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Surftest SJ-410 Series: Portable Surface Roughness Tester
Surftest SJ-410 Series: Portable Surface Roughness Tester
Form Measurement
Surftest SJ-410 Series
User
benefit 1 User
benefit 2
Easy and safe
measurements that Higher level
anyone can perform of quality control
efficiently
2
Touch screen for easier operations
The high-visibility color-graphic LCD touch screen clearly
displays calculated results and assessed profiles. A backlight
enables comfortable viewing even under poor lighting
conditions.
3
SJ-412
Traverse range 50 mm
User
benefit
3
1
The auto-set unit* enables
measurements to be made with a
User single button push, saving you time
benefit and increasing work efficiency.
Easy and safe
measurements that
anyone can perform
efficiently
Auto-set
Auto-set unit*
178-010
Retraction This unit automatically completes a full measurement cycle of stylus
contact, measurement, stylus retraction and detector auto-return from
just one button push (stylus retraction and detector auto-return can be
10 mm
±1.5°
* This is an optional accessory for the SJ-410 Series. It can only be used on the simple column stand (optional accessory, order No. 178-039).
When the units are used in combination, straightness for SJ-411 / 412 drive unit will be degraded about 0.2 μm.
Cannot be used when the tester’s main unit is an older model (SJ-401 / 402).
4
Assessing a single measurement result under two different evaluation conditions
A single measurement enables simultaneous analysis under two
different evaluation conditions. A single measurement allows calculation
of parameters and analysis of filtered profiles without the need for
recalculation after saving data, contributing to higher work efficiency.
This table helps make the alignment adjustments required when measuring cylindrical surfaces. The corrections for the pitch angle and the swivel angle
are determined from a preliminary measurement and the Digimatic micrometers are adjusted accordingly. A flat-surfaced workpiece can also be leveled
with this table.
Aligned Traverse direction Not aligned Traverse direction
Start point
Start point
Recorded profiles
178-048
Inclination adjustment angle: ±1.5°
Table dimensions: 130×100 mm Leveling table (DAT)
Maximum load: 15 kg
(Option)
Powerful support for leveling Simple column stand for SJ-410 Series <Option>
The height / tilt adjustment unit comes as standard for leveling the drive unit
prior to making skidless measurements and, supported by guidance from the 178-039
Vertical adjustment range: 250 mm
unique DAT function, makes it easy to achieve highly accurate alignment. Dimensions: 400×250×578 mm
Mass: 20 kg
Final measurement
Simple operation
5
2
Anyone can easily perform
high-level data collection.
User
benefit
Higher level
of quality control +
Wireless communication
●●●●●●●●●●●●●●●●●●●●●●●●●●●●●●●● ● ● ● ● ● ● ● ● ● ●
and advanced analysis
+ ● ● ● ● ● ● ● ●
Wireless and quick capture of measurement results on a PC. No more handwriting, and also easy data input with a single touch <Option>
Wireless Input Tool One-touch Input
U-WAVE USB Input Tool
This unit allows you to remotely load Surftest SJ-410 calculation results This unit allows you to load Surftest SJ-410 calculation results
(SPC output) into commercial spreadsheet software on a PC. You can (SPC output) into commercial spreadsheet software on a PC via a USB
essentially use a one-touch operation to enter the calculation results connector. You can essentially use a one-touch operation to enter the
(values) into the cells in the spreadsheet software. calculation results (values) into the cells in the spreadsheet software.
U-WAVE-R (Connects to the PC) U-WAVE-T * (Connects to the SJ-410) USB Input Tool Direct USB keyboard signal conversion type*
02AZD810D 02AZD880G USB-ITN-D IT-016U
* Requires the optional Surftest SJ-410 06AFM380D 264-016-10
connection cable. * Requires the optional Surftest SJ-410
02AZD790D connection cable.
1 m: 936937
2 m: 965014
6
More advanced analysis with optional software. Also, easy creation of inspection record tables by transferring data to Excel
For SURFTEST SJ-410 Series
Simplified Communication Program (Free software)
The Surftest SJ-410 Series has a USB interface, enabling setting up of measurement conditions and starting the measurement via PC. We also provide a
program that lets you create inspection record tables using a Microsoft Excel* macro.
This program can be downloaded free of charge from the Mitutoyo website.
https://www.mitutoyo.co.jp/eng/
Required environment*
● OS: Windows 7 ● Spreadsheet software: Microsoft Excel 2010
Windows 8 Microsoft Excel 2013
Windows 10 Microsoft Excel 2016
* Windows OS and Microsoft Excel are products of Microsoft Corporation.
Higher accuracy measurements with selectable drive unit Extending measurement to narrow features
A wide range, high-resolution detector Surface roughness measurement requires a run-up distance before starting
the measurement (or retrieving data). When the SJ-410 Series measures,
■ Detector
its run-up distance is normally set to 0.5 mm. However, this distance can
Measuring range/resolution:
be shortened to 0.15 mm using the narrow-part measurement function.
800 µm/0.01 µm
This function extends the measurement of narrow locations to features
80 µm/0.001 µm SJ-412
8 µm/0.0001 µm
such as piston-ring grooves and O-ring grooves.
ess ess
roughn roughn
Surface nent Surface nent
compo compo
Circular
nt
compone
R-Surface compensation
Circular
component Removed
7
Supporting not only surface
3
roughness measurement but also
User contour (fine contour) measurement
benefit
Traverse direction
Traverse direction
Detector Traverse direction Detector Traverse direction Fulcrum point of Skid
Measuring example of stepped Measured profile Measuring example of stepped Measured profile
features: Skidless features: Skidded
測 定
8 測 定
測 定 測 定
Easy to use and highly functional
This portable surface roughness tester is equipped
with analysis functionality rivaling that of benchtop
surface roughness testers.
■M
easurement condition
Internal memory: 10 sets
Memory card: 500 sets
■ Measurement result
Memory card: 10000 sets
High-speed thermal printer built in Equipped with convenient carrying case as standard
High-speed printer prints out measurement results on site The unit is easily transported in a dedicated carrying case which includes
A high-quality, high-speed thermal printer prints out measurement holders for the accessories as well as the tester itself. (Standard accessory)
results.
It can also print a BAC curve or an ADC curve as well as calculated results
and assessed profiles. These results and profiles are printed out in
landscape format, just as they appear on the color-graphic LCD.
9
Other Optional Accessories
4
alignment much easier because the tilt
adjustment center is the same as the
3
rotation center of the table. 13
(Order No.178-042-1 / 178-043-1) Application
Movement is in X and Y axes only.
Optional accessories, consumables, and others for SJ-410 Vibration Isolator (Air cushion type)
● Printer paper (5 rolls) 270732 Vibration isolator for simple column stand for SJ-410 Series
● Durable printer paper (5 rolls) 12AAA876 (178-039).
10
Enhanced standard functions
Multilingual support
The display interface supports 16 languages.
(Japanese, English, German, French, Italian, Spanish, Portuguese, Korean,
Chinese (simplified / traditional), Czech, Polish, Hungarian, Turkish,
Swedish, Dutch)
11
Detectors/Styli
Detectors
Skidless 11.5 10 60 14 Unit: mm
Order No. Measuring force
3.1
ø14
4
ø1
ø8
ø7 178-397-2*1*4 4 mN
for general use, etc.
Skidless nosepiece Detector
4 178-396*2*3 0.75 mN ’97ISO and ’01JIS compliant detectors
(12AAB355)
Detectors that comply with previous standards,
Skidded 27.2 60 14 178-397*2*4 4 mN
10 for general use, etc.
4 24 3.1 検出器
ø1
1.3 4
ø1
*1 The skidless nosepiece (12AAB355) is a standard accessory.
3.6
6.8 3.6
ø8
ø7
*2 The skidless nosepiece (12AAB355) and the nosepiece (12AAB344) are standard accessories.
10.4
ø14
スタイラス ノーズピース
2.8 Skidded Nosepiece Detector
*4 The standard stylus (12AAB403) is a standard accessory.
(12AAB344)
Styli Unit: mm
5.2
12AAB403 (5 µm)*5
7.6
7.6
5.2
12AAB425 (10 µm)*5
ø2.4
7.6
5.2
標準スタイラス 深穴用 深
Nosepiece ø14
3X stylus
3.6
R40
12AAB344 ø7.
5.6 21.5
Color 0.9 12AAB414 (5 µm)*5
87.7 137.7
2.8
3.6 Color 0.9
Remarks ø2 to 20 23.5
coding*7 A 12AAB426 (10 µm)*5 coding*7 A
Stylus tip position
5.2
7.6
7.6
5.2
ø1.
4 ( ): Tip radius
For round bar
ø2.4
ø7.2
ø2.4
3.6
ø1.2 ø1.2
12AAB345
R40
5.6 21.5
150°
6.8 3.6 23.5
Stylus tip position
ø0.6
2.4
3.4
1.6
1.6
ø2.4
Detail-A
ø1.2
A Color
(S=5/1)
coding*7
1.6
3.6
12AAB346 ø3 ø0.6 30
ø2.4
12AAE892 (2 µm)
2.4
Remarks 3.5
3.8
R2 5.6
12AAE908 (5 µm)*5
0.6
21.5 Detail-A
Hole diameter: ø4 or more 1.4 3.6 23.5
ø1.2
3.4
1.6
ø2.4
(S=5/1) A
coding*7
ø7.2
細穴形状用
ø2.4
12AAJ662
3.6
6.7
12AAB347 8.5
R40
(ø0.5 mm)
3.1
Remarks
ø0.3
ø1.9 3.5
2 21.5 37.7
3.8
1.6
ø0.3 4
ø7.2
3.6
2.5
6.7
ø0.3
7 37.7
12AAB418 (10 µm)*5
R40
60° ø0.6
0.4
7
0.8
ø2.4
Color
ø0.6
スタイラス先端位置
*5 Tip angle 90° *7
ø2.4
Tip radius 1 µm 2 µm 5 µm 10 µm
A部詳細 A 250 µm
*6 For downward-facing measurement only. 超小穴用
Color coding White Black No Color Yellow No notch or color
細長穴用
*8 Used for calibration, a standard step gauge (178-611, option) is also required
極細穴形状用
12
For deep groove (10 mm) For knife-edge*4 44.7
44.7
0.9 37.7
0.9 37.7 A
12AAC735 (2 µm) 12AAC738 (2 µm) Color
A
12AAB409 (5 µm)*1 12AAB411 (5 µm)*1 coding*3
7.6
ø2.4
12AAB421 (10 µm)*1 12AAB423 (10 µm)*1 ø1.2
14.2
13
ø2.4
Color 60°
( ): Tip radius coding*3
( ): Tip radius
ø1.2 Detail-A
Detail-A
60° Nosepiece ø14
ø7.2
3.6
R40
For knife-edge ナイフエッジ用
6.7
3.5
Nosepiece 12AAB354 Flat 5.6 21.5
2.8 3.6 23.5
For deep groove 10 For R-Surface Stylus tip position
12AAB349 12AAB351
深溝用(10mm) For eccentric arm*2 45.2
ø2.4
ø14 14
10
4.5
ø
ø7.2
ø7.2
3.6 37.7
3.6
1.4
R40
ナイフエッジ用ノーズピース
12AAC739 (2 µm) A
5(8.4)
3.5
7.6
13.4
12.8
12AAB412 (5 µm)*1
0.6
10
10
3.5
ø1.2
ø2.4
3.8 19.5
1.4 4.4
R2
1.4
3.8 19.5 ø1.5
1.8 21.5 12AAB424 (10 µm)*1 Color
9
1.8
Stylus tip position
21.5 2.5
9
Stylus tip position coding*3 60°
Remarks Remarks ( ): Tip radius
Depth: 10 or less, Width: 9.5 or more Convex: R1.5 or more Detail-A
Concave: R3 or more
For narrow groove
For deep groove*2 (20 mm) 95.2
12AAB350 For vibration
87.7
ø1
4 12AAB352
12AAE893 (2 µm)*1
3.6
ø14
4.5
ø7.2
12AAE909 (5 µm)
R40
ø7.
2
ø2.4
21.8
5.2
R40
13.4
23
10
3.5
45.2
3.6
13.4
R2
ø2.4
2.8 3.6 23.5 1.4 3 Stylus tip position
ø1.2 10 0.9 37.7
1
7.6
Depth: 10 or less, Width: 3 or more 11.6 5 21.5 For deep groove*2 (40 mm) ø1.2
ø2.4
37.7
識別色
12AAE895 (2 µm)*1 90°
For deep groove*2 (20 mm) 44.7 深溝用2倍(20mm)
37.7 12AAE911 (5 µm)
ø2.4
12AAC736 (2 µm) A部詳細
( ): Tip radius
43.8
42.6
12AAB408 (5 µm)*1
ø2.4
ø2.4
24.2
5.2
12AAB420 (10 µm)*1
23
Color A
( ): Tip radius coding*3
ø1.2 ø1.2
Detail-A 心
60°
For deep groove (30 mm)/ 93.8
Nosepiece 87.7
ø14 Double-length for deep hole*2
ø7.2
12AAB348
ø3
12AAE910 (5 µm)
22.8
27
36.5
20
3.5
35
( ): Tip radius
5.2
Remarks
1.4 4.4 1.4 3.8 19.5 0.9
0.6
φ1.2
60°
45.2
12AAB407 (5 µm)*1 12AAE896 (2 µm)*1 深溝用(30mm)
31.8
33
A部詳細 90°
A
12AAB419 (10 µm)*1 12AAE912 (5 µm)*1 深穴2倍
ø3
5.2
Color
6.7
36.5
60°
ø2.4
( ): Tip radius
ø2.4
ø7.2
R40
0.5 21.5
2.3 19.7 60°
7.4
Ball ø1.588
6.2
5
ø1
ø2.4
ø1.2
13
Specifications
14
Dimensions
Unit: mm
63
275 109
35.8
Vertical travel
length
10
99
90
45.8
±1.5°
Tilting range
198
25.4
(50.8) (60) 15°
(0.9) 54 33.5 130.9
219.3 (245.8)
Note: Dimensions in parentheses indicate those of SJ-412 [equipped with a 50 mm drive unit].
25(50)
578
8.5
250
11
7
15
35 *2
T-groove dimensions
60
175(201.5) 40
12
120
400 250 Measuring range
*2 This is the lowest position of the standard stylus mounted on the simple column stand.
Since it is 35 mm from the base top, a block of suitable height is required for calibration with
a roughness specimen. Use the stand in combination with optional accessories such as a
leveling table (178-016) or an XY leveling table (178-024).
Note: The dimensions in Code No.178-039indicate
parentheses 簡易スタ ンド外観寸法図
those for SJ-412
15
142 2007 (1) e -(DI)HS-(JP10) Printed in Japan
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