 Holes for 450 TRANS GUIDED
GBT1 A2 2
45

M27 Hex Bolts


Total 58
1.5
FRB GBT/GB1

2.4
GBL FXB/FXB1
1.4
GBL FXB/FXB1

45
FRB GBT/GB1

24 8 1 Type Plate Alu

Across Traffic
23 7.3 4 Washer D21/11X2 ISO:7089
22 7.2 4 Hexagonal Nut M10 ISO:4035
2@125=250 21 7.1 4 M10 Stud M10X100 DIN:938
600 C/C

20 6.2 8 Washer (300 HV) D50/30X4 ISO:7089 hdg


X
430

340
550

500
410

510

Along Traffic 19 6.1 8 Hexagonal Screw M27X60 ISO:4017-8.8 hdg


18 5.3 6 Hexagonal Nut M27 ISO:4032-8 hdg
A A 17 5.2 12 Washer (300 HV) D50/30X4 ISO:7089 hdg
16 5.1 6 Hexagonal Bolt M27X120 ISO:4014-8.8 hdg
15 4.2 8 Elastomeric Washer D56/30X5 Elastomer
14 4.1 8 Anchor Sleeve Ø56X225 IS:2004
13 3.2 1 Top Robo Ø340X8 ROBO SLIDE®L2
45

12 3.1 1 Callote Ø390X42 IS:2062 E350BR


11 2.6 8 Key D20X19 IS:2062 E250BR
10 2.5 2 Rocker Plate 40X20X430 IS:2062 E350BR
9 2.4 2 Bottom Lug 360X130X16 IS:2062 E350BR
8 2.3 3 Robo Slide 410X30X8 ROBO SLIDE®L2
7 2.2 1 Bottom Robo Ø340X8 ROBO SLIDE®L2
BOTTOM PART TOP PART 6 2.1 1 Bottom 430X400X57 IS:2062 E350BR
45

5 1.5 4 Temporary lug 30X30X10 IS:2062 E250BR


SCALE 1 : 3 SCALE 1 : 3
4 1.4 2 Top Lug 340X90X20 IS:2062 E350BR
R750

16 3 1.3 2 Top Guide 510X70X55 IS:2062 E350BR


55
16 20 2 1.2 1 SS Plate 500X587X1.5 AISI-316L
12.92° 1 1.1 1 Top Plate 560X550X65 IS:2062 E350BR
2.5 2.3
SL NO. Pos. QTY. DESCRIPTION MEASUREMENT MATERIAL
65

65

01 7/3/2018 SS Plate Material Specification Changed S.Chowdhury L. Mridha S. Majumdar


5
1.5

00 5/16/2018 For Approval S.Chowdhury L. Mridha S. Majumdar


2.6

REV. DATE DESCRIPTION DRAWN CHECKED APPROVED


45, JHOWTALA ROAD
Drg U-ID : 18438101
40
30

Kolkata-700019, West Bengal, India


5.4

TEL+91-33-2290 0250 - 53 / Fax +91-33-2290 0254


info@mageba.in - www.mageba.in GENERAL TOLERANCE ACCORDING TO:
57
42

IRC:83 PART IV
8 CIN-U45208WB2007PTC118511
70

CLIENT Larsen & Toubro Limited, Construction SCALE WEIGHT


336.55 TYPE PLATE
5

R5
32.55 8

PROJECT Western Dedicated Freight Corridor - Pkg 15B - IMB Narmada 350 kg
338.96 8 0.5 Typ/Type K.E.Q-7.1 Ux+- 0 1:3
DETAIL X1 DETAIL X2 India www.mageba.in A-Nr./P-No. 702837 eux 0 mm DESIGNATION : PROJECT NO : SHEET NO

SCALE 1 : 2 X4 DETAIL X3 Jahr/Year 2018 Uy+- 10 mm


ITEM RESTON Spherical bearing K.E.Q-7.1/7053.4 K.E.Q-7.1 702837 1
SCALE 2 : 1 DETAIL X4 Location euy 0 mm The copyright on these drawings and all attachments, which have been trusted personally to the
receiver, belongs to mageba at all times. Without the express written permission of mageba the
DRAWING NO

NSd max/VxSd max 7053.4 / 1177.2 kN drawings must not be passed on or made accessible to any third parties. To guarantee the traceability 702837-C-01
of these drawings in accordance with ISO 9001, any electronic transmission shall be in PDF format only.
+0.5
65 0.0 Rz 16 Ra 1.6 SECTION A-A
SCALE 1 : 4

+2
560 0
2X45 TYP

3D VIEW
+2
550 0

A A

1.1 1 Top Plate IS:2062 E350BR 560X550X65 157.16


Pos. QTY. DESCRIPTION MATERIAL MEASUREMENT MASS
DESIGNATION : WEIGHT IN Kg SHEET 1 OF 10 SCALE:
NOTE: K.E.Q-7.1 157.16 kg 1:4
1. ALL UNMACHINED SURFACES SHALL BE CLEANED BY MANUAL GRINDING/CHIPPING
2. EXCEPT OTHERWISE MENTIONED DIMENSIONAL TOLERANCES SHALL BE AS PER ISO 2768C. ITEM NAME DWG NO. REV NO
3. ALL SHARP EDGES TO BE CHAMFERED 0.5x45 EXCEPT OTHERWISE STATED DRAWN S.Chowdhury 7/30/2018
4. SURFACE FINISH WILL BE Ra3.2 UNLESS MENTIONED.
APPRD UBanerjee 7/30/2018 Top Plate 702837-C-01-1.1 R0
450

68 0.0
1.5 447 -0.2
SECTION A-A
SCALE 1 : 3

1.2
+2
500 0

A A

1.2 1 SS Plate AISI-316L 500X587X1.5 3.50


Pos. QTY. DESCRIPTION MATERIAL MEASUREMENT MASS
DESIGNATION : WEIGHT IN Kg SHEET 2 OF 10 SCALE:
K.E.Q-7.1 3.50 kg 1:4
NOTE:
1. ALL UNMACHINED SURFACES SHALL BE CLEANED BY MANUAL GRINDING/CHIPPING 7/30/2018 ITEM NAME DWG NO. REV NO
2. EXCEPT OTHERWISE MENTIONED DIMENSIONAL TOLERANCES SHALL BE AS PER ISO 2768C. DRAWN S.Chowdhury
3. ALL SHARP EDGES TO BE CHAMFERED 0.5x45 EXCEPT OTHERWISE STATED APPRD UBanerjee 7/30/2018 SS Plate 702837-C-01-1.2 R0
+1.2
340 0.0
20
45 2@125=250 ±0.5 C/C 45
45
90 0
+1

45

9X45
2
3- 30 Holes

1.4 1 Top Lug IS:2062 E350BR 340X90X20 4.26 4.26


Pos. Qty. DESCRIPTION MATERIAL MEASUREMENT MASS TOTAL WT.
DESIGNATION : WEIGHT IN Kg SHEET 3 OF 10 SCALE:
NOTE: K.E.Q-7.1 4.26 kg 1:4
1. ALL UNMACHINED SURFACES SHALL BE CLEANED BY MANUAL GRINDING/CHIPPING
2. EXCEPT OTHERWISE MENTIONED DIMENSIONAL TOLERANCES SHALL BE AS PER ISO 2768C. DRAWN S.Chowdhury 7/30/2018 ITEM NAME DWG NO. REV NO
3. ALL SHARP EDGES TO BE CHAMFERED 0.5x45 EXCEPT OTHERWISE STATED
4. SURFACE FINISH WILL BE Ra3.2 UNLESS MENTIONED. APPRD UBanerjee 7/30/2018 Top Lug 702837-C-01-1.4 R0
+2
510 0
55

16X45
A

70

Ra 1.6
SECTION A-A
SCALE 1 : 2

5X45
A

1.3 1 Top Guide IS:2062 E350BR 510X70X55 14.34 14.34


Pos. Qty. DESCRIPTION MATERIAL MEASUREMENT MASS TOTAL WT.
DESIGNATION : WEIGHT IN Kg SHEET 4 OF 10 SCALE:
NOTE:
K.E.Q-7.1 14.34 kg 1:4
1. ALL UNMACHINED SURFACES SHALL BE CLEANED BY MANUAL GRINDING/CHIPPING
2. EXCEPT OTHERWISE MENTIONED DIMENSIONAL TOLERANCES SHALL BE AS PER ISO 2768C. 7/30/2018 ITEM NAME DWG NO. REV NO
DRAWN S.Chowdhury
3. ALL SHARP EDGES TO BE CHAMFERED 0.5x45 EXCEPT OTHERWISE STATED 702837-C-01-1.3 R0
4. SURFACE FINISH WILL BE Ra3.2 UNLESS MENTIONED. APPRD UBanerjee 7/30/2018 Top Guide
9
55 9
560

20
16
16

65
X1
Rz 1 Ra0.25 1.1
1.2
SECTION A-A 1.3
0.0003L or 0.2mm

70
Whichever is greater

45 650 ±0.5 C/C 45


450 1.5
DETAIL X1
180 30 SCALE 1 : 2
15

15

15
30
5
R5.
290

4X45

10
696.

2
4
550

500
510

A A
290

1.5 4 Temporary lug IS:2062 E250BR 30X30X10 0.05 0.2


1.4 2 Top Lug IS:2062 E350BR 340X90X20 4.26 8.52
1.3 2 Top Guide IS:2062 E350BR 510X70X55 14.34 28.68
1.2 1 SS Plate AISI-316L 500X587X1.5 3.50 3.5
15

1.1 1 Top Plate IS:2062 E350BR 560X550X65 157.16 157.16


Pos. Qty. DESCRIPTION MATERIAL MEASUREMENT MASS TOTAL WT.
DESIGNATION : WEIGHT IN Kg SHEET 5 OF 10 SCALE:
K.E.Q-7.1 198.05 kg 1:4
NOTE:
1. ALL UNMACHINED SURFACES SHALL BE CLEANED BY MANUAL GRINDING/CHIPPING 7/30/2018 ITEM NAME DWG NO. REV NO
2. EXCEPT OTHERWISE MENTIONED DIMENSIONAL TOLERANCES SHALL BE AS PER ISO 2768C. DRAWN S.Chowdhury
3. ALL SHARP EDGES TO BE CHAMFERED 2x45 EXCEPT OTHERWISE STATED APPRD UBanerjee 7/30/2018 Top Assembly 702837-C-01-1 R0
338.96

5.4
0.0 Sharp Edge
336.55 -0.2 1.21 10

R758

5.26

20 10
24.45
Ra 1.6

+0.5
57 0.0
32.55 X1
SECTION A-A
SCALE 1 : 4
DETAIL X1
SCALE 2 : 3
+0.2
400 0.0

Ra 1.6
65
3@100=300
+2
430 0

A A
65

2.1 1 Bottom IS:2062 E350BR 430X400X57 66.24


Pos. QTY. DESCRIPTION MATERIAL MEASUREMENT MASS
DESIGNATION : WEIGHT IN Kg SHEET 6 OF 10 SCALE:
NOTE: K.E.Q-7.1 66.24 kg 1:4
1. ALL UNMACHINED SURFACES SHALL BE CLEANED BY MANUAL GRINDING/CHIPPING
2. EXCEPT OTHERWISE MENTIONED DIMENSIONAL TOLERANCES SHALL BE AS PER ISO 2768C. DRAWN S.Chowdhury 7/30/2018 ITEM NAME DWG NO. REV NO
3. ALL SHARP EDGES TO BE CHAMFERED 0.5x45 EXCEPT OTHERWISE STATED
4. SURFACE FINISH WILL BE Ra3.2 UNLESS MENTIONED. APPRD UBanerjee 7/30/2018 Bottom 702837-C-01-2.1 R0
+1.2
360 0.0

45 3@90=270 ±0.5 C/C 45


90 180 C/C 90 16

45

55
130 0
+1

85

75
7X45
2
4- 30 Holes 2-M10X1.5 tapped holes

2.4 1 Bottom Lug IS:2062 E350BR 360X130X16 5.37 5.37


Pos. Qty. DESCRIPTION MATERIAL MEASUREMENT MASS TOTAL WT.
DESIGNATION : WEIGHT IN Kg SHEET 7 OF 10 SCALE:
NOTE: K.E.Q-7.1 5.37 kg 1:4
1. ALL UNMACHINED SURFACES SHALL BE CLEANED BY MANUAL GRINDING/CHIPPING
2. EXCEPT OTHERWISE MENTIONED DIMENSIONAL TOLERANCES SHALL BE AS PER ISO 2768C. DRAWN S.Chowdhury 7/30/2018 ITEM NAME DWG NO. REV NO
3. ALL SHARP EDGES TO BE CHAMFERED 0.5x45 EXCEPT OTHERWISE STATED
4. SURFACE FINISH WILL BE Ra3.2 UNLESS MENTIONED. APPRD UBanerjee 7/30/2018 Bottom Lug 702837-C-01-2.4 R0
+2
430 0
20
65 100 100 100 65
10
5
A R200

5 30 5
30 5

20
40

Ra 1.6
20
A
0.0 SECTION A-A
10 410 -0.5 10 SCALE 1 : 2

2.5 1 Rocker Plate IS:2062 E350BR 40X20X430 2.07 2.07


Pos. Qty. DESCRIPTION MATERIAL MEASUREMENT MASS TOTAL WT.
DESIGNATION : WEIGHT IN Kg SHEET 8 OF 10 SCALE:
K.E.Q-7.1 2.07 kg 1:4
NOTE:
1. ALL UNMACHINED SURFACES SHALL BE CLEANED BY MANUAL GRINDING/CHIPPING ITEM NAME DWG NO. REV NO
2. EXCEPT OTHERWISE MENTIONED DIMENSIONAL TOLERANCES SHALL BE AS PER ISO 2768C. DRAWN S.Chowdhury 7/30/2018
3. ALL SHARP EDGES TO BE CHAMFERED 0.5x45 EXCEPT OTHERWISE STATED
APPRD UBanerjee 7/30/2018 Rocker Plate 702837-C-01-2.5 R0
4. SURFACE FINISH WILL BE Ra3.2 UNLESS MENTIONED.
400

57
SECTION A-A X1
DETAIL X1
SCALE 1 : 2
360
90 90 90 90
45 3@90=270 45
45

55

7
7
290

657
.95
600 ±0.5 C/C

430
690

A A
290

2.6 8 Key IS:2062 E250BR D20X19 0.04 0.32


2.5 2 Rocker Plate IS:2062 E350BR 40X20X430 2.07 4.14
55
45

2.4 2 Bottom Lug IS:2062 E350BR 360X130X16 5.37 10.74


2.1 1 Bottom IS:2062 E350BR 430X400X57 66.24 66.24
Pos. Qty. DESCRIPTION MATERIAL MEASUREMENT MASS TOTAL WT.
DESIGNATION : WEIGHT IN Kg SHEET 9 OF 10 SCALE:
K.E.Q-7.1 83.83 kg 1:4
NOTE:
1. ALL UNMACHINED SURFACES SHALL BE CLEANED BY MANUAL GRINDING/CHIPPING 7/30/2018 ITEM NAME DWG NO. REV NO
2. EXCEPT OTHERWISE MENTIONED DIMENSIONAL TOLERANCES SHALL BE AS PER ISO 2768C. DRAWN S.Chowdhury
3. ALL SHARP EDGES TO BE CHAMFERED 0.5x45 EXCEPT OTHERWISE STATED APPRD UBanerjee 7/30/2018 Bottom Assembly 702837-C-01-2 R0
TYPE PLATE
Typ/Type K.E.Q-7.1 Ux+- 0
India www.mageba.in A-Nr./P-No. 702837 eux 0 mm
Jahr/Year 2018 Uy+- 10 mm
Location euy 0 mm
NSdmax/VySd max 7053.4 / 1177.2 kN

Quantity: 58

Identification Plate Alu


Description Material MASS
DESIGNATION : WEIGHT IN Kg SHEET 10 OF 10 SCALE:
K.E.Q-7.1
ITEM NAME DWG NO.
DRAWN S.Chowdhury

APPRD UBanerjee Type Plate 702837-C-01

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