RSES9/01 01.10.

2001 10:27 Uhr Seite 1

RSES/RSSS
Screened Adaptor System
250 A, 24 kV

R
RSES9/01 01.10.2001 10:27 Uhr Seite 2

RSES/RSSS Screened Adaptor System 250 A, 24 kV

Raychem separable Screened

Screened Straight Adaptors installed
on SF6-switchgear.
Adaptors are designed to connect
single-core polymeric cables to
medium voltage equipment (trans-
formers, switchgears, motors etc.)
up to 24 kV.
Made of crosslinked EPDM and
protected with a minimum 3 mm
moulded conductive shield connected
to earth, Raychem deadbreak adap-
tors are suitable for both indoor and
outdoor installations.
Their wide application range allows a
minimum number of bodies to cover
several different cable cross-sections
without the need for additional cable
adaptors. The cut-back dimensions
for all cable sizes are the same for
RSSS and RSES.
Raychem Screened Adaptors are
equipped with a capacitive test point
to ensure that the circuit is not ener-
gised before disconnection. The Screened Elbow Adaptors installed
capacitive test point is protected by on outdoor SF6-transformer.
a conductive cap. A range of high
strength bimetallic compression
connectors tested to VDE 0220 are
offered to connect both aluminium
and copper conductor cables.
After cable preparation and lubrica-
tion, the Raychem Screened Adaptors
can simply be slid into place under
virtually all conditions. A separable
mounting system provides for an
easy installation of the adaptor onto
the bushing.
In addition, Rayvolve tubing or heat-
shrink phase-marking sleeves are
offered as an option, to provide a
superior environmental seal.

Rayvolve Sealing
Cold applied technology.
Rayvolve is used in conjunction with
a pressure sensitive mastic and is
simply rolled into place. Thus a
reliable moisture seal is achieved.
The use of Rayvolve is particularly
recommended for applications
where a torch is unavailable or
cannot be used.

Heat-Shrinkable Sealing
Moisture seal and phase marking.
A reliable moisture can also be
produced by using a mastic in
conjunction with a heat-shrinkable
sleeve. This solution has the addi-
tional advantage of providing phase
marking. A standard torch carried
by most jointers is used.
RSES9/01 01.10.2001 10:27 Uhr Seite 3

RSES/RSSS Construction and Design

10

7 9

6
8
6

11

2 2

3 3

5 5

1 1

4 4

1 Screened Body 5 Earthing Eye 9 Lifting Eye

A 3 mm conductive moulded outer
screen is permanently bonded to
the EPDM insulating material of
the body.
2 Capacitive Test Point
Used to determine if the circuit is
energised; can also be used for
phasing. Electrically protected by
a cap made of EPDM.
3 Stress cone
Computer designed, it relieves
electrical stress at the cable screen
cut of the termination.
4 Conductive Cable Entrance
The 25 mm conductive end provides
a connection to the cable screen.
Provides a connection point for the
screen of the body to the earth.
6 Inner Screen
Conductive insert provides a
“Faraday cage“ around the
compression connector and
eliminates corona at rated voltage.
7 Retaining Shoulder
To fix a retaining collar onto the
adaptor for easy installation with
two screws.
8 Compression Pin-Connector
Bimetallic compression pin-connec-
tor designed with locking ring, to
connect both aluminium and copper
conductor cables.
A lifting eye firmly attached to a
moulded-in insert provides a
secure connection point.
10 Pin
Tin plated copper electrode,
designed and tested to carry
250 A continuous current.
The hexagonal wrench to fix the
pin onto connector is supplied
with each kit.
11 Compression Connector
Bimetallic compression connector
to connect both aluminium and
copper conductor cables.
RSES9/01 01.10.2001 10:27 Uhr Seite 4

RSES/RSSS Screened Adaptor System 250 A, 24 kV

Technical data RSES RSSS

Cable Insulation Diameter Range 13.5 - 33.5 mm 13.5 - 26.5 mm

Connector Cross section Range 16 - 120 mm2 16 - 95 mm2
Maximum System Voltage 24 kV 24 kV
Continuous Current Rating 250 A 250 A
Basic Impulse Level 125 kV 125 kV
Partial Discharge at 2 U0 < 5 pc < 5 pc
AC Voltage Withstand, 1 min 50 kV 50 kV
DC Voltage Withstand, 30 min 96 kV 96 kV

The adaptors have been tested in accordance with the international specifications (e.g. ANSI/IEEE 386, IEC 540, VDE 0278).
The bimetallic connectors have been tested in accordance with VDE 0220 on aluminium and copper conductors.
All adaptors pass the routine tests including: AC Voltage Withstand, Partial Discharge Extinction and Test Point Voltage Test.

Selection Table

Screened Elbow Adaptors

Diameter over Cross section (Al or Cu conductor)
insulation 16 mm2 25 mm2 35 mm2 50 mm2 70 mm2 95 mm2 120 mm2
13.5 - 17.4 mm RSES 5201 RSES 5202 RSES 5203 RSES 5205 – – –
16.3 - 20.8 mm RSES 5211 RSES 5212 RSES 5213 RSES 5215 RSES 5217 RSES 5219 –
19.6 - 24.1 mm – – RSES 5223 RSES 5225 RSES 5227 RSES 5229 RSES 5224
23.1 - 27.7 mm – – – RSES 5235 RSES 5237 RSES 5239 RSES 5234
27.9 - 33.5 mm – – – – – RSES 5249 RSES 5244

Screened Straight Adaptors

Diameter over Cross section (Al or Cu conductor)
insulation 16 mm2 25 mm2 35 mm2 50 mm2 70 mm2 95 mm2
13.5 - 17.4 mm RSSS 5201 RSSS 5202 RSSS 5203 RSSS 5205 – –
16.3 - 20.8 mm RSSS 5211 RSSS 5212 RSSS 5213 RSSS 5215 RSSS 5217 RSSS 5219
19.6 - 24.1 mm – – RSSS 5223 RSSS 5225 RSSS 5227 RSSS 5229
21.0 - 26.5 mm – – – RSSS 5255 RSSS 5257 RSSS 5259

Add mod. code -R to kit number for cold applied tubing Rayvolve.
Add mod. code -P to kit number for heat shrink tubing with phase marking.

All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and
reliable. Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of
© Tyco Electronics EPP 0473 9/01

any particular quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these
products is set forth in our standard terms and conditions of sale.
ALR, AMP, AXICOM, B&H, Bowthorpe EMP, Critchley, Dorman Smith, Dulmison, Hellstern, La Prairie, Morlynn, Raychem, SIMEL and SUCOFIT are trademarks.

Argentina Canada Thailand

Phone: ++54-11-4733 2277 Phone: ++1-905-475 6222 Phone: ++66-2-7394026 - 32
Fax: ++54-11-4733 2267 Fax: ++1-905-470-4453 Fax: ++66-2-3260563 - 64
Australia France United States of America
Phone: ++61-2-4390 1111 Phone: ++33-3-80583200 Phone: ++1-800-327-6996
Fax: ++61-2-4353 2497 Fax: ++33-3-80341015 Fax: ++1-800-527-8350
Brazil Mexico United Kingdom
Phone: ++55-11-3611 1862 Phone: ++52-5-729 0405 Phone: ++44-1772-325400
Fax: ++55-11-3611 2457 Fax: ++52-5-361-8545 Fax: ++44-1772-726276
Tyco Electronics Raychem GmbH
Energy Division
Haidgraben 6, 85521 Ottobrunn/Munich, Germany
Phone: ++49-89-6089-0, Fax: ++49-89-6096345 http://energy.tycoelectronics.com
 EPP1053RSTI-L 04.06.2004 12:42 Uhr Seite 5

Energy Division
http://energy.tycoelectronics.com

RSTI-L
Screened, separable connection system
630 A up to 24 kV

Features

• The insulation of the connector is

made of a highly modified silicone
rubber characterised by high track-
ing resistance, elongation at break
and non-flammability.

• A thin-walled screen is permanently

bonded onto the insulation and
protects the connection system
against unintentional contact.

• The screened connector need not

be removed for oversheath testing.

• The screened cable connector

exceeds CENELEC HD 629.1 S1
requirements, which includes
BS, VDE and other international
specifications.

• Design fits 630 A bushings as

specified by CENELEC HD506 S1,
DIN 47636, EN 50180 and EN 50181.

• The compact design supports the

use of double "T" connections
inside standard terminal boxes.

• The wide application range covers

cable cross-sections from 25 to
300 mm2.

• Conductor connection with

mechanical or DIN lugs.

• Easily accessible rear plug with

capacitive test point.

• Few accessories required for

system test, double "T" and
earth connection.

• Complete kit including lugs

facilitates installation and storage.
y

R
EPP1053RSTI-L 04.06.2004 12:42 Uhr Seite 2
RSTI-L Screened, separable connection system
630 A up to 24 kV
Raychem RSTI-L screened separable
connectors are designed to connect
single- and three-core polymeric
cables to medium-voltage gas-
insulated switchgear and other
equipment using CENELEC bushings
specified for 630 A up to 24 kV.
Made of a highly modified silicone
rubber and protected by a thin-
walled outer conductive screen
connected to earth, RSTI-L
connectors are equally suited for
indoor and outdoor installation.
Supporting a wide application range,
the design incorporates one body
and two stress cone adapters to
cover all cross-sections from 25 to
300 mm2. The overall and cut-back
dimensions are designed to take up
RSTI-L Accessories RSTI-L Applications
Test rod Single connection
Ref. no.: RSTI-56TR; Length: 310 mm Material requested for 3 phases:
RSTI-56TRL; Length: 460 mm 1 x RSTI-L 56xx (kit)
RSTI-56TRA; Kit includes
2 short and 1 long testrod
185
110
Terminating plug
Ref. no.: RSTI-56TP
78
245
Earthing adapter
Ref. no.: RSTI-56EA20;
Ball diameter: 20 mm
RSTI-56EA25;
Ball diameter: 25 mm
minimum space in the terminal box.
RSTI-L connectors are equipped with
a capacitive test point for determin-
ing whether the circuit is energised.
This test point is protected by a
conductive cap.
After cable preparation and lubrica-
tion, the stress control adapter is
simply slid into place, followed by
the screened connector body. These
two components can be installed
under virtually any conditions.
A separable mounting system
ensures easy installation of the
connector onto the bushing.
All kits include high-performance
multi-range mechanical or DIN
compression lugs matching the
design of the RSTI-L connector.
Live end seal
Material requested for 3 phases:
1 x RSTI-L 56xx (kit)
1 x RSTI 56TP (terminating plug-kit)
200
EPP1053RSTI-L 04.06.2004 12:42 Uhr Seite 3

RSTI-L Design and construction

1 Screened body
A thin-walled conductive outer screen
7 is permanently bonded to the silicone
rubber insulating material of the body.
8
2 Inner screen
A conductive inner layer, as a faraday
cage around the compression or
mechanical lug, prevents corona at
9 rated voltage.

3 Compression or mechanical lugs

3
Specially designed DIN (see detail
below) and deep indent compression
lugs, as well as mechanical lugs with
1 shear bolts for connecting either
aluminium or copper conductor
cables.

2 4 Stress cone adapter

Relieves electrical stress at the point
where the cable screen is cut. The
insulated section, extending beyond
the wire shielding, provides a conve-
nient point for oversheath testing.

5 Earthing eye and ground lead

4 Provides a connection point for
earthing the screen.
5
6 Threaded pin
A threaded pin together with a
spring washer and hex nut ensure
a high-performance electrical and
mechanical contact with the
bushing.

7 Rear plug with test point

Removable rear plug with capacitive
test point.

8 Test point
The test point is used to determine
whether the circuit is energised;
alternatively it can be used for
phasing.

9 Conductive endcap
Electrical screen and protection of the
rear end of the separable connector

DIN compression technology

Note:
All applications as shown in
the brochure need to have a
mechanical support, based on
the requirements for dynamic
short circuit.
EPP1053RSTI-L 04.06.2004 12:42 Uhr Seite 4

RSTI-L Screened, separable connection system

630 A up to 24 kV

Technical data Cable insulation diameter range 12.7 - 34.6 mm

Connector cross-section range 25 - 300 mm2
Maximum system voltage 24 kV
Continuous current rating 630 A
Basic impulse level 125 kV
Partial discharge at 2 U0 < 6 pC
AC voltage withstand, 1 min 57 kV
DC voltage withstand, 15 min 76 kV
Thermal short circuit, 1 s 33 kA
Dynamic short circuit 84 kA

The adapters meet the international CENELEC HD 629.1 S1 specification.

Selection table

Screened separable connection system with DIN compression lugs

Cross 12 kV Reference number Cross 24 kV Reference number

section Diameter Conductor material section Diameter Conductor material
core insulation core insulation
mm2 min max Al Cu mm2 min max Al Cu
25 12.7- 25.0 mm RSTI-L5610 RSTI-L5630 25 12.7- 25.0 mm RSTI-L5610 RSTI-L5630
35 12.7- 25.0 mm RSTI-L5611 RSTI-L5631 35 12.7- 25.0 mm RSTI-L5611 RSTI-L5631
50 12.7- 25.0 mm RSTI-L5612 RSTI-L5632 50 12.7- 25.0 mm RSTI-L5612 RSTI-L5632
70 12.7- 25.0 mm RSTI-L5613 RSTI-L5633 70 12.7- 25.0 mm RSTI-L5613 RSTI-L5633
95 12.7- 25.0 mm RSTI-L5614 RSTI-L5634 95 21.2- 34.6 mm RSTI-L5624 RSTI-L5644
120 12.7- 25.0 mm RSTI-L5615 RSTI-L5635 120 21.2- 34.6 mm RSTI-L5625 RSTI-L5645
150 21.2- 34.6 mm RSTI-L5626 RSTI-L5646 150 21.2- 34.6 mm RSTI-L5626 RSTI-L5646
185 21.2- 34.6 mm RSTI-L5627 RSTI-L5647 185 21.2- 34.6 mm RSTI-L5627 RSTI-L5647
240 21.2- 34.6 mm RSTI-L5628 RSTI-L5648 240 21.2- 34.6 mm RSTI-L5628 RSTI-L5648
300 21.2- 34.6 mm RSTI-L5629 RSTI-L5649 300 21.2- 34.6 mm RSTI-L5629 RSTI-L5649

Kits including deep indent lugs are on request

Screened separable connection system with mechanical lugs and shear bolts

Cross 12 kV Reference number Cross 24 kV Reference number

section Diameter Conductor material section Diameter Conductor material
core insulation core insulation
mm2 min max Al or Cu mm2 min max Al or Cu
35- 95 12.7- 25.0 mm RSTI-L5651 35- 70 12.7- 25.0 mm RSTI-L5651
95-120 12.7- 25.0 mm RSTI-L5652 95-185 17.0 - 32.6 mm RSTI-L5653
95-240 17.0- 32.6 mm RSTI-L5653 95-240 21.2- 34.6 mm RSTI-L5654
150-240 21.2- 34.6 mm RSTI-L5654 300 21.2- 34.6 mm RSTI-L5655
300 21.2- 34.6 mm RSTI-L5655
© Tyco Electronics EPP 1053 4/04

All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable.
Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particular
quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set forth
in our standard terms and conditions of sale. ALR, AMP, AXICOM, B&H, BOWTHORPE EMP, CROMPTON INSTRUMENTS, DORMAN SMITH, DULMISON, GURO, HELLSTERN,
LA PRAIRIE, MORLYNN, RAYCHEM, and SIMEL are trademarks.

Energy Division – a pioneer in the development of economical solutions for

the electrical power industry. Our product range includes: cable accessories,
connectors & fittings, electrical equipment, instruments, lighting controls,
insulators & insulation enhancement and surge arresters.

For more information and your country contact person, please visit us at:
http://energy.tycoelectronics.com
Tyco Electronics Raychem GmbH, Energy Division
Finsinger Feld 1, 85521 Ottobrunn/Munich, Germany
Phone: +49-89-6089-0, Fax: +49-89-6096345
EPP0282Termsys 11.02.2005 17:09 Uhr Seite 3

Energy Division
http://energy.tycoelectronics.com

Terminations for polymeric and MIND paper

insulated cables from 7.2 kV up to 36 kV

System Designer

R
EPP0282Termsys 11.02.2005 17:09 Uhr Seite 4

Termination systems designer

This worksheet enables you to arrive at a part number for an EPKT termination.
Choose one figure from the left-hand column of each table.

Typical part number:

EPKT- 17C3MOH3 B21 G43

Voltage (Umax)
Cable size
Number of cores
Dielectric
Location
Length (3-core-cables)
Accessories

Voltage in kV
7 for 7.2 kV
17 for 12 kV & 17.5 kV
24 for 24 kV
36 for 36 kV

Size in mm2 7.2 kV 12 kV & 17.5 kV 24 kV 36 kV

A 16 - 50 16 - 25 - -
B 70 - 120 35 - 70 25 - 50 -
C 150 - 240 95 - 240 70 - 185 50 - 95
D 300 - 500 300 - 400 240 - 300 120 - 185
E 630 - 1000 500 - 800 400 - 630 240 - 500
F - 1000 800 - 1000 630 - 1000

No. of Cores
1 for single (1) core
3 for three (3) core

Dielectric of insulation type

X for PLASTIC eg. XLPE, EPDM, EPR, etc.
M for MIND non-draining paper (not applicable for draining paper cables)

Location of the termination

I for INDOOR
O for OUTDOOR

Length (only 3-core) of the terminated portion (tail)

H1 for 450 mm long
H2 for 650 mm long (min for 17.5 kV outdoor & 36 kV indoor)
H3 for 800 mm long (min for 24 kV outdoor & 36 kV outdoor)
H4 for 1200 mm long
EPP0282Termsys 11.02.2005 17:09 Uhr Seite 5

Armour Earthing

Wire armour in paper or plastic

cables can be effectively terminated
to earth by means of mechanical
clamping rings. Heat-shrinkable tub-
ing for corrosion protection and an
insulated copper conductor for earth
connection are also included.

The kits can be ordered separately or

with the termination by adding the
mod code to the end of the part
number.

1-core cables
Diameter Application Range (mm2) Part Number Mod Code
Range (mm) 7.2 kV 12 kV 17.5 kV 24 kV 36 kV
21 - 32 16 - 70 16 - 70 16 - 50 16 - 50 - EAKT 1636 G 36
33 - 50 95 - 400 95 - 400 70 - 400 70 - 300 16 - 185 EAKT 1637 G 37
51 - 67 500 - 800 500 - 800 500 - 800 400 - 800 240 - 630 EAKT 1638 G 38

3-core cables
Diameter Application Range (mm2) Part Number Mod Code
Range (mm) 7.2 kV 12 kV 17.5 kV 24 kV 36 kV
40 - 67 16 - 120 16 - 120 16 - 95 16 - 35 16 - 25 EAKT 1642 G 42
50 - 86 150 - 240 150 - 240 120 - 185 50 - 120 35 - 95 EAKT 1643 G 43
60 - 94 300 - 400 300 - 400 240 - 300 150 - 185 120 - 185 EAKT 1644 G 44
70 - 110 - - - 240 - 300 240 - 300 EAKT 1645 G 45

Cable Preparation Kit

Two types of cable preparation kits

are also available. The one for paper
cable contains cleaning solvent,
solder and binding wire.

The one for plastic cable contains

abrasive paper, string, cleaning
tissues and plastic gloves. These can
only be ordered along with termi-
nations by adding the mod code to
the end of the part number.

Application Mod Code

Paper cable E 01
Plastic cable E 02
EPP0282Termsys 11.02.2005 17:09 Uhr Seite 6

Cable Glands

The Raychem cable gland is used

with a wide range of cable boxes
designed for compound filling where
the distance from bushing to base-
plate is al limiting factor. The gland is
made to match stud spacings to
BS 2562.

It is also available with an insulating

plate for separate earthing and of
aluminium for single core applica-
tions. These can be ordered sepa-
rately as complete kits or along with
the termination by adding the mod
code at the end of the part number.

Application Part Number Mod Code

Steel/Small/X-Type/cables up to 95 mm 2
EAKT 1605 G 05
Steel/Large/Y-Type/cables up to 300 mm 2
EAKT 1606 G 06
Steel/Large/Y-Type/with insulating plate EAKT 1607 G 07
Aluminium/Small/X-Type/1-core application EAKT 1608 G 08
Note:
The stud hole spacing in the small gland is 66 mm x 66 mm and in the large gland is 86 mm x 95 mm.

Solderless Earth Connection

Copper tape screens on plastic

cables can be earthed mechanically
by using Raychem's solderless earth
connection system. The kit comes
complete with a tinned copper
earthing braid and a mechanical
roll spring for each phase.

These can be ordered separately as

kits or with the termination by adding
the mod code to the end of the part
number.

Diameter over Application Range (mm2) Part Number Mod Code

Screen (mm) 7.2 kV 12 kV 17.5 kV 24 kV 36 kV
12 - 18 16 - 50 16 - 50 16 - 25 - - EAKT 1655 G 55
19 - 24 70 - 150 70 - 150 35 - 95 25 - 70 25 - 35 EAKT 1656 G 56
25 - 30 185 - 300 185 - 240 120 - 185 95 - 150 50 - 70 EAKT 1657 G 57
31 - 44 400 - 630 300 - 630 240 - 500 185 - 500 95 - 300 EAKT 1658 G 58
41 - 65 800 - 1000 800 - 1000 630 - 1000 630 - 1000 400 - 1000 EAKT 1659 G 59
Note:
Solderless earth connections are also available for lead sheaths on paper cables. For such requirements please contact
your local sales representative.
Boots

Insulating boots are moulded parts

which are shrunk over the connection
between the cable lug and bushing to
insulate them. They are used in
switchgear and transformers with
compound filled boxes where the
clearances are insufficient for
operation in air or to protect against
flash over due to rodents or extreme
humidity.
A full range of insulating boots are
available up to 17.5 kV. These can be
ordered separately by quoting the
part number or with the termination
by adding a mod code to the end.

Example:
EPKT-17C3MOH3-B07
This kit comes complete with straight
boots.

Application range Straight boots Right angle boots - long Right angle boots - short
Mod Code Part Number Mod Code Part Number Mod Code Part Number
10 - 35 mm2 B05 RSRB 4022 B08 RSRB 4042 B15 RSRB 4062
50 - 95 mm 2
B06 RSRB 4024 B09 RSRB 4044 B16 RSRB 4064
120 - 300 mm 2
B07 RSRB 4026 B10 RSRB 4046 B17 RSRB 4066
Note:
1. Long boots are 110 mm long over the bushing. The short boots are 90 mm long.
2. Insulating boot kits are also available for up to 36 kV applications.
For such requirements please refer to your local sales representative.

Support Insulators and Bracket

Raychem also manufactures a range

of hybrid insulators. The sheds of red,
non tracking, flexible polymeric mate-
rial are mounted on a porcelain core.
Sets of three, along with a galvanised
steel T-bracket, can be ordered for
applications up to 36 kV either as
separate kits by quoting the part
number or with the termination by
adding the mod code to the end.

Reference standard IEC 60815,

IEC 60071

Part Number Mod Code Description

EAKT 1521 B 21 Insulator Kits 12 kV to 24 kV (light pollution)
EAKT 1521 B 21 Insulator Kits 12 kV (heavy pollution)
EAKT 1523 B 23 Insulator Kits 36 kV (light pollution)
EAKT 1523 B 23 Insulator Kits 17.5 kV to 24 kV (heavy pollution)
EAKT 1524 B 24 Insulator Kits 36 kV (heavy pollution)
Note:
The voltage is the highest phase-to-phase voltage Umax.
EPP0282Termsys 11.02.2005 17:09 Uhr
RICS – Insulated adapter termination system
for SF6-insulated switchgear up to 24 kV
T-adapter for perpendicular
connection of the termination
to SF6-insulated switchgear
T-adapter
The insulated adapter termination
system provides perfect sealing,
electrical insulation and an electrical
connection between Raychem termi-
nations and SF6-insulated switchgear
up to 24 kV.
Its lead-in insulator (630 A) conforms
to DIN 47636 and ANSI IEEE 386.
The cable box of the switchgear
must be provided with suitable
protection against electric shock.
The insulating adapter is compatible
with all Raychem terminations.
Details of the terminations can be
found in the cable accessories
catalogue.
The insulating body, fixing bolts, ter-
minal stud and backplug are supplied
in a 3-phase set complete with instal-
lation instruction. Cable lugs and
terminations are not included.
For double T-connections, the second
adapter is of special design and
includes connection plug, insulating
body, fixing bolts, terminal stud and
backplug. It can be combined with
first adapters of type RICS-57x3-CU
with M16 lugs, but not with adapter
for surge arresters type RICS-51x9
Seite 8
T-adapter for perpendicular connec- Straight adapter for vertical
tion of termination and surge arrester connection of the termination
to SF6-insulated switchgear to SF6-insulated switchgear
T-adapter with surge arrester Straight adapter
Thick walled insulator made of high A thick walled, heat-shrinkable
quality elastomer with sealing face insulating sleeve provides a
over the termination, bushing cone hermetic seal over the cone of
and plug. the bushing and the termination.
The electrical connection is made The adapter area is smoothed
with a terminal stud and the cable with a meltable filler strip.
lug of the termination. Two cable
connection is possible. A special plug Scope of supply (for three phases)
which allows cable testing without Heat-shrinkable insulating sleeving,
disconnecting the adapter is also filler strip, small accessories and
offered. The design of the adapter installation instructions. Terminal
for connecting the surge arrester is stud and lug must be enclosed.
basically identical. The elastomer
insulator has an additional lead-in
duct for the surge arrester. Details
of the surge arresters can be found
in the brochure EPP 0533.
Scope of supply (for three phases)
Insulator, plug, terminal stud, small
accessories and installation instruc-
tions.
EPP0282Termsys 11.02.2005 17:09 Uhr Seite 9

RICS – Insulated adapter termination system

for SF6-insulated switchgear up to 24 kV
RICS T-adapter

Voltage class Cable type Application range Type of indoor Part Number
(U0 / U (Um)kV (mm2) termination
6.35 / 11 (12)kV Polymeric 1C & 3C 25 to 50 IXSU-F, POLT, EPKT, TFTI RICS 5113
70 to 150 RICS 5123
185 to 240 RICS 5133
300 RICS 5143
8.7 / 15 (17,5)kV Polymeric 1C & 3C 25 to 35 IXSU-F, POLT, EPKT, TFTI RICS 5113
50 to 95 RICS 5123
120 to 185 RICS 5133
240 to 300 RICS 5143
12.7 / 22 (24)kV Polymeric 1C & 3C 10 to 70 IXSU-F, POLT, EPKT, TFTI RICS 5123
95 to 185 RICS 5133
240 to 300 RICS 5143

6.35 / 11 (12)kV Paper (MI and MIND) 35 EPKT-45xx RICS 5113

Belted 50 to 95 RICS 5123
120 to 185 RICS 5133
240 RICS 5143
6.35 / 11 (12)kV Paper (MI and MIND) 35 to 70 EPKT RICS 5113
Screened or belted 95 to 150 RICS 5123
185 to 240 RICS 5133
300 RICS 5143

RICS T-adapter with Surge Arrester

Voltage class Cable type Application range Type of indoor Part Number
(U0 / U (Um)kV (mm2) termination
6.35 / 11 (12)kV Polymeric 1C & 3C NA IXSU-F, POLT, EPKT, TFTI
NA
185 to 240 RICS 5139
300 RICS 5149
8.7 / 15 (17,5)kV Polymeric 1C & 3C NA IXSU-F, POLT, EPKT, TFTI
NA
120 to 185 RICS 5139
240 to 300 RICS 5149
12.7 / 22 (24)kV Polymeric 1C & 3C NA IXSU-F, POLT, EPKT, TFTI
95 to 185 RICS 5139
240 to 300 RICS 5149
6.35 / 11 (12)kV Paper (MI and MIND) NA EPKT-45xx
Belted NA
120 to 185 RICS 5139
240 RICS 5149
6.35 / 11 (12)kV Paper (MI and MIND) NA EPKT
Screened or belted NA
185 to 240 RICS 5139
300 RICS 5149

Tests
The adapters meet Cenelec
HD629.1S1, IEC 540, VDE 0278 and
ANSI IEEE 386 standards, as well as
the Raychem specification PPS 3013,
in addition they were type tested
together with most switchgear. The
test requirements and results are
summarised in Raychem test reports,
which are available on request.
EPP0282Termsys 11.02.2005 17:09 Uhr
RCAB – Elastomeric insulating bushing boot
for bushings up to 17.5 kV and 24 kV
RCAB right angle or inline
application up to 17.5 kV
Raychem elastomeric insulating
boots are moulded parts which fit
over the connection between the
cable lug and the inline or right-
angled equipment bushing to
improve phase-to-phase and phase-
to-ground insulation. They are used
in switchgear and transformer cable
boxes where the air clearances are
insufficient for normal operation,
or to protect against flashover due
to rodents or high humidity.
The non-tracking elastomeric
housing has excellent erosion
resistance, dielectric properties and
environmental resistance, giving
superb per-formance in areas of
high humidity and electrical stress.
RCAB adapter
Voltage class Cable type
(U0 / U (Um)kV
6.35 / 11 (12)kV Polymeric 1C & 3C
12.7 / 22 (24)kV Polymeric 1C & 3C
Tests
The adapters meet Cenelec
HD629.1S1, IEC 540, VDE 0278 and
ANSI IEEE 386 standards, as well as
the Raychem specification PPS 3013,
All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable.
Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particular
quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set forth
in our standard terms and conditions of sale. ALR, AMP, AXICOM, B&H, BOWTHORPE EMP, CROMPTON INSTRUMENTS, DORMAN SMITH, DULMISON, GURO, HELLSTERN,
LA PRAIRIE, MORLYNN, RAYCHEM, and SIMEL are trademarks.
Seite 2
RCAB inline application up to 24 kV
RCAB boots works in combination The insulating body is supplied in a
with all Raychem termination product 3-phase set complete with installation
lines including both elastomeric and instruction. Fixing bolts, terminal stud
traditional heatshrink technology. and cable lugs are not included.
RCAB boots are quick and easy to Terminal studs with a M16 thread can
install and do not require any taping be ordered separately as EXRM-1366.
of the bushing or the termination. The adapter is to be used in combina-
The boot can easily be removed tion Raychem teminations.
and reinstalled without the need
for additional material or tooling,
allowing access to the bushing
connection for test purposes.
The universal screw EXRM-1366 is
available on request.
Each kit contains elastomeric
insulating boots, collars (if required)
for three phases and installation
instructions.
Application range Type of indoor Part Number
(mm2) termination
35 to 300 IXSU-F, POLT, EPKT, TFTI RCAB 4120
50 to 300 IXSU-F, POLT, EPKT, TFTI RACB 5120
in addition they were type tested
together with most switchgear. The
© Tyco Electronics EPP 0282/2 2/05
test requirements and results are
summarised in Raychem test reports,
which are available on request.
Energy Division – a pioneer in the development of economical solutions for
the electrical power industry. Our product range includes: cable accessories,
connectors & fittings, electrical equipment, instruments, lighting controls,
insulators & insulation enhancement and surge arresters.
For more information and your country contact person, please visit us at:
http://energy.tycoelectronics.com
Tyco Electronics Raychem GmbH, Energy Division
Finsinger Feld 1, 85521 Ottobrunn/Munich, Germany
Phone: +49-89-6089-0, Fax: +49-89-6096345
EPP038911/02 04.11.2002 10:52 Uhr Seite 4

Energy Division
http://energy.tycoelectronics.com

Heat-Shrinkable Termination System

for Cables up to 36 kV

Features:

• Universal termination family for

12-36 kV based on SCTM stress
control technology
• All applications for polymeric and
MIND paper on 1-core, 3-core,
armoured and unarmoured cables
• Red non-tracking HVOT tubing
provides excellent environmental
protection
• Can be used in combination with
RICS / RCAB / RSRB switchgear
connection systems

R
EPP038911/02 04.11.2002 10:52 Uhr Seite 5
The Universal Medium Voltage Termination System
for Polymeric and Paper Insulated Cables
Over the last three decades, engi-
neers in utilities and industry around
the world have specified million’s of
Raychem cable terminations at
distribution voltages up to 36 kV.
Raychem terminations have become
identified with reliability because of
their unparalleled long-term perfor-
mance – where it really counts – in
the field. Today there are many
changes influencing the distribution
of power at medium voltages. For
example, the transition to new types
of polymeric cable, distribution at
higher voltages, and the widespread
usage of compact switchgear.
Anticipating these industry changes,
we have continued to extend and
improve the product range, based on
the extensive experiece both in the
field and at our outdoor test sites in
polluted and desert environments.
Now these developments are
incorporated in a new generation of
Raychem heat-shrinkable cable termi-
nations, that are even easier to select
and install, without compromising
the reliability of proven materials
technology. The improved system is
simple to use, because the basic ter-
mination components and installation
steps are the same – even if your net-
work operates with voltages of 7.2 to
36 kV; if you use 12 kV belted paper
cable and 24 kV water-blocked single
core polymeric cable; whether you
make equipment connections in a
cable box or in compact switchgear.
Let’s review the main advantages of
the improved system:
Universal Selection Procedure
• Simplifield selection table allows
quick selection based on conductor
cross section and voltage class for
either polymeric or MIND paper
insulated cables (For MI draining oil
cables, contact your local represen-
tative)
• Simple modification codes permit
easy specification of optional
accessory kits
• Enhanced range-taking ability
means that one kit fits more con-
ductor sizes, reducing stocking
requirements
• Unlimited shelf life allows stocking
of economic quantities without
product spoilage
Simplifield Cable Preparation
• Improved treatment of screen cut
back is compatible with all state of
the art screen removal techniques
• No tapering of insulation required
• No polishing of polymeric insulation
surface
• No special preparation of sectored,
or eccentric conductors, or of cable
that is curved after unreeling from
the cable drum
• Cable preparation steps are similar
to those for Raychem joints
Simplified Installation
• Components are lightweight and
non-shattering
• Clear instruction sheets
• Common installation procedure for
polymeric and MIND paper cables
• Factory engineered kit permits rapid
on-site installation
• No mechanical stress at insulation
screen cutback
• Termination accommodates same
bending radius as cable
• Visual confirmation of correct
assembly sequence possible after
installation
• Rain skirts can be installed to allow
either top or bottom feed
• No soldering of earthing accessories
required
Outstanding Long-Term Reliability
• Fully sealed against water ingress
from the environment or from within
the conductor strands
• Polymeric materials load cycle with
the cable without mechanically
stressing termination components
and sealants
• Unsurpassed performance in
polluted environments, proven
over three decades.
EPP038911/02 04.11.2002 10:52 Uhr Seite 6

Single Core Cable Termination System

Polymeric Insulated Cable Paper Insulated Cable Polymeric or Paper Insulated

Indoor Service (Mass Impregnated, Non-Draining) Cable Outdoor Service
Indoor Service

void filling compound
stress control tubing
non-tracking sleeve with
sealant layer
oil barrier, insulating tubing (clear) rain skirts installed over
installed over paper insulation non-tracking sleeve
otherwise, installation is the same as otherwise, installation is the same as
for a polymeric insulated cable for an indoor termination

It`s the same system for all types of

polymeric cable
EPP038911/02 04.11.2002 10:52 Uhr Seite 7

Three-Core Cable Termination System

Polymeric or Papier Insulated

Cable Indoor or Outdoor Service

three-core breakout installed at

end of cable oversheath

otherwise, installation steps are

the same as for three single core
terminations

The Raychem termination system

is compatible with all types of
armoured cable.
The system includes a complete
range of solderless accessories for
earthing insulation screens and
cable armour and for grounding
lead sheaths. Also available are
insulators and support brackets,
insulating boots for equipment
connections and glands for easy
entry to cable boxes. Fore more
details please refer to the EPKT
and I(O)XSU-F Termination
brochures.
EPP038911/02 04.11.2002 10:52 Uhr Seite 2
EPP038911/02 05.11.2002 11:52 Uhr Seite 3

The Tyco Electronics All our indoor terminations for poly-

meric or paper insulated cables
Energy Division can be used with RICS (Raychem
Insulated Connection System).
The RICS, fully insulated, right-angle
and straight adapters make it easy to
connect any type of cable to modern
compact electrical equipment.
A special RICS, accommodating a
ZnO Surge Arrester is now available
as well as a low profile, one piece
cable termination (IXSU-F), designed
specifically for applications with very
limited clearances between phases.

We offer the universal jointing

system for all types of paper and
polymeric cable up to 36 kV. The
same system allows transition joints
between different tree-core paper
cable and transitions from paper to
polymeric cables. Trifurcations with
any combination of cables are also
easy with the Raychem jointing
system.

For more information about joints

and terminations up to 72 kV and
other problem-solving products, call
your local representative. We have
field sales offices and offer technical
support around the world.

© Tyco Electronics EPP 0389 11/02

All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable.
Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particular
quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set forth
in our standard terms and conditions of sale. ALR, AMP, AXICOM, B&H, BOWTHORPE EMP, CROMPTON INSTRUMENTS, DORMAN SMITH, DULMISON, GURO, HELLSTERN,
LA PRAIRIE, MORLYNN, RAYCHEM, and SIMEL are trademarks.

Energy Division – a pioneer in the development of economical solutions for

the electrical power industry. Our product range includes: Cable accessories,
connectors & fittings, electrical equipment, instruments, lighting, insulators &
insulation enhancement and surge arresters.

For more information and your country contact person, please visit us at:
http://energy.tycoelectronics.com
Tyco Electronics Raychem GmbH, Energy Division
Finsinger Feld 1, 85521 Ottobrunn/Munich, Germany
Phone: +49-89-6089-0, Fax: +49-89-6096345
R Heat-shrinkable
elastomeric joints for
single and 3-core polymeric
cables up to 36 kV
Jointing today...

Today, a modern jointing system

must contain few, prefabricated
components for easy, reliable in-
stallation, be applicable with differ-
ent connection techniques and
accommodate tolerances, different
cross-sections and constructions.

The tried and tested solution:

Raychem’s elastomeric
technology…

The elastomeric heat-shrinkable

joint has proven its suitability in
installations all over the world,
under even the most adverse
conditions.

Raychem’s technique combines

an elastomeric thick-wall insulat- 1
ing material in one component
with an outer layer of heat-shrink-
able conductive polymer. The
outer layer holds the thick insulat-
ing material at a large diameter, so
that it can easily be placed over Photos 1 and 2: The elastomeric
the cable. Using this construction, joint component is easily position-
it is only necessary to heat the ed over the connection area and
outer conductive layer to initiate recovers effortlessly on the appli-
the shrinking process. Other cation of heat.
advantages to such an approach 2
include:

■ versatility: jointing of round and

sector-shaped, single and
3-core cables, a range of sizes,
cables of different cross-sec-
tions or oversheath thicknesses
in one joint

■ no extra cut-back of the over-

sheath to park the components
■ effortless positioning of the
components
■ not limited to special connec-
tors or conductor jointing
methods
■ suitable for various types of
water-blocked cable.
Elastomeric technology Photos 3 and 4: The material’s
elastic memory ensures that the
The elastomeric joint component correct insulation wall thickness is
is supplied in an expanded form, always obtained for the defined
in which the heat-shrinkable outer application range of the compo-
wall holds the insulating layer at a nent.
wide diameter. Application of heat
causes the outer wall to shrink,
allowing the insulating layer to
contract at the same time, and
closely fit the joint. The rubber-like
characteristics of the material
enable the joint to follow the
thermalIy-induced dimensional
changes of the cable insulation.

4
A proven success… Thanks to its reliability and simple
installation, Raychem joints for up
to 36 kV have established them-
selves especially quickly on the
market worldwide.
Electrical field control
The stress control tubing has a
precisely defined impedance char-
acteristic which smoothes the
electrical field over the connector
and cable screen ends. During
installation of the tubing, its shrink-
ing action compresses the special
void filler (yellow) into position
round the screen ends and the
connector. Pencilling of the insula-
tion at the connector is not
necessary.
Insulation and screen
The elastomeric sleeve provides
the correct thickness of insulation
(red) in one step. The insulation
screen is provided by the outer
wall of the sleeve, which is of heat-
shrinkable conductive polymer
(black). This technique saves
installation time and ensures a
flawless bond between joint insu-
lation and screen.
Installation procedure
Metallic shielding
Copper mesh continues the cor-
rect shield cross-section across
the connection area and makes
electrical contact with the outer
screen of the joint.
A pre-packed set of components
is slid over the prepared cable
end, together with an outer sealing
sleeve. After jointing the conduc-
tors, the connector and screen
ends are electrically smoothed
with a void filling compound. The
stress control tubing and then the
elastomeric component are each
positioned in turn over the con-
nector and shrunk into place.
The cable shield is replaced with
copper mesh and the oversheath
by an adhesive-coated sealing
sleeve. All kits are supplied with
illustrated step-by-step instruc-
tions.
Outer sealing
The heat used to shrink the outer
sleeve causes the pre-coated
adhesive to melt and flow, result-
ing in a lasting barrier against
moisture and corrosion on the
cable oversheath.
Raychem provides complete Customer support and
support distribution

Raychem continuously monitors

delivery performance and lead
times, looking for opportunities to
shorten cycle times and improve
service. We establish close rela-
tionships with suppliers through
vendor audits and certification
programs. We also analyze
Raychem’s responsiveness
throughout our distribution net-
work to customers.

Technical field service

Raychem power cable joints are

the result of a sustained research
effort and long experience in tech-
nical field service. Raychem sup-
ports its customers with specific
product development and selec-
tion, laboratory and field testing,
and the training of customer ope-
rators in cable preparation and
installation techniques. As the
leader in heat-shrinkable materials Raychem’s total commitment
and one of the largest cable to quality assurance
accessory manufacturers,
Raychem makes a wide range Even the best technology must be
of jointing, sealing and corrosion backed up by a thorough and con-
protection systems to meet the sistent quality assurance program.
demands of the growing world At Raychem, we subject every pro-
of energy. duct to an extensive quality control
regimen which includes the follow-
ing procedures:

Proven technology ■ At every production stage,

The long-term performance of
Raychem heat-shrinkable mate-
rials has been demonstrated by
the well-proven Raychem acces-
sory system. Millions of installa-
tions at up to 36 kV in some of the
severest service conditions have
confirmed the reliability of the
Raychem heat-shrink technique
under high electrical, thermal and
environmental stress.
beginning with the raw materials
and continuing through to the
packaged product, the QC lab
tests all physical and electrical
characteristics which can influ-
ence quality.
■ By means of lot numbers, the
Quality Assurance Program
ensures traceability backwards
all the way to the details of the
compound batch test reports.
■ We carry out requalification
testing on a regular basis with
the product installed on cable.

Quality assurance at Raychem is

not static, but rather a constantly
improving process directed toward
our goal: complete customer satis-
faction.
Minimum performance for Raychem joints for
screened polymeric cables up to 36 kV

Test Sequence Test Voltage Result

Highest Voltage for Cable Um (kV)
12 17.5 24 36
Impact 4 kg wedge dropped no funclional damage
6 times for 2 m
(armoured cables only)
A.C. Voltage 1 min 35 45 55 75 no breakdown
Withstand
Partial Discharge 7.5 10.9 15 22.5 ≤ 3 pC
12 17.5 24 36 ≤ 20 pC
Impulse Voltage 10 positive and 10 negative 95 110 150 200 no breakdown
Withstand 1.2/50 µs, between conductor
and grounded screen
Load Cycling 63 cycles 15 22 30 45 no breakdown
5 h heating, 3 h cooling
Conductor temperature:
PE, PVC cables: 75 ºC
XPE cables: 95 ºC
Partial Discharge 7.5 10.9 15 22.5 ≤ 3 pC
12 17.5 24 36 ≤ 20 pC
Thermal Short 1 s symmetrical fault no functional damage
Circuit with conductor
temperature as for
cable specification

1 s earth fault with

armour temperature
as for cable specification
Load Cycling as above with cable in 15 22 30 45 no breakdown
1 m water
(oversheath removed)
Partial Discharge 7.5 10.9 15 22.5 ≤ 3 pC
12 17.5 24 36 ≤ 20 pC
A.C. Voltage 4h 24 36 48 72 no breakdown
Withstand
Impulse Voltage repeat 95 110 150 200 no breakdown
Withstand
D.C. Voltage 30 min 48 72 96 144 no breakdown
Withstand
Dynamic as for cable specification no functional damage
Short Circuit (3-core cables only)
Notes: 1. Um is the highest phase to phase 2. Further details given in Raychem
voltage. All other voltages are seated as specification PPS 3013.
phase to ground values.

© Raychem EPP 0253 7/91 (2)

At Raychem we are committed to
continuous quality improvement in
every aspect of our business.
All the above information, including drawings, illustrations and graphic displays, reflects our present under-
standing and is to the best of our knowledge and belief correct and reliable. It does, however, under no circum-
stance constitute an assurance of any particular qualities. Such an assurance is only provided in the context of
our product specifications. Our liability for this product is set forth in our standard terms and conditions of sale.
The user of this product must on his own responsibility evaluate the suitability of the product for its intended
application.
Raychem is a trademark of Raychem Corporation.

Raychem Corporation Raychem Corporation Raychem Corporation Raychem GmbH

Electrical Products Division
300 Constitution Drive
Menlo Park, CA 94025, U.S.A.
Tel. (415) 3 61-31 36
Fax (415) 3 61-50 43
Electrical Products Division Electrical Products Division Electrical Products Division
220 Lake Drive Faraday Road Haidgraben 6
Newark, DE 19702, U.S.A. Dorcan, Swindon 85521 Ottobrunn
Tel. (302) 4 53-14 14 Wiltshire SN3 5HH, U.K. Munich, Germany
Fax (302) 4 53-75 74 Tel. (0 17 93) 52 81 71 Tel. (089) 60 89 - 0
Fax (0 17 93) 57 24 03 Fax (089) 6 09 63 45