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Journal of Colloid and Interface Science 360 (2011) 508–518

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Journal of Colloid and Interface Science


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The effect of copper on the precipitation of scorodite (FeAsO42H2O) under


hydrothermal conditions: Evidence for a hydrated copper containing ferric
arsenate sulfate-short lived intermediate
M.A. Gomez ⇑, L. Becze, M. Celikin, G.P. Demopoulos ⇑
McGill University, Department of Mining and Materials Engineering, 3610 University Street, Montreal, QC, Canada H3A2B2

a r t i c l e i n f o a b s t r a c t

Article history: The effect of copper sulfate on scorodite precipitation and its mechanism of formation at 150 °C was
Received 25 February 2011 investigated. Scorodite was determined to be the dominant phase formed under all conditions explored
Accepted 4 May 2011 (0.61 < Fe(III)/As(V) < 1.87, 0.27–0.30 M Fe(SO4)1.5, 0–0.3 M CuSO4, 0–0.3 M MgSO4, at 2.5 h and 150 °C).
Available online 11 May 2011
The produced scorodite was found to incorporate up to 5% SO4 and 61% Cu or Mg in its structure. The
precipitation of scorodite was stoichiometric, i.e. the Fe/As molar ratio in the solids was equal to one
Keywords: independent of the starting Fe/As ratio in the solution. The presence of excess ferric sulfate in the initial
Scorodite
solution (Fe/As > 1) was found to slow down the ordering of the H-bond structure in scorodite. Precipi-
Arsenic
Pressure leaching
tation under equimolar concentrations (As = Fe = Cu = 0.3 M), short times and lower temperatures (30–
Copper 70 min and 90–130 °C) revealed the formation of a Cu–Fe–AsO4–SO4–H2O short lived gelatinous interme-
Gelatinous intermediate diate that closely resembled the basic ferric arsenate sulfate (BFAS) type of phase, before ultimately con-
Basic ferric arsenate sulfate verting fully to the most stable scorodite phase (96 min and 138 °C). This phase transition has been traced
XPS throughout the reaction via elemental (ICP-AES, XPS), structural (PXRD, TEM) and molecular (ATR-IR,
ATR-IR Raman) analysis. ATR-IR investigation of an arsenic containing industrial residue produced during pres-
Raman sure leaching of a copper concentrate (1 h and 150 °C) found evidence of the formation of an arsenate
mineral form resembling the intermediate basic ferric arsenate sulfate phase.
Ó 2011 Elsevier Inc. All rights reserved.

1. Introduction cated for the immobilization of arsenic (V) from arsenic-rich


industrial feedstocks is scorodite (FeAsO42H2O) [2,8]. Detailed
Arsenic is a common toxic element encountered in the non-fer- information on scorodite’s (natural and synthetic) crystal structure
rous metallurgical industry and its removal-fixation remains an [7,9–11] and stability–solubility evaluation has been reported [12–
important topic [1,2]. Of interest to the present work is the precip- 14]. In a previous paper [6] we reported scorodite to be the domi-
itation behavior of arsenic (V) during the processing of ores or con- nant form in the temperature range 150–175 °C with Fe (III)/As (V)
centrates in autoclaves under hydrothermal conditions (>100 °C). ratios 0.75–1.5 and retention time of 2–24 h (without presence of
Of particular relevance is the pressure leaching (PL) of copper sul- extra cations). Of interest, in addition to the type of ferric arsenate
fide concentrates as exemplified by the Cominco Engineering Ser- phase that forms, is the possible loss of valuable metals (in this
vices Ltd. (CESL) process developed by Teck Metals [3,4]. The case Cu) via co-precipitation; as well as the effect copper can have
CESL process typically employs relatively mild pressure leaching on arsenic precipitation and type of phase formed. The effect of
conditions (150 °C, pH < 3, 1400 kPa oxygen pressure and 60 min cations (such as Cu, Zn, Ni, Co, Mn) and excess sulfate anion on
retention time). the precipitation of scorodite have been mainly examined at
During autoclave processing of sulfide feedstocks, arsenic (as atmospheric pressure conditions (95 °C) [15,16]. Under the latter
arsenate) may combine with ferric iron to form crystalline ferric conditions, scorodite was found to contain up to 1% Cu and 4% SO4
arsenate phases such as scorodite (FeAsO42H2O), ferric arsenate with no measurable effect on its precipitation kinetics/yield.
sub-hydrate (FeAsO40.75H2O, FAsH) or basic ferric arsenate sulfate Some limited data (1 study) on the effect of copper during
(Fe[(AsO4)1 x(SO4)x(OH)x]wH2O), BFAS) [5–7]. By far, the ferric hydrothermal precipitation of scorodite was reported by Monhem-
arsenate phase that has been most widely considered and advo- ius and Swash [17]. Their tests in the presence of copper were done
at 190 °C (and not 150 °C which is the CESL operating temperature)
using a Fe/As = 1 and the presence of 0–15 g/L Cu and 20 g/L H2SO4.
⇑ Corresponding authors.
Under those conditions, copper was found to have a negative effect
E-mail addresses: mario.gomez@mail.mcgill.ca (M.A. Gomez), george.demopou-
los@mcgill.ca (G.P. Demopoulos). on the kinetics and yield of scorodite precipitation. For example,

0021-9797/$ - see front matter Ó 2011 Elsevier Inc. All rights reserved.
doi:10.1016/j.jcis.2011.05.010
M.A. Gomez et al. / Journal of Colloid and Interface Science 360 (2011) 508–518 509

arsenic precipitation efficiency decreased from 95% to 80% in free acid, 60 min, 3000 kPa total pressure and 150 °C) using a chal-
the presence of copper, this being further decreased when acid copyrite–bornite concentrate from their Antamina mine in Peru.
was added. Moreover, they reported that the scorodite product The major elemental components of the residue were: 0.54% As,
was in mixture with the ferric arsenate sub-hydrate (FAsH or ‘‘Type 29.3% Fe, 1.92% Cu, and 36.3% S(tot) = 32.1% S0 + 4.2% SO4.
1’’ according to the authors) [6,7] phase and that the solids con-
tained up to 3.4% copper attributing this behavior to copper’s influ- 2.2. Characterization
ence on the nucleation and growth mechanism of scorodite.
It is the aim of this study to: (a) investigate how the formation All solutions were analyzed for As, Fe, Cu, and Mg concentra-
of scorodite (FeAsO42H2O) is influenced by the presence of foreign tions by ICP-AES using a Thermo Jarrel Ash Trace Scan machine.
cations (Cu2+ or Mg2+) under hydrothermal conditions (150 °C); (b) The chemical composition of the final solids was determined by
verify if copper co-precipitates with scorodite (either as a substitu- HCl digestion followed by ICP-AES analysis. The powder (PXRD)
ent element or as a separate copper arsenate–sulfate phase); (c) and selected area (SXRD) X-ray diffractograms were recorded with
investigate the mechanism of scorodite (FeAsO42H2O) formation; a Bruker D8-DISCOVER diffractometer (Co Ka1 radiation,
and (d) relate the findings to industrial practice via the analysis k = 1.78897 Å) operating at 40 kV and 35 mA. The scans were mea-
of a Teck Metals industrial pressure leaching residue produced un- sured from 5° to 113° 2h with 0.02° step and acquisition time of
der the CESL process conditions. 70 s per frame (three frames were taken). The morphological char-
The presented work contributes to the new understanding of acterization of the produced solids was done with a Variable Pres-
ion association and crystallization events that precede the forma- sure Scanning Electron Microscope (VP-SEM) Hitachi S-3000N and
tion of crystalline structured scorodite (ferric arsenate dihydrate) a Philips CM-200 Transmission Electron Microscope operating at
out of multi-ion complex composition solutions close to the ones 200 kV. X-ray photoelectron spectroscopy (XPS) measurements
encountered in industry. Since the stability of arsenic in industrial were conducted in a Thermo Scientific K-Alpha, using a Al Ka
residues depends on the type and crystallinity of ferric arsenate X-ray source at 1486.6 eV. A pass energy of 20 eV with a 0.1 eV
phase [6,14,18], understanding the nucleation and phase transition step size was used for all samples analyzed. The scale of the bind-
phenomena [19,20] are equally important from fundamental and ing energy was calibrated against the Au (4f7/2) peak at 84.0 eV and
practical points of view. The discovery, isolation/characterization no effects due to charging or X-ray damage were observed. Colloi-
and monitoring of a short-lived gelatinous Fe(III)–Cu(II)–AsO4– dal gels were analyzed using polarized light microscopy with a Ni-
SO4 intermediate and its conversion towards an ordered semi-crys- kon DS Camera control unit DS-U2 on a Nikon Polarizing
talline to crystalline phase that is reported herein provides rich in- Microscope (PM) Eclipse LV100POL. Infrared spectra were obtained
sight of greater implications for the broader study of colloid using a Perkin Elmer FTIR (Spectrum BX model) spectrometer with
nucleation and phase transition systems. a Miracle single bounce diamond ATR cell from PIKE Technologies.
Spectra over the 4000–550 cm 1 range were obtained by the co-
addition of 100 scans with a resolution of 4 cm 1. Raman spectra
2. Experimental
were collected with an InVia Raman microscope from Renishaw
using a polarized 514 nm laser with a spot size of 65 lm with
2.1. Materials and procedure
the 50 objective. Averages of 10 scans were obtained from 1700
to 150 cm 1 with an energy resolution of 4 cm 1 using 10% of
The precipitation tests were conducted using 1 L aqueous solu-
the laser power to avoid radiation damage. More detailed informa-
tions made of reagent grade chemicals in a 1.6 L mechanically agi-
tion may be found in Supplementary information section.
tated (300 rpm) Buchi glass autoclave. All solutions contained
0.3 M Fe(III) and variable amounts of As(V) and Cu(II) as sulfate
salts. The Fe(III)/As(V) molar ratio was varied from 0.7 to 1.9. The 3. Results and discussion
heat up time from room temperature to the target temperature
of 150 °C took 2.5 h. The progress of the precipitation reactions 3.1. Precipitation of scorodite
was monitored via sample collection and analysis at different
times. The initial pH of all solutions was 61 (free acidity 0.16 M 3.1.1. Equilibrium results
(15.2–17.2 g/L) H2SO4). The experimental conditions for the vari- A summary of the precipitation results based on the analysis of
ous precipitation tests-cases investigated are summarized in Ta- the final solutions and solids can be found in Tables 1 and 2. It
ble 1. Note that duplicate tests were run for all cases. The should be noted that these results correspond to the solutions
industrial residue investigated in this study was provided by Teck and solids after 10 h of reaction at 150 °C (or 12.5 h including the
Metals and was produced in a bench scale pressure leaching auto- heat up period). Given the elevated temperature at which the tests
clave under the CESL conditions (200 g/L solids, 15 g/L Cu, 15 g/L were run, these results for all practical purposes are considered to

Table 1
Initial solution compositions and precipitation efficiencies at the end of the reaction period (12.5 h).

Test Initial solution Fe/As molar ratio As (M) Fe (M) Cu (M) Mg (M) Precipitation (%) efficiency Fe/As molar ratio (solid)
Fe As Cu Mg
Case 1a 1.87 0.16 0.30 – – 59.8 97.5 – 1.12
Case 1b 1.86 0.15 0.28 59.5 98.2 1.09
Case 2a 0.96 0.29 0.28 – – 98.7 91.4 – 1.01
Case 2b 1.03 0.28 0.29 99.3 91.2 1.02
Case 3a 0.68 0.41 0.28 0.07 – 99.4 57.9 4.6 0.80
Case 3b 0.61 0.46 0.28 0.06 99.6 63.3 5.09 0.85
Case 4a 0.82 0.34 0.29 0.30 – 99.1 88.3 4.18 0.91
Case 4b 0.91 0.32 0.29 0.29 99.3 89.7 3.20 1.00
Case 5a 0.90 0.30 0.27 0.27 0.27 99.3 91.2 5.78 2.98 0.96
Case 5b 0.91 0.32 0.29 0.29 0.30 98.8 90.0 6.06 4.05 1.02
510 M.A. Gomez et al. / Journal of Colloid and Interface Science 360 (2011) 508–518

Table 2
Composition of precipitated solids at the end of the reaction period (12.5 h).

Test Initial solution Fe/As molar ratio As (%) Fe (%) Cu (%) Mg (%) S (%) Solid S/Fe molar ratio X Solid Fe/As molar ratio Phase
a
Case 1a 1.87 28.8 24.1 – – 1.6 0.11 0.16 1.12 SD-SO4
Case 1b 1.86 29.1 23.7 1.4 0.11 0.16 1.09
a
Case 2a 0.96 31.6 23.9 – – 0.2 0.01 0.01 1.01 SD-SO4
Case 2b 1.03 31.2 24.1 0.4 0.01 0.01 1.02
a
Case 3a 0.68 35.1 21.1 0.4 – 0.6 0.04 0.04 0.80 SD-SO4
Case 3b 0.56 34.2 21.8 0.3 0.9 0.07 0.07 0.85
a
Case 4a 0.82 32.5 22.0 1.32 – 0.1 0.01 0 0.91 SD-SO4
Case 4b 0.91 31.9 23.9 0.3 0.5 0.02 0 1.00
a
Case 5a 0.90 29.5 21.2 0.8 0.6 1.2 0.10 0.11 0.96 SD-SO4
Case 5b 0.96 29.7 22.6 0.6 0.7 1.6 0.12 0.13 1.02
a
SD-SO4: sulfate-containing scorodite: Fe(AsO4)1–0.67X(SO4)X2H2O.

reflect near equilibrium conditions. Essentially nearly complete ar- Fe/As effect was mislabeled as it had been collected with ‘‘heat-
senic and iron precipitation (>90%) was observed in all tests (Cases ing-up’’ (as in this work) and not with ‘‘at-temperature’’ experi-
2, 4 and 5) with a solid Fe/As molar ratio close to one (correspond- ments. The ‘‘at-temperature’’ experiments exhibited much faster
ing to the stoichiometry of scorodite). In contrast to Monhemius kinetics than the corresponding ‘‘heating-up’’ tests as clearly
and Swash [17], the presence of copper (or Mg; compare Case 2 described in Swash’s thesis [21].
to Case 4 or 5 in Tables 1 and 2) did not appear to significantly In terms of copper and magnesium (Fig. 1c and d), there was no
influence the arsenic precipitation yield. significant variation of their solution concentration with time sug-
With reference to iron and arsenic precipitation as a function gesting little precipitation tendency for them. For example, the% Cu
of the Fe/As molar ratio, we observe the following: in Case 1, cor- precipitated from the high copper concentration (0.3 M) tests
responding to nominal Fe/As ratio  2, the highest% As precipita- (Cases 4 and 5) was 3.7 ± 0.5 and 5.9 ± 0.1 while the %Cu content
tion efficiency was observed (97–98%) but also the lowest% Fe of the solids was 0.8 ± 0.5 and 0.7 ± 0.1, respectively (refer to Ta-
efficiency (60%). Exactly the opposite happens in Case 3, where bles 1 and 2). However, more careful analysis of samples collected
a Fe/As ratio <1 (0.7) was used. This suggests that the iron ‘‘fol- during the heat-up period of Case 4 test revealed the temporary co-
lows’’ the arsenic, i.e. the two elements precipitate as a single precipitation of copper along with iron and arsenic to be more sig-
compound (scorodite) as evident from a number of factors. First, nificant. This is discussed later in Section 3.2.
the molar ratio of iron and arsenic precipitated was found to be
around one (with some deviation in Case 3, Table 1). Similarly, 3.1.3. Characterization of scorodite
the molar Fe/As ratio close to one was obtained from the analysis The chemical composition of all precipitated scorodite products
of the solids (Tables 1 and 2) which corresponds closely to the is reported in Table 2. Essentially their ferric and arsenic content
theoretical scorodite Fe/As molar ratio. Diffraction and spectro- fell between 21.1–24.1% and 28.8–35.1% respectively, which on
scopic analysis shown later further confirm that all the products average are 22.84 ± 1.52 and 31.36 ± 2.15 slightly lower than the
produced once 150 °C is reached (2.5–12.5 h) are crystalline theoretical values (Fe 24% and As 32.3%) reflecting the small incor-
scorodite. poration of minor elements, such as S (as SO4), Cu and Mg. All sco-
rodite products were found via chemical analysis to contain certain
3.1.2. Kinetic results amount of sulfate (from 0.3% to 4.8%, Table 2) as a result of the
According to the data plotted in Fig. 1, the precipitation of ar- SO4 M AsO4 substitution: Fe(AsO4)1 0.67x(SO4)x2H2O where x = 0–
senic and iron was essentially complete once the target tempera- 0.16 [6].
ture of 150 °C was reached (2.5 h), independent of the absence or The presence of sulfate in the scorodite structure was further
presence of copper and magnesium. verified via infrared spectroscopy (Fig. 2a and b), detailed assign-
It is worthy to note that in Case 1 (Fe/As > 1), the iron precip- ments and group analysis may be found in our previous work
itation efficiency was the lowest in comparison to all other cases [7]. This type of sulfate incorporation has also been previously ob-
(Fe/As 6 1), reflecting the stoichiometric precipitation (Fe/As mo- served in the case of atmospherically produced scorodite from sul-
lar ratio = 1) of scorodite as evident by the solid product compo- fate media [15,22].
sition results (Fig. 1a–d). Similar behavior of iron in precipitation Concerning Cu and Mg, there were only minor amounts that
of scorodite as a result of the presence of elevated Fe/As molar were found to report as impurities in the scorodite solids (1%),
ratio (>1) was also observed previously by Monhemius and which is in contrast to the high copper content (3.4%) reported by
Swash for similar experiments [17]. This agreement with the Monhemius and Swash [17]. The corresponding % Cu content of
work of Monhemius and Swash [17] at 150 °C was unexpected atmospherically produced scorodite similarly has been reported to
since their experimental procedure differed from ours. In their be 1% and 2% [15,16]. The low (1%) Cu content in our work likely
work [17], it was reported that ‘‘the experiments were carried reflects structural incorporation within scorodite, while the higher
out by heating the arsenic bearing solutions (without iron) in the amounts reported by Monhemius and Swash [17] and Fujita et al.
autoclave until the desired temperature was reached, then a solution [16] reflect the formation of separate copper arsenate co-precipi-
containing the required amount of iron was injected into the auto- tated phase(s). No such copper arsenate or copper sulfate phases
clave in order to start the precipitation reactions’’, these tests are were detected in the present work via either XRD or vibrational
referred here as ‘‘at-temperature’’ tests. These ‘‘at-temperature’’ spectroscopy. The incorporation of the divalent cations into the sco-
experiments are quite different than the present work where rodite [9–11] crystal structure (Cu2+ or Mg2+ for Fe3+) is not favor-
the iron and arsenic are dissolved at 25 °C, then put into the able unlike the trivalent cations (Fe3+, Al3+, Ga3+, and In3+)
reactor and heated to the target temperature; these test are re- incorporations [23,24] due to ion charge mismatch. Alternatively,
ferred to as ‘‘heat-up’’ tests. Upon consultation of the dissertation the lower affinity of the M2+ cation (vs. M3+) towards the arsenate
of Swash [21] – the source of the data reported in [17] – it was ions may also arise from electronegativity differences of the
discovered that indeed their test data published in [17] for the metal cations which can coordinate to the arsenate ligands.
M.A. Gomez et al. / Journal of Colloid and Interface Science 360 (2011) 508–518 511

18 24

16 (a) Fe test 1
22 (b) Fe test 1
As test 1 20 As test 1
14 Fe test 2 Fe test 2
18
As test 2 As test 2
12 16
Concentration (g/L)

Concentration (g/L)
14
10
12
8 10

6 8

6
4
4

2 2

0
0
-2
0 2 4 6 8 10 12 0 2 4 6 8 10 12 14
Reaction time (hrs) Reaction time (hrs)

35
Fe test 1
35
(c) Fe test 1 (d) As test 1
As test 1 30 Cu test 1
30 Cu test 1 Mg test 1
Fe test 2 As test 2
25
25 As test 2 Cu test 2
Concentration (g/L)
Concentration (g/L)

Cu test 2 Mg test 2
20 Fe test 2
20

15
15

10
10

5 5

0 0

0 2 4 6 8 10 12 14 0 2 4 6 8 10 12 14
Reaction time (hrs) Reaction time (hrs)

Fig. 1. Concentration profiles as a function of reaction time for tests in Case 1 (a), Case 2 (b), Case 3 (c) and Case 5 (d). The reaction time of 0 h corresponds to the beginning of
the experiment at 25 °C and 2.5 h corresponds to the time when the target temperature of 150 °C was reached.

weak weak
(a) (b)
Transmission Intensity

Transmission Intensity

H-bond H-bond
strong
H-bond
strong
H-bond SO4 SO4
H2O H2O

AsO4 OH/H2O
AsO4

Case 1 @ 12.5hrs , 150ºC


Case 1 @ 2.5hrs, 150ºC
Case 2
Case 2
Case 3
Case 3
Case 4
Case 4
OH/H2O Case 5
Case 5

3550 3050 2550 2050 1550 1050 550 3500 3000 2500 2000 1500 1000
Wavenumbers/cm-1 Wavenumbers/cm-1

Fig. 2. ATR-IR of the solids produced at 150 °C once the target temperature was reached at (a) 2.5 h and (b) at the end of the reaction period (12.5 h).

The electronegativities (v) of Fe3+, Mg2+, and Cu2+, Co2+, Zn2+, Ni2+ Positive identification of the formation of crystalline scorodite
are reported to be 1.68, 1.20, 1.51, 1.46, 1.50, and 1.42 respectively was made via XRD (Fig. S1a and b) and molecular analysis [ATR-
[25], i.e. ferric iron exhibits much higher electronegativity relative IR (Fig. 2a and b) and Micro-Raman (Fig. S1c and d)]. According
to the divalent cations and should therefore be more stable. to the XRD patterns, all precipitates formed at 150 °C consisted
512 M.A. Gomez et al. / Journal of Colloid and Interface Science 360 (2011) 508–518

Case 1 Fe/As =1.9 at 12.5 hrs and 150 C


Solid: 23.9 % Fe, 30.1% As, 1.5 % S
(a)
H2O
SO4
AsO4 (b)
Case 1 Fe/As =1.9 at 12.5 hrs and 150 C
Weak
H-bond
Fe/As =1.6 at 2.0 hrs and 175 C

Arb. Intensity
Strong
H-bond
Case 1 Fe/As =1.9 at 3.5 hrs and 150 C
Solid: 23.8 % Fe, 28.1% As, 1.8% S
Case 1 Fe/As =1.9 at 2.5 hrs and 150 C

Case 1 Fe/As =1.9 at 2.5 hrs and 150 C


Solid: 23.5 % Fe, 27.5% As, 2.0% S Case 1 Fe/As =1.9 at 3.5 hrs and 150 C

S1008 Fe/As =1.6 at 2.0 hrs and 175 C Standard


Solid: 24.9 % Fe, 29.1 % As, 1.9 %S
3550 3050 2550 2050 1550 1050 550 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5
-1 -1
Wavenumbers (cm ) q space (A )

Fig. 3. (a) ATR-IR spectra and (b) PXRD analysis (k = 1.78897 Å) of Case 1 at 2.5, 3.5 and 12.5 h at 150 °C, as well as at 2.5 h and 175 °C.

of crystalline scorodite independent of the time of production: without reducing the crystallinity of the final product (Figs.
2.5 h (end of heat-up period) or 12.5 h. However, molecularly-sen- S1–S3).
sitive ATR-IR analysis (Fig. 2a) showed that in Case 1 (Fe/As = 1.9)
at 2.5 h (150 °C), not all the H-bonding in the system had been fully
developed as evident by the broad OH/H2O band (3000– 3.2. Formation of a Cu(II)–Fe(III)–AsO4–SO4 intermediate
4000 cm 1). This behavior of not fully resolved H-bonding environ-
ment was also observed at similar Fe/As ratio and reaction time, 3.2.1. Solution changes
but also at higher temperature (175 °C) Fig. 3a. A benefit of using a glass autoclave is that it allows to visually
Upon extension of time to 3.5 h in Case 1, the H-bonding monitor the solution as the reaction goes through the various pre-
environment became fully ordered and typical of crystalline sco- cipitation (nucleation, growth, transformation etc.) stages (Fig. S4).
rodite [7,24]. It is interesting to note that in the products where Thus during the heat up period of Case 4 tests (Fe/As = 0.82–0.91,
the H-bonding environment was not well ordered (2.5 h), the Cu = 0.29–0.30 M (18.6 g/L)) a gelatinous solid was observed to
complementary XRD analysis (Fig. 3b) indicated that these sam- form, which disappeared upon reaching the target temperature
ples were composed of crystalline scorodite similar to those pro- (150 °C) where scorodite particles appeared. This prompted us to
duced at longer times (P3.5 h). In scorodite, two distinct types have a closer look of this phenomenon1 via the collection of solu-
of intramolecular hydrogen bonding occur between the molecu- tion (and gel2) samples during the heat up period (before 2.5 h and
lar crystal water molecules (H-bond donors) of the metal octahe- 150 °C). It is noted that in the other cases (1–3 and 5), no precipitates
dra and the arsenate groups (H-acceptor) [7,10,11]. These other then scorodite were observed to form during the heat up per-
electrostatic interactions (H-bond) redistribute electronic charges iod and as such no additional data was collected.
and stabilize (give order) the scorodite structure [11]. Both of The collected data for the intermediate phase in Case 4 are sum-
these are manifested as two IR OH/H2O bands assigned to marized in Table 3 and shown in Fig. 5. In general, the arsenic and
distinct H-bonding types occurring in scorodite [7,24]. Thus, it iron concentration kinetic profiles (Fig. 5) during the heat up period
appears that in cases where Fe/As P 1.5, the H-bonding environ- and beyond followed the same trend of precipitation as the other
ment (as observed via the IR spectra) is found to develop more tests (Fig. 1) and in agreement with previous works [17,21]. Iron
slowly (63.5 h) than in cases where the Fe/As 6 1(in the pres- and arsenic (99% Fe and 90% As) precipitation was completed once
ence or absence of copper). These results also indicate that it the target temperature of 150 °C was reached (2.5 h) (Fig. 5).
is not only temperature but time that affect the H-bonding The copper, and sulfur (as sulfate) profiles for Case 4 were un-
structure and crystallinity (order) of the scorodite structure, like the other cases (Fig. 1) or any other reported in literature
something that has never been reported in the extensive scoro- [15,17,21]. In particular, a significant drop in the copper and sulfur
dite literature [6,9–11,17,21,26]. (sulfate) concentrations was observed during the heat up period
The particle morphology of the scorodite precipitates was along with the visual formation of the gel already mentioned
evaluated by SEM (Figs. 4, S2 and S3) and was found to be similar (Figs. 5 and S4). Once 150 °C was reached only scorodite was found
in all cases. Nevertheless, some small differences are observed in to exist. This implies that any copper (and sulfur) containing pre-
the morphology of particular samples (Fig. S3); for example after cipitate that had formed re-dissolved before the 2.5 h and 150 °C
12.5 h in Case 1 (Fe/As > 1.5) the particle morphology appears as point. Of interest is also the acid concentration profile as the pre-
oval shaped which differs from that found in Case 2 (Fe/As 6 1) cipitation of scorodite leads to acid generation [6]. The acidity pro-
where the particle morphology is much closer to that of ideal file similarly (as Cu and S) decreased before the 150 °C point, after
orthorhombic (Pbca) crystals (Fig. S3). The particle morphology which point acid generation was observed indicative of scorodite
in the presence copper (such as Case 4) was unlike that of Case formation.
1 which was characterized by rounded-cauliflower morphology
made up of small well defined orthorhombic crystallites similar 1
It should be noted that this experiment was repeated three times to ensure that
to those observed in Case 2 (Figs. 4g, S2 and S3) and those re- what is described here is a reproducible and standard feature of the process.
ported by Fujita et al. [27]. Thus, the presence of copper seems 2
The gel/solid phase was separated from the solution by centrifugation for 3 min at
to exercise a small positive influence on scorodite morphology 1000 rpm.
M.A. Gomez et al. / Journal of Colloid and Interface Science 360 (2011) 508–518 513

Fig. 4. SEM micrographs of scorodite particles of Case 1 (a and f), Case 2 (b and g), Case 3 (c and h), Case 4 (d and i) and Case 5 (e and j) at 2.5 h (top) and 12.5 h (bottom)
respectively. The scale of the images is 5 lm. The inset in figures b and i, display a graphic description of what an ideal orthorhombic–dipyramidal crystal looks like
superficially.

Table 3
Analysis (wt.%) of solid intermediate phase during the heat up period for Case 4 test
40
via ICP-AES.

Temp and time Solid/gel


As (%) Fe (%) Cu (%) S (%)
30
Concentration (g/L)
90 °C and 30 minb 25.6 16.1 4.68 or 11.4 5.75
(3.94 or 11.2)a,b
101 °C and 40 min 23.77 15.09 4.38 6.03
(3.64)a 20
115 °C and 50 min 23.3 15.1 4.26 5.89
Fe
(3.56)a
As
125 °C and 60 min 23.1 14.9 4.10 5.80
10 S
(2.82)a
130 °C and 70 min 22.91 14.9 4.00 5.75
Cu
(2.80)a
Acid
132 °C and 85 min 26.35 17.35 3.91 4.52
0
(2.50)a
138 °C and 96 min 29.65 20.24 2.16 0.5
(1.63)a
0 2 4 6 8 10 12
150 °C and 150 min 28.46 21.44 1.40 0.5
Reaction time (hrs)
(1.02)a
150 °C and 750 min 32.51 22.0 1.32 0.5
Fig. 5. Concentration profiles as a function of reaction time for Case 4 including the
Final (0.98)a
heat up period from 25 °C to 150 °C; the reaction time of 0 h corresponds to the
Standard scorodite [7] 31.0 24.0 0 0.2
beginning of the experiment at 25 °C and 2.5 h corresponds to the time the target
a temperature of 150 °C was reached.
Indicates a.t. % determined via XPS analysis.
b
As mentioned in the text this sample was found to be inhomogeneous (via XPS
analysis Fig. S5) and rather unstable under ambient conditions so these results for
the 30 min sample are considered tentative.

observed copper incorporation with all these other elements (Fe,


AsO4, SO4) has never been reported in literature [15–17,21].
3.2.2. Characterization of the intermediate phase Visually we can see (Fig. 7) that initially a precursor dark gel
The intermediate phase (gel-like and solid) was analyzed via (30 min, 90 °C) formed which evolved to a mixture of gel and solid
ICP-AES and XPS (Table 3 and Fig. 6). The elemental analyses at light yellow powder precipitate (40 min, 101 °C), to a more solid
30 min and 90 °C should be considered as tentative because of light yellow powder with a small surrounding gelatinous layer
the inherent complexity involved in sampling and analyzing such (60 min, 125 °C) to the final pale green color of synthetic scorodite
highly hydrated3 unstable substance. The sample was found not to (96 min, 138 °C), with all copper being rejected back into solution.
be elementally homogeneously distributed as evident from our The solution was also observed to change color throughout the
XPS spot analysis (Fig. S5) which showed the copper concentrations reaction (Fig. S6). It is worth mentioning that the gel-like material
to significantly differ in two distinct locations (400 lm beam). In the became physically hard (glass like) and as such had to be ground
other samples (40–750 min) such element distribution variation was for PXRD analysis (Fig. 8).
not observed. Fig. 8 shows that from 40 to 60 min (101–125 °C) an X-ray
More importantly, XPS analysis of the intermediate phase (gel- amorphous type of phase formed, while at 85 min (132 °C) a mix-
like or solids) showed (Fig. 6a and b) that indeed these solids con- ture of a crystalline scorodite component with an amorphous com-
tained copper (along with Fe, As (as AsO4) and S (as SO4)) with the ponent is observed and at 96 min (138 °C) crystalline scorodite is
largest amount occurring in the gel component of the intermediate formed and remained the dominant phase until the end of the
phase, in agreement with the ICP-AES results (Table 3). The reaction. Since the intermediate sampled phase was X-ray amor-
phous (Fig. 8), we decided to investigate their molecular structure
3
The amount of hydration according to TGA analysis done was at least 30–40%
using ATR-IR and Raman spectroscopies (Fig. 9), which are inde-
water. This high degree of hydration is evident from the water band at 1633 cm 1 but pendent of the state of the material (amorphous, crystalline or
also from the broad water/hydroxyl IR band (3000–3500 cm 1) shown later. dsorbed) [28–33].
514 M.A. Gomez et al. / Journal of Colloid and Interface Science 360 (2011) 508–518

Fig. 6. XPS full (a) and close up (b) spectrum of samples collected between 30 and 96 min (90–150 °C) showing the major elements in the samples to be Fe, As, O, S, and Cu. A
standard scorodite [6] produced in the absence of copper (as that formed in Case 2) is also included for comparison.

Fig. 7. Photographs of products formed at (a) 30 min, 90 °C; (b) 40 min, 101 °C; (c) 60 min, 125 °C and (d) 96 min, 138 °C during the heat up period of Case 4 test.

the same at the molecular level as they exhibit the same AsO4
(771–801 cm 1), SO4 (114–1064 cm 1), OH/H2O (1625 cm 1 and
3052–3350 cm 1) bonding environments, which differ from that
40 minutes 101ºC
of scorodite [6,7,9–11]. At 85 min (132 °C), the IR spectra show
the m3 (F2) arsenate band becoming well defined (no splitting ob-
60 minutes 125ºC served) and very similar to that observed in scorodite but still
exhibiting a strong sulfate component; the hydroxyl region also
appears to have some OH structure similar to that found in scoro-
85 minutes 132ºC dite as highlighted by the arrows in Fig. 9a but largely disordered
as in Fig. 3a. The Raman spectra at 85 min (132 °C) similarly show
a mixture of both intermediate and scorodite in agreement with IR
96 minutes 138ºC
and XRD results (Figs. 8 and 9). Thus all of this indicates that the
150 minutes 150ºC sample at 85 min (132 °C) is a mixture of both components (scoro-
dite + intermediate). At 96 min (138 °C) only arsenate vibrations
Standard from scorodite are observed (IR and Raman) indicating that by that
time the intermediate gelatinous component had converted to the
scorodite stable phase (Figs. 8 and 9). It is noted that most but not
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 all the sulfate is expelled from the scorodite structure at 96 min –
q space ( -1) 12.5 h (138–150 °C) as shown in the IR and Raman analysis (Figs. 2,
9 and S1).
Fig. 8. Powder XRD spectra (k = 1.78897 Å) of solids produced during the heat up
period. A standard scorodite [6,7] sample is also included for easier comparison. From the above observations, we can infer that the product
formed during the heat up period up to 60 min and 125 °C is not
scorodite but rather a hydrated arsenate sulfate intermediate
According to the spectra of Fig. 9a and b, the intermediate phase which contains various amounts of copper as shown via ICP-AES
samples obtained from 30 to 60 min (90–125 °C) are essentially all and XPS analysis (Table 3 and Figs. 6, 9a and b). Similar vibrational
M.A. Gomez et al. / Journal of Colloid and Interface Science 360 (2011) 508–518 515

Scorodite Scorodite
150 min 150C

96 min 138C 150 min 150C

96 min 138C
85 min 132C
85 min 132C

60 min 125C
60 min 120C

40 min 101C
40 min 101C
30 min 90C

30 min 90C
H2O/OH M-OH/OH2
BFAS
SO4 AsO4
3500 3000 2500 2000 1500 1000 200 400 600 800 1000 1200 1400 1600
Wavenumbers (cm )
-1 Wavenumbers (cm-1)

Fig. 9. ATR-IR and Raman spectra of intermediates formed during the heat up period from 25 to 135 °C of Case 4 test. All spectra have been offset vertically for easier
comparison. Reference spectra for scorodite and BFAS prepared via hydrothermal synthesis [6,7] are also shown for easier comparison.

monitoring has been reported for synthetic aluminum phosphate orientation of ordered domains (likely as nano-crystals) are
[34] but never in the case of scorodite formation in the presence observed, similar to those encountered in birefringent anisotropic
of foreign ions. liquid crystals [36,37]. However, in our gel-like intermediate, no
With the view of identifying this intermediate gelatinous phase, low angle diffraction peaks were observed and as such it cannot
we decided to examine if it resembled one of the other ferric arse- be classified as a liquid crystal but it does exhibit texture and ori-
nate phases (FAsH and/or BFAS) that are known to form under entation of nano-ordered domains similar to that of anisotropic
hydrothermal conditions besides scorodite [5–7]. This examination particles [37]. In addition to the texture, there exists an also isotro-
revealed that the arsenate and sulfate bonding environment as ex- pic component (pink) in the sample.
pressed in the IR and Raman spectra (Fig. 9a and b) exhibited a Selected area XRD analysis (Fig. S7) on two different spots
similar symmetry and profile as the basic ferric arsenate sulfate (200 lm) of the gel-like intermediate showed an amorphous sig-
(BFAS) described elsewhere [7]. In particular it can be observed nal, typical of a material with poor long range order as in the bulk
that the samples of interest (30–60 min and 90–125 °C) exhibited XRD analysis (Fig. 8). However, a diffraction pattern indicative of a
the characteristic BFAS vibrational features, where some degree semi-crystalline phase was observed in the second region indicat-
of degeneracy of the triply degenerate m3 (F2) arsenate (730– ing that this gel-like intermediate was not completely amorphous
806 cm 1) and sulfate (1051–1108 cm 1) modes are removed as but contained some ordered component (in agreement with the
a result of a decrease in symmetry as evident from the IR and Ra- polarized microscopy results) pointing to a transition process in
man spectra (Fig. 9a and b). In particular for this reaction we have progress. Calculated d spacings of the XRD diffraction peaks
the following symmetry change to the XO4 (X = As or S) groups (k = 1.78897 Å) for the amorphous and semi-crystalline compo-
along the reaction: Td (solution) ? C2,2v(colloidal intermediate nents of the gel material are reported in Table S1. The selected area
gel) ? C1(crystalline scorodite) The vibrational symmetry of the XRD pattern of the amorphous or semi-crystalline components of
arsenate and sulfate molecules indicates that a bidentate binuclear the gel-like intermediate at (Fig. S7) did not match scorodite nor
or bidentate mononuclear metal bonding coordination [7,32,33] any other in the JCPS database.
exists in the intermediate phase formed, which are similar to those TEM and SAED images of the gel-like intermediates, shown in
found in the BFAS phase. Yet the broadness of the Raman XO4 Figs. 10, S8 and S9, provided further evidence of the presence of
bands are indicative of a diffuse/disordered type of environment both amorphous and polycrystalline features indicative of the evo-
that is expected in a colloidal gel-like phase [35]-this feature lution of a colloidal gel intermediate towards increasing atomic or-
becoming less pronounced as scorodite formation dominates and der (Fig. 10). EDS analysis confirmed the intermediate products
the ions become either better ordered (AsO4) or expelled (SO4) in (Figs. 10 and S9) were composed of Fe, As, S, O and Cu (not from
the structure. grid); in agreement with the ICP-AES (Table 3) and XPS results
The intermediate green gel-like product (40 min, 101 °C) was (Fig. 6).4 To observe the atomic order in the gel-like intermediate,
quite unusual and unexpected, thus it was further probed with higher magnification TEM images were taken (Figs. 11, S8 and S10).
polarized microscopy (PM), selected area XRD (with Co Ka1, From these images, the lattice fringes of these particles which
k = 1.78897 Å), and TEM–SAED. The 40 min sample at 101 °C was make up the gel-like intermediate were found to have spacings
chosen to be looked at in more detail as it was more stable then of 3.27 Å, close to the 3.25 Å spacing of BFAS [6]. A closer look at
the 30 min sample. the end of the particles (Figs. 11, S8 and S10) revealed the nano-
Polarized microscopy was selected in this context as it can scale organization of disordered particles to the formation of lattice
determine whether solid or liquid crystal materials are isotropic
or anisotropic (based on difference of their refraction index) on a 4
It is important to note that the presence of copper in the solid was verified via
mm scale [36–38]. For our gel-like intermediate (Fig. 10) there several methods and is emphasized throughout the text since such a phenomenon has
are regions where texture (expressed as different colors) and never been observed/reported until now [15–17].
516 M.A. Gomez et al. / Journal of Colloid and Interface Science 360 (2011) 508–518

Fig. 10. TEM, EDS, SAED and polarized microscopy images of the intermediate gelatinous product obtained at 40 min and 101 °C. The SAED was taken in different locations on
the sample showing both an amorphous and a polycrystalline type of material while the polarized images show different colors where texture and orientation occur. The
scale on the TEM–SAED and polarized microscopy images are 500 nm and 100 lm respectively. (For interpretation of the references to color in this figure legend, the reader is
referred to the web version of this article.)

Fig. 11. TEM of the semi-crystalline component of the gel product (40 min and 101 °C) showing the formation of ordered atomic planes from atoms in the unordered phase to
the lattice fringes.

fringes. TEM images (Fig. S11a and b) further showed this gel-like explain the texture observed in the polarized microscopy images
substance to exhibit different lattice fringe directions5, which may (Fig. 10). Alternatively, this colloidal gel-like phase may be com-
posed of nanocrystals which exhibit gel-like properties and exhibit
anisotropic particle character [37]. This is not believed to be the case,
5
In addition the gel-like substance appeared to be highly porous (Fig. S11b and d). however, as the individual particles are not believed themselves to
M.A. Gomez et al. / Journal of Colloid and Interface Science 360 (2011) 508–518 517

have their own lattice fringes. At this point is worth noting that the
gel-like products (Fig. 7) were stable at ambient conditions after
1 week (Fig. S12) but the yellow type of solid powder eventually
decomposed.
From the above analysis, it is apparent that this intermediate
phase formed in Case 4 (30–85 min, 90–132 °C as shown in
Fig. 7) is a copper-carrying ferric arsenate sulfate hydrated species,
which converts (via a dissolution–recrystallization mechanism) at
longer times (96 min – 12.5 h) and higher temperatures (138–
150 °C) to scorodite via the exclusion of copper and sulfate [39].
The formation of this type of short-lived intermediate phase has
never been observed in scorodite precipitation under hydrother-
mal [17] or atmospheric pressure conditions [15,16] and as such
this work demonstrated that colloidal metastable phases can
incorporate foreign metal ions and interfere with the scorodite
crystallization process if in adequate times and temperatures are
employed. Fig. 12. ATR-IR spectra of the m3 (AsO4) mode, for the industrial pressure leaching
arsenic-containing residue compared to other relevant high temperature ferric
arsenate phases such as scorodite, ferric arsenate sub-hydrate (FAsH) and basic
ferric arsenate sulfate (BFAS) [6,7].
3.3. Characterization of industrial copper pressure leach residue

scorodite but rather resembles that of BFAS phase and the short
In order to correlate the findings of our laboratory study to
lived intermediate phase described earlier (Fig. 9a and b).
industrial practice as exemplified by Teck’s CESL copper pressure
Another possibility is for arsenate to be covalently adsorbed
leaching process [3,4,40], an industrial arsenic containing residue
onto the hematite (major component of the reside) via bidentate
(Fig. S13) was analyzed. The residue studied here was principally
bridging surface complexes [42,43] where the arsenate (and sul-
composed of iron (29.3%) and sulfur (36.3%) with the bulk being
fate) molecules have a lower symmetry (C2,2v) and thus give rise
in elemental form (32.1%) and the remaining as sulfate (4%). The
to same type of IR signal. However, the striking resemblance of
residue contained only 0.5% As (1% AsO4), which explains the diffi-
the arsenate (sulfate and OH) IR footprint with that of BFAS and
culty associated with identifying the arsenate form.
the short time (60 min) employed in the CESL process make it most
According to previous studies [5–7], scorodite is expected to be
probable to have the BFAS-like phase in the industrial residue.
the most stable phase at 150 °C (the temperature at which the CESL
process operates). However, in these studies, the Fe/As molar ratio
was much lower (Fe/As 6 4) than the Fe/As ratio (80) in the cop- 4. Conclusions
per concentrate (24%Fe, 0.4% As) and with longer reaction times
(P2 h). Hence it was important to verify if scorodite was indeed Scorodite was found to be the most stable phase (at 150 °C) un-
present in the residue or another phase like our BFAS-resembling der all test conditions investigated (0.7 < Fe(III)/As(V) < 1.9, 0.3 M
intermediate phase is formed. Fe(SO4)1.5, 0–0.3 M CuSO4, 0–0.3 M MgSO4 and >2 h reaction time).
In order to determine the arsenate form in this industrial resi- The produced scorodite [Fe(AsO4)1–2/3X(SO4)X2H2O] was found to
due, PXRD, Micro-Raman and ATR-IR analysis was conducted. Pow- incorporate up to 5% SO4 in agreement with other recent reports
der XRD analysis (Figs. S14a and S15) gave us low matches (645%) on hydrothermal precipitation of scorodite [6]. The presence of for-
for hematite and elemental sulfur but failed to detect any type of eign cations (Cu2+ or Mg2+) did not affect the precipitation yield or
arsenate phase (such as scorodite), even when the appropriate ele- kinetics of scorodite precipitation with <1% incorporated in the fi-
ment restrictions were imposed (Fe, As, S, O and H). Therefore nal scorodite solid product. This finding agrees with scorodite pre-
vibrational spectroscopies (ATR-IR and Raman) were employed in- cipitation studies carried out under atmospheric pressure
stead as they offer the low detection limit appropriate for the conditions (at 95 °C) [15,16] but contradicts results from Monhem-
industrial material (1 wt.%). The Raman spectrum of the ar- ius and Swash [17] obtained at 190 °C. This difference (lower yield
senic-containing residue (Fig. S14b in SI section) showed no arse- and higher Cu incorporation) may reflect the formation of ferric
nate vibrational modes at low (100–400 cm 1) or high arsenate sub-hydrate (FAsH:FeAsO43/4H2O) at the expense of sco-
wavenumbers (700–900 cm 1) before and after elemental sulfur rodite at 190 °C as reported by these authors [6].
removal [41; see Fig. S16a]. Since no arsenate phase was detected Excess ferric iron (Fe/As = 2) in the initial solution was found to
via Raman spectroscopy, the use of ATR-IR spectroscopy was slow down the development of H-bond structure in comparison to
employed. other cases (Fe/As = 1) in the presence or absence of third ions. The
Figs. S14c and S16b show that the ATR-IR spectrum does not negative effect of excess ferric iron (Fe/As > 1.5) on the precipita-
change much after sulfur removal (in agreement with PXRD tion kinetics of scorodite have been reported [15] but till now
analysis). In general, the full IR spectra (Fig. S14c) show strong sul- the mode by which iron (as ferric sulfate) interfered with the sco-
fate vibrations (1000–1200 cm 1), the water bend mode rodite crystallization process was not understood.
(1630 cm 1) and a strong broad absorption due to hydroxyl Slow heating up tests involving equimolar composition acidic
modes (3378 cm 1). Small vibrations of the arsenate m3 (F2) sulfate solutions (0.3 M Fe, As, Cu) revealed the formation of a
antisymetric stretch (786 cm 1) were also observed, but due to short lived hydrated copper-containing ferric arsenate–sulfate
the large signals of the other molecular groups, they could not be intermediate gelatinous phase whose molecular structure is simi-
clearly deciphered. Thus we decided to focus (‘‘tune’’) only on lar to that of basic ferric arsenate sulfate (BFAS: Fe[(A-
the arsenate vibrations by running multiple scans over the 700– sO4)1 x(SO4)x(OH)x]wH2O). Upon further phase transformation
900 cm 1 region (Fig. S16b). induced by continuous temperature elevation and extending heat-
It can be observed (Fig. 12) that upon comparison to our previ- ing time, the intermediate gelatinous phase was observed (using a
ous vibrational work [6,7] on high temperature Fe(III)–AsO4–SO4 variety of characterization tools) to transform not to crystalline
phases that the arsenate form in the Teck residue is not like BFAS but rather to scorodite via the exclusion of copper and sulfate
518 M.A. Gomez et al. / Journal of Colloid and Interface Science 360 (2011) 508–518

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