Professional Documents
Culture Documents
A Project Study
Presented to The Faculty of the
Department of Engineering
Eastern Visayas State University – Ormoc City Campus
In Partial Fulfillment
Of the Course Requirements for the Degree in
Bachelor of Science in Mechanical Engineering
By:
Kurt S. Peñalosa
Ryan Querobin
Daniel B. Renomeron
October 2020
APPROVAL SHEET
Portable Lechon Manok Spit Roaster Using 12V Wiper Motor” has been
Ray G. Perez and Kurt S. Peñalosa who are recommended for acceptance and
[ii]
ACKNOWLEDGEMENT
First and foremost, the researchers offer their deepest and sincerest gratitude to
Almighty God for all the provision, and safety he gave to the researchers during the
To their family who have been our strength, provider in terms of financial
aspect, emotional through the duration and even before and after this research because
this project would not have been possible without the financial support from them.
Also, they would like to offer their sincerest gratitude to their instructor Engr.
Robert G. Navarro who gave to the researcher the opportunity to conduct such topic,
enthusiasm.
professional scrutiny of this manuscript, and for his valuable suggestions and patience
in giving corrections for the improvement of this study. Other Panel members, Engr.
Emilio V. Medina Jr., and Dr. Joel M. Capala, for all the constructive criticisms
This study would not have been possible without the guidance and help of
several individual who in one way or another contributed and extended their valuable
The Researchers
TABLE OF CONTENTS
[iii]
Description Page No.
ACKNOWLEDGEMENT------------------------------------------------------------------iii
ABSTRACT--------------------------------------------------------------------------------- vii
CHAPTER I: INTRODUCTION
Scope of Limitations--------------------------------------------------------------- 4
Conceptual Framework------------------------------------------------------------ 5
Research Methods----------------------------------------------------------------- 12
[iv]
Materials ---------------------------------------------------------------------------- 12
Research Design------------------------------------------------------------------- 14
Research Fabrication-------------------------------------------------------------- 20
Measurements---------------------------------------------------------------------- 21
Research Procedure---------------------------------------------------------------- 22
Maintenance------------------------------------------------------------------------ 23
Bill of Materials-------------------------------------------------------------------- 24
REFERENCES----------------------------------------------------------------------------- 33
APPENDICES ----------------------------------------------------------------------------- 36
CURRICULUM VITAE-------------------------------------------------------------------38
[v]
TABLES AND FIGURES
[vi]
ABSTRACT
Spit roasting is one of the oldest and most effective way of Roasting chicken.
The purpose of the study was to design and fabrication of portable lechon manok spit
roaster using 12v wiper motor. This study was an experimental research study that
looked of how spit roaster provide customer reliable cooking. In these modern days,
people now finding easier and hassle- free ways and it is by using electric-powered
motors. The result, prototype has shorter length of time to cook than the existing due
to the speed difference assuming that the amount of charcoal used was constant. The
major conclusion to this study was that portable spit roasters which are remarkably
easy to set-up, light weight and cooks faster. The portability of the design is a lot
more attainable for adventurous and travel enthusiast that they may acquire its
lechon manok and have a lesser hassle to the attendant from spinning it by at least 2-
3hrs until fully-cooked or depends on the desired style of cooking lechon manok.
[vii]
CHAPTER I
INTRODUCTION
Food is one of the basic needs for human beings. It is of any substance
consumed to provide nutritional support for us. It is usually in plants or animal origins
For some people food is just a necessity to satisfy basic needs but for others
food is more than just a necessity, but a pleasure that plays a significant role in their
social classes. Food can tell us a lot about the history and traditions of various nations
In present time, some of the foods that we eat and intake everyday are cooked
first before serving. Cooking is the practice or skill of preparing food by combining,
mixing, and heating ingredients. It changes the food physically or chemically so that
they became more palatable and more easily digested. The use of heat kills or
inactivates disease causing organisms and parasites in the food. Heat also retards the
action of enzymes and organism that cause food to spoil. It is also the skill of making
raw food like meat to become more flavorful and more delicious versus eating it raw. [
Spit roasting is common for almost all the people in the Philippines. They call
it “Lechon”. Lechon is a Spanish word meaning “suckling pig”. Lechon always means
a whole roasted pig commonly known as “Lechon Baboy”. Beefs and chickens are
also popular in lechon community known as “lechon baka” and “lechon manok”
While some parts of the Philippines also have different kinds of lechon using
other possible meat like sheep, snake, frogs, or etc. The lechon is a popular dish in
any of the festivities in the Philippines such as fiestas, holiday seasons and special
occasions like birthdays, weddings, and family gatherings. It is said that celebrations
are not complete without the lechon as the table’s centerpiece. It is always served with
a liver-based sauce making it more tasteful and delicious.[ CITATION Chr13 \l 1033 ]
One of the most popular business ventures now in the country that are
spouting in almost every corner is the “Lechon Manok” stand or roasted chicken
business. Some developed into successful business franchises and others went out of
the business easily. “Lechon manok” are tasteful delicacies that many people are
buying today with its delicious taste. One cannot resist the temptation of buying it.
But other person, who lives far away from the city proper where the “Lechon manok”
stands are located, innovates, and cook their own “Lechon manok” directly at their
own backyard or venue. They use their own ingredients and blends for their desired
[2]
Statement of the problem
1. Does the prototype spit roaster can cook the chickens faster than the existing
spit roaster?
cost?
a) Fabrication cost.
To understand and take steps in promoting the program, this study is believed
manok stand. This structure would greatly benefit consumers that like beach trips and
adventure seeker or much possible outdoor enthusiast. Its accommodation can help
the person ease its work and have a simple work than usual.
[3]
Community - The said study would benefit lechon manok stand communities
satisfy their needs even though there are far from its stand.
Future researchers - This study would help students who are interested in the
study and will have knowledge of the process. It will help future researchers make a
to which the future researchers refer for its improvement to the environment.
This study only focuses about the designing and fabricating of a portable
lechon manok spit roaster using a 12V wiper motor. The researchers are also focused
to produce the answers of the objectives stated at the statement of the problem. The
researchers also limits the variables from two to three numbers of whole dressed
chicken to be roasted one at a time unlike the lechon manok stands that can produce
[4]
CONCEPTUAL FRAMEWORK
FORMATTING RESEARCH
APPROVAL OF
TITLE
RESEARCH TITLE
Conceptualized Research Title
MATERIAL
PREPARATION
PROJECT
PROJECT TESTING
FABRICATION
PROTOTYPE APPROVAL
[5]
Definition of Terms
The following terms are defined conceptually and operationally to lend better
Spit, a long solid rod we used to hold chickens while it is being cooked over
minimum speed of 12V wiper motor during no load and load of every kilogram of
energy that we used to rotate the spit rod by using sprockets and chain, serves as the
primary mover.
Charcoal, primary we used to cook the chicken that produces heat and smoke
to the meat.
head, feet, and viscera intact, and from which the blood and feathers have been
removed.
[6]
Prototype, It is an early sample of our Portable Lechon Manok Spit Roaster
using 12volts wiper motor and it is open for enhancement or improvement for future
researchers.
[7]
CHAPTER II
Related Literature
Back in prehistoric times, spit roasting essentially arose as the third greatest
grilling technology available to man, right after shish kabobs and direct fire grilling.
As a result, spit roasting is one of the oldest and most common methods of
Throughout history, the method of spit roasting has taken many forms. In the
beginning spit roasting were manually operated by servants referred to as “spit jacks”,
who turned the roasting meat by hand. As civilization grew, spit roasting evolved as
well. Dogs running on treadmills were a popular method of operating spit roasters for
a while, and eventually, technology stepped in and supplied power via steam,
is a perfect cooking method for fatty cuts or cuts that are cylindrical in shape, such as
whole birds, pork loins, rib roasts, pork shoulders and lamb legs. For larger crowds,
whole lambs, goats and hogs are also perfect for spit roasting. In countries like Brazil,
they use spit roasters to cook vegetables and fruits, like pineapples, cabbages, and
Many barbecue experts recommend using charcoal for spit roasting because it
is easy to produce smoke by tossing in soaked wood chips or extra chunks of charcoal
as the meat cooks. However, many gas grills are now available with rotisserie mounts
and rear-mounted rotisserie burners. If you want to spit roast over a campfire or in a
motor. Recommended accessories for spit roasting include grilling baskets, roasting
Lechon manok is a favorite recipe of Filipinos to give value added cost to the
dressed chicken that we normally buy from the market or supermarket. It is our meat
of choice and at the same time, healthy and affordable. Roasted chicken is a
manipulating the said device. Hence, there were also numerous patents recognized as
patterns in assembling rotisserie. One invention was consists of a roaster and broiler
of the order of a gas range embodying a casing and a hood the latter being adapted to
enclose the food to be roasted and subject it to the fullest extent of the heat thus
causing effective roasting. The study consisted also of a novel manner of a mounting
1033 ]. Another study field in cooking rotisserie has invented certain new and useful
improvements in means for roasting meats. The invention relates to apparatus for
roasting meats and is intended more particularly for use at barbecues or places where
it is desired to have the meats cooked in open. To provide also a simple and
inexpensive construction which may be easily set up for use wherever desired and by
[9]
which the meats will be held to the fire so as to be thoroughly cooked using an
The spit handling device was intended to provide by means whereby the spit
unit comprising the spit and the pan can be conveniently lifted and handled for
purposes of placing in a cooking chamber or oven for cooking and when it cooked
removed from the chamber or oven. Furthermore, related study was made regarding
In the prior art, food, such as meat, that is to be grilled is generally placed on a
spit which is rotatable to expose the food to the heat in order to ensure uniform
cooking on the same. In many applications, it is desirable to use the barbeque and
utilized as the means for heating the food. Since these applications can generally
barbeque and rotisserie that can easily be transported from site to site. Many current
rotisseries occupy a large portion of cargo space needed for the other camping
assembled at each required sit without the use of tools, and then can be easily
[10]
CHAPTER III
Methodology
chapter are different from the descriptive design since most of the materials in
experimental design deal on plants and animals, except, pretest-posttest design. The
1. Research Methods
2. Materials
4. Research Design
5. Research Fabrication
6. Measurements
7. Research Procedure
8. Maintenance
9. Bill of Materials
design. This design is most appropriate because both motor and chicken are used at
the same time with only single variable which the motor is manipulated or changed.
The experimental group varies while the parallel group serves as control for
comparative purposes
In this study two variables are named, the chicken and the control group is the
Materials
The materials being used by the researchers in this study are the following:
Steel plates
Alligator Clips
Rectangular Tubes
Welding rods
Rivets
Switch
[12]
Electrical tapes
Lock
12V Battery
Tachometer
The tools and equipment that the researchers used in this study were the
following:
Ball-pen hammer
Chisel
Tape Measure
Metal saw
Riveter
Grinder
Drilling machine
Welding machine
Metal Rasp
[13]
Research Design
The following figures are the different projections of the proposed design of the
prototype:
[14]
Figure 2. SE Isometric View (Box Dimensions)
[15]
Figure 3. NW Isometric View (Spit holder Dimensions)
[16]
Figure 4. NW Isometric View (Spit Dimensions)
[17]
Actual Prototype
[18]
Developed Prototype
[19]
Research Fabrication
1. By cutting the steel plate into 24in x 27in to make the precise body that the
researcher agreed upon and two 6in x 15in for the side covers. Cutting also a
2. Made the depth of the box by 6in so that the fire can easily cook the chicken
4. We cut angle bars 15in and 8in long for the proposed stand of the box.
5. Cutting the steel plate into 15in x 10in for the gearbox cover with the depth of
1in.
8. Everything is removable so that it can be place inside the body or the box and
[20]
Measurements
Box:
Length - 23 inches
Width – 15 inches
Height – 6 inches
Box Cover:
Height - 1 inch
Spit rod:
Length – 31 inches
Gear Box:
Length – 15 inches
Width – 1 inch
Box Stand:
Height – 6 inches
Length – 15 inches
[21]
Research Procedure
4. After getting the fully-cooked 1 1-kilogram whole dressed chicken from the
spit, load the 2 1- kilogram dressed chickens and repeat procedures 2 and 3.
5. Do the procedure again for the 3 1-kilogram whole dressed chickens are
loaded.
7. Each results and data gathered are being graphed to visually illustrate
1. To attain the certain time and speed to cook the chicken, the amount of
charcoal that being used was maintain until the dressed chicken is fully-
cooked.
2. A 1 kilogram dressed chicken meat was placed on the spit under the heat of
3. The chicken turned light brown due to the strong heat given by the charcoal
[22]
Maintenance
Put sands or soil inside to have the level of charcoal rise accordingly.
Always be mindful for the bolts and nuts not to be misplaced or lost.
[23]
Bill of Materials
(₱) (₱)
12V/DC Wiper Motor 1unit 1,000.00 1,000.00
GI Sheet 1/4 sheet 270.00 270.00
14 Tooth Sprocket 2 unit 40.00/pc 80.00
Chain 1unit 120.00 120.00
Piano Hinge 1pc 3m 20.00 20.00
Handle 1pcs 15.00 15.00
Angle bar 1pcs 230.00 230.00
Flat bar 1pcs 180.00 180.00
Electric wire 3m 20.00/m 60.00
Bolts 16pcs 5.00/pc 80.00
Nuts 16pcs 2.00/pc 32.00
Washers 16pcs 1.00/pc 16.00
Welding rods 10pcs 7.00/pc 70.00
Rivets 2packs 25.00/pack 50.00
Switch 1unit 25.00 25.00
Fuse 1unit 10.00 10.00
Fuse Holder 1unit 35.00 35.00
Lock 1unit 40.00 40.00
Alligator Clip 1unit 40.00 40.00
TOTAL P2,373.00
Table 2.Total amount of Materials
(Existing Spit Roaster)
(₱) (₱)
[24]
Chain 12unit 120 1,440
Washers 5 pcs 1 50
Switch 1unit 25 25
TOTAL ₱17,057
[25]
Figure 9. Actual Existing Spit Roaster Design
[26]
Wiper Motor Specifications
Power transmitted, P
P=2πTN
Where:
T = Torque
T =F x r
F = Force
r = Radius
F=mxa
[27]
Chapter IV
SPEED TIME
(Chicken)
SPEED TIME
(Chicken)
Based on the tables shown, the existing spit roaster has a speed of 45 rpm with
one 1-kg whole dressed chicken and was fully-cooked for about 180 minutes, while
the prototype spit roaster has 29.1 rpm and was able to fully-cooked the one 1-kg
whole dressed chicken on around 165 minutes. In the cooking of the two 1-kg whole
dressed chickens, the speed of the both type of motor decreases. The recorded speed
of the existing spit roaster was at 40 rpm while the recorded speed of the prototype
spit roaster was at 28.16 rpm. The existing spit roaster was able to fully-cooked the
two 1-kg whole dressed chickens at about 175 minutes while the prototype spit roaster
is only at about 160 minutes. For the last subject for the experiment, which is the three
1-kg whole dressed chickens, the existing spit roaster runs at about 35 rpm and was
able to fully-cooked the chicken for at about 170 minutes, While the prototype spit
roaster runs at about 27.25 rpm and was able to fully-cooked the chicken for at about
150 minutes.
Based on the table shown, the existing spit roaster uses a 220v type motor and
kilos up to 100 kilos and is heavy. Its total cost also sums up to Php17, 057 pesos.
While the designed prototype spit roaster uses a 12V wiper motor and is attached to a
12V battery for its power supply and has only dimensions of 23 inches by 15 inches
[29]
by 6 inches. Its mass is only at 5 kilos up to 10 kilos and is just lighter compared to
the existing business spit roaster. The total cost of the designed prototype spit roaster
[30]
Chapter V
Conclusion
Based to the results gathered and recorded on the study, the researchers
conclude that on the both existing spit roaster and the prototype spit roaster, the speed
of the motor decreases when the load of the spit increases. It can also be observed that
the prototype spit roaster was able to fully-cooked the chickens faster than the
said that the slower the rotation of the spit results to faster and evenly cooking of the
meat. So as by the data above, it shows, on both the existing spit roaster and the
prototype spit roaster that the heavier load results to slower speed of the motor but
On comparing the existing spit roaster to the prototype spit roaster in terms of
the dimensions and fabrication cost, the researchers can conclude that the designed
prototype spit roaster is much smaller, lighter, cheaper and more convenient than the
existing business spit roasters. It is also much handier and can be easily carried due to
its design that can be transform and look like a briefcase. It has great advantages in
terms in the people like travelers and outdoor enthusiasts that emphasizes on
accessibility of freshly made dishes that involves spit roasting. The materials used in
the fabrication of the project are all readily available on the market.
be easily assembled, at some required with a use of wrench, and then can be easily
disassembled into a small package for transporting and safekeeping, than a normal
existing spit roasters that is heavier and inconvenient.. In terms of investment, it has
more commendable and profitable rate of return than the existing spit roaster.
Recommendations
following:
procedures that the researchers have stated above will help them to prolong the useful
the dimensions of the prototype and to have heavier mass of the dressed chicken to be
load for the test of its capacity and efficiency of the wiper motor. Also, finding a way
to fabricate and design the prototype spit roaster that can result on having more spits
[32]
REFERENCES
[33]
Books
Internet Sources
S. Dindyal. (2003) “How Personal Factors, Including Culture And Ethnicity, Affect
The Choices And Selection Of Food We Make”.
https://ispub.com/IJTWM/1/2/11779
https://aggie-horticulture.tamu.edu/food-technology/bacterial-food-poisoning/
https://exploretraveler.com/lechon-national-dish-of-the-philippines
https://www.streetdirectory.com/etoday/the-lechon-in-our-culture-ueceej.html
http://www.rackzbbqindy.com/blog/the-benefits-of-spit-roasting/
[34]
Crochet David, (2008)”SPIT”
https://www.cooksinfo.com/spit
https://meatscience.org/TheMeatWeEat/topics/meat-safety/meat-cookery
Broiler."
http://www.freepatentsonline.com/2969450.html
http://www.freepatentsonline.com/1085671.html
https://www.freepatentsonline.com/6499393.html
http://www.freepatentsonline.com/1554645.html
[35]
APPENDENCES
[36]
Appendix A–Letter to the Campus Director
Dear Sir:
Good day!
The undersigned calls the permission for the approval of our Research in
Mechanical Engineering under Engr. Robert G. Navarro at Eastern Visayas State
University- Ormoc City Campus with the research topic and research abstract below.
Research Title:
Recommending Approval:
[37]
CURRICULUM VITAE
[38]
Ryan Querobin
nayr.querobin25@gmail.com
PERSONAL INFORMATION
NICKNAME: Yan
EDUCATIONAL BACKGROUND
[39]
Mark Joseph T. Gocila
+63 9073342336
gocilamarkjoseph@gmail.com
PERSONAL INFORMATION
NICKNAME: Gos
EDUCATIONAL BACKGROUND
[40]
Daniel B. Renomeron
renomerondaniel2@gmail.com
PERSONAL INFORMATION
NICKNAME: Dan
EDUCATIONAL BACKGROUND
[41]
Ivan Ray G. Perez
Ivan_perez82@yahoo.com
PERSONAL INFORMATION
NICKNAME: Ban
EDUCATIONAL BACKGROUND
[42]
Kurt S. Peñalosa
penalosakurt@gmail.com
PERSONAL INFORMATION
NICKNAME: Kurt
EDUCATIONAL BACKGROUND
[43]