BMK 1045 1 en

Training Documentation
LTM 1045/1
• Outline of components with identification (BMK)
• Hydraulic components
TECHNICAL DATA:
• max. lifting capacity at 2,5m radius: 45 t

• max. height under hook w. biparted swing-away jib : 50 m
• max. radius with biparted swing-away jib: 42 m
• Telescopic boom length: 10,3 - 34 m
• Counterweight variants: (4,3t, 5t, 7t) max. 7 t
COMPONENTS:
• Displacement engine and crane drive on carrier:

Liebherr: D 926 TI-E, A5, P= 270 kW / 367 H.P.
at 2100 1/min, LH-ECU 4 (EUROIII)
• Automated power shift gear: ZF: 12 AS 2302
• New LSB data bus technique
07 / 2002
Kundendienst-Schulung LWE (VMS) D:\1045_1\Deckblatt_1045_1.p65

LTM 1045/1
Outline of components with identification (BMK)
BMK components
CARRIER UW-13
Kundendienst-Schulung LWE (VMS) D:\1045_1\Trennblätter_1045_1.p65
Kundendienst-Schulung LWE (VMS) 15/07/02• ED D:\1045_1\BMK-Bauteile UW_1045_1.p65
Contents: Carrier
BMK - Table (-A1 to -E38) ................................................................................... 3 Automated power shift gear: .......................................................................... 32
BMK - Table (-E39 to -L5) .................................................................................... 4 ZF 12 AS 2302 (without intarder) ....................................................................... 32
BMK - Table (-M1 to -U50) ................................................................................... 5
BMK - Table (-X35 to -Y31b) ................................................................................ 6 Hydraulic pumps: ............................................................................................. 33
BMK - Table (-Y32a to -Y149) .............................................................................. 7 Outline, inversion block ..................................................................................... 33
Carrier: ............................................................................................................... 9 Drive chain: ...................................................................................................... 34

Front view, lighting and mirrors ............................................................................ 9 Outline, control conditions ................................................................................. 34
Rear view, lighting .............................................................................................. 10 Transverse differential locks, activation axle 1, wheel speed sensor - right ......... 35
Outrigger control panel, side marking lights right ............................................... 11 Transverse differential locks, activation axle 1, wheel speed sensor - left ........... 36
Outrigger control panel, side marking lights left ................................................. 12 Eddy current brake Telma Focal 250 ................................................................. 37
Driver’s cab: ..................................................................................................... 13 Steering: ........................................................................................................... 38

Interior lighting, screen wash pump ................................................................... 13 Steering from the OW, rear-axle steering ........................................................... 38
Heater-, ventilator-, wiper drives ......................................................................... 14
Control elements ............................................................................................... 15 Outriggers and supporting rams: ................................................................... 39
Centre console - main switch, batteries fuses voltage converter ........................ 16 Rear .................................................................................................................. 39
Centre console - fuses, relays ........................................................................... 17 Front ................................................................................................................. 40
Centre console - E / A modules, ECUs ............................................................. 18
Centre console - heating flange control .............................................................. 19 Suspension: ...................................................................................................... 41
Centre console - components ............................................................................ 20 Level sensor ...................................................................................................... 41
Axle locking valves ............................................................................................ 42
Pneumatic system: .......................................................................................... 21 right .................................................................................................................. 42
Bulkhead plate, pressure sensors, manometric switches .................................. 21 Axle locking valves - left .................................................................................... 43
Solenoid valves .................................................................................................. 22
secondary consumers ....................................................................................... 22 Optional equipment: ....................................................................................... 44
ABV control units .............................................................................................. 23 Inclination sensor .............................................................................................. 44
External supply 230V ........................................................................................ 45
Diesel engine D 926 TI-E A5: .......................................................................... 24 Battery charger ................................................................................................. 46
Components left ................................................................................................ 24 Additional heater ............................................................................................... 47
Components right .............................................................................................. 25
Sensors right ..................................................................................................... 26 Index UW .......................................................................................................... 48
sensors left ....................................................................................................... 27
Fuel preheating, filter ......................................................................................... 28
Fuel dehydration (option) ................................................................................... 29
Air and coolant sensors .................................................................................... 30
Radiator drive, fuel reservoir sensor ................................................................... 31
LTM 1045/1 - Carrier • Outline of components BMK - UW 1 -


BMK - Table (-A1 to -E38)
A ......... Sub-assemblies, partial sub-assemblies -B38 .... Negative pressure sensor, air filter 0 to -0,08bar / 4,5V - 0,5V ............. 30
-A1 ...... ECU actuator ...................................................................................... 32 -B46 .... Needle displacement sensor (100 Ohm at 20° C) ................................ 26
-A4 ...... Clutch actuator w. 4 solenoid contr. valves and displacement sensing . 32
-A7 ...... Inductive sensor output speed ............................................................. 32 E ......... Lighting devices
-A8 ...... Display unit driver’s cab ...................................................................... 15 -E1 ...... Blinker, RR .......................................................................................... 10
-A9 ...... Keyboard unit ...................................................................................... 15 -E2 ...... Blinker, RL .......................................................................................... 10
-A10 .... E / A module 1 ZE 0, LSB 1 address 2 ............................................... 18 -E3 ...... Stop light, RL ...................................................................................... 10
-A11 .... E / A module 2 ZE 0, LSB 1 address 3 ............................................... 18 -E4 ...... Stop light RL ....................................................................................... 10
-A12 .... E / A module 3 (behind), ZE0 LSB 1 address 4 .................................... 11 -E5 ...... Parking light, L ...................................................................................... 9
-A13 .... E / A module 4, ZE0 LSB 1 address 5 ................................................ 12 -E6 ...... Tail light,L ........................................................................................... 10
-A14 .... E / A module 5 ZE 0, LSB 1 address 6 ............................................... 18 -E7 ...... Registration plate light, RR, option ...................................................... 10
-A17 .... LH engine ECU 4 ................................................................................ 18 -E9 ...... Parking light, FR ................................................................................... 9
-A26 .... Interval relay wind-screen wiper ........................................................... 20 -E10 .... Tail light, R .......................................................................................... 10
-A29 .... Relay box Telma ................................................................................. 37 -E11 .... Registration plate light, RL .................................................................. 10
-A32 .... Wheel speed ECU .............................................................................. 18 -E13 .... Reversing light, L ................................................................................ 10
-A33 .... Timing relay interior lighting ................................................................. 17 -E14 .... Blinker,FL ............................................................................................. 9
-A50 .... Control unit SG1577 ............................................................................ 47 -E15 .... High beam, FL ...................................................................................... 9
-A51 .... Heater Thermo 90S ............................................................................. 47 -E16 .... Low beam, FL ....................................................................................... 9
-A57 .... Fuel preheating, 300W, 12,5A at 24V .................................................. 28 -E17 .... Low beam, FR ...................................................................................... 9
-A62 .... Fuse box external supply 230V ........................................................... 45 -E18 .... High beam, FR ...................................................................................... 9
-A73 .... Outrigger control panel R ..................................................................... 11 -E19 .... Blinker, R .............................................................................................. 9
-A74 .... Outrigger control panel L ..................................................................... 12 -E20 .... Side marking light, L ............................................................................. 9
-A75 .... EDC actuator ...................................................................................... 25 -E22 .... Fog lamp, FL ........................................................................................ 9
-A90 .... Component support ............................................................................. 20 -E23 .... Fog lamp .............................................................................................. 9
-E24 .... Fog trail light, L ................................................................................... 10
B ......... Converters, non electric / electric -E25 .... Reversing light, R ................................................................................ 10
-B2 ...... Oil pressure sensor, 0 - 10 bar / 0 - 5V ............................................... 27 -E27 .... Warning beam, FL ................................................................................ 9
-B5 ...... Pressure sensor, supply service brake, brake circuit 1 ........................ 21 -E77 .... Side marking light, R ............................................................................ 11
-B6 ...... Pressure sensor, supply service brake, brake circuit 2 ........................ 21 -E28 .... Warning beam, FR ................................................................................ 9
-B7 ...... Pressure sensor, supply parking brake ............................................... 21 -E29 .... Contour light RR .................................................................................. 10
-B8 ...... Pressure sensor, service brake, brake circuit 1 ................................... 21 -E30 .... Contour light ....................................................................................... 10
-B9 ...... Pressure sensor, service brake, brake circuit 2 ................................... 21 -E31 .... Contour light, FL ................................................................................... 9
-B10 .... Gas pedal sensor, (double angle sensor) 0° = 4 mA 25° = 20mA ........ 15 -E32 .... Contour light, FR ................................................................................... 9
-B19 .... Inclination sensor ................................................................................ 44 -E33 .... Fog tail light, R ................................................................................... 10
-B35 .... Speed sensor, (540 Ohm at 20° C, in displacement direction right) ..... 27 -E36 .... Interior lighting, L ................................................................................ 13
-B36 .... OT-sensor, (540 Ohm at 20° C, in displacement direction left) ............. 27 -E37 .... Interior lighting, centre ......................................................................... 13
-B37 .... Charge pressure sensor, 0 - 5bar / 0 - 5V ............................................ 26 -E38 .... Interioir lighting, R ............................................................................... 13

BMK - Table (-E39 to -L5)
-E39 .... Cigarette lighter 24V ........................................................................... 15 G ........ Generators

-E40 .... Mirror heating 40W ............................................................................... 9 -G1 ...... Battery ................................................................................................ 16
-E41 .... Mirror heating 40W ............................................................................... 9 -G2 ...... Battery ................................................................................................ 16
-E43 .... Side marking light L ............................................................................ 12 -G3 ...... Generator ............................................................................................ 25
-E44 .... Side marking light R ............................................................................. 11 -G4 ...... Pulser for tachygraph .......................................................................... 32
-E49 .... Blinker side L ...................................................................................... 12 -G6 ...... Battery charger ................................................................................... 46
-E50 .... Blinker side R .................................................................................. 9, 11
-E57 .... Side marking light L ............................................................................ 12 H ......... Optic and acoustic signalling devices
-E58 .... Side marking light R ............................................................................. 11 -H101 . Horn ................................................................................................... 40
-E76 .... Side marking light L ............................................................................ 12 -H102 . Horn ................................................................................................... 40
-E127 .. Lighting outrigger F L .......................................................................... 12 -H105 .. Warning signal during reversing ........................................................... 10
-E150 .. Track keeping light RR ........................................................................ 10 -H107 .. Loudspeaker L .................................................................................... 13
-E151 .. Track keeping light L ........................................................................... 10 -H108 .. Loudspeaker R .................................................................................... 13
-H109 .. Radio .................................................................................................. 13
F ......... Fuses -H115 .. Indicator, water in fuel filter .................................................................. 29
-F1- ..... F6 Fuses ............................................................................................ 17
-F7- ..... F12 Fuses .......................................................................................... 17 K ......... Relays, contactors
-F13- ... F18 Fuses .......................................................................................... 17 -K50 .... Timing relay, air flap* ........................................................................... 17
-F19- ... F24 Fuses .......................................................................................... 17 -K51 .... Relay, air flap* ..................................................................................... 17
-F25- ... F30 Fuese .......................................................................................... 17 -K64 .... Relay, fuel preheating .......................................................................... 17
-F37- ... F42 Fuses .......................................................................................... 17 -K65 .... Relay, heating flange starter ................................................................ 17
-F43- ... F48 Fuses .......................................................................................... 17 -K132 .. Heating flange ON (engine cold start device) ....................................... 19
-F49- ... F54 Fuses .......................................................................................... 17
-F79 .... Fuse 50A, for superstructure (D30L, LICCON, heating) ....................... 16 L ......... Inductivities
-F80 .... Fuse battery box 80A ......................................................................... 16 -L1 ...... Wheel speed sensor L-F ..................................................................... 36
-F81 .... Fuse 100A, for heating flange R9 ........................................................ 16 -L2 ...... Wheel speed sensor, R-F .................................................................... 35
-F85 .... Fuse 10A, return signal heating flange ON .......................................... 20 -L3 ...... Wheel speed sensor L-R ..................................................................... 36
-F87 .... Overvoltage protection ......................................................................... 19 -L4 ...... Wheel speed sensor R-R .................................................................... 35
-F101 .. Residual-current device ....................................................................... 45 -L5 ...... Eddy current brake ............................................................................. 37
-F102 .. Automatic circuit-breaker 16A, heating engine oil ................................ 45
-F103 .. Automatic circuit-breaker 16A, heating engine coolant ........................ 45
-F104 .. Automatic circuit-breaker 16A, heating engine coolant ........................ 45
-F105 .. Automatic circuit-breaker 16A, heating hydraulic oil ............................ 45
-F106 .. Automatic circuit-breaker 16A, charger ............................................... 45
-F107 .. Automatic circuit-breaker 16A, socket ventilator driver’s cab ............... 45

BMK - Table (-M1 to -U50)
M ........ Electric motors S ......... Switches, push-buttons, limit switches

-M1 ..... Starter................................................................................................. 24 -S17 .... Ignition switch ..................................................................................... 15
-M2 ..... Motor wind-screen wiper ..................................................................... 14 -S19 .... Mirror adjustment ................................................................................ 15
-M4 ..... Drive ventilator / heat exchanger .......................................................... 14 -S103 .. Steering column switch L .................................................................... 15
-M10 ... E-Motor, screen wash pump ................................................................ 13 -S104 .. Selector UW/ OW mode ..................................................................... 15
-M19 ... Actuator circulated air/fresh air ............................................................ 14 -S105 .. Steering column switch R, Temposet, Tempomat and add. brakes ...... 15
-M20 ... Actuator air, foot space / screen ......................................................... 14 -S106 .. Battery main switch ............................................................................ 16
-M21 ... Actuator water circulation engine / driver’s cab .................................... 14 -S114 .. Manometric switch 5,6 A .................................................................... 21
-M22 ... E-Motor, drive steering from superstructure ......................................... 38 -S116 .. Manom. switch 0,5 E, at P > 0,5 bar = 1 = stop llight ON (contactor) . 21
-M23 ... Drive mirror adjustment vert. .................................................................. 9 -S118 .. Flow switch lack steering pump 1 (steering circuit 1) .......................... 33
-M24 ... Drive mirror adjustment horiz. ................................................................ 9 -S119 .. Flow switch lack auxiliary steering pump (steering circuit 2) ............... 33
-M25 ... Drive mirror adjustment vert. .................................................................. 9 -S121 .. Inductive sensor, crane hydraulics OFF ............................................... 25
-M26 ... Drive mirror adjustment horiz. ................................................................ 9 -S122 .. Contact switch transv. differential lock axle 1 ...................................... 35
-S124 .. Contact switch transv. differential lock axle 2 ...................................... 35
N ......... Slip-ring transmitter -S131 .. Contact switch, return signal rear axle, 1 = unlocked .......................... 38
-N1 ...... Slip-ring unit (see also OW) ................................................................ 44 -S134 .. Door contact switch left ....................................................................... 13
-EMERG-OFF .................................................................................................. 12 -S135 .. Door contact switch right .................................................................... 13
-S137 .. Contact switch, axles 2 and 3 locked .................................................. 42
P ......... Measuring instruments, test devices -S139 .. Contact switch axle 1 activated ........................................................... 35
-P11 .... Tachygraph ......................................................................................... 15 -S142 .. Return signal suspension front left ...................................................... 41
-P14 .... Working hour counter .......................................................................... 15 -S144 .. Return signal suspension front right .................................................... 41
-S146 .. Return signal suspension rear left ....................................................... 41
R ......... Resistances -S148 .. Return signal suspension rear right ..................................................... 41
-R6 ...... Reservoir sensor, fuel reservoir 0% - 100% / 2,0V - 7,0V ..................... 31 -S151 .. Contact switch, return signal rear axle, 1 = locked .............................. 38
-R9 ...... Heating flange, (cold start device) 1,9 KW, approx 0,3 Ohm at 20 °C .. 25 -S160 .. Contact switch transv. differential lock axle 3 ...................................... 36
-R11 .... Charge temperature sensor ................................................................. 30 -S313 .. Refrigerant level sensor ....................................................................... 30
-R14 .... Cooling water temperature sensor ....................................................... 27 -S354 .. Contact switch, axle 1 suspension activated ....................................... 43
-R18 .... Oil temperature sensor ........................................................................ 26
-R22 .... Resistance, current source LSB 1 ...................................................... 20 U ......... Modulators, converters
-R25 .... Resistance 0,47 Ohm, series resistance for steering motor from OW . 19 -U50 .... Voltage converter 24V / 12V 3A radio .................................................. 16
-R26 .... Resistance, suspension ...................................................................... 20
-R44 .... Temperature sensor at battery positive pole ......................................... 46
-R48 .... Resistance, current source LSB 2 (only for option LSB 2) ................... 20
-R49 .... CAN final resistance ........................................................................... 20

BMK - Table (-X35 to -Y31b)
X ......... Terminals, connectors, sockets Y ......... Electric-operated, mechanical devices

-X35 .... Socket trailer 24V ............................................................................... 10 -Y1 ...... * 2-way valve, preparation for air flap, 1 = open* option ........................ 22
-X44 .... Connector carrier electr. system ......................................................... 32 -Y2a .... 2-way valve, inversion to OW mode ..................................................... 21
-X45 .... Connector gear box electr. system ...................................................... 32 -Y2b .... 2-way valve, inversion to UW mode ..................................................... 21
-X47 .... Diagnostic connector, gear box ........................................................... 18 -Y3 ...... 2-way valve, crane hydraulics, 1 = ON ................................................. 22
-X49 .... Interval relay, wind-screen wiper .......................................................... 20 -Y5 ...... 2-way valve, activation axle 1 in transfer case ...................................... 22
-X56 .... Plug-in connection for installation battery charger ............................... 46 -Y7 ...... 2-way valve, transv. differential lock axles 1, 2 and 3, 1 = ON .............. 22
-X75 .... Inductive sensor output speed ............................................................. 32 -Y7 ...... 2-way valve, transv. differential lock axles 1, 2 and 3, 1 = ON .............. 36
-X81 .... Socket 24V ......................................................................................... 15 -Y8 ...... Proportional valve, ventilator drive ........................................................ 31
-X102 ................................................................................................................ 30 -Y9a .... Suspension, 1 = locked ...................................................................... 41
-X171 ................................................................................................................ 28 -Y9b .... Suspension, 1 = activated ................................................................... 41
-X180 ... Socket trailer 12V ............................................................................... 10 -Y10 .... Filling front left .................................................................................... 43
-X205 ... Socket 12V* ....................................................................................... 15 -Y11 .... Evacuating front left ............................................................................. 43
-X209 ... Connector, programming E / A modules ............................................. 18 -Y12 .... Filling front right .................................................................................. 42
-X246 ... Socket supply 230V ............................................................................ 45 -Y13 .... Evacuating front right ........................................................................... 42
-X277 ................................................................................................................ 27 -Y16 .... Filling rear left ..................................................................................... 43
-X278 ................................................................................................................ 27 -Y17 .... Evacuating rear left ............................................................................. 43
-X279 ................................................................................................................ 30 -Y18 .... Filling rear right ................................................................................... 42
-X280 ................................................................................................................ 26 -Y19 .... Evacuating rear right ........................................................................... 42
-X281 ................................................................................................................ 27 -Y20 .... Floating position at locked rear-axle steering ...................................... 39
-X283 ................................................................................................................ 27 -Y21 .... 2-way valve, rear axle release axles 2 and 3 ........................................ 22
-X284 ... Connector, EDC actuator .................................................................... 26 -Y22a .. Rear-axle steering, wheel cramp left.................................................... 39
-X292 ... Diagnostic connector, engine .............................................................. 18 -Y22b .. Rear-axle steering, wheel cramp right ................................................. 39
-X293 ................................................................................................................ 30 -Y24 .... Steering circuit 2 / suspension, supp. rams, rear-axle steering ........... 33
-X295 ................................................................................................................ 26 -Y26a .. Outrigger rear right, EXTENDING ......................................................... 39
-X339 ................................................................................................................ 26 -Y26b .. Outrigger rear right, RETRACTING ...................................................... 39
-Y27a .. Outrigger front right EXTENDING ......................................................... 40
-Y27b .. Outrigger front right RETRACTING ...................................................... 40
-Y28a .. Outrigger rear left EXTENDING ............................................................ 39
-Y28b .. Outrigger rear left RETRACTING ......................................................... 39
-Y29a .. Outrigger front left EXTENDING ........................................................... 40
-Y29b .. Outrigger front left RETRACTING ......................................................... 40
-Y30a .. Supporting ram front left UP ................................................................ 40
-Y30b .. Supporting ram front left DOWN .......................................................... 40
-Y31a .. Supporting ram rear left DOWN ........................................................... 39
-Y31b .. Supporting ram rear left UP ................................................................. 39

BMK - Table (-Y32a to -Y149)
-Y32a .. Supporting ram front right DOWN ........................................................ 40

-Y32b .. Supporting ram front right UP .............................................................. 40
-Y33a .. Supporting ram rear right DOWN ......................................................... 39
-Y33b .. Supporting ram rear right UP ............................................................... 39
-Y34 .... Fuel dosing pump, additional heater 40 Ohm at 20 °C ......................... 47
-Y35 .... 2-way valve, engine brake, 1 = ON ...................................................... 22
-Y40 .... * 2-way valve, axle oscillation, axle 1 .................................................. 22
-Y41 .... ABV control unit for wheel axle 1 left ................................................... 23
-Y42 .... ABV control unit for wheel axle 1 right ................................................. 23
-Y43 .... ABV control unit for wheels axles 2 and 3 left ..................................... 23
-Y44 .... ABV control unit für wheels axles 2 and 3 right ................................... 23
-Y148 .. Static brake OW, 1 = released, 0 = applied ......................................... 21
-Y149 .. Control valve ASR, braking the slipping wheel at axles 2 and 3 ........... 41


Carrier:
Front view, lighting and mirrors
-E28 -E27
warning beacon, warning beacon, FL
FR
-E32
contour light, FR
-E31
contour light
FL
-M25
drive mirror -M23
adjustment vert. drive mirror
adjustment vert.
-M26
drive mirror -M24
adjustment horiz. drive mirror
adjustment horiz.
-E41
mirror heating -E40
40W mirror heating
40W
-E20
-E50 side marking
blinker light,
side, R L
-E5
parking light, L
-E14
blinker,
FL
-E9 -E19 -E23 -E17 -E18 -E15 -E22 -E16

parking blinker, fog lamp low high high fog lamp, low
light, FR R beam, beam, beam, FL beam, FL
FR FR FL

Carrier:
Rear view, lighting
-E11
registration
plate light, RL
-E4
stop light,
RL
-E3
-E151 stop -H105 -E150
track keeping light warning signal track
light, L RL at reversing keeping
light, RR
-X180 -X35
socket socket
trailer, 12V trailer, 24V
-E13 -E25
reversing reversing
light, L light, R
-E30 -E2 -E6 -E24 -E7 -E33 -E10 -E1 -E29

contour blinker, tail light, fog tail registration plate fog tail stop light, blinker, contour
light RL L lamp, light RR lamp, R R RR light
L option RR

Carrier:
Outrigger control panel, side marking lights right
-E77 -E58 -E44 -E50

side marking side marking side marking blinker
light R light R light R side R
-A12
E/A module 3 -A73
(behind), outrigger
ZE0 LSB 1 address 4 control panel
R

Carrier:
Outrigger control panel, side marking lights left
-EMERGENCY-OFF
-E127
lighting -E49 -E43 -E57 -E76
outrigger
FL blinker side marking side marking side marking
side L light L light L light L
-A13 -A74
E/A module 4, outrigger
ZE0 LSB 1 address 5 control panel
L

Driver’s cab:
Interior lighting, screen wash pump
-H107 -H109 -H108
loudspeaker L radio loudspeaker R
-E36 -E37 -E38

interior lighting interioi lighting interior lighting
L centre R
-M10
E-motor,
screen wash
pump
-S134 -S135
door contact door contact
switch left switch right

Driver’s cab:
Heater-, ventilator-, wiper drives
-M4 -M20
drive actuator air,
ventilator / heat exchanger foot space / screen
-M21
actuator
water circulation
engine / driver’s cab
-M2
motor
wind-screen
wiper
-M19
actuator
circulated /fresh air

Driver’s cab: -E39 -X205

Control elements cigarette socket 12V*
lighter 24V
-S19
-A8 -P11 -A9 mirror
display unit tachygraph keyboard adjustment
unit
-P14
working hour
counter
-S104 -X81 -S17

selector UW- / socket 24V ignition
OW mode switch
-S103 -B10 -S105

steering gas pedal sensor, steering
column (double angle sensor) column
switch L 0° = 4 mA switch R,
25° = 20mA Temposet,
Tempomat
and additio-
nal brakes

Driver’s cab:
Centre console - main switch, batteries
fuses voltage converter
-F80
-S106 fuse
battery battery box
main switch 80A
-G1
battery
-G2
battery
-U50
-F81 voltage converter 24V
fuse 100A, / 12V 3A radio
for heating flange
R9
-F79
fuse 50A,
for superstructure
(D30L, LICCON,
heating)

Driver’s cab:
Centre console - fuses, relays
-A33 -K64 -K65 -K50 -K51

timing relay relay, relay, timing relay, relay,
interior fuel preheating heating flange air flap* air flap*
lighting starter
-F1 -F7 -F13 -F19 -F25 -F37 -F43 -F49

to to to to to to to to
F6 F12 F18 F24 F30 F42 F48 F54

Driver’s cab:
Centre console - E / A modules, ECUs
-A32
wheel speed
ECU
-A17
LH engine ECU 4
-A10
E / A module 1
ZE 0, LSB 1
-X292 address 2
diagnostic
connector,
engine
-X209 -X47 -A11

connector, diagnostic E / A module 2
programming connector, ZE 0, LSB 1
E / A modules gear box address 3
-A14
E / A module 5
ZE 0, LSB 1
address 6

Driver’s cab:
Centre console - heating flange control -K132
heating flange
(engine cold start device)
ON
heating flange heating flange

preheating return signal
engine ECU engine ECU
-R25
resistance 0,47 Ohm,
series resistance for
steering -e-motor from
superstructure
heating flange
-F87
overvoltage protection
frame engine

Driver’s cab:
Centre console - components
-F85
fuse 10A,
return signal
heating flange
ON
-A90 -R48
component resistance,
support power source LSB 2
(only at option LSB 2)
-A26
-X49
interval relay wind-
screen wiper -R49 -R22 -R26
CAN final resistance, resistance,
resistance power source suspension
LSB 1

Pneumatic system:
Bulkhead plate, pressure sensors, manometric switches
-B9 -B7
pressure sensor, pressure sensor,
service brake supply
brake circuit 2 parking brake
-B8
-S116 pressure sensor,
manometric switch 0,5 E, service brake
at P > 0,5 bar = 1 brake circuit 1
= stop light ON
(contactor)
-B6
-S114 pressure sensor,
manometric switch 5,6 A, supply
parking brake service brake
at P < 5,6 bar = 1 brake circuit 2
= parking brake applied
(breaker)
-B5
pressure sensor,
supply service
brake
brake circuit 1
-Y2a
2-way valve,
inversion to
OW mode
-Y148
parking brake OW, -Y2b
1 = released, 2-way valve,
0 = applied inversion to
UW mode

Pneumatic system: * Kundenwunsch

Solenoid valves
secondary consumers -Y1 -Y40
* 2-way valve, * 2-way valve,
preparation for air axle oscillation
flap axle 1
1 = open
-Y3
2-way valve,
crane hydraulics
1 = ON
gear fitting shaft
-Y35 -Y5 -Y7 -Y21

2-way valve, 2-way valve, 2-way valve, 2-way valve,
engine brake activation axle 1 in transv. differ. lock rear axle release
1 = ON transfer case axles 1, 2 and 3 axles 2 and 3
1 = ON

Pneumatic system:
ABV control units
-Y41 to -Y44 -Y41 -Y42

ABV control units ABV control unit for ABV control unit for
wheel axle 1 left wheel axle 1 right
-Y43 -Y44
ABV control unit for ABV control unit for
wheels axles 2 and 3 wheels axles 2 and 3
left right

Diesel engine D 926 TI-E A5: exhaust flap brake

Components left
-M1
starter
cylinder for
exhaust flap brake
ventilator wheel for

cooling of engine
compartment,
directly driven
without clutch
hydraulic pump
steering circuit 1
hydraulic pump
steering circuit 2
compressor

Diesel engine D 926 TI-E A5:

Components right -A75
EDC
actuator
-R9
heating flange
admission air,
(cold start
device)
1,9 KW,
approx. 0,3 Ohm at 20 °C
pneumatic connection
crane hydraulics ON
pneumatic connection gear pump for

crane hydraulics OFF drive ventilator
auxiliary drive for motor
hydrauic pump
superstructure
-S121
inductive sensor, -G3
crane hydraulics OFF generator

Diesel engine D 926 TI-E A5: -X280

Sensors right -B37
charge pressure
sensor
0 - 5bar / 0 - 5V
-X339
-B46
needle-type
displacement sensor
(100 Ohm at 20° C)
-X295
-R18
oil
temperature
sensor
0 °C = 5,5 K Ohm
10 °C = 3,5 K Ohm
20 °C = 2,3 K Ohm
30 °C = 1,6 K Ohm
40 °C = 1,1 K Ohm
50 °C = 0,77 K Ohm
60 °C = 0,55 K Ohm
70 °C = 0,4 K Ohm
80 °C = 0,3 K Ohm
-X284 90 °C = 0,22 K Ohm
connector, 100 °C = 0,17 K Ohm
EDC 110 °C = 0,13 K Ohm
actuator 120 °C = 0,1 K Ohm
130 °C = 0,08 K Ohm
140 °C = 0,06 K Ohm

Diesel engine D 926 TI-E A5: -X281 -X277

sensors left -B2 -B35
oil pressure sensor, speed sensor,
0 - 10 bar / 0 - 5V (540 Ohm at 20° C,
in displacement
direction right)
-X278
-X283 -B36
-R14 OT sensor,
coolant (540 Ohm at 20° C,
temperature top view in displacment
sensor direction left)
0 °C = 5,5 K Ohm
10 °C = 3,5 K Ohm
20 °C = 2,3 K Ohm
30 °C = 1,6 K Ohm
40 °C = 1,1 K Ohm
50 °C = 0,77 K Ohm
60 °C = 0,55 K Ohm
70 °C = 0,4 K Ohm
80 °C = 0,3 K Ohm
90 °C = 0,22 K Ohm
100 °C = 0,17 K Ohm
110 °C = 0,13 K Ohm
120 °C = 0,1 K Ohm
130 °C = 0,08 K Ohm
140 °C = 0,06 K Ohm


Fuel preheating, filter
=F+F3
-X170
150 W
X1
=F+F3
heater
HEIZUNG
-A57
X2
-X171
=F+F3
-A57 -X170 2
fuel preheating, 300W,

12,5A at 24V
oil filter
coolant filter fuel initial filter fuel fine filter

Diesel engine D 926 TI-E A5: 15F49L2 /44.1
Fuel dehydration (option)
bottomUNTEN
ANSICHT view 86 87
30
=Z58 2k2 C
85 86 R1 B
-A120 V1
87a 2k2
R2 E
87
30 87a 85
=Z58+P26 X1
-X11 2 -X11 3
/120.1 /120.1 -H115
X2
=Z58+F3
-X171 2
**
oil filter /121.8
fuel dehydration
KRAFTSTOFFENTWAESSERUNG *
-XM4 10
/118.7
coolant fuel drain screw fuel

filter initial filter fine filter
-H115
indication water in
fuel filter = request
to actuate the
drain screw


Air and coolant sensors
Without medium: US = 5,000V -X293

Within medium: US = 4,184V
Wire breakage: Signal US = 1,250V
-S313
Short-circuit: Signal ground US = 0,079V charge
temperature
Wire breakage: + US = 1,250V sensor
Wire breakage: Ground US = 1,250V
0 °C = 95 K Ohm 70 °C = 5,4 K Ohm -X279
10 °C = 59 K Ohm 80 °C = 3,8 K Ohm
-X102 20 °C = 37 K Ohm 90 °C = 2,8 K Ohm -R11
-B38 30 °C = 24 K Ohm 100 °C = 2,1 K Ohm Ladeluft-
negative pressure sensor, air filter 40 °C = 16 K Ohm 110 °C = 1,6 K Ohm Temperatur-
50 °C = 11 K Ohm 120 °C = 1,2 K Ohm geber
0 to -0,08bar / 4,5V - 0,5V 60 °C = 6 K Ohm 130 °C = 0,9 K Ohm


Radiator drive, fuel reservoir sensor
-R6
fuel reservoir
sensor
0% - 100% / 2,0V - 7,0V
-Y8
Proportional valve,
ventilator drive

Automated power shift gear:

ZF 12 AS 2302 (without intarder)
-X45 -X44
connector connector -A7
gear box electrics carrier electrics
-X75
inductive sensor
output speed
-A1
ECU gear box actuator with integrated
electronic gear control and directional
sensing, temperature sensor, air
pressure sensor, and speed sensor
(gear box input).
-A4
clutch actuator
with 4 solenoid control
valves and directional
sensing
-G4
pulser for tachygraph

Hydraulic pumps: hydraulic pump hydraulic pump

Outline, inversion block steering circuit 1 steering circuit 2
hydraulic variable gear pump slewing

displacement pump gear
superstructure
Liebherr LPV 125
-S118
flow switch deficiency
steering pump 1
(steering circuit 1)
-S119 -Y24
flow switch 2-way valve,
deficiency aux. steering pump steering circuit 2 /
(steering circuit 2) suspension, supporting rams, rear-axle steering

Drive chain:
Outline, control conditions
Diesel engine automated power shift gear
D926 TI-E A5 ZF - ASTRONIC 12 AS 2302
270 KW
hydraulic variable 3-shaft

displacement pump transfer case
superstructure
Control conditions front axle and transverse differential lock:
Prerequisite: • Speed max. 1 km/h

• Upon performed control, speed limitation to 40 km/h
Sequence: • 1. Front-axle drive

• Transverse differential lock in axles 1, 2 and 3

Drive chain:
Transverse differential locks, activation axle 1,
wheel speed sensor - right
-S139
contact -S122
switch axle 1 contact switch
activated transv. differ.
lock axle 1
-S124
-L4 contact switch
wheel speed transv. differ. lock
sensor right- axle 2 -L2
rear wheel speed sensor, ri-fr

Drive chain:
Transverse differential locks, activation axle 1,
wheel speed sensor - left
-S160
contact switch
transv. differ. lock
axle 3
transfer
case
-L3
-L1 wheel speed
wheel speed sensor left-
sensor left- rear
front
-Y7
2-way valve,
transv. differ, lock
axles 1, 2 and 3
1 = ON

Drive chain:
Eddy current brake Telma Focal 250
Driver’s cab-co-driver’s side
-L5
eddy current
brake engine brake eddy current brake
step current
-A29
switch position
relay box
Telma

Steering:
Steering from the OW, rear-axle steering
-S131 -S151
contact switch, return contact switch,
signal rear axle return signal rear
interlock, axle interlock,
1 = released 1 = locked
-M22
E-motor,
drive steering
from the
superstructure

Outriggers and supporting rams:

Rear
-Y33b -Y26b -Y22b

supporting outrigger rear rear-axle steering
ram rear right right wheel cramp
UP RETRACTING right
-Y28b
outrigger rear -Y28a
-Y33a -Y26a -Y22a left outrigger rear
supporting RETRACTING
outrigger rear rear-axle steering left
ram rear right right wheel cramp EXTENDING
DOWN EXTEND: left -Y31b -Y31a
supporting supporting
ram rear left ram rear left
UP DOWN
-Y20
floating position at
locked
rear-axle steering

Outriggers and supporting rams:

Front
-Y30b -Y29b
supporting outrigger front
ram front left left
DOWN RETRACTING
-Y27a -Y32a
outrigger front supporting
right ram front
EXTENDING right DOWN
-Y30a -Y29a -H101

supporting outrigger front horn
ram front left left
UP EXTENDING -H102
horn
-Y27b -Y32b
outrigger front supporting
left ram front
EXTENDING right UP

Suspension:
Level sensor
gear fitting shaft
-Y9a -Y9b
suspension suspension
1 = locked 1 = activated -S148 -S144
return signal return signal
suspension rear suspension proximity switch
right front right
-Y149 adjustment to position 3

control valve ASR, -S142 -S146 (for wheel size 14.00 R25 and
braking the slipping return signal return signal 16.00 R25)
wheel at axles 2 and 3 suspension front suspension rear
left left

Suspension:
axle locking valve axle 1
Axle locking valves
right
-S137
contact switch,
-Y12
axles 2 and 3 filling
locked front right
-Y18 -Y13
filling rear evacuating
right front right
-Y19
evacuating locking valves axles 2 and 3
rear right

Suspension:
Axle locking valves - left
locking valve axle 1

-Y16
filling
rear left
-Y11
evacuating
front left
-Y17
-Y10 evacuating
filling rear left
front left
-S354
locking valves axles 2 and 3
contact switch,
axle 1 activated

Optional equipment:
Inclination sensor
-N1
slip-ring unit
(see also OW)
-B19
inclination
sensor

Optional equipment:
External supply 230V
-F101 -A62
residual current fuse box external supply
device 230V
-X246
socket
supply 230V
-F102 -F103 -F104 -F105 -F106 -F107

automat. automat. circuit- automat. circuit- automat. circuit- automat.circuit- automat. circuit-
circuit-braker breaker 16A, breaker 16A, breaker 16A, breaker 16A, breaker 16A, socket
16A, heating heating engine heating engine heating charger ventilator driver’s cab
engine oil coolant coolant hydraulic oil

Optional equipment:
Battery charger
-X56
plug-in connection for
fitting the battery charger
-G6
battery
charger
-R44
temperature sensor at
battery positive pole
0 °C = 670 Ohm
10 °C = 600 Ohm
20 °C = 511 Ohm
30 °C = 415 Ohm

Optional equipment:
Additional heater
-A50
control unit
SG1577
-A51
heater
Thermo 90S -Y34
fuel dosing pump
additional heater
40 Ohm at 20 °C

Index Carrier
-A 1...32 -E 1...10 -E49...12 -H101...40 -P11...15 -S151...38 -Y 1...22 -Y33a...39

-A 4...32 -E 2...10 -E50...9, 11 -H102...40 -P14...15 -S160...36 -Y 2a...21 -Y33b...39
-A 7...32 -E 3...10 -E57...12 -H105...10 -S313...30 -Y 2b...21 -Y34...47
-A 8...15 -E 4...10 -E58...11 -H107...13 -R 6...31 -S354...43 -Y 3...22 -Y35...22
-A 9...15 -E 5...9 -E76...12 -H108...13 -R 9...25 -Y 5...22 -Y40...22
-A10...18 -E 6...10 -E77...11 -H109...13 -R11...30 -U50...16 -Y 7...22, 36 -Y41...23
-A11...18 -E 7...10 -E127...12 -H115...29 -R14...27 -Y 8...31 -Y42...23
-A12...11 -E 9...9 -E150...10 -R18...26 -X 35...10 -Y 9a...41 -Y43...23
-A13...12 -E10...10 -E151...10 -K50...17 -R22...20 -X 44...32 -Y 9b...41 -Y44...23
-A14...18 -E11...10 -K51...17 -R25...19 -X 45...32 -Y?...22 -Y148...21
-A17...18 -E13...10 -F 1 - F6...17 -K64...17 -R26...20 -X 47...18 -Y10...43 -Y149...41
-A26...20 -E14...9 -F 7 - F12...17 -K65...17 -R44...46 -X 49...20 -Y11...43
-A29...37 -E15...9 -F13 - F18...17 -K132...19 -R48...20 -X 56...46 -Y12...42
-A32...18 -E16...9 -F19 - F24...17 -R49...20 -X 75...32 -Y13...42
-A33...17 -E17...9 -F25 - F30...17 -L1...36 -X 81...15 -Y16...43
-A50...47 -E18...9 -F37 - F42...17 -L2...35 -S 17...15 -X102...30 -Y17...43
-A51...47 -E19...9 -F43 - F48...17 -L3...36 -S 19...15 -X171...28 -Y18...42
-A57...28 -E20...9 -F49 - F54...17 -L4...35 -S103...15 -X180...10 -Y19...42
-A62...45 -E22...9 -F79...16 -L5...37 -S104...15 -X205...15 -Y20...39
-A73...11 -E23...9 -F80...16 -S105...15 -X209...18 -Y21...22
-A74...12 -E24...10 -F81...16 -M 1...24 -S106...16 -X246...45 -Y22a...39
-A75...25 -E25...10 -F85...20 -M 2...14 -S114...21 -X277...27 -Y22b...39
-A90...20 -E27...9, 11 -F87...19 -M 4...14 -S116...21 -X278...27 -Y24...33
-E28...9 -F101...45 -M10...13 -S118...33 -X279...30 -Y26a...39
-B 2...27 -E29...10 -F102...45 -M19...14 -S119...33 -X280...26 -Y26b...39
-B 5...21 -E30...10 -F103...45 -M20...14 -S121...25 -X281...27 -Y27a...40
-B 6...21 -E31...9 -F104...45 -M21...14 -S122...35 -X283...27 -Y27b...40
-B 7...21 -E32...9 -F105...45 -M22...38 -S124...35 -X284...26 -Y28a...39
-B 8...21 -E33...10 -F106...45 -M23...9 -S131...38 -X292...18 -Y28b...39
-B 9...21 -E36...13 -F107...45 -M24...9 -S134...13 -X293...30 -Y29a...40
-B10...15 -E37...13 -M25...9 -S135...13 -X295...26 -Y29b...40
-B19...44 -E38...13 -G1...16 -M26...9 -S137...42 -X339...26 -Y30a...40
-B35...27 -E39...15 -G2...16 -S139...35 -Y30b...40
-B36...27 -E40...9 -G3...25 -N1...44 -S142...41 -Y31a...39
-B37...26 -E41...9 -G4...32 -EMERG. -S144...41 -Y31b...39
-B38...30 -E43...12 -G6...46 OFF...12 -S146...41 -Y32a...40
-B46...26 -E44...11 -S148...41 -Y32b...40

LTM 1045/1
Outline of components with identification (BMK)
BMK components
SUPERSTRUCTURE
OW-11
Kundendienst-Schulung LWE (VMS) 18/05/02• ED D:\1045_1\BMK-Bauteile OW_1045_1.p65
Contents: BMK OW
BMK - Table (-A1 to -K652) ................................................................................. 3 Pneumatic system- superstructure: ................................................................ 22

BMK - Table (-M2 to -S945) ................................................................................. 4 Interlocking system - superstructure, boom direction ....................................... 22
BMK - Table (-T50 to -ZE0) .................................................................................. 5
Superstructure, general: ................................................................................. 23
Instruments cabin: ............................................................................................. 7 Centralized lubricating system .......................................................................... 23
Monitor Liccon, pedal .......................................................................................... 7 Lighting superstructure ...................................................................................... 24
Master switches .................................................................................................. 8
Roof console ....................................................................................................... 9 Telescopic boom: ............................................................................................ 25
Wind sensor, length-angle sensor, distribution box ............................................ 25
Crane cab: ........................................................................................................ 10 Hoist limit switch - pulley head and special auxiliary jib .................................... 26
Windscreen wiper, radio installation EMERGENCY-OFF ................................... 10 Hoist limit switch - swing-away and biparted swing-away jib ............................. 27
Heater, additional heater .................................................................................... 11
Additional heater ............................................................................................... 12 Index ................................................................................................................. 28
Control cabinet: ............................................................................................... 13

Control ON, voltage converters, ZE, NT, EP ....................................................... 13
Relays, fuses .................................................................................................... 14
Hydraulic equipment superstructure: ............................................................. 15

Control strip - LMB cut-off, high-speed .............................................................. 15
Telescoping ....................................................................................................... 16
Telescoping - re-alimentation tele* ..................................................................... 17
Pressure sensor luffing ram, pressure sensor telescoping ram .......................... 18
Slewing brake, winch 1 ...................................................................................... 19
Ballasting .......................................................................................................... 20
Hydraulic oil cooler ............................................................................................ 21
LTM 1045/1 - Superstructure• Outline of components BMK - OW 1 -


BMK - Table (-A1 to -K652)
A ......... Sub-assemblies, partial sub-assemblies H ......... Optic and acoustic signalling devices
A1 ....... Control unit SG 1577 ........................................................................... 12 H80 ..... Warning bell, cut-off LMB .................................................................... 24
A2 ....... Heater Thermo 90S, water circulation pump ........................................ 12 H94 ..... Horn .................................................................................................... 10
H95 ..... Radio .................................................................................................. 10
B ......... Converters, electric - non electric H101 ... Charge control lamp carrier ................................................................... 7
B1 ....... Wind sensor ....................................................................................... 24 H102 ... Preheating indicator carrier ................................................................... 7
B2 ....... Pressure sensor, piston surface-luffing ram ......................................... 17 H599 ... Interval horn ballasting ......................................................................... 10
B3 ....... Pressure sensor, telescop. ram 0 - 400 bar ZE0, LSB 1 address 19 .... 17 H611 .................................................................................................................. 9
B4 ....... Length sensor ZE0, LSB 1 address 30 ................................................ 24 H612 .................................................................................................................. 9
B4 ....... Angle sensor ZE0, LSB 1 address 29 ................................................. 24 H627 .................................................................................................................. 9
B19 ..... Angle sensor, gas pedal position carrier. 0° = 4 mA 25° = 20 mA .......... 7 H628 .................................................................................................................. 9
B25 ..... Loudspeaker right ............................................................................... 10
B26 ..... Loudspeaker left.................................................................................. 10 K ......... Relays, contactors
K1 ....... Control ON .......................................................................................... 13
E ......... Lighting devices -K11 .... Control released .................................................................................. 14
E1 ....... Lighting, boom head left ...................................................................... 23 -K12 .... Control released .................................................................................. 14
E2 ....... Lighting, boom head right .................................................................... 23 -K14 .... EMERGENCY-OFF not ....................................................................... 14
E6 ....... Contour light 5W ................................................................................. 23 -K15 .... K16 = 1 ............................................................................................... 14
E7 ....... Contour light 5W ................................................................................. 23 -K16 .... Engine running ( D+ ) .......................................................................... 14
E8 ....... Working projector roof front 70W ......................................................... 23 -K18 .... Horn .................................................................................................... 14
E10 ..... Flashing light boom head .................................................................... 24 -K19 .... Fresh air blower (battery/ignition switch) ............................................. 14
E11 ..... Warning beacon 70W ......................................................................... 23 -K21 .... Working projector base section ........................................................... 14
E12 ..... Warning beacon 70W ......................................................................... 23 -K22 .... Working projector base section ........................................................... 14
E17 ..... Working projector, base section 150W ................................................ 23 -K23 .... ?EMERGENCY MODE with LICCON .................................................. 14
E18 ..... Working projector, base section 150W ................................................ 23 -K24 .... Hydraulic oil cooler -M2 „ON“ .............................................................. 14
E60 ..... Working projector ................................................................................ 23 -K34 .... Seat heating ON ................................................................................. 14
E96 ..... Working projector cab 70W ................................................................. 23 -K35 .... Air conditioner ON ............................................................................... 14
EP0 .... Input board, ZE0, LSB1 ....................................................................... 13 -K36 .... Air conditioner, compressor (high - low pressure) ................................ 14
-K37 .... Air conditioner, condensator blower 2 .................................................. 14
F ......... Fuses -K38 .... Working projector boom head ............................................................. 14
F1-F6 ............................................................................................................... 14 K651 ... Interval relay, wipe-wash ........................................................................ 9
F7-12 ............................................................................................................... 14 K652 ... Interval relay, wipe-wash ........................................................................ 9
F13-18 ............................................................................................................. 14
F19-24 ............................................................................................................. 14
F25-30 ............................................................................................................. 14
F31-36 ............................................................................................................. 14
F37-42 ............................................................................................................. 14

LTM 1045/1 - Superstructure• Outline of componentsBMK - OW 4 -
BMK - Table (-M2 to -S945)
M ........ Electric motors S90 ..... Heater switch mechan. adjustment circulated air / fresh air .................. 11
M2 ...... Electric motor, oil cooler - hydraulic oil ................................................ 20 S91 ..... Push-button horn H94 ........................................................................... 7
M3 ...... Wiper motor front screen ..................................................................... 10 S92 ..... Bridging seat contact ............................................................................ 7
M4 ...... Wiper motor roof screen ...................................................................... 10 S103 ... Ignition switch ....................................................................................... 7
M6 ...... Roof screen wash pump behind driver’s seat ....................................... 10 S107 ... Push-button, engine OFF ...................................................................... 7
M7 ...... Front screen wash pump ..................................................................... 10 S301 ... High-speed ............................................................................................ 8
M9 ...... Water circulation pump ........................................................................ 11 S319 ... Displacement program manoeuvring mode ............................................ 8
M23 .... Actuator, working projector base section ............................................. 23 S320 ... Displacement direction FR / N / R ......................................................... 8
-S320 .. Terminal box, working projector base section ...................................... 24
N ......... Slip-ring transmitters S322 ... Release displacement program ............................................................. 8
N1 ....... Slip-ring transmitter ............................................................................. 21 S324 ... Blinker L / 0 / R ..................................................................................... 8
N3 ....... Cable drum flashing light ..................................................................... 24 S326 ... Front axle-steering L / 0 / R .................................................................. 8
NT ....... Power pack ......................................................................................... 13 S401 ... Throttle hand lever ................................................................................. 8
S422 ... Slewing brake, releasing ....................................................................... 8
P ......... Measuring instruments, test devices S424 ... Retracting boom / luffing up - at overload ............................................... 8
P2 ....... Incremental sensor winch 1 ................................................................. 18 S426 ... Rear axle-steering L / 0 / R ................................................................... 8
P654 ... Programming dial additional heater ....................................................... 9 S602 ... * Option ................................................................................................ 9
P655 ... Working hour counter ............................................................................ 9 S604 .................................................................................................................. 9
S606 .................................................................................................................. 9
R ......... Resistances S608 .................................................................................................................. 9
R11 ..... Series resistance, 39 Ohm at EMERGENCY MODE .......................... 13 S610 .................................................................................................................. 9
S626 .................................................................................................................. 9
S ......... Switches, push-buttons, limit switches S630 .................................................................................................................. 9
S4 ....... Contact switch, boom direction ........................................................... 21 S632 .................................................................................................................. 9
S26 ..... Plunger-operated switch, counterweight left „bottom“ ........................... 19 S634 .................................................................................................................. 9
S27 ..... Plunger-operated switch, counterweight left „bottom“ ........................... 19 S636 .................................................................................................................. 9
S28 ..... Manometric switch > 200 bar counterweight left „top“ .......................... 19 S638 .................................................................................................................. 9
S29 ..... Manometric switch > 200 bar counterweight right „top“ ........................ 19 S640 .................................................................................................................. 9
S30 ..... Interlock superstructure pin bottom ..................................................... 21 S642 .................................................................................................................. 9
S31 ..... Temperature switch, hydraulic oil ........................................................ 20 S644 .................................................................................................................. 9
S32 ..... Interlock superstructure pin top ........................................................... 21 S646 .................................................................................................................. 9
S39 ..... Manom. switch, extending boom p > 5,5 bar = 1 ................................ 16 S656 .................................................................................................................. 9
S50 ..... Manometric switch, no crane function = 1 ........................................... 17 S658 .................................................................................................................. 9
S69 ..... Proximity switch, grease distributor .................................................... 22 S660 .................................................................................................................. 9
S83 ..... Thermostatic switch, water circulation behind additional heater ........... 12 S930 ... Lift top boom head right ZE0, LSB 1 address 28 ................................. 25
S84 ..... EMERGENCY-STOP, cab (engine-stop) .............................................. 10 S931 ... Lift top pulley set special aux. jib ZE0, LSB 1 address 25 ................... 25
S89 ..... Step switch, blower heat exchanger ..................................................... 11 S940 ... Lift top KS ZE0, LSB 1 address 27 ..................................................... 26
S945 ... Lift top DKS ZE0, LSB 1 address 26 ................................................... 26

BMK - Table (-T50 to -ZE0)
T ......... Transformers Z ......... Central units

T50 ...... Voltage converter, 24V / 12V - 3A radio ............................................... 13 ZE0 ..... Central unit ......................................................................................... 13
X ......... Terminals, connectors, sockets

X10B ... Bridge connector ................................................................................. 14
X45 ................................................................................................................... 13
X49 ...... Socket 24V ......................................................................................... 14
X205 ................................................................................................................. 20
X268 .... Connector control unit ......................................................................... 22
X269 .... Connector on S69 ............................................................................... 22
X298 .... Socket ventilator 230V cab .................................................................. 11
X417 .... Plug-and-socket connection S930 ....................................................... 25
X519 .... Socket cab ......................................................................................... 10
XNOT ............................................................................................................... 14
XST1 ... to heater ............................................................................................. 12
XST2 ... Sensor ................................................................................................ 12
XST3 ... Dosing pump Y139 ............................................................................. 12
Y ......... Electric-operated mechanical devices

Y1 ....... LMB cut-off, hoist gear 1 lifting, luffing DOWN, extending tele ............. 15
Y2 ....... LMB cut-off, luffing UP, retracting tele .................................................. 15
Y3 ....... Cut-off - winch 1 unwound, on hoist gear 1, lowering ........................... 15
Y6 ....... 1 = high-speed ratio, 0 = normal ratio .................................................. 15
Y17 ..... Pressure reducing valve, extending tele ............................................... 16
Y19a ... Counterweight UP ............................................................................... 19
Y19b ... Counterweight DOWN ......................................................................... 19
Y20 ..... Releasing slewing gear brake .............................................................. 18
Y22 ..... Interlocking superstructure .................................................................. 21
Y23 ..... Unlocking superstructure .................................................................... 21
Y28 ..... Water circulation, 0 = engine and cab, 1 = engine .............................. 12
Y50 ..... Compensation tele ram ....................................................................... 17
Y51 ..... Activation pump .................................................................................. 17
Y69 ..... Central lubricating system................................................................... 22
Y139 ... Fuel dosing pump additional heater ..................................................... 12


Instruments cabin:
Liccon monitor, pedal
-S103
-H101 ignition switch
charge control 0 = OFF
indicator 1 = ignition ON (LICCON ON)
carrier 2 = engine carrier ON
-S91 brake footbrake -S92 -B19 -H102 -S107

push-button slewing carrier bridging angle sensor, preheating push-button,
horn H94 gear (pneumatic) seat contact gas pedal position indicator engine
carrier carrier STOP
0° = 4 mA
25° = 20 mA

Instruments cabin:
Master switches
master switch 2, left master switch 1, right

slewing, luffing,
telescoping hoist gear 1
-S401 -S301
hand throttle high-speed
ratio
-S322
release
-S422 displacement
release program
slewing brake
-S424 -S319
-S324 displacement
retracting boom / blinker
luffing up - program
L/0/R manoeuvring
at overload
mode
-S426 -S326 -S320

rear-axle steering front-axle steering displ. direction
L/0/R L/0/R F/N/R

Instruments cabin:
Roof console
* option -H627
-S646 -S642 -S638 -S634 -S630 -S626

-P655 -S644 -S640 -S636 -S632 -H628
-H611
-H612 -S608 -S604 -S660 -S656 -P654 -K651 -K652

interval relay, interval relay,
-S610 -S606 -S602 -S658 wipe-wash wipe-wash

Crane cab:
Wiper-, radio installation, EMERGENCY-OFF
-M3
wiper motor
front screen
-S84
EMERGENCY-
OFF,
cab
(engine-stop)
-B25
loudspeaker
right
-M4
wiper motor
roof -H94
horn
-B26
loudspeaker
-H599 left
interval horn
ballasting
behind
-X519 driver’s seat
socket
cab
-H95
radio
-M7 -M6
front screen roof screen
wash pump wash pump

Crane cab:
Heater, add. heater
heat exchanger
warm cold
additional
heater
THERMO 90
-X298
socket
ventilator
230V
cab
mechan. -S89 -S90

adjustment -M9
step switch heater
circulated / blower switch water circulation
fresh air heat exchanger pump

Crane cab: -S83

Additional heater compensator reservoir w. thermostatic switch,
integrated fuel tank for water circulation
additional heater
-Y28
water circulation,
behind add. heater 0 = engine and cab,
1 = engine
-Y139
fuel
dosing pump
addition. heater
-XST3 -XST2 -XST1

dosing sensor to heater
pump -A1 -A2
Y139 water
control unit circulation heater
SG 1577 pump Thermo 90S

Control cabinet:
Control ON, voltage converters, ZE, NT, EP -EP0
input board,
ZE0, LSB1
-R11
-T50 series resistance, 39
voltage converter Ohm at EMERGENCY
-NT -ZE0 24V / 12V - 3A -K1 MODE for Y17-
power central unit radio control ON pressure reduction -
pack extending boom
-X45

Control cabinet: -K11 control released -K22 Working projector base section
Relays, -K12 control released -K23 ?EMERGENCY MODE with LICCON
-K14 EMERGENCY-OFF not -K24 Hydraulic oil cooler -M2 „ON“
fuses -K15 K16 = 1 -K34 Seat heating ON
-K16 Engine running ( D+ ) -K35 Air conditioner ON
-K18 Horn -K36 Air conditioner, compressor (high-low pressure)
-K19 Fresh air blower (battery/ignition switch) -K37 Air conditioner, capacitor blower 2
-K21 Working projector base section -K38 Working projector boom head
-X49 -K32 -K33 -K34 -K35 -K36 -K37 -K38

socket 24V -K11 -K12 -K13 -K14 -K15 -K16 -K17 -K18 -K19 -K20 -K21 -K22 -K23 -K24
-F1 -F7 -F13 -F19 -F25 -F31 -F37 -X-NOT -X10B

to to to to to to to bridge
F6 F12 F18 F24 F30 F36 F42 connector

Hydraulic equipment superstructure:

Control strip - LMB cut-off, high-speed ratio
hoist gear
brake releasing valve
-Y2
LMB cut-off
luffing UP
RETRACT. tele
-Y1
LMB cut-off
hoist gear 1 lifting,
luffing DOWN,
EXTEND. tele
-Y6
1 = high-speed = 24 bar on PST2,
0 = normal speed = 16,5 bar on
PST2
-Y3
cut-off - winch 1 unwound at
hoist gear 1 lowering
diaphragm accumulator
control pressure PST1,
initial pressure 10bar


Telescoping
-S39
manometric switch,
extending boom
p > 5,5 bar = 1
P
EXTEND.. tele
300
A
-Y17
Y
B to piston
surface
tele ram
-Y17
pressure reduction
valve,
EXTEND. tele


Telescoping - re-alimentation tele*
-S50
manometric switch 5,5E,
no crane function = 1
shuttle valve
block
-Y50
compensating
cylinder
-Y51
activation pump


Pressure sensor luffing ram, pressure sensor telescoping ram
-B3
pressure sensor,
telescoping ram
0 - 400 bar
ZE0, LSB 1 address 19
(only at re-alimentation tele)
tele
pin
-B2
pressure sensor,
piston surface-luffing ram
0 - 300 bar
winch 1


Slewing brake, winch 1 Winde 1
-Y20
releasing static
brake slewing
gear
-P2
Incremental
sensor winch 1
winch
incremental sensor empty adjusting switch


Ballasting
-Y19b -Y19a
counterweight counterweight
DOWN UP
-S27 -S29
plunger-operated
switch manometric
counterweight switch
right „bottom“ > 200 bar
-S28 -S26 counterweight
manometric right „top“
plunger-operated
switch switch
> 200 bar counterweight left
counterweight left „bottom“
„top“


Hydraulic oil cooler
-M2 -X205
electric motor, -S31
hydraulic oil temperature switch,
cooler hydraulic oil
> approx. 50°C = 1
< approx. 45 °C = 0

Pneumatic system superstructure:

Superstructure interlocking, boom direction
FUNCTION
pin bottom
pin p6° over rear=>
bottom superstructure locked
over rear
pin pin bottom, not
flashing p6° over rear=>
bottom superstructure locked
boom over
rear +-5° pin pin top =>
top superstructure unlocked
pin
pin
flashing
intermediate position
top
ERROR
ERROR
ERROR
ERROR
-S4 -N1
contact switch, slip-ring -Y22 -Y23
boom direction transmitter interlocking unlocking
superstructure superstructure
under cab
-S32 -S30
superstructure superstructure
interlocking interlocking
pin top pin bottom

Superstructure, general:
Centralized lubricating system
-X268
connector -X269
control unit connector on S69
-S69 -Y69
proximity switch
grease distributer centralized
lubricating system

Superstructure, general:
Lighting superstructure
-E1
lighting,
-E8 boom head left
working projector
roof front 70W
-E2
lighting
boom head right
-E18 -M23 -E17

working projector, actuator, working projector,
base section 150W working projector base section 150W
base section
-E11 -E12
warning beacon warning beacon
70W 70W
-E60 -E96
working projector working
projector
cab 70W
-E6 -E7
contour contour
light light
5W 5W

Telescopic boom:
-B4 -B4
Wind sensor, length-angle sensor, distribution box angle sensor length sensor -N3
ZE0, LSB 1 ZE0, LSB 1 cable drum
address 29 address 30 flashing light
-S320
terminal box,
working projector -H80
base section
warning bell,
cut-off LMB
-E10 -B1
flashing light wind sensor
boom head

Telescopic boom:
Hoist limit switches - pulley head and special auxiliary jib
-S931
lift top
pulley set
special auxiliary jib
-X417
plug-in connection
S930
-S930
lift top
boom head right

Telescopic boom:
Hoist limit switches - swing-away and biparted swing-
away jib
-X501
-X502 plug-in connection
plug-in connection S940
S945
-S945 -S940
lift top lift top
DKS KS
ZE0, LSB 1 address 26 ZE0, LSB 1 address 27

-A 1..12 -H80..25 -M2..21 -S103..7 -T50..13

-A2..12 -H94..10 -M3..10 -S107..7
-H95..10 -M4..10 -S301..8 -X-NOT..14
-B1..25 -H101..7 -M6..10 -S319..8 -X45..13
-B2..18 -H102..7 -M7..10 -S320..8 -X10B..14
-B3..18 -H599..10 -M9..11 -S322..8 -X205..21
-B4..25 -H611..9 -M23..24 -S324..8 -X268..23
-B19..7 -H612..9 -S326..8 -X269..23
-B25..10 -H627..9 -N1..22 -S401..8 -X298..11
-B26..10 -H628..9 -N3..25 -S422..8 -X417..26
-NT..13 -S424..8 -X49..14
-E1..24 -K1..13 -S426..8 -X501..27
-E2..24 -K11..14 -P2..19 -S602..9 -X502..27
-E6..24 -K12..14 -P654..9 -S604..9 -X519..10
-E7..24 -K13..14 -P655..9 -S606..9 -XST1..12
-E8..24 -K14..14 -S608..9 -XST2..12
-E10..25 -K15..14 -R11..13 -S610..9 -XST3..12
-E11..24 -K16..14 -S626..9
-E12..24 -K17..14 -S4..22 -S630..9 -Y 1..15
-E17..24 -K18..14 -S26..20 -S632..9 -Y 2..15
-E18..24 -K19..14 -S27..20 -S634..9 -Y 3..15
-E60..24 -K20..14 -S28..20 -S636..9 -Y 6..15
-E96..24 -K21..14 -S29..20 -S638..9 -Y17..16
-EP0..13 -K22..14 -S30..22 -S640..9 -Y19a..20
-K23..14 -S31..21 -S642..9 -Y19b..20
-F1 to F6..14 -K24..14 -S32..22 -S644..9 -Y20..19
-F7 to F12..14 -K32..14 -S39..16 -S646..9 -Y22..22
-F13 to F18..14 -K33..14 -S50..17 -S656..9 -Y23..22
-F19 to F24..14 -K34..14 -S69..23 -S658..9 -Y28..12
-F25 to F30..14 -K35..14 -S83..12 -S660..9 -Y50..17
-F31 to F36..14 -K36..14 -S84..10 -S930..26 -Y51..17
-F37 to F42..14 -K37..14 -S89..11 -S931..26 -Y69..23
-K38..14 -S90..11 -S940..27 -Y139..12
-K651..9 -S91..7 -S945..27
-K652..9 -S92..7 -ZE0..13

LTM 1045/1
Hydraulic components
OW-10

BMK 1045 1 en

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BMK 1045 1 en

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Training Documentation

• max. lifting capacity at 2,5m radius: 45 t

• Displacement engine and crane drive on carrier:

Kundendienst-Schulung LWE (VMS) D:\1045_1\Deckblatt_1045_1.p65

Carrier: ............................................................................................................... 9 Drive chain: ...................................................................................................... 34

Driver’s cab: ..................................................................................................... 13 Steering: ........................................................................................................... 38

LTM 1045/1 - Carrier • Outline of components BMK - UW 1 -

Kundendienst-Schulung LWE (VMS) 15/07/02• ED D:\1045_1\BMK-Bauteile UW_1045_1.p65

BMK - Table (-A1 to -E38)

LTM 1045/1 - Carrier • Outline of components BMK - UW 3 -

BMK - Table (-E39 to -L5)

-E39 .... Cigarette lighter 24V ........................................................................... 15 G ........ Generators

Kundendienst-Schulung LWE (VMS) 15/07/02• ED D:\1045_1\BMK-Bauteile UW_1045_1.p65

BMK - Table (-M1 to -U50)

M ........ Electric motors S ......... Switches, push-buttons, limit switches

LTM 1045/1 - Carrier • Outline of components BMK - UW 5 -

BMK - Table (-X35 to -Y31b)

X ......... Terminals, connectors, sockets Y ......... Electric-operated, mechanical devices

Kundendienst-Schulung LWE (VMS) 15/07/02• ED D:\1045_1\BMK-Bauteile UW_1045_1.p65

BMK - Table (-Y32a to -Y149)

-Y32a .. Supporting ram front right DOWN ........................................................ 40

LTM 1045/1 - Carrier • Outline of components BMK - UW 7 -

Kundendienst-Schulung LWE (VMS) 15/07/02• ED D:\1045_1\BMK-Bauteile UW_1045_1.p65

-E9 -E19 -E23 -E17 -E18 -E15 -E22 -E16

LTM 1045/1 - Carrier • Outline of components BMK - UW 9 -

-E30 -E2 -E6 -E24 -E7 -E33 -E10 -E1 -E29

Kundendienst-Schulung LWE (VMS) 15/07/02• ED D:\1045_1\BMK-Bauteile UW_1045_1.p65

-E77 -E58 -E44 -E50

LTM 1045/1 - Carrier • Outline of components BMK - UW 11 -

Kundendienst-Schulung LWE (VMS) 15/07/02• ED D:\1045_1\BMK-Bauteile UW_1045_1.p65

-E36 -E37 -E38

LTM 1045/1 - Carrier • Outline of components BMK - UW 13 -

Kundendienst-Schulung LWE (VMS) 15/07/02• ED D:\1045_1\BMK-Bauteile UW_1045_1.p65

Driver’s cab: -E39 -X205

-S104 -X81 -S17

-S103 -B10 -S105

LTM 1045/1 - Carrier • Outline of components BMK - UW 15 -

Kundendienst-Schulung LWE (VMS) 15/07/02• ED D:\1045_1\BMK-Bauteile UW_1045_1.p65

-A33 -K64 -K65 -K50 -K51

-F1 -F7 -F13 -F19 -F25 -F37 -F43 -F49

LTM 1045/1 - Carrier • Outline of components BMK - UW 17 -

-X209 -X47 -A11

Kundendienst-Schulung LWE (VMS) 15/07/02• ED D:\1045_1\BMK-Bauteile UW_1045_1.p65

heating flange heating flange

LTM 1045/1 - Carrier • Outline of components BMK - UW 19 -

Kundendienst-Schulung LWE (VMS) 15/07/02• ED D:\1045_1\BMK-Bauteile UW_1045_1.p65

LTM 1045/1 - Carrier • Outline of components BMK - UW 21 -

Pneumatic system: * Kundenwunsch

gear fitting shaft

-Y35 -Y5 -Y7 -Y21

Kundendienst-Schulung LWE (VMS) 15/07/02• ED D:\1045_1\BMK-Bauteile UW_1045_1.p65

-Y41 to -Y44 -Y41 -Y42

LTM 1045/1 - Carrier • Outline of components BMK - UW 23 -

Diesel engine D 926 TI-E A5: exhaust flap brake

ventilator wheel for

Kundendienst-Schulung LWE (VMS) 15/07/02• ED D:\1045_1\BMK-Bauteile UW_1045_1.p65

Diesel engine D 926 TI-E A5:

pneumatic connection gear pump for

LTM 1045/1 - Carrier • Outline of components BMK - UW 25 -

Diesel engine D 926 TI-E A5: -X280

Kundendienst-Schulung LWE (VMS) 15/07/02• ED D:\1045_1\BMK-Bauteile UW_1045_1.p65

Diesel engine D 926 TI-E A5: -X281 -X277

LTM 1045/1 - Carrier • Outline of components BMK - UW 27 -