Professional Documents
Culture Documents
Tyco Final Report Lilly
Tyco Final Report Lilly
ii | P a g e
7.3 NEW MASTER DATA FOR MATERIALS MANAGEMENT ..................................................... 41
7.3.1 Create two new finished goods (MMF1) ..................................................... 41
7.3.2 Create relative raw materials (MMR1) ....................................................... 42
7.3.3 Create new vendors (XK01) .................................................................... 44
7.3.4 Create new info records for new raw materials (ME11) ................................ 44
7.3.5 Create source lists for raw materials and vendors (ME01) ............................ 45
7.4 NEW MASTER DATA FOR SALES MANAGEMENT .......................................................... 45
7.4.1 Create new customers (XD01) ................................................................. 45
7.4.2 Create customer specific material prices for finished products (VK31) ........... 46
7.4.3 Create discount for your new customer (VK31) .......................................... 47
7.4.4 Setup credit limit for your new customer (FD32) ........................................ 47
7.5 NEW MASTER DATA FOR PRODUCTION MANAGEMENT .................................................. 48
7.5.1 Modify your plant capacity if necessary (CR12) .......................................... 48
7.5.2 Modify labor activity price if necessary (KP26) ........................................... 48
7.5.3 Modify your work center for production if necessary (CR02) ......................... 49
7.5.4 Create BOM for two new finished products (CS01) ...................................... 50
7.5.5 Create routings for two new finished goods (CA01)..................................... 50
7.5.6 Create product group (MM01).................................................................. 51
7.5.7 Assign members for your product group (MC86) ........................................ 51
7.6 OPERATION ACTIVITIES .................................................................................... 51
7.6.1 After implementation, send an email to your instructor to introduce two new
products with prices in WH, discount rate, credit limit, delivery date ........................ 51
7.6.2 Create SOP for production group (MC82) .................................................. 52
7.6.3 Transfer planning data to demand management (MC75) ............................. 52
7.6.4 Create sales quotation based on your new customer request (VA21) ............. 53
7.6.5 Convert your sales quotation to a sales order (VA01) .................................. 54
7.6.6 Run MPS/MRP to generate purchase requisitions and planned orders (MD40) . 55
7.6.7 Create a purchase order for required raw materials (ME21N) ....................... 56
7.6.8 Make goods receipt for PO (MIGO) ........................................................... 58
7.6.9 Post invoice receipt for your new vendor (MIRO) ........................................ 60
7.6.10 Post payment to your new vendor (F-53) .................................................. 62
7.6.11 Convert planned orders to production order (MD04) ................................... 63
7.6.12 Make goods issue to production order (MB1A) ........................................... 64
7.6.13 Confirm production completion (CO15) ..................................................... 65
7.6.14 Make goods receipt of finished goods from production order (MB31) ............. 66
7.6.15 Make production order costs settlement (CO02/KO88) ................................ 66
7.6.16 Create delivery notes (VL01N) ................................................................. 67
7.6.17 Pick and make goods issue (VL02N) ......................................................... 68
7.6.18 Bill your new customer (VF01)................................................................. 68
7.6.19 Post payment (F-28) .............................................................................. 69
7.6.20 Use Crystal Dashboard to show your cash, inventory of your assets .............. 70
APPENDIX: LIST OF T-CODES ............................................................................... 75
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1 History and Overview
Sensormatic is in the business of the manufacture and sale of electronic article surveillance
(EAS) equipment. Sensormatic’s portfolio includes vital loss prevention and operational
improvement technologies and solutions. Backed by more than 1,500 patents, the
Sensormatic solutions portfolio is sold through ADT and authorized business partners
around the world. From the front of the store through the entire retail supply chain,
Sensormatic products and services help keep losses lower—and profits higher.
Today, over 80 percent of world's top 200 retailers that use EAS rely on Sensormatic
solutions, which include EAS, source-tagging, data analytics, and in-store, item-level
intelligence applications. Sensormatic forward-thinking solutions also include dual EAS/RFID
technology that provides item-level security and visibility in an ever-changing retail
environment.
Tyco International (NYSE: TYC) is a diversified, global company that provides vital products
and services to customers in more than 60 countries. Tyco is a leading provider of security
products and services, fire protection and detection products and services, valves and
controls, and other industrial products. Tyco had 2007 revenues of more than $18 billion
and has 118,000 employees worldwide.
1|Page
1.2 Corporate Mission
Tyco’s mission is to advance safety and security by finding smarter ways to save lives,
improve businesses, and protect where people live and work.
1.3 Values
As part of the Tyco family of companies, Sensormatic Retail Solutions attracts, develops,
and promotes a diverse and inclusive work environment that reflects the global community.
Sensormatic has programs that foster diversity and inclusion and support Tyco's values of
Integrity, Teamwork, Excellence, and Accountability.
1.4 Vision
The security needs of retail customers have evolved, requiring more data-centric
applications to manage their business. They desire a cohesive yet diverse set of intelligent,
data-driven solutions that address additional challenges including: internal theft, customer
service, vendor fraud, inventory accuracy, labor productivity, out-of-stocks, item location,
and efficient replenishment. Throughout the changing retail environment, Tyco’s vision
remains strong, consistent, and focused: providing quality solutions and service to
customers around the globe.
Tyco’s envisions its Sensormatic brand loss prevention technology as the world’s leader in
providing the highest detection rate in the retail solution industry.
1.6 Roadmap
The roadmap within Tyco Retail Solutions is to provide retailers with a fully integrated
solution to problems facing brick and mortar operations. This is done by providing:
The integration of these systems can provide a level of performance and security solutions
unmatched in the marketplace.
2|Page
1.7 Product Lines
Hard Tag Family EAS Detection System
3|Page
2 Project Scope
The project scope will be limited to the following two products. This product set is typical of
that used to outfit a retail store.
• SuperTag® III is a robust reusable anti-theft sensor that can be attached to retail
items either at the factory or retail location. The tag is removed with a hook inserted
into the security pin release. This product can be reattached to products in the retail
location or sent back to the factory to be reused.
• UltraStrip® III Individual Label is the highest volume seller in Tyco’s portfolio of
single use sensors. With its aggressive adhesive backing, it can be attached to the
inside of a finished product without the concern of becoming dislodged inside the
product and causing interference.
4|Page
3 As-Is Product Data
Tyco Fire & Security is located in Boca Raton, FL, USA. The primary factory is located in
Matamoros, Mexico. The following information describes the products and production
process as currently implemented within the company.
3.1 Vendors
Vendor Name Location Materials
Colorful Polymers International Shanghai, China Plastics
Mega Machining Company Seoul, South Korea Fabricate hook and pin
Rare Earth Alloys, LLC. Berlin, Germany Magnet and Bias ribbon
The Best Project Material CO. LTD. Shangdong, China Cavity and adhesive film
3.2 Customers
Customer Name Location
Earl’s Home Building Supply Charlotte, NC USA
Hyper-Mart Corporation Branson, MO USA
Euro Couture Linden, NJ, USA
Formed plastic cavity 1 $29.27 5000 $0.0059 The Best Project Material CO. LTD
Magnetostrictive material ribbon 2 $13.90 5000 $0.0056 Rare Earth Alloys, LLC.
Bias material ribbon 1 $12.00 5000 $0.0024 Rare Earth Alloys, LLC.
Adhesive film backing 1 $24.00 5000 $0.0048 The Best Project Material CO. LTD
Total $0.019
Magnetostrictive material ribbon 2 $13.90 5000 $0.0056 Rare Earth Alloys, LLC.
Bias material ribbon 1 $12.00 5000 $0.0024 Rare Earth Alloys, LLC.
Total $0.21
5|Page
3.4 Product Routing
6|Page
4 As-Is System Model
The following system models describe the organizational structure, activities, objects, and
states involved in the current process of manufacturing and selling the UltraStrip III
Individual Label and the SuperTag III. These As-Is models define the relevant processes as
they are currently implemented within the company. These models have not been optimized
for implementation in an ERP system.
The relationships between the input, control, output, and mechanisms of the IDEF0 Model
are described in the Object Model. Each object is further detailed through a Dynamic Model,
which shows the available states of the model and the transition events between states.
Director of
Director of Director of
Human Controller
Manufacturing Sales
Resources
Human
Accounting Procurement Director of
Resources Production
Manager Manager Sales
Manager Manager
Accounts
Payable Procurement Production Shipping
Salesman
Receivable Technician Technician Technician
Clerk
7|Page
4.2 As-Is IDEF0 Activity Model
Customer Requirements
Promised Delivery Date
Workplace Rules
Standards
Outsourced Goods Manufacture and Sell Payment to vendors
Security Tags Invoices
Sales Order A0 Shipped Goods
Employees
Machines
Hand Tools
Software
8|Page
Customer Requirements
A1 Company
Workplace Rules
Routings
Standards
Blueprints
Materials Order
Employees
Software
Payment to
Purchase Vendors
Raw
A2 Materials
Tested
Product
Employees
Software
Produce
Outsourced Goods A3
Goods Receipt
Settle Costs
Employee
Machines
Software
Run Shipped Goods
Close Purchase
Records
Order Invoices
A4
Employees
Software
NODE: A1-4 TITLE: IDEF0 (AS IS) NO.: 2
9|Page
A1-4
Promised
Delivery date Standards
Customer
Requirements
Review Purchase
Sales Order order
A11 Check Stock
Production Manager
Blueprints
Engineering
Review Manufacturing
Software
A12 Production
Plan
Capacity
Gage Current
PTC Creo
Engineer
Analysis
Workload
A13
Production Manager
Assign work Document
stations
Engineering
A14
Release Job Work
Packet Order
Department A15
Supervisor
Employee
NODE: A1 TITLE: IDEF0 (AS IS) NO.: 3
10 | P a g e
A1-4
Customer
Promised Delivery
Requirements
Requirements
Customer
Date
Create Purchase PO to
Software
Order Vendor
A22
Purchasing Manager
Purchase
Order Number Create Invoice Receipt
From Vendor Settle Costs
A24
Employee
Employee
Software
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Blueprints A1-4
Workplace Rules
Standards
Customer
Requirements
Customer
Requirements
Set up workstation
Raw Material Set up
Record
A31 Run Record
Complete production
Outsourced tasks
Goods
A32
Fixtures / Jigs
Tested Product
Employee
Inspect
Certificate of
Main Assembler
completion
Machines
Inspector
Untested A33
Product
Hand Tools
Employees Test Results
Employees
NODE: A3 TITLE: IDEF0 (AS IS) NO.: 5
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A1-4
Box
Employee
A43
Invoices
Ship
Tracking
Employee
Software
A44 Number
Payment
Bill Customer
Employee
A45
Employees
Software
Post Payment
A46
Employees
A/P
Software
Collect all
documents
Run Records
Settle Costs A47
NODE: A4 TITLE: IDEF0 (AS IS) NO.: 6
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4.3 As-Is Object Model
Shipping Box
Distribution Center Shop Floor Employee Management
Delivers Goods to Moved through
Attributes
Attributes Staged with Attributes
• Name Attributes
• Delivery # • President
• ID • Assembler
• Customer number • Vice President
• Company Name • Welder
• Sales order # • Plant Supervisor
• Documentation • Inspector
• Delivery Date • Production Manager
• Description • Shipping / Receiving
• Receiving Comfirmation # • Purchasing Manager
• Location • Machine Operator
• Status • Engineering Manager
• Documents • Maintainance
• Sales Manager
• Status
• Status
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4.4 As-Is Dynamic Model
Dies
Dies/Bankruptcy
Returns Retired Dies Good Credit Bad Credit Dies/Bankruptcy
Credit Delinquent
New
Vendor Machine
New Active
Requesting Material
Active Inactive
Not Request Material
Quality Review
Rejected
Obsolete Inactive
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Purchase Order Sales Order
Created Closed
Criteria Check
Send To Vendor
Criteria Check Rejected
Invoice Receipt
Goods Received Vendor Sends Invoice
Posted
Tools
Fail Inspection
Pass Inspection
Obsolete Damaged Inoperable
Shipped Recycler
Production Order
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Invoice to Customer
Quotation to Customer
Created Send to Customer Sent Customer Accepts Received Data Provided Closed
Obsolete Inactive
Inactive
Bill of Material
Obsoleted
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5 To-Be System Model
The As-Is model was reviewed and analyzed to determine how to best optimize the business
processes for implementation in an ERP system. Missing elements, processes, and objects
were identified and added to the models to develop a To-Be model that could be seamlessly
implemented in an SAP enterprise structure.
The scope of the To-Be model is limited to the manufacture and sale of security tags. The
IDEF0 model describes the business processes that fall within this scope. The process begins
with the receipt of a sales order, which is used to identify the amounts of raw materials and
finished goods needed in order to fulfill the sale. The availability of raw and finished goods
within the warehouse is checked before finalizing the amount of raw materials to be
procured and the amount of finished goods to be produced. Once the procurement and
purchasing processes have been completed, the sales process can continue and the sales
order can be completed.
The relationships between the input, control, output, and mechanisms of the IDEF0 Model
are described in the Object Model. The Object Model attributes include all information
required by SAP. Each object is further detailed through a Dynamic Model, which shows the
available states of the model and the transition events between states.
Credit
Purchasing Control Area
Client (615) (C030)
Group (030)
Chart of
Purchasing Tyco Accounts
Organization Company (C030)
(P030) Code (C030)
Fiscal Year
Variant (K1)
Plant (P030) Sales
Organization
Controlling
(S030)
Area (C030)
Storage
Locations Distribution
SL10
SL20 Channel Division (01) Cost Center
SL30 (RE,WH) Standard
Work Hierarchy
Centers
WC030A
Shipping
WC030B Point (S030)
WC030C
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5.2 To-Be IDEF0 Activity Model
Customer Requirements
Promised Delivery Date
Company Routings
Workplace Rules
Standards
Outsourced Goods Manufacture and Sell Payment to vendors
Security Tags Invoices
Sales Order A0 Shipped Goods
Employees
Hand Tools
Machines
Software
19 | P a g e
Promised
Delivery date Company
Routings
Company
Customer Routings
Requirements Customer
Requirements
Standards
Customer
Requirements
Workplace Rules Promised
Delivery date
Sales
Order
Work Order
Plan
Payment to
A1 Vendors
Purchase Stocked Parts
Purchase Raw
Employees
Software
Requisition A2 Materials
Finished
Product
Outsourced Goods A3
Software
Employees
Settle Costs
Goods Receipt
A4
Hand Tools
Employee
Machines
Software
Employees
Software
NODE: A1-4 TITLE: Manufacture and Sell Security Tags NO.: 2
20 | P a g e
A1-4
Customer
Requirements
Promised
Delivery date
Customer
Requirements
A11 Capacity
Requirements
Promised
Delivery date
Production Manager
Inventory Goods
Check Raw Stock in
Engineering
Adjusted Capacity
A12 Requirements
Order
PTC Creo
Engineer
A13
Production Manager
Engineering
21 | P a g e
A1-4
Customer
Requirements
Company Routings
Customer
Purchase
Requirements
Requisition
Work
Request Vendor Order
Quote
A21
Quote
Number
Number A22
Software
Raw
Send PO to Vendor
Goods
Raw Materials
A23 Comfirm Goods Goods Receipt
Received Goods Certificate
Employee
Software
Of compliance
A24
Employee
Software
NODE: A2 TITLE: Purchase NO.: 4
22 | P a g e
A1-4
Workplace Rules
Standards
Customer Promised
Requirements Del. Date
Promised
Del. Date
A31
Manufacturing
Steps
Schedule and Release
Production
3D Printer
PTC Creo
Engineer
Plan
A32
Inventory Goods
Complete production Finished Product
tasks
Outsourced Goods Certificate of
A33 completion
Employees
Goods Receipt
Raw Material
Software
Hand Tools
Machines
Inspector
A34
Employees
23 | P a g e
Company Routings A1-4
Goods
Receipt Customer Requirements
Destination
Review Sales Order Comfirmed
A41
Delivery
Create Shipping Note
Label
Finished
Product A42
Employee
Box
Employee
A43
Invoices
Ship
Employee
Software
A44
Payment
Bill Customer
Employees
Software
A/R A45
Software
A46
A/P
Employees
Software
Collect all documents
Run Records
Settle Costs A47
NODE: A4 TITLE: Sell NO.: 6
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5.3 To-Be Object Model
Vendor
Attributes
• Name Account
• Address
Attributes
Processed By • ID number Has A
• Name
• Search Term
• Description
• Company Code
Has A
Storage Location • Currency
• Purch Org
• Company Code
• Purch Group
Plant Attributes • Account group
Purchase Order Is a Is a
• SLoc # • Reconcile Account
Attributes • Description
Attributes • Name
• Date Is made • Address
Purchase Requisition • Search Term Accounts Payable
• Vendor Number Through • Inventory count Accounts Receivable
• Plant Code • Plant Code
• Material number Attributes • Storage locations • Status Attributes Attributes
• Amount • Vendor Purchasing Org • Business Area • G/L Account • G/L Account
• Plant • Material number • Division • Company Code • Company Code
• Storage Location • Quantity Attributes • Sales Organization Has A
• Account Group • Account Group
• Purch Org • Status • Company Code • Distribution Channel • Currency • Currency
• Purch Group • Plant Code Has A • Shipping Point
Credit Control Area • Account Type • Account Type
• Company Code • Info Records • Company Code • Field Status group • Field Status group
• Plant Purchasing Group • Conditions • Address • status • status
• Price Has a • Vendor Master Data Attributes
• Material Master Data
• Status Attributes • Purch Org Code • Credit Control Area #
• Language
• Purchase Group # • Description • Chart of accounts
• Status Work Center
• Description • Quotes • Credit Limit
Has a
• Telephone Number • Purchase Orders • Company Code
Is assigned to • Currency Attributes
• Status • Contracts • Plant #
• Description
• Schedule Agreement Chart accounts • Category
• Status Has a • Status
• Description
Customer Attributes • Location
• Chart of accounts # Standards • Set-up
Attributes Customer • Description • Labor
• Account Group Requirements • Company Code Attributes • Capacity
• Customer code Has • Language • ISO 9001 - Quality • Cost
• Customer name Attributes • Length of account # mgmt • Status
• Customer Address • Quantity • Status • AS9100 - Quality sys.
• Sales Organization • Product • ISO 10012 - Meas. Manufactures
• Distribution Channel • Quality Clauses Has a mgmt syst.
• Division • Delivery Date • TL 9000 - Quality syst.
• Status • Payment Terms Managed Company Routings for comm. Product
Reviews • Status Through Workplace Rules
Attributes Controls Attributes
• Company code Has a Attributes • Description
Quotation • Plant • Dress code • Material Group
Sales Organization • Cost Center • Safety Rules • Part Number
Attributes • Account Group • Work Hours • Availability
Attributes Set parameters
• Quantity Controls • Sales Area • Safety Policy • Price
• Company Code Assembled Using
• Product • Purchasing Group • Status • Delivering Plant Manufactured
• Plant Code Logged • Credit control area • Quality Status
• Organization
• Address through • Controlling Area
• Distrubution Channel
• Master Data • Status
• Quote #
Has A • Sales Document
• Cusomer #
• Employees
Production Plan Outsourced Good
• Date
• Organization Number
• Valid date Software Attributes Attributes Raw Material
• Description
• Status • Prototype
• Date Attributes
Company Code • Name
• Engineering Layout • Plant Code Attributes
• Distribution Channel • Name
Attributes • Manufacturing Steps • Sales Org • Name
Is used • Division • ID • Run MRP / MPS • Dist Channel • Currency
to Place Sales Order • Sales area number • Status • Code Key
• Name • Forecast • Quantity • Plant Code
• Status • Type
Attributes • License • Address • Status • Part Number • Industry Sector
• Sales Organization • Currency • Vendor • Part number
• Distribution Channel Is Assigned to • Search Term • Status • Purch Org
Sales Area • Quote # Generates • Country Key • Lot size Prepared for
• Status • Language key Used to • Price Delivery via
Attributes Determine Capacity Analysis Hardware • Vendor
• Sales Org Documents • Status
• Division
Controlling Area Attributes Attributes
• Name
• Channel Attributes Assigned to
• Check stock count
Distribution Channel Attributes • ID
• Name • Check available machines • Status
• Name
• ID • Check available work force • Brand Hand Tool
Division Attributes • Company Code Has A
• Status • Status • Model
• Sales Org • Cost Center
• Date • Status Attributes
Attributes • Dchl • Chart of Accounts
• Dimensions • Calipers
• Sales org • Description • Currency Cost Center Is A
• Destination • Fiscal year Variant • Gauss Meter
• Status • Status Is executed by
• Status • Status Attributes • Fixture / Jigs
• Date • Gages
Is A • Status
Is A • Currency
Defines
• Company Code
Run Records Shipping Release Work Order • Controlling Area
Machine
• Status
Invoice Attributes Attributes Attributes Attributes
• Set-up time • Sales order number • Work Order Number Employee Works with
• Injection Molder
• Customer name or operates
Attributes • Run time • Customer Name Enters data into • Magnetizer
• Date • Employee number • Distribution center • Quantity to manufacture Attributes • Heat Welder
• ID Number • Machine number • Part Number • PO number • Name • Rotating Table
• Amount • Machine settings • Packing Instructions • Due Date • ID
• Vacuum Form
• Quantity accepted • Shipping method • Manufacturing Steps • Status
• Company Code Machine
• Quantity rejected • Receipt • Part number • Employee Name
• Vendor Number Is Validated with
• Employee ID • 3D Printer
• G/L account • Inspector approval • Status • Status • Status
• Department Name
• Reconcile Acct • Certificate of completion • Department ID
• Status
Is A Is A
Shipping Box
Shop Floor Employee Management
Delivers Goods to Shipping Point Moved through
Attributes
Staged with
• Name Attributes Attributes
Attributes • Assembler • President
• ID
• Ship Point # • Welder • Vice President
• Dimensions
• Description • Inspector • Plant Supervisor
• Company Name
• Address • Shipping / Receiving • Production Manager
• Documentation
• Status • Machine Operator • Purchasing Manager
• Description
• Location • Maintainance • Engineering Manager
• Documents • Status • Sales Manager
Distribution Center • Status • Status
Is a
Attributes
• Delivery #
• Customer Code
• Sales order #
• Delivery Date
• Receiving Comfirmation #
• Status
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5.4 To-Be Dynamic Model
Company Code Plant
T1=Assigned T1=Assigned
Created T1 Active T2=Not Required Created T1 Active T2=Not Required
T3=Not Required T3=Not Required
T4=Reassigned T4=Reassigned
T2 T4 T2 T4
T3 Inactive
T3 Inactive
T2 T4 T2 T4
T3 Inactive T3 Inactive
T1=Assigned T1=Assigned
Created T1 Active T2=Not Required Created T1 Active T2=Not Required
T3=Not Required T3=Not Required
T4=Reassigned T4=Reassigned
T2 T4 T2 T4
T3 Inactive T3 Inactive
26 | P a g e
Chart of Accounts Credit Control Area
T1=Assigned T1=Assigned
Created T1 Active T2=Not Required Created T1 Active T2=Not Required
T3=Not Required T3=Not Required
T4=Reassigned T4=Reassigned
T2 T4 T2 T4
T3 Inactive T3 Inactive
T3 Inactive
T3 Inactive
Production Scheduler
Cost Center
T1=Assigned
T2=Not Required T1=Assigned
Created T1 Active
T3=Not Required Created T1 Active T2=Not Required
T4=Reassigned T3=Not Required
T4=Reassigned
T2 T4
T2 T4
T3 Inactive
T3 Inactive
T1=Assigned T1=Assigned
T2=Not Required Created T1 Active T2=Not Required
Created T1 Active
T3=Not Required T3=Not Required
T4=Reassigned T4=Reassigned
T2 T4 T2 T4
T3 Inactive T3 Inactive
27 | P a g e
Shipping Point
Sales Area
T1=Assigned
T1=Assigned Created T1 Active T2=Not Required
Created T1 Active T2=Not Required T3=Not Required
T3=Not Required T4=Reassigned
T4=Reassigned
T2 T4
T2 T4
T3 Inactive
T3 Inactive
Purchase Order
Partially Delivery
Open T1 T2 T5 Closed T6 Paid
Delivered Completed
T3 T4
T1=Order Partly Filled
T2=Order Fully Filled
Rejected Cancelled T3=Order is not correct
T4=Order is not needed
T5=Goods Receipt
Sales Order T6=Send Payment
Created
Payment Purchase Requistion
Cleared
T1 T5
T2 T4 T3
Goods Issue
Pick Completed T3
Completed
T2 Reversed T5
28 | P a g e
Customer Requirements
T1=Sent FromCustomer
T2=Reviewed
Customer
Employee
Vendor
T2
T1=Assigned
T2=Mark for Inactive with
Deletion a deletion T4
T3=Bad Credit or flag
non-payment
T4=Mark for
Deletion
29 | P a g e
Standards Workplace Rules
T2 T2 T5
T3 T3
Rejected/
T4 Applied Rejected T4 Posted
Obsoleted
T1=Review
T2=Apply to
Process T1=Data Co
T3=Does not T2=Reject
meet needs T3=Reject
T4=Out of date T4=Reject
T5=Approved
Raw materials
Quotation to Customer
T1=Send to Customer
Created T1 Sent T2 Received T3 Processed T2=Customer Accepts
T3=Data Provided
Shipping Box
T1=Assigned
Created T1 Packed T2 Loaded T3 Delivered T2=Shipping Label Created
T3=Shipped
30 | P a g e
Shipping Release
T1=Collect Shipping Details
Created T1 Processed T2 Closed T2=Release Shipping Item
Work Order
T1=In Process
Created T1 Processed T2 Completed T2=Settle Cost
Production Plan
T1=Sent to Factory
Created T1 Processed T2 Closed T2=Goods Receipt
Capacity Analysis
T1=Data Collection
Created T1 Review T2 Submitted T2=Complete Documentation
Bill of Material
Created T1 Active
T2 T3
T1=Fills position
T2=vacation/ Inactive
retired/laid off/
deceased
T3=returns to
position
31 | P a g e
Product Hardware
T1=Data
Created T1 Reviewed
Created T1 Changed Collected
T2=Reversal
T3=Reversal
T4=Reversal
T2 T5 T5=Approved
T2 T5 T3
T3
T1=Modified
T2=Reversal
T3=Reversal
Reversed T4 Posted
Reversed T4 Posted T4=Reversal
T5=Processed
T6=Processed
T6
32 | P a g e
6 To-Be Implementation Overview
The To-Be model was designed around the SAP business processes for seamless
implementation. The To-Be model was implemented in SAP for company code C030. The
implementation process involved setting up the enterprise organization and creating master
data for materials, sales, and production management. The implementation was proven to
be successful through the processing of two sales orders. The operations involved in
processing the sales orders included planning, procurement, production, and sales, as
outlined in the To-Be model.
Four vendors were created, for procurement of the eight raw materials. Source lists were
created such that each raw material is only available through one vendor.
Vendor
Vendor Name Location Available Materials
ID
TAGTOPHOUSE030
Colorful Polymers International 100171 Shanghai, China
TAGBOTHOUSE030
TAGPINSPRING030
Mega Machining Company 100172 Seoul, South Korea
TAGSECURITYPIN030
MAGRIBBON030
Rare Earth Alloys, LLC 100173 Berlin, Germany
BIASRIB030
LABELCAVITY030
The Best Project Material Co, Ltd 100174 Shangdong, China
LABELADHESIVE030
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6.3 Production Management
The Bill of Materials and routing were created for each finished product. Both finished goods
were assigned to the same product group.
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6.3.2 Product Routing
Routing: Ultra•Strip® III Individual Label (LABELASSY030)
TIME
Op Work Work Center
Parts Used STEPS (min COST Plant
# Center Description
)
Magnetize magnetostrictive Magnetizing
1 0.5 0.1 WC030A P030
ribbon Machine
Total 2.25 12
TIME
Op Work Work Center
Parts Used STEPS (min COST Plant
# Center Description
)
Magnetize magnetostrictive Magnetizing
1 0.5 0.1 WC030A P030
ribbon Machine
Clean
Insert pin locking spring
4 TAGPINSPRING030 0.4 0.08 WC030C Assembly P030
into top housing enclosure
Room
Clean
Seal top and bottom
5 TAGBOTHOUSE030 0.8 0.16 WC030C Assembly P030
housing enclosure
Room
Clean
6 TAGSECURITYPIN030 Insert security pin 0.1 0.02 WC030C Assembly P030
Room
Total 3.05 12
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6.4 Financial Management
The following chart of accounts was implemented in SAP.
G/L
Account G/L Account name
100030 Bank (Checking Account)
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6.5 Operations
Two sales orders were received, as detailed below.
Customer Distribution
Customer Name Material ID Quantity Total
ID Channel
Earls Home LABELASSY030 10,000
141 RE $ 3,650.00
Building Supplies HARDTAGASSY030 5,000
LABELASSY030 20,000
Hyper Mart Corp 142 WH $ 3,572.00
HARDTAGASSY030 5,000
To complete these sales orders, materials had to be purchased and finished goods had to be
produced. Summaries of the procurement, production, and sales processes are provided in
the following tables.
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6.6 SAP Crystal Dashboard Design
SAP Crystal Dashboard was used to design an interactive graphic of the cash and inventory
available in 2013. Selecting either cash or inventory in the drop-down menu changes the
account distribution shown in the pie chart. Selecting one of the pie pieces will show the
individual account balance over time in the line chart.
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SAP Crystal Dashboard was also used to display the financial information related to the two
sales orders that were processed as part of the model implementation. The customer can be
selected from the drop-down menu and the sales, discount, and cost information can be
adjusted to determine the effects on profit margin.
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7 SAP Implementation Details
Screenshots of the SAP implementation and operation are provided below.
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7.2.3 Change sales organization name (SPRO)
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7.3.2 Create relative raw materials (MMR1)
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7.3.3 Create new vendors (XK01)
7.3.4 Create new info records for new raw materials (ME11)
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7.3.5 Create source lists for raw materials and vendors (ME01)
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7.4.2 Create customer specific material prices for finished products
(VK31)
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7.4.3 Create discount for your new customer (VK31)
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7.5 New Master Data for Production Management
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7.5.3 Modify your work center for production if necessary (CR02)
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7.5.4 Create BOM for two new finished products (CS01)
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7.5.6 Create product group (MM01)
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Distr. Cust. Credit Discount
Customer Address Region
Ch # Limit Rate
5%/$1000
Hyper Mart 300 Tanger Blvd
WH West 142 $6000 8%/$2000
Corporation Branson, MO 65616
10%/$3000
210 North Wood Avenue
Euro Couture RE East 143 $5000
Linden, NJ 07036
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7.6.4 Create sales quotation based on your new customer request
(VA21)
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7.6.5 Convert your sales quotation to a sales order (VA01)
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7.6.6 Run MPS/MRP to generate purchase requisitions and planned
orders (MD40)
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7.6.7 Create a purchase order for required raw materials (ME21N)
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7.6.8 Make goods receipt for PO (MIGO)
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7.6.9 Post invoice receipt for your new vendor (MIRO)
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7.6.10 Post payment to your new vendor (F-53)
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7.6.11 Convert planned orders to production order (MD04)
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7.6.12 Make goods issue to production order (MB1A)
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7.6.13 Confirm production completion (CO15)
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7.6.14 Make goods receipt of finished goods from production order
(MB31)
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7.6.16 Create delivery notes (VL01N)
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7.6.17 Pick and make goods issue (VL02N)
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7.6.19 Post payment (F-28)
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7.6.20 Use Crystal Dashboard to show your cash, inventory of your
assets
The following screenshots show the different views available through the two Dashboard
designs.
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Appendix: List of T-Codes
The following transaction codes were used in the SAP implementation and operation.
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