You are on page 1of 20

United States Solid Waste and EPA-530-F-00-001

Environmental Protection Emergency Response June 2000


Agency (5306W) www.epa.gov/osw

Building Savings
Strategies for Waste Reduction of
Construction and Demolition Debris
from Buildings
The Waste Reduction Record-Setters Project fosters the 40%
development of exceptional waste reduction programs by 50% 70%
documenting successful ones. These programs can be used as 60% 80%
models by others implementing their own programs to reduce
90%
disposal. This fact sheet packet is aimed at local governments
that want to encourage more building-related construction and
demolition debris recovery, building owners and developers interested in green
building design, and building contractors seeking a competitive edge.

What is construction and demolition debris?


C onstruction and demolition (C&D) debris is produced during new construction, renovation,
and demolition of buildings and structures. C&D debris includes bricks, concrete, masonry, soil,
rocks, lumber, paving materials, shingles, glass, plastics, aluminum (including siding), steel, drywall,
insulation, asphalt roofing materials, electrical materials, plumbing fixtures, vinyl siding, corrugated
cardboard, and tree stumps. In 1996 the U.S. produced an estimated 136 million tons of building-
related C&D debris. This estimate excludes road, bridge, and land-clearing materials, which can be
1

a significant portion of total C&D materials discarded.

How can C&D materials be recovered?


C &D materials can be recovered through reuse and recycling. In order for materials to be
reusable, contractors generally must remove them intact (windows and frames, plumbing
fixtures, floor and ceiling tiles) or in large pieces (drywall, lumber). Some materials may
require additional labor before they can be reused. For example, lumber may need to be
denailed and window frames may need some new panes. In order to be recyclable, materials
must be separated from contaminants (e.g., trash, nails, and broken glass). This can be
accomplished if contractors require workers to sort materials as they remove items from
buildings or as debris is produced. Many contractors simply use labeled roll-off bins for
storage of source-separated materials. For projects where on-site source separation is
not possible, contractors often use C&D materials processing firms.

Benefits of recovering construction and demolition materials


■ Reduces the environmental effects of extraction, transportation, and processing of
raw materials.
■ Reduces project costs through avoided disposal costs, avoided purchases of new
materials, revenue earned from materials sales, and tax breaks gained for
donations.
■ Helps communities, contractors, and/or building owners comply with state and
local policies, such as disposal bans and recycling goals.
■ Enhances the public image of companies and organizations that reduce disposal.
■ Conserves space in existing landfills.
Recovering C&D Materials

T he choice of what and how


construction and demolition materials
can be recovered depends on many factors
specialty hauling firms serving the
building industries have emerged. These
firms keep abreast of local markets and
Reuse
Many materials can be salvaged from
demolition and renovation sites and sold,
including the type of project, space on the can advise clients which materials have donated, stored for later use, or
building site, the existence of markets for strong local markets. reused on the current
materials, the cost-effectiveness of project. More than 200 used
Cost-effectiveness: Hauling and
recovery, the time allowed for the project, building materials stores
disposal costs, the value of
and the experience of the contractors. around the country buy and/or accept
recovered materials, and labor costs
Many C&D materials can be reused or donations of used building materials.
contribute to whether materials recovery
recycled. Contractors can avoid the cost of removal
is more or less cost-effective than
Type of project: Demolition projects disposing of materials. Recovery of low- by allowing private companies to salvage
produce much more debris than value materials may be cost-effective if materials from the site. Organizations that
renovation or new construction for disposal costs are high and removal and have space may want to consider storing
similar sized structures. Wood is a sorting are not labor-intensive. The high-value materials for later projects.
primary component of most residential added labor necessary to remove items Many building materials may be reusable
structures, whereas, steel and concrete for reuse may be offset by savings from during renovation projects and projects
are often a primary component of both the avoided costs of purchasing where a new building is built following the
commercial structures. Packaging new materials and avoided disposal demolition of another. Planners can
materials can often be a costs. increase reuse potential by making efforts
significant portion of the debris to use the same size and types of materials
Project timeline: Source separation of
produced during renovation as in the old construction. Inadequate
materials for reuse and recycling can
and new construction storage space for materials during the
take more time than disposing of all
projects. interim from removal to reinstallation may
commingled materials and often projects
Space on the building site: are on a tight schedule due to financing limit reuse as a materials recovery option.
Materials recovery is often easiest if the arrangements. Contractors can maximize Typical materials suitable for reuse include
building site is spacious enough to allow materials recovery in the time allowed by plumbing fixtures, doors, cabinets,
on-site sorting of materials. Having planning ahead. If necessary, contractors windows, carpeting, bricks, light fixtures,
separate containers for each type of can focus waste reduction efforts on off- ceiling and floor tiles, wood, HVAC
materials can reduce contamination. site source separation and recycling. equipment, and decorative items
Materials markets: Contractors can Contractor experience: Contractors well- (including fireplaces and stonework).
maximize recovery by taking advantage versed in recovery methods and local Recycling
of all available markets for recovered markets may be able to recover more Recycling is often easiest during
materials. In some areas of the country, materials than contractors unfamiliar construction projects as opposed to
with reuse and demolition and renovation projects.
This fact sheet profiles building projects of four distinct types: recovery techniques. During construction, crews can source
Construction: Putting together all or part of a structure. Most construction The need for project separate materials as debris is produced.
site debris is generated from packaging and when raw materials are cut or
sized. Workers can save large scraps for use in other projects. Durable coordinator Demolition and renovation project
packaging can be returned to suppliers. Smaller scraps and non-durable oversight and
packaging can be source separated when produced, and recycled. materials often consist of mixed materials
educational efforts and require on- or off-site sorting.
Renovation: Partial removal of a building’s interior and/or exterior
followed by construction. Contractors can adapt the same recovery can be lessened
techniques as above for renovation projects.
when using a Typical materials recycled from building
Deconstruction: A “soft” demolition technique whereby workers dismantle sites include metals, lumber, asphalt,
a significant portion of a building in order to maximize recovery of materials contractor
for reuse and recycling. experienced in C&D concrete, roofing materials, corrugated
Demolition: The complete removal of a building. On most demolition
recovery efforts. cardboard, and wallboard.
projects, after extracting easily removable materials for reuse or recycling,
workers complete the demolition with sledgehammers, explosives, or heavy
equipment. Additional recyclables are often sorted from the rubble
generated during these demolition activities.
Model Programs — Some Numbers and Descriptions
Record-Setting Project Type Project Highlights Recovery Strategy % Debris
Program Recovered
(by weight)

Bagley Downs Demolition and This project created 30 affordable housing Entire buildings saved by 73%
Apartments construction units, saved the University of Oregon moving them to a new
Eugene, OR demolition costs, and preserved a community location.
landmark.

Erickson’s New Erickson’s planned to incorporate materials Source separation of 69%


Diversified construction recovery efforts during the construction of its materials during
Corporate new corporate headquarters even though it construction by all
Headquarters expected to pay more than if it disposed all subcontractors.
Hudson, WI materials generated. In fact, the company
diverted 69% of the project debris and saved
money.

Four Times Demolition and Materials recovery was included in plans from Pre-demolition salvage, 58%
Square construction the beginning. The contract included construction materials
New York, NY requirements that subcontractors reduce sorted off-site because of
disposal and, as an incentive, they were space limitations.
allowed to retain savings earned through
avoided disposal costs and materials revenues.

Marion County Demolition Marion County and Salem Area Transit saved Salvage of usable items 82%
Senator Block over $160,000 by diverting demolition before demolition. Hand
Salem, OR materials from disposal while using the project and mechanical sorting of
as a tool to educate the public on recycling. materials after demolition
The county placed ads on TV and radio and to recover metals, concrete,
placed banners illustrating the project and asphalt.
recycling rate around the project site.

Ridgehaven Renovation The city of San Diego wanted to reduce, Many existing materials 51%
Green Office recycle, and reuse renovation materials from refurbished and reused.
Building this project in order to comply with California’s Materials sorted into
San Diego, CA 50% recycling goal and reduce materials going labeled dumpsters for
to the city-owned landfill. In addition to recycling.
diverting 51% of the renovation materials from
disposal, the city also saved $92,000.

Stowe Village Deconstruction This demonstration project not only recovered Buildings hand-dismantled 50%
Hartford, CT 50% of the materials from six public housing to recover maximum usable
units, it also trained nine public housing materials.
residents in deconstruction techniques.

Whole Foods Renovation Recovery of renovation materials saved Whole Contracts required 42%
Market Foods over $32,000. Reuse of materials, such as recycling and reuse.
Corporate ceiling tiles, light fixtures, and doors, helped the Materials stockpiled and
Headquarters company avoid the purchase of nearly $25,000 moved about site for
Austin, TX worth of supplies. The company was also able storage due to limited
to take an $8,000 tax deduction for donating space.
salvaged goods to non-profit organizations.
Strategies for recovering construction and demolition materials
Include C&D recovery plans Educate contractors and Provide incentives for
in the project design crews on materials recovery recovery
Some recovery options may be lost if
techniques Providing incentives to contractors and
not considered at the project design Educating contractors and crews on crews can create project buy-in.
stage. materials recovery techniques and ■ During the renovation of the Whole Foods
■ procedures such as sorting and storage Market Corporate Headquarters Building a
Reuse of wall panels, ceiling panels, and
portion of revenue from materials sales
doors in the Ridgehaven Office Building methods, recoverable materials, and was used to fund refreshments and a pizza
renovation was possible because the
removal techniques can eliminate party for the crew.
architect planned the new interior to use
the same sizes and types of materials used contamination problems and increase ■ As an incentive to encourage recovery, the
in the building before the renovation. owners of the Four Times Square office
recovery rates. building chose to allow their contractors
to retain revenues and savings from
Include recovery ■ The materials management plan created
for the construction of Erickson’s materials recovery.
requirements and goals in Diversified’s new headquarters building
project specifications and provided subcontractors with
detailed instructions on reuse Follow up with contractors
contracts and recycling techniques, and crews during the project
and sorting methods.
By including recovery requirements and Without feedback, contractors and
goals in project specifications and crews may forget correct recovery
contracts, project planners can signal
Hold subcontractors
procedures or grow lax about
their commitment to recovery and make
accountable for
implementing them.
subcontractors aware of their
materials recovery
■ Erickson’s Diversified sent a representative
responsibilities from the project outset. Incorporating a mechanism to to weekly site meetings and its consultant
distributed newsletters to crews in order
■ In its contract, Marion County required its enforce contract provisions requiring
to monitor project progress and keep
demolition contractor to divert materials materials recovery gives project crews involved in recovery efforts.
from area landfills. The county set a
diversion goal of 90% based upon managers leverage to ensure efforts are
research of other similar efforts. a success. Think outside the box
■ Although the general contractor for the ■ The Four Times Square project’s
Ridgehaven Office Building project was Recovery of C&D materials is a
environmental consultant included
initially reluctant to recycle, its contract contract requirements that construction growing field and offers
required it to do so. contractors anticipate packaging materials
opportunities for creative
generated on the project, work to reduce
them, and document their efforts. The thinking.
construction management firm
■ When the University of Oregon
announced it would withhold payments
unless the contractors complied with the planned to demolish Bagley
contract requirements. Downs Apartments, Saint
Vincent de Paul stepped
■ Whole Foods did not process forward with the unique idea
payments to its general contractor until of moving the buildings to a
the contractor submitted forms new location and renovating
summarizing its C&D debris recovery them. The University of
efforts. Oregon avoided the costs of
demolishing the buildings
Inc.

and 30 affordable housing


Brothers,

units were created for


about half the cost of
anafort

building new structures.


Source: M

■ The Hartford Housing Authority


site undertook the deconstruction of six
e Village
the Stow public housing units at Stowe Village as an
ruction workers at
Deconst opportunity to train public housing
residents in the building trades and
simultaneously divert materials from
disposal.
Construction and Demolition Materials Recovery
Some Questions and Answers

Q How can I get my subcontractors


to recover C&D materials?
client, contractors, and crews provide
opportunities to communicate project Q Won’t my costs increase because
salvage and recycling are more

A Include contract requirements that


subcontractors recover project
materials. Also incorporate an
successes and areas for improvement.
Also consider providing incentives to
crews as a reward for their efforts.
labor-intensive than disposal?

A Not necessarily. The costs of labor


to salvage and recycle should be
enforcement mechanism. For example, Crews may be more enthusiastic about weighed against the
make contract payments due only after a program if they benefit personally avoided costs to haul and
your subcontractors provide from it. dispose of materials, and
documentation of their recovery efforts. the value of materials

Q How can I determine what is


recyclable or reusable?
Q How can communities prevent
buildings from being demolished
without materials recovery?
that are recovered.
Materials recovery
often proves to be more

A A little research should help you


identify what materials to A Some localities have incorporated
materials recovery requirements as
cost-effective than disposal.

target for recovery. You can


talk to others in the
building trades to learn
part of the permit process. Another
option is to pass a local ordinance
requiring recovery of C&D materials.
Q
site?
How important is it to keep
materials separate on the job

what they have done on


similar projects. State and local
governments often publish directories
For example, Portland, Oregon, passed
an ordinance, effective January 1, 1996,
requiring job-site recycling on all
A Very important. Materials
intended for salvage or reuse can
be damaged or destroyed if not
of recyclers and the materials they construction projects with a value properly stored. Even a small amount of
accept. Also, check the telephone exceeding $25,000. Localities could other materials in a bin of recyclables
directory for recyclers and used pass similar ordinances requiring can make the entire bin unacceptable
building materials stores. It may be recovery of demolition materials. for recycling.
easier to rely on professional advice.
Building site materials management
firms and companies specializing in
C&D materials recovery operate in some
regions and for a fee can handle some
or all materials from your site. Another
option is to hire a consultant who is
familiar with local conditions to draft a
materials management plan for your
project.

Q How can I get my crews to


properly recover materials?
Labeled con ta iners for so
erials.
urce-separ
ated

A Constant education and feedback


are necessary to ensure on-site
sorting and recovery efforts are
C&D mat

successful. Regular meetings among


Marion Coun
ty recovered
Senator bloc bricks from its
k demolition
away free to and gave th
local citizens em
.
The Waste Reduction
Tips From Record-Setters Tips for Municipal Planners Record-Setters Project
was developed under a
■ Ensure that the client and design
to Promote C&D Recycling U.S. EPA grant by the Institute for Local
team share the same environmental goals. Self-Reliance (ILSR). For more information
■ Consider incorporating requirements
■ Establish a clear numerical waste on the project, contact ILSR, 2425 18th
for recycling of C&D debris in your permit Street, NW,Washington, DC 20009,
reduction goal for the project.
■ At minimum, choose a general process. phone (202) 232-4108, fax (202) 332-
contractor and subcontractors who can ■ Use the projects as a promotion to 0463,Web site <http://www.ilsr.org>.
demonstrate commitment to reducing raise awareness about recycling.
disposal.
■ Involve the general contractor early in
the design process.
■ Include environmental procedures in
Resources
the project specifications that address Organizations:
construction materials reuse and recycling. Construction Materials Recycling Association (CMRA)
■ Require contractors to estimate waste PO Box 644, Lisle, Illinois 60532
generated on site, including 630-548-4510
packaging, so you can
anticipate the nature and National Association of Home Builders (NAHB) Research Center
amount of the recyclable 400 Prince George’s Boulevard, Upper Marlboro, Maryland 20772-8731
materials that will be generated 301-249-4000 <http://www.nahbrc.com>
on site. Used Building Materials Association (UBMA)
■ Host a pre-construction 1096 Queen Street, Suite 126, Halifax, Nova Scotia, Canada B3H 2R9
meeting and site meetings early 877-221-UBMA (8262) <http://www.ubma.org>
in the construction process in
Publications:
order to educate the contractor
Building for the Future: Strategies to Reduce Construction and Demolition Waste in
and workers on the benefits of materials
Municipal Projects, INFORM, Inc.: 120 Wall Street, New York, New York 10005-4001
recovery.
212-361-2400
■ Encourage communication among the
client, project facilitators, and contractors Construction Resources: A Waste Reduction Guide for Wisconsin’s Builders and
over the course of the entire project. Contractors, University of Wisconsin Extension, Solid and Hazardous Waste Education
■ Create recycling and disposal Center: 610 Langdon Street, Room 527, Madison, Wisconsin 53703
reduction incentives for the construction 608-262-0385
crew such as pizza parties.
Residential Construction Waste Management: A Builder’s Field Guide and Waste
■ Do not over-complicate materials
Management and Recovery: A Remodeler's Field Guide, NAHB Research Center (contact
handling guidelines.
information listed above)
■ Carefully coordinate reuse of smaller
materials such as door hardware. Resource Efficient Building - A Handbook for Building Owners, Designers and Project
■ Carefully track all data on materials Managers, Portland Metro: 600 NE Grand Avenue, Portland, Oregon 97232-2736
recovery and communicate the results to 503-797-1650
all involved parties. Wastespec: Model Specifications for Construction Waste Reduction, Reuse,
■ Provide source reduction, and Recycling, Triangle J Council of Governments: P.O. Box 12276, Research Triangle
reuse, and recycling forms to Park, North Carolina 27709
project managers and waste 919-558-9343
haulers to make data reporting easier.
Websites:
King County, Washington’s Encompass site <http://www.metrokc.gov/market/map>
Note The Smart Growth Network <http://www.smartgrowth.org>
1U.S. Environmental Protection Agency,
Characterization of Building-Related The California Integrated Waste Management Board
Construction and Demolition Debris in the <http://www.ciwmb.ca.gov/ConDemo>
United States, (EPA530-R-98-010), 1998,
p. 2-11.
United States Solid Waste and EPA-530-F-00-001a
Environmental Protection Emergency Response June 2000
Agency (5306W) www.epa.gov/osw

Bagley Downs
Apartments
Eugene, Oregon
73
73% Reduction of Construction and
Demolition Materials

Bagley Downs is a 30-unit apartment complex in Eugene, Oregon, that was


built using 32 apartment units slated for demolition by the University of Oregon. Due
to student opposition, a demand for affordable housing, and the recycling and reuse
experience of Saint Vincent de Paul of Lane County, Inc. (SVDP), the University of Oregon
donated four buildings from the apartment complex to the City of Eugene. SVDP moved
the structures to a new site and used them as the base for constructing eight new buildings.
During the project, over 112 tons of material were recovered (86 tons through reuse and
salvage and over 26 tons through recycling) and the city saved over $1 million.

Project Description An experienced moving crew removed


asbestos and lead, appliances, cabinetry, and
exterior fire escapes from the buildings prior to
T he Bagley Downs Apartments appear to
have nine lives. Originally constructed in
Vancouver, Washington, and moved to the
cutting four buildings (eight units each) in half.
The crew used jacks, cribbing, and house-
University of Oregon in the 1940s, these moving dollies to separate the buildings from
apartments were saved from the wrecking ball their foundations. Then the crew loaded the
a second time. In 1990, the University of buildings onto special trucks, which carried the
Oregon planned to raze a 244-unit student buildings to a staging (storage) area.
housing complex in order to build new Once the new site was prepared, the
housing. A student coalition opposed the contractor transported the building halves to
demolition and requested that the the new site, removed them from the truck, and
University renovate the units. Although the placed them on new foundations. The
University was unable to renovate the contractor used new materials to seal the ends
complex, the city committed time, energy, of the buildings. The new housing complex
land, and funds to save 32 of the units contains eight buildings with 30 living units plus
in order to address a city shortage laundry facilities. After the ends of the buildings
of affordable housing. The city has were enclosed, the contractor renovated the
an overall vacancy rate of less than buildings’ interiors and painted the exteriors.
1%. With city funding, Saint Vincent During building removal, 24 tons of wood
de Paul moved 32 of the units to a were ground into mulch; over 2 tons of metal,
new site and reconstructed them, including the fire escapes and appliances, were
saving part of a community landmark.
Saint Vincent de Paul, which has an Materials Collected
extensive history in recycling
Recycled
and reuse, considers moving housing miscellaneous metal (fire escapes,
units as a logical next step in appliances), and wood
reducing the amount of construction Reused
and demolition materials going into struts, joist, rafters, sub floor, floor stringers,
framing, exterior shingles, and plumbing
area landfills. fixtures
recycled; 2 tons of plumbing fixtures were approximately $40,000 in demolition
salvaged; and 42 tons of gypsum costs and over $5,000 in avoided
wallboard, vinyl flooring, wood, and disposal costs. A similar, new 30-unit

Paul
shingles were landfilled. complex would have cost the city over

Vincent de
$2.3 million to construct. Therefore, by
Costs/Benefits reusing the structures, the community

a Lawson, Saint
saved $1.07 million in the construction

T he Bagley Downs project not only


diverted over 112 tons of demolition
of affordable housing.
The overall project costs of $1.25

Source: Rebecc
and construction materials, and supplied million included the removing,
the city with 30 additional affordable transporting, and renovating the
housing units but also saved the University complex. Planning and development ving one of the
buildings
Contractor mo s apartment co
mplex
of Oregon demolition costs and the city of costs of $50,000 were spread across the for the Bagley Do wn

Eugene construction costs. The University project and included creating


of Oregon, which was originally going to partnerships with the student ■ Use experienced building movers in
demolish the structures, saved coalition, the University of order to decrease time and cost.
Oregon, the City of Eugene, and
Lane County. During building
Project Summary removal, labor costs were
increased because it
Date Started Spring 1993
took longer for crews to
Date Completed Summer 1995
move the units than it
Project Square Footage 20,000 would have taken demolition crews to raze
Total Waste Generated (Tons) 154.5 them. Equipment costs, however, were
Disposed (Tons) 42.0 similar to those of demolition since large
Total Materials Diverted (Tons) 112.5 trucks were necessary to move the
Recycled 26.5
Reused/Salvaged 86.0 structures. Hauling and tip fees for
Total Materials Diverted 73% recyclables totalled $48 per ton and a local
Total Project Cost $1,250,000 salvage operation removed and hauled
salvageable materials at no cost.
Hauling and Disposal Costs ($/ton) $48
During the construction phase, labor
Costs of Moving Building and Materials
Diversion costs were greatly reduced by avoiding the
Planning and Development $50,000 need to construct a large portion of the
Labor NA buildings. The cost of using large trucks Client/Developer:
Hauling and Tip Fees NA St. Vincent de Paul
while moving the buildings was slightly 705 S. Seneca
Revenue/Savings from Moving Building and
Materials Diversion higher than the equipment costs of new P.O. Box 24608
Source: Institute for Local Self-Reliance and Rebecca Lawson, Saint Vincent de Paul; 1999

Revenue from Materials Sales NA construction. The largest savings for the Eugene, Oregon 97402
Savings from Materials Reuse NA city resulted from the reuse of the Contact: Anne Williams (Housing Programs
Savings from Avoided Disposal $5,400
structures and their components. Director)
Estimated Cost of Demolition $40,000 Phone: 541-687-5820 Fax: 541-683-9423
Estimated Cost of Similar New Construction Web site: http://www.svdplanecounty.org
$2,320,000 Tips for Replication Architect
Savings from Moving Building and Materials
Diversion NA Donald H. Micken
■ Carefully plan the project and
1948 Olive
Savings Per Square Foot from Moving coordinate with all participants. Eugene, Oregon 97405
Building and Materials Diversion NA ■ Watch project costs carefully. Contact: Don H. Micken (Staff Architect)
Key: NA = not available. ■ Work to develop collaborative Phone: 541-343-1990
Notes: Estimated cost of demolition refers to the partnerships among the client/developer,
cost the University of Oregon would have incurred General Contractor
contractor, community, and other involved
for demolishing the 32 units that were moved. The 2G Construction
University of Oregon estimated the demolition cost parties. 1719 Irving Road
based on the cost of removal of the remaining
units. The estimated cost of construction refers to ■ Encourage community participation Eugene, Oregon 97402
the cost that the City of Eugene would have
incurred to construct a similar complex. SVDP and seek public support. Contact: David Coleman (Project Manager)
estimated the construction cost of 30 units based ■ Allot enough time for project Phone: 541-689-3850 Fax: 541-689-3915
on a $2.78 million, 36-unit apartment construction
project SVDP finished in 1998. completion.
United States Solid Waste and EPA-530-F-00-001b
Environmental Protection Emergency Response June 2000
Agency (5306W) www.epa.gov/osw

Erickson’s Diversified
Corporate 69
Headquarters
Hudson, Wisconsin
69% Reduction of Construction Materials

Erickson’s Diversified Corporation, a company that develops and manages grocery stores,
decided to incorporate environmental considerations into the construction of its new
headquarters. In order to reduce the impact on area landfills, Erickson’s, along with its
consultants and contractor, developed a materials management plan that required
diversion of 75% of construction discards by volume. Erickson’s reached this goal, diverting
69% of the materials by weight.

Project Description ■

minimize storage and packaging discards;
consider the reuse potential of temporary
construction materials such as bracing; and
A lthough the concept of recovering
construction materials was new to Erickson’s
Diversified, it developed a materials
■ use standard size product samples, such
as tile, so the samples could be used in the final
management plan that recovered 75% by construction.
volume (69% by weight) of C&D debris Good communication among team
generated during the construction of its new members was another major factor in the
headquarters. success of the project. The client, contractor, and
The newly constructed headquarters, consultant presented the project’s goals and
with almost 28,000 square feet of floor objectives to subcontractors and their crews in
space, consists of two floors and a simple, easily understood terms. The client
basement garage. reinforced its commitment to achieving
Implementation of the materials environmental goals by attending weekly site
management plan was responsible for meetings and talking with workers. The project
much of the project’s success. The plan consultant wrote and periodically dispersed
provided subcontractors with instructions newsletters informing all workers of the project’s
on reduction, reuse and recycling
techniques, and sorting methods.
Materials Collected
It required each subcontractor to:
■ complete a report on their
Recycled
aluminum cans, cardboard, concrete,
predicted C&D debris generation; miscellaneous metal (cut offs,
■ designate a contact person
banding, from shipments, ducts, steel
stud cut offs, mattress springs, roof
who would attend staff meetings metal, rebar, roof decking), office
and inform other crew members paper, wood (cut offs, pallets, crating
and packaging, old forms)
about C&D debris management
requirements and project progress; Salvaged for Reuse
bricks, canvas bags, carpeting,
■ source separate materials concrete curing tarp, concrete mix,
and document materials generated gypsum board, insulation, lumber,
miscellaneous metal, metal angle,
using a Waste Management plywood, steel frames, stone caps
Periodic Report; and remnants, wire spools, wood and
pallets
progress. The consultant invited the that materials recovery would
general contractor and subs to go on field increase the project costs
trips to recycling facilities to reinforce the because of the need for
purpose of recovery. Also, workers were additional recycling bins and

n’s Diversified
reminded of the project’s objectives separation of recyclables.
through daily interaction with lead However, materials diversion

esacher, Erickso
contacts, the project superintendent, and costs were less than predicted
the project manager. Even the hauler and, in fact, project costs
helped facilitate materials recovery and would have been more if
reduce contamination by finding available Erickson’s Diversified had not

Source: Amy Bri


space for recycling bins, and providing required their general
signs labeling each bin. contractor to recover d bins for
r placed labele
Erickson’s haule e.
Erickson’s Diversified and its construction debris. recyclables on
the project sit

contractor encountered no major Recovering the 185 tons of


obstacles during the project and found materials diverted required everyone involved.
that it was easy, cost-effective, and more planning and labor than would have ■ If possible, hire haulers who can offer
enjoyable to create a C&D debris been necessary if the materials had been all-inclusive recycling and waste hauling
management plan and implement it on disposed. For example, Erickson’s services.
the construction site. Diversified paid a consulting firm over
$4,300 for planning, developing, and
Costs/Benefits reporting upon the project’s progress. The
general contractor incurred additional
labor costs for source separation and
D uring the construction of its new
headquarters, Erickson’s Diversified
discovered that materials recovery saves
additional crew training. Not all
materials recovery methods
money. Initially, the contractor estimated increased costs. Labor costs were
lowered through the reduction of
Source: Institute for Local Self-Reliance, Paul Kolias (Watson-Forsberg Co.), and Joel Schurke (LHB Engineers & Architects); 1999

Project Summary packing materials, because crew


members spent less time
Date Started November 1995 unpacking materials and
Date Completed December 1996 hauling packaging to the bins.
Project Square Footage 28,000 The hauler handled the removal of
Total Waste Generated (Tons) 270.6 recyclables and charged lower rates for
Disposed (Tons) 85.3 this service than for landfilling. Client
Erickson’s Diversified donated all Erickson’s Diversified
Diversion (Tons) 185.3
Recycled 157.3 reusable materials to the public and did Corporation
Salvaged 28.1 509 Second Street
not receive any revenue from materials
Hudson, Wisconsin 54016
Total Materials Diverted 68.5% diversion.
Contact: Amy Briesacher (Director of
Total Construction Cost $4,700,000 Environmental and Community Action)
Hauling and Disposal Costs ($/Ton)
Materials Diversion Costs (Savings)
NA
Tips for Replication Phone: 715-386-9315 Fax: 715-386-1013

Planning and Consultant


■ Establish a clear numerical goal for LHB Engineers & Architects
Development $4,300
Labor NA the project. 250 Third Avenue North, Suite 450
Materials/Equipment NA ■ Choose a general contractor and Minneapolis, Minnesota 55401
Hauling and Tip Fees NA Contact: Joel Schurke (Project Manager)
subcontractors who can demonstrate a
Revenue / Savings from Materials Diversion commitment to reducing disposal. Phone: 612-338-2029 Fax: 612-338-2088
Revenue from Materials Sales $0 E-mail: joel.schurke@LHBcorp.com
Savings from Materials Reuse $0 ■ Provide source reduction, reuse, and Web site: http://www.LHBcorp.com
Savings from Avoided Hauling recycling forms to project managers and
and Disposal NA General Contractor
haulers to make data reporting easier.
Watson-Forsberg Co.
Cost/(Savings) from Diversion NA ■ Communicate the goal and report
1433 Utica Avenue South, Suite 252
Cost/(Savings) per Square Foot NA project progress, success, and failures to Minneapolis, Minnesota 55416
Key: NA = not available. Contact: Paul Kolias (Project Manager)
Phone: 612-544-7761Fax: 612-544-1826
United States Solid Waste and EPA-530-F-00-001c
Environmental Protection Emergency Response June 2000
Agency (5306W) www.epa.gov/osw

Four Times Square


New York, New York
58% Reduction of Demolition and
58
Construction Materials

As of its fifth quarter of construction, the Four Times Square office tower
project has demonstrated that materials recovery makes good sense and
can save money. By March 1999 , project participants had diverted an
average 58% of total demolition and construction discards (59% by weight
of demolition debris and, so far, 58% by weight of construction discards) from disposal.
Contractors saved over $780,000 in disposal fees and earned over $105,000 in revenue from
materials sales by diverting 17,800 tons of materials from disposal.

Project Description

Source: Pame
F our Times Square is a 48-story office tower
located at the intersection of Broadway and

la Lippe, Durst
42nd Street. It is the first office tower to be built
in Manhattan since 1988. It is also, due to the
commitment of its owners, one of the first office

Organization
towers of its size designed to address
environmental building issues, such as energy
efficiency and indoor air quality. The
implementation of responsible construction arly 2,000
ants recycled ne
Project particip tru ction of the Four
cons
techniques led to the recovery of 58% of tons during the .
ilding
Times Square bu
overall demolition and construction debris.
The project involved both a demolition phase, project coordinators worked closely with
phase and a construction phase. Before the demolition contractor and required it to
construction could begin, crews had to report tonnage data on materials recycled or
remove six buildings. Extensive salvage reused. Prior to construction, the owners,
combined with recycling resulted in the principal architects, and construction manager
recovery of over 15,000 tons of materials. Prior held a pre-construction meeting with the
to demolition, private groups removed construction contractors to discuss the
all salvageable materials such as importance of materials efficiency and recovery.
doors, copper facial corners, and 112 The environmental consultant adjusted the
tons of wood beams. As the structures contract to include language that maximized
were removed, the waste hauler recovery. She also created forms that contractors
carted away over 15,800 tons of could use to anticipate packaging waste
metal and rubble for recycling, and
the demolition contractor disposed of
almost 11,100 tons of materials Materials Collected
including unsalvageable bricks and Recycled
(Demolition) steel, scrap metal, brick,
commingled wood, insulation, and concrete, dirt, (Construction)
gypsum board. aluminum, miscellaneous metal,
cardboard, wood, dirt, and rock
To assure that materials were
recovered during the construction Salvaged for Reuse
ornate stone work, office doors, copper
facial corners, and wood timbers.
generated during the construction process.
The construction management firm
elevator operators, busy performing
construction tasks, had little time to make
Tips for Replication
threatened to withhold payments unless multiple trips to move recyclables. Instead ■ Obtain instructions from the top and
the contractors adhered to the contract and the contractor practiced “post-collection communicate them to all project
completed the forms. Although some recycling” by having all debris hauled to a participants.
contractors were reluctant to complete the central site and then sorted. ■ Educate contractors about materials
forms, no payments were withheld. By the In addition to recovering materials for recovery techniques and the importance of
fifth quarter of construction (March 1999), reuse and recycling, contractors practiced resource conservation. Ask for their help.
the contractor had recovered 1,900 tons of source reduction during the project. ■ Ask contractors to avoid generating
the construction debris generated. Contractors reduced waste by requiring waste by using reusable containers and
There was little room to sort and suppliers to reduce packaging or use requesting materials with reduced
collect recyclables, no space to place drop- durable packaging and by returning some packaging.
off containers, and no room for multiple packaging, such as pallets, to suppliers. ■ Require contractors to estimate waste
trucks to pick up materials for recovery or generated on site, including packaging, so
disposal at the construction site. Hoist and Costs/Benefits you can anticipate the nature and amount
of the recyclable materials that will be

Project Summary T he project contractor realized all


savings resulting from materials
recovery. The building owners chose to
generated on site.
■ Encourage
communication among
Date Started August 1996
use the possibility of savings as an the client, project
Projected Date of Completion July 1999
incentive to encourage recovery and lower facilitators, and
Project Square Footage contract costs rather than collect the
Demolition 462,500 contractors.
Construction 1,600,000 savings themselves. Although cost data
Total Waste Generated (Tons) 30,314 attributed to materials recovery are
Demolition 27,027 unavailable, the environmental consultant
Construction 3,287 reported that the materials recovery was
Disposed (Tons) 12,480 cost-effective. Disposal tip fees
Demolition 11,097
Construction 1,383 of $44 per ton saved the
Total Materials Diverted (Tons) 17,833 demolition contractor over
Recycled $700,000 in avoided
Demolition 15,805 disposal costs and the
Construction 1,904
Salvaged construction contractor
Demolition 125 over $83,000 from avoided
Construction 0 disposal as of March 1999. When
Total Materials Diverted 58.4% combined with the revenue received
Demolition 58.9%
Construction 57.9% from the sale of steel and scrap metal Environmental Consultant
($92,375), wood beams ($7,500), and Durst Organization
Disposal Costs ($/ton) 1155 Avenue of the Americas
Landfill $44 other salvaged materials ($5,000), the New York, New York 10036
Revenue/Savings from Demolition Materials demolition contractor believes these Contact: Pamela Lippe
Diversion savings far outweighed waste reduction
Source: Institute for Local Self-Reliance, Pamela Lippe, and Mel Ruffini; 1999

Planning and Labor Costs NA Phone: 212-922-0048 Fax: 212-922-1936


Tip Fees for Recyclables NA costs for planning, additional labor, and E-mail: plippe@aol.com
Revenue from Materials Sales $92,375 tip fees for recycled materials. The Web site: http://www.durstny.org
Value of Materials Salvaged $12,500 planning and development costs
Savings from Avoided Disposal $700,920 Architect
Revenue / Savings from Construction included the fees of the environmental Fox and Fowle Architects
Materials Diversion consultant for writing additions to 22 West 19th Street
Planning and Labor Costs NA contracts, creating materials tracking New York, New York 10011
Tip Fees for Recyclables NA forms, organizing team meetings, and Contact: Daniel Kaplan (Project Architect
Savings from Avoided Disposal $83,755 and Principal)
overseeing all materials recovery efforts.
Total (Savings) from Diversion NA Phone: 212-627-1700 Fax: 212-463-8716
Project facilitators considered post-
Key: NA = not available. collection recycling the most cost- Construction Manager
Notes: Data reflects figures as of March 1999, before effective materials recovery technique, Tishman Construction
construction was complete. Contractors received all 666 5th Avenue
revenue from materials sales. Hauling costs for because on-site labor was very New York, New York 10103
materials landfilled were not available. Materials
diversion through source reduction is not reflected expensive. Contact: Mel Ruffini (Project Director)
in the percentage of materials diverted.
Phone: 212-399-3600
United States Solid Waste and EPA-530-F-00-001d
Environmental Protection Emergency Response June 2000
Agency (5306W) www.epa.gov/osw

Marion County
Senator Block
Salem, Oregon
82
82% Reduction of Demolition Materials

Marion County and Salem Area Transit saved almost $160,000 when their
contractor demolished all the buildings on the city’s Senator Block to make
space for Salem’s new courthouse square. The contractor exceeded the county’s
landfill diversion goal of 90% by diverting 92% of demolition materials: 13,700 tons (82%)
through recycling and reuse, and 1,600 tons (10%) through the generation of wood chips
for use as fuel in industrial boilers. Recycling and reuse saved Marion County and Salem
Area Transit over $165,000. An additional $58,000 in equipment and labor costs for
materials recovery were offset by $188,000 savings in hauling and disposal tip fees and
$36,000 in revenue from materials sales.

Project Description a wrecking ball. The crew then sorted the


remaining wreckage, both mechanically and by
hand and delivered metal (590 tons), asphalt and
I n 1997, Marion County set an example for
other demolition projects in the area when it
required its demolition contractor, Staton
asphalt roofing (845 tons), and concrete (11,571
tons) to local recycling companies. These
Companies, to divert waste from area landfills companies recycled these materials into new
while clearing the site for Marion County’s new metal, roadbed mix, and slope stabilization
courthouse square and transit station. The materials. In response to calls from local
county set a goal of 90% landfill diversion residents requesting bricks, the contractor had
based upon its research of other recovery crew members sort 661 tons of bricks into a pile
efforts.1 and surrounded the pile with a safety fence. The
The Marion County Senator block county then sponsored the “Great Brick
consisted of seven buildings, including a
parking garage, retail stores, and an Materials Collected
apartment building. Prior to demolition,
Recycled
Marion County’s Facility Management scrap metal (including HVAC
Department salvaged more than 20 ductwork, framing, pipes, conduit,
lighting fixtures, structural steel, doors
types of items for future reuse, such and window frames), structural
as light fixtures, air conditioners, and lumber and trees and stumps, asphalt
and asphalt roofing, and concrete
fire prevention equipment. The
contractor’s crews then removed Salvaged for Reuse
bricks, wood (including old growth
metal pipes and HVAC ducts from and small timbers), engraved cinder
each room using a small loader. The blocks, marble fireplace, windows,
safety equipment (including
crews also removed asphalt roofing, emergency lights, fire alarm pulls and
concrete, and wood, such as large, old bells, fire extinguishers , and sprinkler
heads), electrical breakers, light
growth timbers, small timbers, and fixtures, lighting controls and sensors,
doors. time clocks, electrical outlets, water
heaters, heat exchangers, circulating
After salvage operations were pumps, water meters, air conditioners,
completed, the contractor’s crew heaters, thermostats, humidifiers,
handicapped accessibility
demolished the buildings using a fixtures,toilets and urinals, and doors
large track excavator and a crane with
Giveaway,” a program inviting citizens to
take the bricks for reuse. The contractor
Costs/Benefits
delivered 1,578 tons of wood to a
processor for chipping and use as
industrial boiler fuel and the remaining
T he County and Salem
Area Transit saved over
$160,000 ($1 per square

rion County
1,345 tons of mixed demolition materials foot) by diverting demolition
to various local landfills. waste. The project was cost-

McCullough, Ma
The Marion County Solid effective because of a
Waste Management savings in hauling and
Department used the disposal fees for waste. The

Source: Bonnie
demolition as a tool to contractor paid $94,500 to
educate the public about haul and tip recyclable
recycling. The County placed materials. Disposal of these make way
tire city block to
molished an en
advertisements on TV and radio, materials would have cost Contractors de thouse Square.
Cour
for Salem’s new
publicized materials giveaways in $283,000.
the newspaper, and placed highly- The savings from ■ Set a goal and require the contractor
visible site banners illustrating the avoided disposal combined with to recycle.
recycling rate of the project. $36,000 in revenue from materials sales ■ Involve and educate the public.
offset the cost of 577 additional labor
1
hours ($22,500) and $35,900 in heavy Marion County’s goal was
based on avoiding
Project Summary equipment that were required to sort
materials. Revenue from the sale of metal
landfill disposal.
According to its
definition, the County
Date Started May 1997 and timbers were $25,000 and $11,000, surpassed its goal;
diverting 82% of the project
Date Completed August 1997 respectively. The contractor paid to tip all demolition materials through
other recyclables. recycling and reuse and 10% through burning of wood
Project Square Footage 178,780 chips as industrial boiler fuel. EPA considers incineration
Total Waste Generated (Tons) 16,649 The contractor did not recover to be disposal; therefore, by EPA’s definition, Marion
County’s diversion rate for the project is 82%.
Disposed (Tons) 2,923 materials, with the exception of asphalt
Landfilled 1,345 roofing, if the cost was more to recycle it
Wood Chips for Fuel 1,578 than to dispose of it. According to the
Total Materials Diverted 82% contractor, window glass, ceiling tile, and
Total Materials Diverted (Tons) 13,726 gypsum wallboard could have been
Source: Institute for Local Self-Reliance, Marion County, Staton Companies, and Harding Lawson Associates; 1999

Recycled 13,006
Salvaged for Reuse 720 recycled, but the hauling and removal
costs would have been more than the Client
Total Demolition Cost NA Marion County Department of
materials revenue and disposal savings.
Hauling and Disposal Costs ($/Ton) Solid Waste Management
Landfilled varied The contractor also chose to dispose of 388 State Street, Suite 735
Incinerated for Energy Recovery $28 most of the mixed demolition materials Salem, Oregon 97301
Materials Diversion Costs from the largest building because sorting Contact: Jim Sears
Planning and Development $0 Phone: 503-588-5169 Fax: 503-588-3565
concrete and steel from gypsum board
Labor $22,500 E-mail: jsears@open.org
Equipment $35,900 and insulation was too costly. Web site: http://www.open.org
Hauling and Tip Fees $94,500 Overall, the County and Salem Area
Revenue/Savings from Materials Diversion Transit reduced their demolition costs by Recycling Engineer
Revenue from Materials Sales $36,000 Harding Lawson Associates
5% and stockpiled tons of reusable
Savings from Avoided Hauling 115 SW Ash Street, Suite 325
and Tip Fees $283,000 building components while diverting 82% Portland, Oregon 97204
Cost/(Savings) from Diversion ($165,700) of demolition materials from disposal. Contact: David Allaway
Cost/(Savings) per Square Foot ($1) Phone: 503-227-1326 Fax: 503-227-3864
E-mail: dallaway@harding.com
Key: NA = not available Tips for Replication Web site: http://www.harding.com
Notes: Figures may not add to total due to rounding.
Disposal tip fees varied by type of materials disposed. ■ Be careful not to contaminate the Demolition Contractor
Savings from avoided disposal resulted from avoiding
costs of hauling and disposing of metals, timbers, recovered materials, so that the materials Staton Companies
bricks, asphalt roofing, concrete, and asphalt. Tonnage 85386 Highway 99S
diverted does not include materials salvaged by the can be delivered to the processor in a
county because the county did not track these Box 7515
materials tonnages. Materials diverted through usable form.
Eugene, Oregon 97401
salvage by the contractor includes 661 tons of bricks, ■ Include reuse, recycling, and waste
56 tons of old growth timbers, and 279 doors Contact: Mike Staton
(approximately 3 tons). prevention strategies early in the process. Phone: 541-726-9422 Fax: 541-726-9837
United States Solid Waste and EPA-530-F-00-001e
Environmental Protection Emergency Response June 2000
Agency (5306W) www.epa.gov/osw

Ridgehaven Green
Office Building
San Diego, CA
51
51% Reduction of Renovation Materials

When the City of San Diego’s Environmental Services Department (ESD)


renovated the Ridgehaven Office Building into a green building it required
that its general contractor divert materials for reuse. The ESD and the city diverted
51% of renovation debris, saved over $93,000, lengthened the life of the local landfill, and
showed that cities can help meet California’s AB 939 law through the recovery of
construction and demolition material. The general contractor also learned that material
diversion makes sense. Despite its initial reluctance to follow the reuse and recycling
procedures in the project specifications, the company now recovers materials on all
construction projects.

Project Description recycling and salvaging. Crew members hand-


sorted recyclables into bins and took them to
nearby processors. Workers also removed 3,700
I n 1994 the City of San Diego’s Environmental
Services Department (ESD), which manages
the city’s trash and recycling, expanded its office
square yards of carpet, 450 light fixtures, and 60
mechanical heat pumps. Salvaging companies
space by purchasing the Ridgehaven Office then removed salvageable materials for reuse by
Building. The department decided to renovate others, saving the city removal, hauling, and
the office structure as a Green Building tipping fees.
Demonstration Project, requiring (1) the use of The general contractor’s reluctance to
green building materials (containing recycled recycle was initially an obstacle to materials
content or recyclable) and (2) the reduction, recovery. The project specifications included
recycling, and reuse of all possible requirements, developed by the environmental
renovation materials. ESD was encouraged consulting architect, for the salvage and reuse of
to divert materials because of AB 939, building materials and the recycling of
California’s law which requires all state construction debris. Project facilitators (ESD, the
municipalities to reduce their waste by 50% project architect, and the environmental
by the year 2000. ESD’s ownership of consulting architect) worked together to assure
the city landfill was an additional
incentive to reduce construction and
demolition disposal from the project. Materials Collected
During the renovation, the Recycled
scrap metal, concrete, wood
general contractor removed all (including pallets), cardboard,
internal components, such as ceramic toilet fixtures, gypsum
wallboard, and cellulose insulation
furniture, window blinds, doors and
assemblies, gypsum panels from Reused On-Site
wall panels, acoustical ceiling panels,
interior walls, and acoustical ceiling doors (including frames, thresholds,
panels. Crews then stored these and hardware), wall coverings, and
cabinets and shelves
materials for refurbishment and
reinstallation. Salvaged for Reuse
carpet, light fixtures, and mechanical
The general contractor heat pumps
recovered other materials through
that the contractor followed these which addressed the reuse,
specifications. As part of this joint effort, salvaging, and recycling of
ESD labeled site dumpsters for recycling, renovation materials;
clearly identifying them for separate educating and training the
materials. general contractor,
Another difficulty encountered during subcontractors, and crew; and

, CSI; © 1996
the project was the theft of recyclables checking to assure that the
from the site. These thefts served to project’s environmental

Froeschle, AIA
illustrate the value of recyclable materials. specifications were followed.
During the project, additional
Costs/Benefits labor was required to remove,

Source: Lynn M.
refurbish and reinstall the

T raditionally, debris from most


renovation projects are disposed in
landfills. ESD, however, saved $93,000 by
wall panels, ceiling tiles, doors
and door frames, and window More than half
of the debris wa
ovation of the
s recovered
Ridgehaven Offic
e
blinds. Source separating during the ren
Building.
diverting 51% of the materials removed recyclables also required
during their renovation of the Ridgehaven more labor than simply ■ Require the contractor to develop a
Green Office Building. This savings throwing all renovation materials into one construction recycling plan that
convinced the general contractor to container. Neither the contractor nor ESD compliments the project specifications.
practice recycling on future projects. paid any fees to haul or tip recyclables. ■ Host a pre-construction meeting and
Planning costs were incurred for ESD offset the labor, hauling, and site meetings early in the
developing the environmental procedures, planning costs for the materials recovery construction process in
program with a $68,800 savings in avoided order to educate the
materials purchases on the Ridgehaven contractor and workers on
Project Summary project, the salvage of $15,000 worth of the benefits of materials
components for use in later projects, over recovery.
Date Started 1994
$1,200 in materials revenue, and $21,500 in
Date Completed 1996
avoided hauling and disposal fees. The
Project Square Footage 73,000 general contractor refurbished and reused
Total Waste Generated (Tons) 366.0 many materials, such as wall panels, doors Client:
Disposed (Tons) 180.0 City of San Diego
and assemblies, and ceiling tiles, at a lower Environmental Services
Total Materials Diverted (Tons) 186.0 cost than purchasing new items. The city Department
Recycled 80.1
Reused On-Site 62.3 received materials revenue from the sale of 9601 Ridgehaven Court
Salvaged for Later Reuse 43.6 28 tons of scrap metal ($1,136) and 4 tons San Diego, California 92123
of cardboard ($113). The contractor also Contact: Lisa Wood
Total Materials Diverted 51% Phone: 858-573-1236
saved by avoiding the removal, hauling,
Disposal Tip Fee ($/ton)
Landfill $43 and tipping of 3,700 square yards of carpet Architect of Record
($10,000); 450 light fixtures ($3,000); and Platt/Whitelaw Architects, Inc.
Materials Diversion Costs 3953 Goldfinch
60 mechanical heat pumps ($2,000), which
Source: Institute for Local Self-Reliance, and Lynn M. Froeschle, AIA, CSI; 1999

Planning and Development $13,500 San Diego, California 92117-4730


Labor $13,500 were salvaged for off-site reuse.
Hauling and Tip Fees $0 Contact: Alison M. Whitelaw, AIA
Furthermore, total subcontractor costs Phone: 619-260-1818
Revenue / Savings from Materials were $13,500 lower than projected as a
Diversion result of the waste reduction efforts. Environmental Consulting Architect
Materials Sales $1,250 Lynn Froeschle, AIA, Architects
Materials Reuse On-Site $68,800 4472 Mount Herbert Avenue
Materials Salvage
Avoided Disposal
$15,000
$8,000
Tips for Replication San Diego, California 92117-4730
Contact: Lynn M. Froeschle, AIA, CSI
Avoided Hauling $13,500
Subcontracting Fees $13,500
■ Ensure that the client, the design Phone: 858-571-2858 Fax: 858-571-7073
team, and the contractor share the same E-mail: LFroeschle@aol.com
Cost/(Savings) from Diversion ($93,050)
environmental goals. General Contractor
Cost/(Savings) per Square Foot ($1.27)
■ Identify all possible recyclable and Soltek Pacific, Inc.
Notes: Figures may not add to total due to
rounding. Lynn Froeschle estimated materials reusable materials prior to renovation. 2424 Congress Street, Suite A
diversion costs, savings from avoided hauling, and San Diego, California 92110
savings from avoided subcontracting fees as a ■ Include environmental procedures in
percentage of the total project costs. the project specifications that address Contact: Neal Jellison
Phone: 619-296-6247
construction materials reuse and recycling.
United States Solid Waste and EPA-530-F-00-001f
Environmental Protection Emergency Response June 2000
Agency (5306W) www.epa.gov/osw

Stowe Village
Hartford, Connecticut
50% Reduction of Demolition Materials
50
As an alternative to demolition, the Hartford Housing Authority undertook a
demonstration project that trained nine public housing residents to
deconstruct (hand-dismantle) six public housing units in Stowe Village.
Upon completion of the project, the workers had recovered 50% of the
materials from the buildings (40% through salvage and 10% through recycling).

Project Description

I n fall 1998 the Hartford Housing Authority


(HHA) tested an alternative to traditional
demolition for removing obsolete buildings
from the Stowe Village public housing
complex. The complex, built in 1953 and
.
located in the northern section of Hartford, fort Brothers, Inc

Connecticut, comprised 31 residential


buildings (598 units) and related support
Source: Mana

structures. In this pilot project, staff trained


public housing residents in deconstruction ing #28 at
d 50% of Build
techniques (hand-dismantling) while Crews recovere rec ycling and
ou gh
Stowe Village thr for reuse.
ials
removing Building #28, an 8,250-square- salvaging mater

foot building containing six housing units.


Prior to building removal, a skilled examiner
HHA’s primary project goal was to extend its
reviewed and documented all salvageable
Family Reunification and Employment
materials. The crew members of the
Program, which encourages parents to
Deconstruction Service Company then removed
assume their responsibilities as family
the plumbing and electrical fixtures, windows,
members and community residents. Because
floors, non-load bearing walls, ceiling, roof
of this goal, the HHA was the first housing
rafters, and sub-flooring. Crew members
authority to require a deconstruction
dismantled the windows and aluminum frames,
training program as part of
and removed, denailed, trimmed, and stacked all
development proposals. The project
salvageable lumber on site. Then a demolition
general contractor, Manafort
crew, using heavy equipment, knocked down
Brothers, Inc. worked with the HHA,
the outer walls and remaining roof components,
Self-Reliance Inc., and the Laborers’
and removed the foundation. Deconstruction
International Union to recruit and
train nine public housing residents in
deconstruction techniques. The Materials Collected
general contractor entered into Recycled
metal (copper, aluminum, ferrous);
partnership with the HHA and the cement, aggregate, wood
nine resident workers to form the
Salvaged for Reuse
Hartford Community Deconstruction lumber (flooring, roof rafters, floor
Service Company. joist, wall studs); cast iron radiators,
sinks, aluminum frame windows, bricks
workers finally gleaned the piles of rubble and small wall studs) for
to recover usable bricks and wood. When training purposes greatly
finished, the deconstruction crew had increased the cost of labor.
recovered 109 tons of materials from The one-time planning and
Building #28. The remaining materials development cost ($20,000)
were removed by a demolition firm for included the costs of
processing (27 tons) and disposal (136 organizing meetings, training

.
fort Brothers, Inc
tons). deconstruction workers, and
recording and reporting data.
Costs/Benefits Once trained, deconstruction

Source: Mana
crews working in collaboration
with an established demolition
B ecause the deconstruction of Building
#28 was a pilot project that involved
training, the cost of deconstructing the
firm could deconstruct the
same square footage for an
Crew members
Building #28 at
hand-dismantlin
Stowe Village.
g

building was higher than normal. A great estimated $10,000 in labor.


deal of planning and development was This would reduce the labor ■ Carefully track all data on materials
necessary to implement the program. The cost on future deconstruction projects by recovery and communicate the results to
recovery of materials (such as plasterboard 83%. Therefore, trained crews could all involved parties.
deconstruct buildings of similar square ■ Involve city agencies to gather
footage and materials composition political and financial support.
Project Summary as Building #28 at a cost of $2 per
square foot, $1 less than the
general contractor’s estimate for
Date Started October 1998
traditional demolition.
Date Completed December 1998
Deconstruction costs of Building #28
Project Square Footage 8,250
were reduced by $300 in revenue from
Total Waste Generated (Tons) 265.5
metal recovered for recycling, $8,610 in
Disposed (Tons) 132.8
revenue from sales of salvaged materials,
Total Materials Diverted (Tons) 132.8
Recycled 26.6 and over $3,000 from avoided hauling and
Reused 106.2 disposal costs. The potential net
Total Materials Diverted 50% deconstruction costs on future projects
Hauling and Disposal Costs ($/ton) $23 would be reduced to a total of $1 per
Net Deconstruction Costs $72,107 square foot if these revenues and savings Client
Planning & Development $20,000 were combined with reduced labor and Hartford Housing Authority
Labor $60,400 475 Flatbush Avenue
planning costs. Hartford, Connecticut 06106
Hauling and Recycling Fees $617
Disposal Tip Fee $3,083 Overall, the project coordinators
Contact: Greg Lickwola
Materials Sales ($300) believe that the Stowe Village Project Phone: 860-275-8421 Fax: 860-233-7820
Materials Salvaged ($8,610)
Avoided Disposal ($3,083) achieved the HHA’s primary goal and Web site: http://www.hartnet.org
proved to be a cost-effective training
Net Cost per Square Foot $9 Project Manager / Sustainability
program. The project coordinators
Potential Net Deconstruction Cost $4,700 Consultant
Labor $10,000 estimated that deconstruction training Self-Reliance Inc. (SRI)
Hauling and Recycling Fees $600 cost only $5,600 per worker. The 2425 18th Street, NW
Disposal Tip Fee $3,100 Washington, DC 20009
industry/government standard cost for
Miscellaneous $3,000
Materials Sales ($300) training a worker is $15,000. Contact: Neil Seldman (President)
Materials Salvaged ($8,600) Phone: 202-232-4108 Fax: 202-332-0463
Avoided Disposal ($3,100) E-mail: ilsr@igc.org
Source: Institute for Local Self-Reliance; 1999

Potential Net Cost per Square Foot $1 Tips for Replication Web site: http://www.ilsr.org
Notes: SRI calculated potential cost and General Contractor
revenue/savings based upon the following
■ Use the request for proposals process
assumptions: (1) at least 30% deconstruction of a Manafort Brothers, Inc.
building equivalent to Building #28 in size, location,
to identify a developer and contractor that
414 New Britain Avenue
and materials composition; (2) the deconstruction are experienced with and/or are willing to
performed in joint-venture with an established Plainville, Connecticut 06062
demolition company; (3) $23 per ton hauling and practice materials recovery. Contact: Modesto Rey
disposal costs; (4) $600 for hauling and recycling tip
fees; (5) miscellaneous costs including 15% of total ■ Use the Laborers’ International Union Phone: 860-229-4853 Fax: 860-747-5299
for overhead, equipment, and cost of sales; and (6) a
crew of five fully-trained deconstruction workers to train workers in materials recovery
receiving wages and benefits of $200 per day. methods.
United States Solid Waste and EPA-530-F-00-001g
Environmental Protection Emergency Response June 2000
Agency (5306W) www.epa.gov/osw

Whole Foods Market


Corporate 42
Headquarters Building
Austin, Texas
42% Reduction of Renovation Materials

When Whole Foods renovated its corporate headquarters in fall 1998, with the goal to
create a “green” commercial building, it required all contractors to reduce, reuse, or recycle
their waste. Contractors recovered 42% of the project waste while saving Whole Foods over
$2 per square foot. Whole Foods reached this reduction level despite being located in a city
that has few established markets for recyclables and four landfills that keep disposal rates
low.

Project Description Generated and Recycled for the Project form. To


enforce the provisions in the contract, Whole
Foods did not process payments unless the
W hole Foods expanded its corporate
headquarters by renovating 4,000 square
feet on the third floor of its existing building and
general contractor submitted this form. As an
incentive for crew members, the contract allowed
over 11,500 square feet on the third floor of an for a portion of materials sales revenue to fund
adjacent building. The renovation involved refreshments for them.
removing all existing materials except for the The general contractor was in charge of all
frame and exterior wall. In order to create a materials management, including recycling
seamless transition between the two structural steel and other metals, and salvaging
buildings, the contractor had to lower one other building materials. The builder used many
part of the floor and raise the roof of the salvaged materials in the renovation and donated
adjacent building. Whole Foods began other reusable materials to various organizations,
planning for the expansion in January 1998 such as Habitat for Humanity. Overall, project
with an overall goal to create a "green" participants diverted 42% of materials generated
commercial structure within reasonable cost during the renovation from disposal.
and available technology. To meet this goal, Because the renovation took place on the
Whole Foods allowed a 10 percent
price preference for sustainable Materials Collected
building techniques and materials, Recycled
and the project manager required all structural steel, miscellaneous metals
(metal studs, ceiling grid and support
contractors to reduce, reuse, and wire, conduit, strapping from lumber
recycle, C&D debris. and deliveries, tubing, piping, and
rebar), and cardboard
The project manager, who was
also the sustainability consultant, Reused On-site
mop sink, fire-rated ceiling tiles, light
included a section in the project fixtures, HVAC devices, and fire-rated
contract on materials management. doors and hardware sets
This section specified acceptable Donated
procedures for reusing and recycling carpeting, spotlights and track lights,
wooden doors, plywood, medium
renovation materials. The project density fiberboard (MDF), soundboard,
manager also required contractors to accordion-folding wall, ceramic floor
tile, ceiling fans, cabinets, mirrors, and
complete a Summary of Waste structural wood and flooring
third floor, staff had to load all materials materials purchases. Avoided disposal
into a freight elevator and transport it saved the project almost $1,200, while
through the loading dock. The loading revenue from materials recovery totaled
dock had only enough space for one over $200. Labor costs for the project
30-cubic-yard roll-off at a time and, totalled almost $83,000 and included costs
therefore, staff had to rotate roll-offs for the general contractor (6,000 hours),
for disposal and recycling. Staff had costs for general cleanup (930 hours), and
to store materials on the job site all subcontracted labor. Due to careful

Ideas
until they could be placed into the planning and the relatively small site area,
appropriate roll-off. labor costs for moving materials for reuse

Reott, Earthly
to and from on-site storage locations were
Costs/Benefits only $209. Materials diversion did not

Source: Shellie
appear to increase fees subcontractors
charged for labor. Materials diversion
T he Whole Foods Market
Corporate Headquarters Expansion
Project has not only served as a prototype
required additional design, planning, and
consulting, which cost approximately rted over 6 tons
of
Contractors so rec ycling.
ffs for
for "green" commercial building in Austin, $1,400 more than if the project had no metal into roll-o

but was also cost-effective. By recycling materials diversion. Overall, these


and reusing materials, Whole Foods saved increased costs were offset by lower costs
over $32,000. Even though the company for waste hauling, disposal, materials
was willing to pay more for using purchases, and revenue from materials
sustainable building techniques, it actually sales.
paid less. Reusing materials, such as fire-
rated ceiling tile, light fixtures, and HVAC Tips for Replication
diffusers, saved almost $25,000 in new
■ Communicate your needs in the
specifications and at pre-bid and pre-
Project Summary construction meetings to all players,
Date Started January 1998 including the job foreman, materials
Date Completed October 1998 salesmen, and the project superintendent. Client
Project Square Footage 15,500
■ Involve the general contractor early in Whole Foods Market
the design process. 601 N. Lamar Boulevard,
Total Waste Generated (Tons) 55.0 Suite 300
■ Use job-site safety meetings to
Disposed (Tons) 31.8 Austin, Texas 78703
communicate waste reduction goals.
Total Materials Diverted (Tons) 23.2 Contact: Mike Willoughby (Facility Manager)
Recycled 9.3 ■ Do not over-complicate waste
Phone: 512-477-4455 Fax: 512-477-1301
Reused 5.4 handling guidelines. E-mail: mike.willoughby@wholefoods.com
Donated 8.5
Source: Institute for Local Self-Reliance and Shellie Reott, Earthly Ideas; 1999

■ Carefully coordinate reuse of smaller Web site: http://www.wholefoods.com


Total Materials Diverted 42% materials such as door hardware.
Hauling and Disposal Tip Fees ($/ton) Project Manager/Sustainability Consultant
■ Create recycling and waste reduction Earthly Ideas
Landfill $51.42
incentives for the construction crew such 510 E. Mary Street
Materials Diversion Costs
Planning and Development $1,400 as pizza parties and doughnuts for breaks. Austin, Texas 78704-3143
Labor $209 ■ If space is limited, use a separate Contact: Shellie Reott (Principal)
Hauling and Tip Fees $0 storage facility for reusable items to avoid Phone: 512-444-0980 Fax: 512-444-7743
Revenue/Savings from Materials Diversion E-mail: earthly@io.com
unnecessary moving of materials.
Revenue from Materials Sales $226 Web site: http://www.io.com/earthly
Savings from Materials Reuse $24,675
Savings from Avoided Disposal $1,193 General Contractor
Tax Deductions from Donations $8,335 White Construction Company
Cost/(Savings) from Diversion ($32,820) 5806 Mesa Drive,
Cost/(Savings) per Square Foot ($2.10) Suite 335
Austin, Texas 78731-3742
Notes: Figures may not add to total due to rounding.
Shellie Reott calculated savings from materials reuse Contact: David Frame (Project Manager)
using avoided purchase price of new materials. Phone: 512-302-1177 Fax: 512-302-3009
Savings from avoided disposal resulted from avoided
hauls and disposal of 117 cubic yards of materials. E-mail: davidf@whiteconst.com
Web site: http://www.whiteconst.com

You might also like