Pb-Lm2500-Ind-239 R2

CAMPAIGN
GE Power
Power Services Aero
PRODUCT BULLETIN PB-LM2500-IND-0239
Revision 2
April 03, 2019
GE PROPRIETARY INFORMATION
The information contained in this document is GE proprietary information and is disclosed in

confidence. It is the property of GE and shall not be used, disclosed to others, or reproduced
without the express written consent of GE, including, but without limitation, it is not to be used in
the creation, manufacture, development, or derivation of any repairs, modifications, spare parts,
designs, or configuration changes or to obtain FAA or any government or regulatory approval
to do so. If consent is given for reproduction in whole or in part, this notice and the notice set
forth on each page of this document shall appear in any such reproduction in whole or in part.
The information contained in this document may also be controlled by U.S. export control laws.
Unauthorized export or re-export is prohibited.
Copyright (2019) General Electric Company, U.S.A.
SUBJECT: Turbine Exhaust Collector Inspection/Repair

TRANSMITTAL INFORMATION
LM2500-IND-0239, PRODUCT BULLETIN REVISION 2
This section transmits Revision 2 to LM2500-IND-0239, dated 03 April 2019.

The purpose of this revision is to revise:
(1) Paragraph I.A Effectivity
(2) Paragraph I.B Reason

(3) Paragraph II. ACCOMPLISHMENT INSTRUCTIONS
Remove Product Bulletin LM2500-IND-0239, Revision 1, dated 08 August 2019, in its entirety, and
replace with Product Bulletin LM2500-IND-0239, Revision 2, dated 03 April 2019.
The revision bars in the left margin indicate actual text changes. Revision bars are not used to
indicate format and sequence changes.
CAMPAIGN
PAGE 1 of 15
PB-LM2500-IND-0239
Revision 2
April 03, 2019
This Service Bulletin is reissued in its entirety.
I. PLANNING INFORMATION
A. Effectivity
(1) PRODUCTS:
LM2500 Models, LM2500 Floating Production Storage and Offloading (FPSO)

Models, and TM2500 Models
(2) SYSTEMS:
Turbine Exhaust
(3) NAMEPLATE SERIAL NUMBERS:
NOTE
The following list of nameplate serial numbers is based on the best information
available to GE at the time of publication of this Product Bulletin.
28132, 51558, 52266, 82061, 82062, 125688-2, 134274, 138174, 148337,
149396, 149419, 149512, 149539, 198306, 225379, 231592, 243242,
260002-1, 260004-1, 260005-1, 260008-1, 260009-1, 260010-1, 260015-1,
260016-1, 260017-1, 260017-2, 260017-3, 260023-1, 260023-2, 260024-2,
260025-1, 260026-1, 260029-1, 260032-1, 260032-2, 260036-1, 260036-2,
260036-3, 260036-4, 260036-5, 260036-6, 260043-1, 260050-1, 260054-1,
260054-2, 260055-1, 260055-2, 260056-1, 260056-2, 260061-1, 260063-1,
260073-1, 260074-1, 260076-1, 260076-2, 260090-1, 260093-1, 260097-1,
260098-1, 260098-2, 260098-3, 260102-1, 260108-1, 260109-1, 260110-1,
260113-1, 260120-1, 260134-1, 260148-1, 260156-1, 260156-2, 260156-3,
260157-1, 260157-2, 260157-3, 260166-1, 260166-2, 260186-1, 260190-1,
260191-1, 260198-1, 260203-1, 260203-2, 260233-1, 260233-2, 260235-1,
260244-1, 260247-1, 260248-1, 260249-1, 260253-1, 260256-1, 260257-1,
260260-1, 260260-2, 260261-1, 260281-1, 260281-2, 260284-1, 260284-2,
260284-3, 260288-1, 260290-1, 260304-1, 260317-1, 260317-2, 260334-1,
260335-1, 260336-1, 260338-1, 260339-1, 260340, 260342-1, 260356-1,
260358-1, 260360-1, 260367-1, 260419-1, 260419-2, 260431-1, 260436-1,
260499-1, 260514-1, 260533, 260536-1, 281908, 282494, 282495, 282631,
293499, 298204, 306690, 308606, 309847, 311382, 314417, 601122-1,
630118A, 630118B, 808910, 809119, 809121, 809385, 812156, 812709,
7214029, 7214030, 7216538, 7216590, 7216913, 7216914, 7216915,
7216993, 7216994, 7217514, 7217896, 7217897, 7218105, 7219480,
7219481, 7219484, 7221339, 7221340, 7221499, 7221501, 7221506,
7228319, 7228320, 7228642, 7229054, 7229150, 7231826, 7232312,
7233396, 7233398, 7233400, 7233402, 7237283, 7237284, 7237285,
7237835, 7240111, 7240117, 7240119, 7245186, 7245229, 7248775,
7250015, 7250016, 7250017, 7250018, 7250019, 7250020, and WC1075.
PAGE 2 of 15
GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.

PB-LM2500-IND-0239
Revision 2
April 03, 2019
B. Reason
(1) Objective:
The purpose of this Product Bulletin is to inspect the turbine exhaust collector
for cracks and repair if required.
(2) Condition/Events:
The exhaust collector may potentially develop cracking at welded seams
along the circumference of the collector. Cracking is most evident when
inspected from inside the exhaust air flow path.
(3) Cause:
Structural vibrations, thermal cycling, and weld material aging may lead
to cracking over time.
(4) Improvement:
A procedure is provided to repair the exhaust collector cracks.
C. Description
This Product Bulletin provides instructions to inspect the exhaust collector for
cracking and also provides a procedure for repair if any cracks are found.
D. Compliance
Category: Campaign (C) Level: Field (F) Timing Code: 2
GE recommends this Product Bulletin be accomplished at first opportunity (next

shutdown or periodic inspection at latest).
E. Manpower
The time for completion will depend upon the extent of collector cracking.
F. Tooling
The following special tooling is required to accomplish this Product Bulletin:
Part Number Nomenclature Quantity

-- Gas Tungsten Arc Welding (AR)
(GTAW) Equipment
PAGE 3 of 15

PB-LM2500-IND-0239
Revision 2
April 03, 2019
G. Material Requirements
(1) Consumables:
The following consumable material, which should be available locally, is

required to accomplish this Product Bulletin:
Part Number Nomenclature Quantity

Local Purchase Filler Metal Rod (AR)
(ER308L Size: 1/16 Inch)
H. Material Configuration Chart
Not applicable.
I. Material Interchangeability
Not applicable.
J. Material Disposition
Not applicable.
K. Material Reidentification
Not applicable.
L. References
Product Bulletin LM2500-IND-0287, Revision 2 or higher, Exhaust System Wedge
Inspection and Bolt and Locknut Replacement
Exhaust Collector Crack Weld Repair, TS00001696 Revision A or higher
Welding Procedure Specification (WPS) No.: 327
GE internal use only: ECR 40707802
M. Previous Modifications
Not applicable.
PAGE 4 of 15

PB-LM2500-IND-0239
Revision 2
April 03, 2019
II. ACCOMPLISHMENT INSTRUCTIONS
A. Shut down unit and perform locally established lock-out/tag-out safety procedures.
B. Inspect exhaust collector for cracking as follows:
WARNING
GAS TURBINE EXHAUST AIR FLOW PATH MAY BE CLASSIFIED AS A
HAZARDOUS CONFINED SPACE. COMPLY WITH ALL GE, SITE SPECIFIC, AND
LOCAL REGULATIONS WHEN ENTERING AND WORKING IN HAZARDOUS
CONFINED SPACES.
(1) Gain access to turbine exhaust flow path.
(2) Visually inspect interior welds for cracking. See figure 1.
(3) Perform weld inspection using liquid dye penetrant method or ultrasonic
inspection method.
(4) If no cracks are found, no further corrective action is required. Proceed to

step II.E.
(5) If cracks are found, proceed to step II.C.
(6) If exhaust system is equipped with wedge (figure 2), inspect as follows:
(a) If wedge is found damaged or loose, refer to Product Bulletin

LM2500-IND-0287, Revision 2 or higher, for repair details.
C. Repair exhaust collector cracks per TS00001696, revision A or higher, attached at

the end of this Product Bulletin.
D. Confirm repair by performing weld inspection using liquid dye penetrant method.
Visually check for pin holes or lack of fusion.
E. Reverse lock-out/tag-out procedures and return unit to service.
PAGE 5 of 15

PB-LM2500-IND-0239
Revision 2
April 03, 2019
Exhaust Collector Cracking

Figure 1, ( Sheet 1 of 6 )
PAGE 6 of 15

PB-LM2500-IND-0239
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April 03, 2019

Figure 1, ( Sheet 2 )
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PB-LM2500-IND-0239
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April 03, 2019

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PB-LM2500-IND-0239
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April 03, 2019

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PB-LM2500-IND-0239
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PB-LM2500-IND-0239
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PAGE 11 of 15

PB-LM2500-IND-0239
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April 03, 2019
Exhaust System with Asymmetric Diffuser Assembly and Wedge

Figure 2, ( Sheet 1 of 2 )
PAGE 12 of 15

PB-LM2500-IND-0239
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April 03, 2019
Exhaust System with Asymmetric Diffuser Assembly and Wedge

PAGE 13 of 15

PB-LM2500-IND-0239
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April 03, 2019
III. COMPLIANCE RECORD
Not applicable.
PAGE 14 of 15

Turbine Exhaust Collector Inspection/Repair
PB-LM2500-IND-0239
Revision 2
April 03, 2019
PAGE 15 of 15
GE PACKAGED POWER, L.P.
A GE Energy Business
EXHAUST COLLECTOR CRACK WELD REPAIR.
Rev Revision Description Modified Date Author

A Original Issue per EC-13134 January 14, 2014 Pablo Garcia
© COPYRIGHT, 2014, GE PACKAGED POWER, L.P., ALL RIGHTS RESERVED. THIS TECHNICAL SPECIFICATION IS THE
PROPRIETARY AND/OR PROPERTY OF GE PACKAGED POWER, L.P., AND IS LOANED IN STRICT CONFIDENCE WITH THE TS0001696
UNDERSTANDING THAT IT WILL NOT BE REPRODUCED NOR USED FOR ANY PURPOSE EXCEPT THAT FOR WHICH IT IS
LOANED. IT SHALL BE IMMEDIATELY RETURNED ON DEMAND, AND IS SUBJECT TO ALL OTHER TERMS AND CONDITIONS
REV A
OF ANY WRITTEN AGREEMENT OR PURCHASE ORDER WHICH INCORPORATES OR RELATES TO THE TECHNICAL
SPECIFICATION.
Page 1 of 23
EEDI-AERO-520 Rev. I
TABLE OF CONTENTS
1.0 PURPOSE.
2.0 SAFETY.
3.0 RESPONSIBILITY.
4.0 REFERENCES.
5.0 PREREQUISITES.
6.0 REPAIR PROCEDURE.
7.0 PERFORM FINAL CHECK.
8.0 COMPLETION VERIFICATION.
9.0 COMPLETE PROJECT TURNOVER DOCUMENTATION PACKAGE.
REV A
SPECIFICATION.
Page 2 of 23
1.0 PURPOSE.
1.1 This Standard provides the processes and procedures for the proper weld repair procedure of the
LM2500® Exhaust Collector weld cracks. This Standard is designed to encompass only cracks
that appear at cracking of the exhaust collector shell and replace/reinstall enhancer mounting
brackets.
1.2 This procedure is provided to repair/prevent exhaust collector shell cracking, to reinforce exhaust
collector shell and to improve mounting bracket weld strength.
1.3 Any longitudinal cracks or other exhaust cracks need to be documented and entered into GE
Engineering through the Customer Service Manager (CSM) for your region.
1.4 If this procedure does not address your particular collector issues, or if the cracks experienced fall
outside the scope of this procedure, please contact your GE Field Service Office for further
investigation.
1.5 Scope within General electric Aero Energy Product (GEAEP) the “Cost Of Quality” is a vital
issue and having repair standards and procedures set in place for quick, efficient and of high
quality is a must We must maintain the best for our CLIENTS. The scope of this repair
procedure is for small cracks at the corners or edge of the collector resulting from insufficient
weld material and inadequate welding practices at the sub-vendor or high thermally induced
stresses.
2.0 SAFETY.
2.1 Remember and use all proper Personal Protective Equipment (PPE).
2.2 Adequate ventilation is required while welding. Argon gas will KILL.
2.3 In all cases, the Turbine and electrical SHALL be completely disconnected from the Exhaust
system prior to work beginning.
2.4 Site Safety Policies must be followed in all cases and where they do not exist, GE Field Service
Safety Policies will be enforced.
3.0 RESPONSIBILITY.
3.1 The Site Manager, Site Quality Assurance (QA) Manager &/or Senior Site Tech shall ensure all
parameters in this standard are followed. The welder performing the repair will assist the Site
Manager, Site QA Manager &/or Senior Site Tech in choice of weld repair procedure to be used.
3.2 Any or all persons listed in this paragraph are responsible for all work performed. If a contractor
is used, they will be added to the list of responsible parties.
REV A
SPECIFICATION.
Page 3 of 23
3.3 The Site Manager, Site QA Manager &/or Senior Site Tech will ensure the contractor (or GE
Personnel) is fully informed of his/her duties and job descriptions and supply the contractor with
all documentation required. If all documentation is not available, the Site Manager, Site QA
Manager &/or Senior Site Tech will acquire said documentation and present it to the contractor.
3.4 The Site Manager, Site QA Manager &/or Senior Site Tech will ensure the contractor (or GE
Personnel) has performed all required items listed in this Standard and copies of all required
documentation is acquired and placed in the Project Turnover Documentation Package.
3.5 If work is to be performed by a contractor, the contractor’s Welding Procedure Specification

(WPS) shall be within the essential variables of GEAEP WPS-327 and approved in writing by
GEAEP resident Certified Welding Inspector (CWI).
3.6 An ASNT- SNT-TC-1A person with current Level II certification papers SHALL perform all
Non Destructive Examination (NDE) functions A copy of his/her current certification papers
SHALL be kept on file in the Project Turnover Documentation Package
4.0 REFERENCES.
4.1 Exhaust Collector Cracked Weld Findings (Located at end of this Technical Specification) WPS-
327 with Supporting PQR-327.
4.2 All applicable Inspection Reports for that item requiring repair.
4.3 All applicable NDE Reports for that item requiring repair.
4.3.1 Job Site Specification.
4.3.2 Request For Information (RFIs.)
4.3.3 Request For Quotes (RFQs).
4.3.4 Non Conformance Reports (NCRs.)
4.3.5 MEMO.
4.3.6 Emails.
4.3.7 Time sheets.
4.3.8 Invoices.
4.3.9 Sales Receipts.
4.3.10 Shipping Tickets.
REV A
SPECIFICATION.
Page 4 of 23
4.3.11 Faxes.
4.3.12 Etc.
5.0 PREREQUISITES.
5.1 All welding SHALL be performed using GTAW welding process or other procedure listed in this
document and/ or approved by GE engineering.
5.2 All welding SHALL be per a proven WPS within the parameters of GEAEP WPS-327 and
approved in writing by GEAEP Resident CWI.
5.3 Welders and welding procedures shall be qualified in accordance with ASME Section IX or
equivalent. Additionally, the welder shall have demonstrated the capability of producing a full
penetration weld from one side of a joint with the following restrictions for the back side of the
weld root:
5.3.1 Root reinforcement will be 1/16 inch maximum, and will be continuous and smooth without
sharp edges.
5.3.2 Undercut shall not exceed 3/32 inch and shall not encroach on the minimum required section
thickness.
5.3.3 Concavity shall not encroach on the minimum required section thickness.
5.3.4 No incomplete penetration and no lack of fusion.
5.4 With the different scenarios in the base metal where cracking has occurred, there is no one weld
repair procedure that would be adequate for all cases. Please note the procedure listed below that
describes the repair best suited for a particular type of weld defect and resulting crack.
5.5 This procedure will include examples of specific cracks within the scope of this procedure.
5.6 All repair welds SHALL be performed using GTAW and SHALL be within the essential
variables of GEAEP WPS-327 with supporting PQR-327. Reference WPS-327 at the end of this
procedure.
5.7 Be careful NOT to damage any items other than what is to be removed and discarded. Ensure
protection of the Turbine and SCR Catalyst.
5.8 Welding ground SHALL be BOLTED to the Exhaust prior to beginning any welding or air arc
cutting. Electrical currents through the engine or generator bearings can cause costly
damage to these components.
REV A
SPECIFICATION.
Page 5 of 23
6.0 REPAIR PROCEDURE.
NOTE
CRACKS ARE USUALLY FOUND AT THE COLLECTOR BOX EDGE OR
CORNER INTERSECTION AND USUALLY AT THE FORWARD
POSITION. MAKE SURE ALL CUTTING SLAG OR GRINDING RESIDUE
MAY BE COMPLETELY REMOVED FROM THE INSIDE OF THE
COLLECTOR, BASE METAL CLEANED TO LIKE NEW CONDITION AND
BACKING GAS CAN BE APPLIED DURING WELDING.
ALL NDE IS TO BE PERFORMED BY A CERTIFIED NDE PERSON AS

DESCRIBED IN THE RESPONSIBILITY SECTION OF THIS INSTRUCTION
AND REQUIRES AN OFFICIAL WRITTEN REPORT, WHICH IS TO BE
PLACED IN THE PROJECT TURNOVER.
Figure 1. Cracked Exhaust Collector at the flow enhancer support brackets.
REV A
SPECIFICATION.
Page 6 of 23
6.1 REMOVE DAMAGED FLOOR PLATE.
WARNING
GAS TURBINE EXHAUST AIR FLOW PATH IS CLASSIFIED AS A

HAZARDOUS CONFINED SPACE. COMPLY WITH ALL GE, SITE
SPECIFIC, AND LOCAL REGULATIONS WHEN ENTERING AND
WORKING IN HAZARDOUS CONFINED SPACES.
6.1.1 Remove external insulation from the affected area (bottom of the collector).
6.1.2 Identify the following exhaust collector and flow enhancer components for removal. See Figure
2.
a) Panels 1 & 2.
b) Clips 1 & 2 and their hardware.
c) Struts 1 & 2 and their hardware.
d) Bottom mounting pins for Panel 2.
e) Hardware joining Panel 1 to 2.
f) Panel 2 to 3 (near turbine diffuser cone).
g) Collector Shell.
REV A
SPECIFICATION.
Page 7 of 23
Figure 2. Exhaust Collector with flow enhancer installed.
NOTE
THE LOCATION OF ALL HARDWARE DURING REMOVAL. THE SAME

HARDWARE SHOULD BE REUSED UNLESS OTHERWISE NOTED.
6.1.3 Remove hardware for Clip 2 and the hardware joining Panels 2 and 3. Remove Clip 2.
6.1.4 Remove hardware for Strut 2. Remove Strut 2.
6.1.5 Support Panel 2 from falling. Remove hardware for Clip 1 and the hardware joining Panels 1 and
2. Remove Clip 1.
6.1.6 Remove hardware for Strut 1. Remove Strut 1.
6.1.7 Pull out Panel 2. The remaining panels above may need to be supported from the bottom to
prevent any excess sagging on the roof.
6.1.8 Remove all mounting pins. Pins may need to be cut prior to removal.
REV A
SPECIFICATION.
Page 8 of 23
6.1.9 Lift Panel 1 off of the mounting brackets.
6.1.10 Inspect area where the cracking is visible. Perform additional Dye penetrant testing to identify
the length of the crack(s). If multiple, intertwining cracks are detected proceed to step 6.1.7. If
only few cracks are detected that are short length and straight line – proceed to Section 6.5 –
Minor crack repair procedure. And then follow steps listed in Section 6.3.
6.1.11 Using a marker, outline the region affected, marking at least 4 inches to either side of the crack
and 2 inches from each end of the crack (if possible). During marking make sure that complete
cracked area is covered. Include any damaged mounting brackets inside the area. See Figure 3.
Add radius on corners of the marked area at least ¼ inch radius.
Figure 3. Removal Area – For Graphical Representation only (not to scale).
6.1.12 Mark the beginning and the end of the spider bracket extending outside the marking made in step
6.1.7. Make sure the marking is visible and extends over the outlined area, as that area will be
replaced.
6.1.13 Using a low heat method such as a cutting wheel, cut out the flooring portion that has cracking,
(Plasma cutting not recommended unless GE is consulted).
REV A
SPECIFICATION.
Page 9 of 23
CAUTION.
RADIUS THE CORNERS OF THE CUT-OUT AREA AT LEAST ¼ INCH

RADIUS (THE FIT IN PLATE WILL HAVE TO MATCH).
AVOID CUTTING THROUGH RIBS – INSTALLED ON THE EXTERNAL

SIDE OF THE COLLECTOR SHELL FOR STRUCTURAL STRENGTH. SEE
Figure 4.
Figure 4. Support Ribs.
6.1.14 Prep the edge of the cutout – bevel the edge of the existing collector flooring. Edge prep shall be
as it is shown in Figure 5.
REV A
SPECIFICATION.
Page 10 of 23
Figure 5. Edge Preparation.
6.2 INSTALL REPLACEMENT PLATE.
NOTE.
ALL WELDING INSPECTIONS SHALL BE IN ACCORDANCE WITH

LATEST REVISION OF GE SPECIFICATION QS-005.
6.2.1 Measure the cut-out area and cut the replacement 321 SS (3/16 inch thickness) plate per those
measurements.
6.2.2 Prep the edge of the replacement plate - bevel the edge. Edge shall be prepared as shown in
Figure 5.
6.2.3 Clean and debur the replacement plate and the cut-out area using grinding and brushing.
a) Brushes shall be stainless steel and have not been used on materials other than stainless
steel.
b) Grinding wheels shall be non-ferrous material.

6.2.4 Prior to welding, clean replacement plate and the cut-out area inside exhaust collector floor with
alcohol. Ensure no oils are present from grinding equipment or handling.
6.2.5 Place a support for the replacement plate so that it would stay leveled and sturdy during welding.
If needed utilize small short bars welded to the external collector shell.
6.2.6 Weld replacement plate to exhaust collector floor. Root pass must be done using GTAW welding
process. Fill and cap welds may be done using any qualified welding process (such as GTAW,
SMAW, GMAW, FCAW).
REV A
SPECIFICATION.
Page 11 of 23
a) If backing gas is used:
i. Maximum weld interpass temperature shall be 350°F.
ii. Maximum weld length per pass shall be 6 inches (to reduce heat input), and
maximum weld deposit thickness shall be 1/8 inch.
iii. Blend starts/stops by grinding. Do not allow weld starts/stops within the radius at
the corners of the plate.
iv. If backing gas is not used:
v. Apply Solar Flux on the back sides, on both sides of the weld joints, about one inch
wide.
vi. Use Kobelco flux cored tig rod; TG-X347 or equivalent since the base metals are
also stabilized grades.
vii. This welding process shall be qualified in accordance with ASME IX, QW-200,
and the production weld shall be made by the same welder that makes the
qualifying coupon.
6.2.7 Remove weld tint, oxides and corrosion by-products, all welds and noticed corrosion shall be
cleaned by wire brushing with stainless steel brushes or grinding with a non-ferrous grit size of
360 or finer. Areas other than the repaired area such as the upper brackets and floor/wall where
corrosion has accumulated shall be cleaned.
6.3 INSTALL NEW MOUNTING BRACKETS (SPIDER BRACKETS).
NOTE
ALL WELDING INSPECTIONS SHALL BE IN ACCORDANCE WITH

LATEST REVISION OF GE SPECIFICATION QS-005.
6.3.1 For any damaged mounting (see Figure 6) holes on the body of Panel 1, torn-out sections will
need to be filled, welded, grinded, and re-drilled to accept new hardware.
REV A
SPECIFICATION.
Page 12 of 23
Figure 6. Damaged mounting holes.
6.3.2 Re-install panels, clips, and struts. For any mounting brackets that were removed with floor
cracks, compare the mounting hole location on Panel 1 with the height of the thru-hole on the
new brackets. Cut or grind down bracket to match the mounting hole locations. Cutting and
grinding tooling shall be of material compatible for working with stainless.
6.3.3 Bevel the feet of the mounting brackets on each side by 20°-45° angle to allow for a 3/16” deep
weld (in Step (6.3.7-C) below). See Figure 7.
Figure 7. Bevel each side of the mounts. (Picture for reference only. Do not fillet weld)
6.3.4 Locate brackets using Panel 1. Drawings may be provided at site as reference. Mark locations and
remove Panel 1 and applicable hardware as needed.
6.3.5 Clean and debur the replacement plate and the cut-out area using grinding and brushing, if
necessary, ensuring all corrosion by-products are removed.
REV A
SPECIFICATION.
Page 13 of 23
a) Brushes must be stainless steel that have not been used on materials other than stainless
steel and grinding wheels shall be non-ferrous material.
6.3.6 Prior to welding, clean mounting brackets and the weld area in exhaust collector flooring with
alcohol. Ensure no oils are present from grinding equipment or handling.
6.3.7 Weld using any qualified welding process (such as GTAW, SMAW, GMAW, FCAW).
a) Tack weld mounting brackets in place.
b) Once all locations are established, select a staggering path for welding all points to limit the
heat input at each area (and minimize warping of the exhaust collector floor).
c) Weld new mounting brackets implementing CJP single bevel groove with an all-around fillet
weld. The brackets shall be welded using continuous welds. See Figure 8.
i. Fillet welds need to wrap around ends and inside as best as possible. See Figure 9.
Figure 8. Weld for New Mounting Brackets.
REV A
SPECIFICATION.
Page 14 of 23
Figure 9 Example of wrap-around fillet welds
6.3.8 To remove weld tint, oxides and corrosion by-products, all welds and corrosion shall be cleaned
by wire brushing with stainless steel brushes or grinding with a non-ferrous grit size of 360 or
finer.
6.3.9 Areas other than the repaired area such as the upper mounting brackets and floor/wall where
corrosion has accumulated shall also be cleaned.
6.4 REPAIR INSPECTION.
6.4.1 Remove all burrs and sharp edges after welding.
6.4.2 Perform Liquid Dye Penetrant testing to confirm weld quality per IAW GE QS 005 requirements.
6.4.3 Get final approval of work from GE Site representatives.
REV A
SPECIFICATION.
Page 15 of 23
6.4.4 Inspect collector shell side walls and top. If minor cracking is found, proceed to Section 6.5 and
follow the steps to repair them. If NO cracks were found proceed to Section 6.6.
6.5 REPAIR MINOR EXHAUST COLLECTOR SHELL CRACKING.
6.5.1 Perform Liquid Dye Penetrant testing method to identify the length and ends of the cracking. It is
imperative that the end of the crack is found so that it can be properly repaired.
6.5.2 The crack tip shall be center punched and the stop hole shall be drilled. Use minimum 1/8 inch
[3.175 mm] diameter drill bit to drill end of the crack. The crack stop holes shall only penetrate
the metal structure containing the crack.
6.5.3 The crack shall be back gouged or ground to a convenient opening size. Full penetration of the
parent material is required to extend the life of the repair.
6.5.4 Any adjacent paint or galvanization shall be removed to prevent weld defects or toxic fumes
during the welding process.
6.5.5 The cracks shall be welded using appropriate weld electrode from the list below:
Base Metals Electrode Designation Part designation
304L SS – 304L SS 308L Collector Shell – Collector shell
304L SS – 321 SS 347L Collector Shell – Mounting Brackets
6.5.6 Thoroughly clean the weld including removal of all loose weld spatter, slag, excess brazing or
welding materials, weld flash, metal chips/burrs and all other foreign, materials.
6.5.7 Visually inspect the weld for defects and perform weld repair if defects are found. Welds shall be
100% free of defects; crack indications, porosity, lack of fusion, undercutting, etc.
6.6 RE-INSTALL EXHAUST COLLECTOR HARDWARE.
6.6.1 Items in paragraph 6.1, Section 6.1.1through 6.1.14 in reverse. Replace damaged pins, fasteners,
etc. If needed.
6.7 INSTALL EXTERNAL COLLECTOR SHELL STIFFENERS.
6.7.1 Remove external insulation from the round portion of the collector.
REV A
SPECIFICATION.
Page 16 of 23
NOTE
IF NEEDED SCAFFOLD AND/OR LADDERS SHALL BE USED TO

ALLOW SAFE AND SECURE ACCESS.
6.7.2 Using a marker, on a rounded collector’s shell make 6 evenly spaced markings (every 22° –
23°angle). Repeat it on forward and after collector sides. See Figure 10.
NOTE
REFERENCE LIFTING AND INSTALLATION DRAWINGS/PROCEDURES

IF THERE IS NO ACCESS TO PERFORM THE WORK AND THE
REMOVAL OF THE COLLECTOR FROM THE PACKAGE IS NEEDED.
REFERENCE SECTION 6.8.
Figure 10. Positioning of exhaust shell external stiffeners
6.7.3 Measure and cut 304 SS stiffener plates. Plates shall be max 4 inches wide and 55 ¾ inches long.
6.7.4 Clean and debur the stiffener plates and the shell area where the stiffener plates will be installed.
Use grinding and brushing:
REV A
SPECIFICATION.
Page 17 of 23
a) Brushes shall be stainless steel and have not been used on materials other than stainless steel.
6.7.5 Tack weld stiffener plates to the shell. After securing the plates perform all around 3/16“
Intermittent (stich) fillet weld with weld center pitch of 6 inches (continuous 4 inch weld then
skip 2 inches and repeat) to install the stiffener plates. The weld shall be as shown in Figure 10.
6.7.6 Visually inspect the weld for defects and perform weld repair if defects are found. Welds shall be
100% free of defects; crack indications, porosity, lack of fusion, undercutting, etc.
6.7.7 Re-install insulation blankets.
6.8 INSTALL INTERNAL COLLECTOR SHELL STIFFENERS.
NOTE.
PREFERABLY INSTALL STIFFENER PLATES ON THE EXTERNAL

SHELL OF THE COLLECTOR REFERENCING STEPS IN SECTION 6.7. DO
NOT PERFORM STEPS 6.8.1 - 6.8.7 LISTED BELOW IF THE STIFFENER
PLATES WERE INSTALLED ON THE EXTERNAL SHELL FOLLOWING
SECTION 6.7.
WARNING.
GAS TURBINE EXHAUST AIR FLOW PATH IS CLASSIFIED AS A

HAZARDOUS CONFINED SPACE. COMPLY WITH ALL GE, SITE
SPECIFIC, AND LOCAL REGULATIONS WHEN ENTERING AND
WORKING IN HAZARDOUS CONFINED SPACES.
6.8.1 Identify the following exhaust collector and flow enhancer components for removal. See Figure
11 (sheet 19).
a) Support Rods 1 through 6.
b) Rod mounting brackets (1-6) and their hardware.
c) Shield Plates (1-6).
d) Flow Enhancer Mounting Pin (1-6).
6.8.2 Remove external insulation from the round portion of the collector.
REV A
SPECIFICATION.
Page 18 of 23
NOTE
IF NEEDED SCAFFOLD AND/OR LADDERS SHALL BE USED TO

ALLOW SAFE AND SECURE ACCESS.
6.8.3 Using marker, on rounded collector’s internal shell mark areas around the rod supports. (6 places
at about every 22° – 23°angle). The marking shall extend outside the cover plate by 1- 1.5 inches
all around.
6.8.4 At one support at the time remove “Shield Plate” and “Mounting Bracket pin”. If the “Support
Rod mounting bracket” doesn’t rotate upward, remove “Support Rod Mounting Bracket pin” and
remove “Support Rod mounting bracket”. The goal is to isolate “Spider Bracket”. Secure and
support the flow enhancer if the work is being performed on more than one area at the time.
Figure 11. Positioning of exhaust enhancer and collector attachment parts.
REV A
SPECIFICATION.
Page 19 of 23
6.8.5 Mark the beginning and the end of the spider bracket extending outside the marking made in step
6.8.3. Make sure the marking is visible and extends over the outlined area, as that area will be
covered.
6.8.6 Inspect uncovered area.
a) If there are visible collector shell cracking, perform crack repair referencing Section 6.5 of
this document. If you will notice multiple and/or large (extending few inches and crossing
each other) cracks, perform shell plate replacement referencing Section 6.1 steps 6.1.6 -
6.1.8 and Section 6.2.
b) If no visible cracks are noticed proceed to step 6.8.7.
6.8.7 Remove “Spider brackets” and reinstall them in the exact location following Section 6.3 steps
6.3.3 through 6.3.8.
6.8.8 Cut out 321 SS (3/16 inch thickness) plate sized to fit within outlined area. Cut out oversized
holes for the installed “spider brackets” –the hole shall extend around the bracket at least 1.5 - 2
inches around Radius the corners by incorporating ¼ inch radius.
6.8.9 Clean and debur the plate using grinding and brushing.
a) Brushes shall be stainless steel and have not been used on materials other than stainless
steel.
6.8.10 Prior to welding, clean plate and the marked area inside exhaust collector floor with alcohol.
Ensure no oils are present from grinding equipment or handling.
6.8.11 Weld plate to exhaust collector floor. Perform continuous 3/16 all around fillet weld.
IMPORTANT: Leave small 0.5 inch opening in the middle of the side plate’s edge for the
moisture that could be trapped under the plate to escape/evaporate. Root pass must be done using
GTAW welding process. Fill and cap welds may be done using any qualified welding process
(such as GTAW, SMAW, GMAW, FCAW).
a) If backing gas is used:
i. Maximum weld interpass temperature shall be 350°F.
ii. Maximum weld length per pass shall be 6 inches (to reduce heat input), and
maximum weld deposit thickness shall be 3/16 inch.
iii. Blend starts/stops by grinding. Do not allow weld starts/stops within the radius at
the corners of the plate.
REV A
SPECIFICATION.
Page 20 of 23
b) If backing gas is not possible:
i. Apply Solar Flux on the back sides, on both sides of the weld joints, about one inch
wide.
ii. Use Kobelco flux cored tig rod; TG-X347 or equivalent since the base metals are
also stabilized grades.
iii. This welding process shall be qualified in accordance with ASME IX, QW-200, and
the production weld shall be made by the same welder that makes the qualifying
coupon.
6.8.12 Remove weld tint, oxides and corrosion by-products, all welds and noticed corrosion shall be
cleaned by wire brushing with stainless steel brushes or grinding with a non-ferrous grit size of
360 or finer. Areas other than the repaired area such as the upper brackets and floor/wall where
corrosion has accumulated shall be cleaned.
6.8.13 Extend the marking on a new welded plate to correctly position “spider brackets”.
6.8.14 Follow steps listed in Section 6.3 to weld “spider brackets” in place.
6.8.15 Repeat items 6.8.2 through 6.8.4 in reverse. If needed replace damaged pins, fasteners, etc.
7.0 PERFORM FINAL CHECK.
a) Inspect exhaust assembly to make sure that all parts removed during the repair are installed.
b) Inspect all bolted connections. All items shall be fastened per bolt requirements and there
shall be no loose pieces.
c) Remove all items used during repair and clean-up.
d) Have site supervisor perform final walkthrough
8.0 COMPLETION VERIFICATION.
_______________________ ____________________________ __________________________

Company (PRINT NAME) Responsible supervisor (PRINT) Signature/Date
REV A
SPECIFICATION.
Page 21 of 23
9.0 COMPLETE PROJECT TURNOVER DOCUMENTATION PACKAGE.
Reference and sign of WS327 form. See Figure 12.
Figure 12. WPS 327 Welding Specification sign off form.
REV A
SPECIFICATION.
Page 22 of 23
We certify that inspected welds are correct and meet requirements listed in WPS 327 and in accordance with the
requirements of Section IX of the ASME Code or equivalent.
Inspected by_________________________________________ Date__________ Tittle________________
Accepted by _________________________________________ Date__________ Tittle________________
Figure 12 WPS 327 Welding Specification sign off form (continued).
REV A
SPECIFICATION.
Page 23 of 23

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The information contained in this document is GE proprietary information and is disclosed in

Copyright (2019) General Electric Company, U.S.A.

SUBJECT: Turbine Exhaust Collector Inspection/Repair

LM2500-IND-0239, PRODUCT BULLETIN REVISION 2

This section transmits Revision 2 to LM2500-IND-0239, dated 03 April 2019.

(1) Paragraph I.A Effectivity

(2) Paragraph I.B Reason

This Service Bulletin is reissued in its entirety.

LM2500 Models, LM2500 Floating Production Storage and Offloading (FPSO)

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.

A procedure is provided to repair the exhaust collector cracks.

Category: Campaign (C) Level: Field (F) Timing Code: 2

GE recommends this Product Bulletin be accomplished at first opportunity (next

The following special tooling is required to accomplish this Product Bulletin:

Part Number Nomenclature Quantity

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.

The following consumable material, which should be available locally, is

Part Number Nomenclature Quantity

H. Material Configuration Chart

Welding Procedure Specification (WPS) No.: 327

GE internal use only: ECR 40707802

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.

II. ACCOMPLISHMENT INSTRUCTIONS

B. Inspect exhaust collector for cracking as follows:

(2) Visually inspect interior welds for cracking. See figure 1.

(4) If no cracks are found, no further corrective action is required. Proceed to

(5) If cracks are found, proceed to step II.C.

(a) If wedge is found damaged or loose, refer to Product Bulletin

C. Repair exhaust collector cracks per TS00001696, revision A or higher, attached at

E. Reverse lock-out/tag-out procedures and return unit to service.

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.

Exhaust Collector Cracking

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.

Exhaust Collector Cracking

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.

Exhaust Collector Cracking

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.

Exhaust Collector Cracking

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.

Exhaust Collector Cracking

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.

Exhaust Collector Cracking

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.

Exhaust System with Asymmetric Diffuser Assembly and Wedge

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.

Exhaust System with Asymmetric Diffuser Assembly and Wedge

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.

III. COMPLIANCE RECORD

GE PROPRIETARY INFORMATION - Subject to the restrictions on the cover or first page.

EXHAUST COLLECTOR CRACK WELD REPAIR.

Rev Revision Description Modified Date Author

6.0 REPAIR PROCEDURE.

7.0 PERFORM FINAL CHECK.

8.0 COMPLETION VERIFICATION.

9.0 COMPLETE PROJECT TURNOVER DOCUMENTATION PACKAGE.

3.5 If work is to be performed by a contractor, the contractor’s Welding Procedure Specification

4.3.1 Job Site Specification.

4.3.2 Request For Information (RFIs.)

4.3.3 Request For Quotes (RFQs).

4.3.4 Non Conformance Reports (NCRs.)

4.3.7 Time sheets.

4.3.9 Sales Receipts.

_ ____

Inspected by_______________________ Date Tittle