Professional Documents
Culture Documents
Building Savings (EPA)
Building Savings (EPA)
Building Savings
Strategies for Waste Reduction of
Construction and Demolition Debris
from Buildings
The Waste Reduction Record-Setters Project fosters the 40%
development of exceptional waste reduction programs by 50% 70%
documenting successful ones. These programs can be used as 60% 80%
models by others implementing their own programs to reduce
90%
disposal. This fact sheet packet is aimed at local governments
that want to encourage more building-related construction and
demolition debris recovery, building owners and developers interested in green
building design, and building contractors seeking a competitive edge.
Bagley Downs Demolition and This project created 30 affordable housing Entire buildings saved by 73%
Apartments construction units, saved the University of Oregon moving them to a new
Eugene, OR demolition costs, and preserved a community location.
landmark.
Four Times Demolition and Materials recovery was included in plans from Pre-demolition salvage, 58%
Square construction the beginning. The contract included construction materials
New York, NY requirements that subcontractors reduce sorted off-site because of
disposal and, as an incentive, they were space limitations.
allowed to retain savings earned through
avoided disposal costs and materials revenues.
Marion County Demolition Marion County and Salem Area Transit saved Salvage of usable items 82%
Senator Block over $160,000 by diverting demolition before demolition. Hand
Salem, OR materials from disposal while using the project and mechanical sorting of
as a tool to educate the public on recycling. materials after demolition
The county placed ads on TV and radio and to recover metals, concrete,
placed banners illustrating the project and asphalt.
recycling rate around the project site.
Ridgehaven Renovation The city of San Diego wanted to reduce, Many existing materials 51%
Green Office recycle, and reuse renovation materials from refurbished and reused.
Building this project in order to comply with California’s Materials sorted into
San Diego, CA 50% recycling goal and reduce materials going labeled dumpsters for
to the city-owned landfill. In addition to recycling.
diverting 51% of the renovation materials from
disposal, the city also saved $92,000.
Stowe Village Deconstruction This demonstration project not only recovered Buildings hand-dismantled 50%
Hartford, CT 50% of the materials from six public housing to recover maximum usable
units, it also trained nine public housing materials.
residents in deconstruction techniques.
Whole Foods Renovation Recovery of renovation materials saved Whole Contracts required 42%
Market Foods over $32,000. Reuse of materials, such as recycling and reuse.
Corporate ceiling tiles, light fixtures, and doors, helped the Materials stockpiled and
Headquarters company avoid the purchase of nearly $25,000 moved about site for
Austin, TX worth of supplies. The company was also able storage due to limited
to take an $8,000 tax deduction for donating space.
salvaged goods to non-profit organizations.
Strategies for recovering construction and demolition materials
Include C&D recovery plans Educate contractors and Provide incentives for
in the project design crews on materials recovery recovery
Some recovery options may be lost if
techniques Providing incentives to contractors and
not considered at the project design Educating contractors and crews on crews can create project buy-in.
stage. materials recovery techniques and ■ During the renovation of the Whole Foods
■ procedures such as sorting and storage Market Corporate Headquarters Building a
Reuse of wall panels, ceiling panels, and
portion of revenue from materials sales
doors in the Ridgehaven Office Building methods, recoverable materials, and was used to fund refreshments and a pizza
renovation was possible because the
removal techniques can eliminate party for the crew.
architect planned the new interior to use
the same sizes and types of materials used contamination problems and increase ■ As an incentive to encourage recovery, the
in the building before the renovation. owners of the Four Times Square office
recovery rates. building chose to allow their contractors
to retain revenues and savings from
Include recovery ■ The materials management plan created
for the construction of Erickson’s materials recovery.
requirements and goals in Diversified’s new headquarters building
project specifications and provided subcontractors with
detailed instructions on reuse Follow up with contractors
contracts and recycling techniques, and crews during the project
and sorting methods.
By including recovery requirements and Without feedback, contractors and
goals in project specifications and crews may forget correct recovery
contracts, project planners can signal
Hold subcontractors
procedures or grow lax about
their commitment to recovery and make
accountable for
implementing them.
subcontractors aware of their
materials recovery
■ Erickson’s Diversified sent a representative
responsibilities from the project outset. Incorporating a mechanism to to weekly site meetings and its consultant
distributed newsletters to crews in order
■ In its contract, Marion County required its enforce contract provisions requiring
to monitor project progress and keep
demolition contractor to divert materials materials recovery gives project crews involved in recovery efforts.
from area landfills. The county set a
diversion goal of 90% based upon managers leverage to ensure efforts are
research of other similar efforts. a success. Think outside the box
■ Although the general contractor for the ■ The Four Times Square project’s
Ridgehaven Office Building project was Recovery of C&D materials is a
environmental consultant included
initially reluctant to recycle, its contract contract requirements that construction growing field and offers
required it to do so. contractors anticipate packaging materials
opportunities for creative
generated on the project, work to reduce
them, and document their efforts. The thinking.
construction management firm
■ When the University of Oregon
announced it would withhold payments
unless the contractors complied with the planned to demolish Bagley
contract requirements. Downs Apartments, Saint
Vincent de Paul stepped
■ Whole Foods did not process forward with the unique idea
payments to its general contractor until of moving the buildings to a
the contractor submitted forms new location and renovating
summarizing its C&D debris recovery them. The University of
efforts. Oregon avoided the costs of
demolishing the buildings
Inc.
Bagley Downs
Apartments
Eugene, Oregon
73
73% Reduction of Construction and
Demolition Materials
Paul
shingles were landfilled. complex would have cost the city over
Vincent de
$2.3 million to construct. Therefore, by
Costs/Benefits reusing the structures, the community
a Lawson, Saint
saved $1.07 million in the construction
Source: Rebecc
and construction materials, and supplied million included the removing,
the city with 30 additional affordable transporting, and renovating the
housing units but also saved the University complex. Planning and development ving one of the
buildings
Contractor mo s apartment co
mplex
of Oregon demolition costs and the city of costs of $50,000 were spread across the for the Bagley Do wn
Revenue from Materials Sales NA construction. The largest savings for the Eugene, Oregon 97402
Savings from Materials Reuse NA city resulted from the reuse of the Contact: Anne Williams (Housing Programs
Savings from Avoided Disposal $5,400
structures and their components. Director)
Estimated Cost of Demolition $40,000 Phone: 541-687-5820 Fax: 541-683-9423
Estimated Cost of Similar New Construction Web site: http://www.svdplanecounty.org
$2,320,000 Tips for Replication Architect
Savings from Moving Building and Materials
Diversion NA Donald H. Micken
■ Carefully plan the project and
1948 Olive
Savings Per Square Foot from Moving coordinate with all participants. Eugene, Oregon 97405
Building and Materials Diversion NA ■ Watch project costs carefully. Contact: Don H. Micken (Staff Architect)
Key: NA = not available. ■ Work to develop collaborative Phone: 541-343-1990
Notes: Estimated cost of demolition refers to the partnerships among the client/developer,
cost the University of Oregon would have incurred General Contractor
contractor, community, and other involved
for demolishing the 32 units that were moved. The 2G Construction
University of Oregon estimated the demolition cost parties. 1719 Irving Road
based on the cost of removal of the remaining
units. The estimated cost of construction refers to ■ Encourage community participation Eugene, Oregon 97402
the cost that the City of Eugene would have
incurred to construct a similar complex. SVDP and seek public support. Contact: David Coleman (Project Manager)
estimated the construction cost of 30 units based ■ Allot enough time for project Phone: 541-689-3850 Fax: 541-689-3915
on a $2.78 million, 36-unit apartment construction
project SVDP finished in 1998. completion.
United States Solid Waste and EPA-530-F-00-001b
Environmental Protection Emergency Response June 2000
Agency (5306W) www.epa.gov/osw
Erickson’s Diversified
Corporate 69
Headquarters
Hudson, Wisconsin
69% Reduction of Construction Materials
Erickson’s Diversified Corporation, a company that develops and manages grocery stores,
decided to incorporate environmental considerations into the construction of its new
headquarters. In order to reduce the impact on area landfills, Erickson’s, along with its
consultants and contractor, developed a materials management plan that required
diversion of 75% of construction discards by volume. Erickson’s reached this goal, diverting
69% of the materials by weight.
Project Description ■
■
minimize storage and packaging discards;
consider the reuse potential of temporary
construction materials such as bracing; and
A lthough the concept of recovering
construction materials was new to Erickson’s
Diversified, it developed a materials
■ use standard size product samples, such
as tile, so the samples could be used in the final
management plan that recovered 75% by construction.
volume (69% by weight) of C&D debris Good communication among team
generated during the construction of its new members was another major factor in the
headquarters. success of the project. The client, contractor, and
The newly constructed headquarters, consultant presented the project’s goals and
with almost 28,000 square feet of floor objectives to subcontractors and their crews in
space, consists of two floors and a simple, easily understood terms. The client
basement garage. reinforced its commitment to achieving
Implementation of the materials environmental goals by attending weekly site
management plan was responsible for meetings and talking with workers. The project
much of the project’s success. The plan consultant wrote and periodically dispersed
provided subcontractors with instructions newsletters informing all workers of the project’s
on reduction, reuse and recycling
techniques, and sorting methods.
Materials Collected
It required each subcontractor to:
■ complete a report on their
Recycled
aluminum cans, cardboard, concrete,
predicted C&D debris generation; miscellaneous metal (cut offs,
■ designate a contact person
banding, from shipments, ducts, steel
stud cut offs, mattress springs, roof
who would attend staff meetings metal, rebar, roof decking), office
and inform other crew members paper, wood (cut offs, pallets, crating
and packaging, old forms)
about C&D debris management
requirements and project progress; Salvaged for Reuse
bricks, canvas bags, carpeting,
■ source separate materials concrete curing tarp, concrete mix,
and document materials generated gypsum board, insulation, lumber,
miscellaneous metal, metal angle,
using a Waste Management plywood, steel frames, stone caps
Periodic Report; and remnants, wire spools, wood and
pallets
progress. The consultant invited the that materials recovery would
general contractor and subs to go on field increase the project costs
trips to recycling facilities to reinforce the because of the need for
purpose of recovery. Also, workers were additional recycling bins and
n’s Diversified
reminded of the project’s objectives separation of recyclables.
through daily interaction with lead However, materials diversion
esacher, Erickso
contacts, the project superintendent, and costs were less than predicted
the project manager. Even the hauler and, in fact, project costs
helped facilitate materials recovery and would have been more if
reduce contamination by finding available Erickson’s Diversified had not
As of its fifth quarter of construction, the Four Times Square office tower
project has demonstrated that materials recovery makes good sense and
can save money. By March 1999 , project participants had diverted an
average 58% of total demolition and construction discards (59% by weight
of demolition debris and, so far, 58% by weight of construction discards) from disposal.
Contractors saved over $780,000 in disposal fees and earned over $105,000 in revenue from
materials sales by diverting 17,800 tons of materials from disposal.
Project Description
Source: Pame
F our Times Square is a 48-story office tower
located at the intersection of Broadway and
la Lippe, Durst
42nd Street. It is the first office tower to be built
in Manhattan since 1988. It is also, due to the
commitment of its owners, one of the first office
Organization
towers of its size designed to address
environmental building issues, such as energy
efficiency and indoor air quality. The
implementation of responsible construction arly 2,000
ants recycled ne
Project particip tru ction of the Four
cons
techniques led to the recovery of 58% of tons during the .
ilding
Times Square bu
overall demolition and construction debris.
The project involved both a demolition phase, project coordinators worked closely with
phase and a construction phase. Before the demolition contractor and required it to
construction could begin, crews had to report tonnage data on materials recycled or
remove six buildings. Extensive salvage reused. Prior to construction, the owners,
combined with recycling resulted in the principal architects, and construction manager
recovery of over 15,000 tons of materials. Prior held a pre-construction meeting with the
to demolition, private groups removed construction contractors to discuss the
all salvageable materials such as importance of materials efficiency and recovery.
doors, copper facial corners, and 112 The environmental consultant adjusted the
tons of wood beams. As the structures contract to include language that maximized
were removed, the waste hauler recovery. She also created forms that contractors
carted away over 15,800 tons of could use to anticipate packaging waste
metal and rubble for recycling, and
the demolition contractor disposed of
almost 11,100 tons of materials Materials Collected
including unsalvageable bricks and Recycled
(Demolition) steel, scrap metal, brick,
commingled wood, insulation, and concrete, dirt, (Construction)
gypsum board. aluminum, miscellaneous metal,
cardboard, wood, dirt, and rock
To assure that materials were
recovered during the construction Salvaged for Reuse
ornate stone work, office doors, copper
facial corners, and wood timbers.
generated during the construction process.
The construction management firm
elevator operators, busy performing
construction tasks, had little time to make
Tips for Replication
threatened to withhold payments unless multiple trips to move recyclables. Instead ■ Obtain instructions from the top and
the contractors adhered to the contract and the contractor practiced “post-collection communicate them to all project
completed the forms. Although some recycling” by having all debris hauled to a participants.
contractors were reluctant to complete the central site and then sorted. ■ Educate contractors about materials
forms, no payments were withheld. By the In addition to recovering materials for recovery techniques and the importance of
fifth quarter of construction (March 1999), reuse and recycling, contractors practiced resource conservation. Ask for their help.
the contractor had recovered 1,900 tons of source reduction during the project. ■ Ask contractors to avoid generating
the construction debris generated. Contractors reduced waste by requiring waste by using reusable containers and
There was little room to sort and suppliers to reduce packaging or use requesting materials with reduced
collect recyclables, no space to place drop- durable packaging and by returning some packaging.
off containers, and no room for multiple packaging, such as pallets, to suppliers. ■ Require contractors to estimate waste
trucks to pick up materials for recovery or generated on site, including packaging, so
disposal at the construction site. Hoist and Costs/Benefits you can anticipate the nature and amount
of the recyclable materials that will be
Marion County
Senator Block
Salem, Oregon
82
82% Reduction of Demolition Materials
Marion County and Salem Area Transit saved almost $160,000 when their
contractor demolished all the buildings on the city’s Senator Block to make
space for Salem’s new courthouse square. The contractor exceeded the county’s
landfill diversion goal of 90% by diverting 92% of demolition materials: 13,700 tons (82%)
through recycling and reuse, and 1,600 tons (10%) through the generation of wood chips
for use as fuel in industrial boilers. Recycling and reuse saved Marion County and Salem
Area Transit over $165,000. An additional $58,000 in equipment and labor costs for
materials recovery were offset by $188,000 savings in hauling and disposal tip fees and
$36,000 in revenue from materials sales.
rion County
1,345 tons of mixed demolition materials foot) by diverting demolition
to various local landfills. waste. The project was cost-
McCullough, Ma
The Marion County Solid effective because of a
Waste Management savings in hauling and
Department used the disposal fees for waste. The
Source: Bonnie
demolition as a tool to contractor paid $94,500 to
educate the public about haul and tip recyclable
recycling. The County placed materials. Disposal of these make way
tire city block to
molished an en
advertisements on TV and radio, materials would have cost Contractors de thouse Square.
Cour
for Salem’s new
publicized materials giveaways in $283,000.
the newspaper, and placed highly- The savings from ■ Set a goal and require the contractor
visible site banners illustrating the avoided disposal combined with to recycle.
recycling rate of the project. $36,000 in revenue from materials sales ■ Involve and educate the public.
offset the cost of 577 additional labor
1
hours ($22,500) and $35,900 in heavy Marion County’s goal was
based on avoiding
Project Summary equipment that were required to sort
materials. Revenue from the sale of metal
landfill disposal.
According to its
definition, the County
Date Started May 1997 and timbers were $25,000 and $11,000, surpassed its goal;
diverting 82% of the project
Date Completed August 1997 respectively. The contractor paid to tip all demolition materials through
other recyclables. recycling and reuse and 10% through burning of wood
Project Square Footage 178,780 chips as industrial boiler fuel. EPA considers incineration
Total Waste Generated (Tons) 16,649 The contractor did not recover to be disposal; therefore, by EPA’s definition, Marion
County’s diversion rate for the project is 82%.
Disposed (Tons) 2,923 materials, with the exception of asphalt
Landfilled 1,345 roofing, if the cost was more to recycle it
Wood Chips for Fuel 1,578 than to dispose of it. According to the
Total Materials Diverted 82% contractor, window glass, ceiling tile, and
Total Materials Diverted (Tons) 13,726 gypsum wallboard could have been
Source: Institute for Local Self-Reliance, Marion County, Staton Companies, and Harding Lawson Associates; 1999
Recycled 13,006
Salvaged for Reuse 720 recycled, but the hauling and removal
costs would have been more than the Client
Total Demolition Cost NA Marion County Department of
materials revenue and disposal savings.
Hauling and Disposal Costs ($/Ton) Solid Waste Management
Landfilled varied The contractor also chose to dispose of 388 State Street, Suite 735
Incinerated for Energy Recovery $28 most of the mixed demolition materials Salem, Oregon 97301
Materials Diversion Costs from the largest building because sorting Contact: Jim Sears
Planning and Development $0 Phone: 503-588-5169 Fax: 503-588-3565
concrete and steel from gypsum board
Labor $22,500 E-mail: jsears@open.org
Equipment $35,900 and insulation was too costly. Web site: http://www.open.org
Hauling and Tip Fees $94,500 Overall, the County and Salem Area
Revenue/Savings from Materials Diversion Transit reduced their demolition costs by Recycling Engineer
Revenue from Materials Sales $36,000 Harding Lawson Associates
5% and stockpiled tons of reusable
Savings from Avoided Hauling 115 SW Ash Street, Suite 325
and Tip Fees $283,000 building components while diverting 82% Portland, Oregon 97204
Cost/(Savings) from Diversion ($165,700) of demolition materials from disposal. Contact: David Allaway
Cost/(Savings) per Square Foot ($1) Phone: 503-227-1326 Fax: 503-227-3864
E-mail: dallaway@harding.com
Key: NA = not available Tips for Replication Web site: http://www.harding.com
Notes: Figures may not add to total due to rounding.
Disposal tip fees varied by type of materials disposed. ■ Be careful not to contaminate the Demolition Contractor
Savings from avoided disposal resulted from avoiding
costs of hauling and disposing of metals, timbers, recovered materials, so that the materials Staton Companies
bricks, asphalt roofing, concrete, and asphalt. Tonnage 85386 Highway 99S
diverted does not include materials salvaged by the can be delivered to the processor in a
county because the county did not track these Box 7515
materials tonnages. Materials diverted through usable form.
Eugene, Oregon 97401
salvage by the contractor includes 661 tons of bricks, ■ Include reuse, recycling, and waste
56 tons of old growth timbers, and 279 doors Contact: Mike Staton
(approximately 3 tons). prevention strategies early in the process. Phone: 541-726-9422 Fax: 541-726-9837
United States Solid Waste and EPA-530-F-00-001e
Environmental Protection Emergency Response June 2000
Agency (5306W) www.epa.gov/osw
Ridgehaven Green
Office Building
San Diego, CA
51
51% Reduction of Renovation Materials
, CSI; © 1996
the project was the theft of recyclables checking to assure that the
from the site. These thefts served to project’s environmental
Froeschle, AIA
illustrate the value of recyclable materials. specifications were followed.
During the project, additional
Costs/Benefits labor was required to remove,
Source: Lynn M.
refurbish and reinstall the
Stowe Village
Hartford, Connecticut
50% Reduction of Demolition Materials
50
As an alternative to demolition, the Hartford Housing Authority undertook a
demonstration project that trained nine public housing residents to
deconstruct (hand-dismantle) six public housing units in Stowe Village.
Upon completion of the project, the workers had recovered 50% of the
materials from the buildings (40% through salvage and 10% through recycling).
Project Description
.
fort Brothers, Inc
tons). deconstruction workers, and
recording and reporting data.
Costs/Benefits Once trained, deconstruction
Source: Mana
crews working in collaboration
with an established demolition
B ecause the deconstruction of Building
#28 was a pilot project that involved
training, the cost of deconstructing the
firm could deconstruct the
same square footage for an
Crew members
Building #28 at
hand-dismantlin
Stowe Village.
g
Potential Net Cost per Square Foot $1 Tips for Replication Web site: http://www.ilsr.org
Notes: SRI calculated potential cost and General Contractor
revenue/savings based upon the following
■ Use the request for proposals process
assumptions: (1) at least 30% deconstruction of a Manafort Brothers, Inc.
building equivalent to Building #28 in size, location,
to identify a developer and contractor that
414 New Britain Avenue
and materials composition; (2) the deconstruction are experienced with and/or are willing to
performed in joint-venture with an established Plainville, Connecticut 06062
demolition company; (3) $23 per ton hauling and practice materials recovery. Contact: Modesto Rey
disposal costs; (4) $600 for hauling and recycling tip
fees; (5) miscellaneous costs including 15% of total ■ Use the Laborers’ International Union Phone: 860-229-4853 Fax: 860-747-5299
for overhead, equipment, and cost of sales; and (6) a
crew of five fully-trained deconstruction workers to train workers in materials recovery
receiving wages and benefits of $200 per day. methods.
United States Solid Waste and EPA-530-F-00-001g
Environmental Protection Emergency Response June 2000
Agency (5306W) www.epa.gov/osw
When Whole Foods renovated its corporate headquarters in fall 1998, with the goal to
create a “green” commercial building, it required all contractors to reduce, reuse, or recycle
their waste. Contractors recovered 42% of the project waste while saving Whole Foods over
$2 per square foot. Whole Foods reached this reduction level despite being located in a city
that has few established markets for recyclables and four landfills that keep disposal rates
low.
Ideas
until they could be placed into the planning and the relatively small site area,
appropriate roll-off. labor costs for moving materials for reuse
Reott, Earthly
to and from on-site storage locations were
Costs/Benefits only $209. Materials diversion did not
Source: Shellie
appear to increase fees subcontractors
charged for labor. Materials diversion
T he Whole Foods Market
Corporate Headquarters Expansion
Project has not only served as a prototype
required additional design, planning, and
consulting, which cost approximately rted over 6 tons
of
Contractors so rec ycling.
ffs for
for "green" commercial building in Austin, $1,400 more than if the project had no metal into roll-o