COOKING OF RICE COOKING OF SAMBHAR

Task Time (mins) Task

Setting up of cauldron 2 Setting up of cauldron
Cleaning of Cau. 2 Cleaning of cauldron
Filling water into cau with 3 Filling water into cauldron
Heating water 5 Mixing & cooking
Boiling 10 Further mixing 7 cooking
cooking 18 Further cooking & addition of ingre.
Total 40 Sambhar boiling
unloading into tank
Total
SAMBHAR
Time (mins)
2
3
10
63
22
10
30
8
148
 COOKING OF RICE
Throughput Time 40
Operating Time 6hrs
Process Per day 9
Containers per process 12
Total Containers 108
 COOKING OF SAMBHAR
Throughput Time 148
Operating Time 5.5Hrs
Process Per day 2
Containers per process 62
Total Containers 122
Master Production Schedule (# Cauldron)
Period (Days) 1 2 3 4 5
Mon Tue Wed Thu Fri
Rice Products 63 65 66 67 67
Sambar / Rasam 14 14 15 15 15
Sweet
Curds (Liters) 4127 2965
Rice 63 65 67 67
Tomato Bath 66
Bisi Bele Bath
Pulav
Rice Kesari Bath
Madras Sambar 14
Bhimapaka Sambar
Gokulam Sambar 14
Kadamba Sambar 15
Krishnamrita Sambar 15
Aiyangar Rasam 15
Lakshmi Rasam
Mysore Rasam
 6 7 8 9 10 11 12 13 14 15
Sat Sun Mon Tue Wed Thu Fri Sat Sun Mon
64 63 65 66 67 67 64 63
14 14 15 15 15 14
20 20
4127 2965 2264 4127
63 65 67 67 63

64
66 64
20 20
15

14
14
15

14
15
 16 17 18 19 20 21 22 23 24 25
Tue Wed Thu Fri Sat Sun Mon Tue Wed Thu
65 66 67 67 64 63 65 66 67
14 15 15 15 14 14 15 15
20
2965 1691 4127 2965
65 67 67 63 65 67
66
64
66
20
15 14

15

15 14

14 15
15
26 27 28 29 30 31
Fri Sat Sun Mon Tue Wed
67 64 63 65 66
15 14 14 15
20
1691 4127 2965
67 63 65
66

64
20
15
15
14

14
Refined Oil
On-Hand 8270
Schedule Reciept on day
3 400
Safety Stock 100
Mon Tu Wed Thu Fri Sat Sun Mon
1 2 3 4 5 6 7 8
GR 84 84 90 90 90 640 0 0
SR 0 0 400 0 0 0 0 400
On-hand* 800 716 632 942 852 762 122 122
Tu Wed Thu Fri Sat Sun Mon Tu Wed Thu
9 10 11 12 13 14 15 16 17 18
84 90 90 90 0 0 84 0 90 90
0 0 0 0 0 0 0 400 400 400
522 438 348 258 168 168 168 84 484 794
Fri Sat Sun Mon Tu Wed Thu Fri Sat Sun
19 20 21 22 23 24 25 26 27 28
90 640 0 84 84 90 0 120 0 0
0 0 400 0 0 0 0 0 0
1104 1014 374 774 690 606 516 516 396 396
Mon Tu Wed
29 30 31
84 84 90
0 400 0
396 312 628