Case Study GROUP 6:

CAN YOU ANALYZE THIS PROBLEM?

Amir (29319046)
Fatur Mulya Muis (29319068)
Faisal Ali Mohammad (29319144)
Tubagus Rizaldy (29319061)
Wina Maudisa (29319126)
NAME  OF PROBLEM : The Panel
  Defect Above 10%      
SPECIFICATION IS IS NOT DISTINCTIONS CHANGES

       
WHAT:        
∙OBJECT Panther Paneel Cheetah Panel Speed between new machines No Applicable changes
∙DEVIATION Panther line running on old machinery Next day complaint No visible differences Any changes not stated
     
 
     
Where There is no change in previous
∙OBJECT Panther Panel (Line 1, 2, 4)  Cheetah Panel   Depth of draw
production
In the same Factory where production line occurs    
∙PLACE
Sheet Pressing  
∙PROCESS    
     
When: Line 1: 10.03
∙TIME Burrs before line 1, 2, 4 was defect Blocking method that Zenith Metals uses New type of Alloy: Zenith
Line 2: 09.33
and stacks of Zenith on Line 1, Line 2, Line
Line 4: 11:23 4

∙Frequency Every 3 minutes

 
Frequency Excessive maximum reject limit
Higher, Line 1 is lagging up nine or ten an hour, Line 3 is not reject Excessive maximum reject limit
∙How Many
Line 2 is running about a dozen, and Line 4 is
  burring about seven product an hour
 
Line 3 not rejected

POSSIBLE CAUSES: THE MOST POSSIBLE CAUSE:

1. Excessive reject limit caused by change of material in Zenith Alloy

2. Old machinery effect Excessive reject limit caused by change of material in Zenith Alloy
3. There was an error in employee or machinery operational