Professional Documents
Culture Documents
Dr Georgios D. Panopoulos
Management Force Group
1951 1991
Objectives
Physically (unconsciousness) SAFETY is embedded into
one’s way of living and working, into one’s organisation
business.
Structure
• Introduction
• Approach to safety
• Basic criteria
• Holistic approach
• Safety Management System (SMS)
• The new H&S regulations
• Apply the new H&S Reg’s in a Project
1951 1991
Inception
Does safety matters?
YES!
Of course!
The cost of …
Well it depends!
Personally …
Subject to the conditions …
The Law says that …
In many cases …
1951 1991
Road Safety
Minimise road accidents &
Minimise consequences
By applying
?
1951 1991
Definitions
• SAFETY (Seguricë, Sicherheit, Sécurité, Sicurezza, Ασφάλεια)
• HAZARD
• TYPE OF HAZARDS
• RISK
• RISK FOR WHOM & WHERE
• EXPOSURE AT RISK
• LIKELIHOOD
• SEVERITY
• RISK ASSESSMENT
1951 1991
The Result
SAFETY BASIS
Occupational Health & Safety (OH&S)
• MORAL VISION & POLICY
To achieve the Vision of a healthy work environment free of
• ECONOMICS Incidents. Injuries and Accidents,
1. Needless to say, we comply with local legislation and all
• LEGAL directives related to Health and Safety at work.
2. We are committed to do our best to safeguard the OH&S of
• SUSTAINABILITY all our direct and indirect employees in all activities where we
have management control.
3. We aim at continuous improvement of our OH&S
performance by managing it as our top Business Priority.
4. We manage OH&S as an integrated system of goals, with
clear responsibilities and accountabilities.
5. We continuously strive to embed safe and sound behaviour
throughout the organization in our everyday activities and to
create an environment in which everyone and all of us are
responsible for our own and our colleagues' safety.
6. All employees are expected to follow safe-work practices,
obey rules and regulations and work in a manner that
upholds the high safety standards developed and endorsed
by the Group.
7. We use our influence to the best of our ability to persuade
our suppliers, contractors and third parties to adopt
similar OH&S policy.
8. We willingly engage with stakeholders and third parties who
may seek our advice.
1951 1991
Driving;
Housekeeping;
Taxation;
Designing;
Supervising;
SC =PC + AC + MfwoAC
SC =aS2 - bS + c
dSC/dS = 2aS – b
SC1
Returns Cost
SCmin
COST
(RC)
Prevention Cost (PC)
New SCmin
AC1
Accident Cost (AC)
Management
Failure with No
Accident Cost
(MFwAC)
MfwnAC1
PC1
SP1/IR1
X
Number of Accidents Safety Performance 18
1951 1991
Optimum
safety cost
FUNDAMENTAL
HYPOTHESIS
100% of optimum
safety pays prevention cost for
zero accidents,
equal to 100% of
optimum safety cost
Average for zero accidents
accident cost
in industry
Optimum cost
prevention cost
Increasing
ever
safety cost
Average management
failure with-no-
accident cost, in
industry (for optimum
prevention (cost)
0
Number of Accidents
1951 1991
Optimum
safety cost
FUNDAMENTAL 100% of optimum
prevention cost
HYPOTHESIS for zero
accidents, equal
Increasing
cost
cost
Average accident cost
in industry
Average management
failure with-no-accident
cost, in industry (for
optimum prevention
cost)
0
Number of Accidents
1951 1991
https://www.google.gr/search?q=life+line+safety&tbm=isch&tbo=u&source=univ&sa=X&ei=qAMoU-
SyKOrX4ATz_4GICA&sqi=2&ved=0CDUQ7Ak&biw=1024&bih=551
1951 1991
ALARP
As Low As Reasonably Practicable
e.g. by HSE at http://www.hse.gov.uk/risk/theory/alarpglance.htm
INTOLERABLE REGION
e.g. R>10-3
ALARP REGION
e.g. 10-3 <R< 10-6
ACCEPTABLE
REGION
e.g. R< 10-6
1951 1991
INTERVENTION SCENARIO
2.00
1.50
% OF PROJECT
1.00
VALUE
0.50
0.00
TOTAL SAFETY
PREVENTION MFWNA ACCIDENT IMAGE
COST
https://www.google.gr/
1951 1991
SAFETY PERFORMANCE
Safety Performance (SP) is measured/expressed in various ways.
Thus
SP = Cr/ Cp
SAFETY PERFORMANCE
IMPROVEMENT
For DCpop
the Improvement (change) of the Safety Performance (ISP)
achieved over a certain period of time, it is given by the ratio of:
(-, +) (+, +)
˂1 N/A
(-,-) (+,-)
1951 1991
ALARP
(As Low As Reasonably Practicable)
INTOLERABLE REGION
ISP >> 1
ALARP REGION
ISP >=< 1
ACCEPTABLE
REGION
ISP << 1
1951 1991
Company
safety cost
Society Safety
burden
CONCLUSIONS
On The Economic Case
• Contractors may improve their safety performance, via
efficiency of prevention cost.
• Safety pays, but not necessarily in sort terms and limited
scope
• Chance dominate final output on a project level.
• Chance does not influence company/sector output long
term; neither sector or society one.
• Need to evaluate/consider the “safety principle” unless it
has been already quantified by social – economic policy
makers.
• Contractors have to know what the safety cost is if – chose
amongst the family of curves applying.
1951 1991
CONCLUSIONS
on the economic case
extrapolating data
• Cost of Safety should interest social partners, not only
Employers (Contactors).
• Safety cost should be fairly allocated to involved parties,
including society at large.
• Insurers have also a great interest on the cost of safety.
• For public works, safety is a parameter of a fair
competition and a good for all
• Safety in construction has a latent cost for society at large.
1951 1991
INDUSTRY
WORKFORCE
1951 1991
OH&S Policy
1951 1991
Pure Luck
1 1 1 1 1
severe Severe severe
10 3 3
No severe 10 No severe
29 29 30 50 50
No severe Damagesonly First aids
300
80 80
Damages only
300 600
No injury 300 No injury & no 600 400 400
damage No injury & no
damage
10 regulations
No severe
30
Damages only Procedures
600
Safety
Near misses Management
System
38
1951 1991
Organising
Planning &
Implementing
Safety audits
Measuring
Performance
Reviewing SMS
39
1951 1991
Level 0
Description, Policy and
strategic goals
Επίπεδο 2
Legal Framework
Level 3
Works Safety Instructions
SMS Designers
Designer 1
Designer 2
At site Designer 3
Designer ς ν
SMS
40
1951 1991
OH&S Policy
41
1951 1991
CONTINUAL IMPROVEMENT
Uncontrolled Others…
eaxhaustes
damages
delays wastes
injuries
Nuisance
byproducts
risks
1951 1991
Implement
Supervise
Train & inform Employees
MIDDLE AND LINE MANAGEMENT Inform Managers
BoD
People
TOP MANAGEMENT
People
MIDDLE AND LINE MANAGEMENT
WORKFORCE People
1951 1991
INDIVIDUALS
Different people
Different cultures
n
VSC = Σvci,
Different priorities i=1
Different knowledge
Different needs
Different ethics
1951 1991
(-,-) (+,-)
SAFETY PERFORMANCE
Policy
Resources
Authorisations
BoD Review
Implement Policy
Organise & planning
TOP MANAGEMENT Monitoring and
evaluating performance
Proposals to BoD
Implement
Supervise
MIDDLE AND LINE MANAGEMENT Train & inform Employees
Inform Managers
Policy
Resources
Authorisation
BoD Review
Implement policy
Organise & planning
Monitoring and
TOP MANAGEMENT evaluating performance
Proposals to BoD
Implement
Supervise
MIDDLE AND LINE MANAGEMENT Train & inform Employees
Inform managers
UNDERSTAND EXPLAIN
DIGEST SHOW/PRACTICE
ACCEPT CONVIENCE
1951 1991
REVIEW
• Safety is rather a cultural than a technical matter
• Safety is a multidisciplinary task
• There are legal, moral and business reasons to do safety
• The approach must be holistic
• Managing safety requires a clear safety policy and defined
targets and responsibilities
• Hierarchy must be fully involved. They all have a role.
Participation and contribution.
• Safety is unlimited; how much safety is the first question to
answer; what is the business case comes next (not
necessarily)
• Big organisations are also good in safety – produce and sell
safety
1951 1991
REVIEW
• OHSAS 18001 is a good guidance Europe – wide
• Systems should be measurable – define factors and indicators
to measure performance
• A system must ensure a continual improvement
• Safety department (safety engineer) is the director of the
orchestra. The others are the musicians. No musicians no
concert.
• Training is a key element in changing culture and improve
performance
• Consistence and insistence is a criteria for safety excellence
• Make your organisation an organisation that learns and
ensures continual improvement; use holistic approach to
assess the safety case
1951 1991
1951 1991
Make an exercise
BASIC STRUCTURE OF A RA
CONDITION/ SAFETY LIKELIHOOD SEVERITY OTHER RISK MITIGATION L’ S’ OF’ R’
EQUIPMENT/ MEASURES ”L“ “S” FACTORS “R” (residual
ACTIVITY (CONTROLS) (of a specific (of that specific “OF” R= LX S risk)
outcome) outcome) (e.g. (X OF)
exposure)
n
The total assessed likelihood L or
SP(Ai) =1 calculated probability of a
i=1 specific outcome is given below
n
P(Bj) = SP(Bj/Ai)
i=1
ALARP
(As Low As Reasonably Practicable)
-6
INTOLERABLE REGION e.g. 10
-9
ALARP REGION e.g. 10
ACCEPTABLE -12
REGION e.g. 10
1951 1991
800 t/h
`
1.000 t/h
250 t/h
22.500 t
22.500 t
400 t/h
375 t/h
7.500 t 7.500 t.
250 t/h
480t/h
corrective material
Limestone Flysch Iron corrective silo (bauxite)
500 t 270 t 270t 250 t
25t
Vertical Raw mill
280 t/h HGG: 50,16GJ/h Coal storage
3x7.000t
150 t/h
60t/h
100m3
213 t/h
Reclaimer 60 t/h
9,6t/h x 1,05
5,2t/h x 1,05
Rotary Kiln 3.300 t/d
Vertical Coal mill
25t/h
Grate Cooler
150/250t/h Storage
Bag filter
Clinker storage
Off standard
40.000 t clinker silo 480t/h
30m3 1.000 t
truck hopper
(clinker) 600t/h 3x300t/h 480 t/h
3-300t/h
250t/h
300t/h
to trucks
Clinker Limestone Gypsum Pozzolan fly ash fly ash fly ash
300t 100 t 100t 100 t 25m3 600 t 600 t
Grinding aid
20m3
200t/h
HGG: 30,16GJ/h
Pallet storage
3.000bags/h (50kg) 100 pallets/h
Packing Plant Palletizing Plant 5.000 pallets (two rows)
4.000bags/h (25kg)
It should be borne in mind that reducing the risks from an existing plant ALARP may still
result in a level of residual risk which is higher than that which would be achieved by
reducing the risks ALARP in a similar, new plant.
Factors which could lead to this difference include (holistic approach) :
• practicability of retrofitting a measure on an existing plant,
• the extra cost of retrofitting measures compared to embedded them in a new plant,
• the risks involved in installation of the retrofitted measure; and
• the projected lifetime of the existing plant .
1951 1991
Cost of Safety
Preplanning & Design phase
1951 1991
CONSTRAINTS
• LOCAL MARKET
• COUNTRY SAFETY CULTURE
• PLANING (including design and timeschedule)
• BIDDING – FAIR PRICE
• REQUIRED INVESTMENT
• BIDDING – UNDERSTANDING THE H&S REQ’S
• OURSELVES
1951 1991
Regardless
4. does do it.initial delays and costs, Owner applies the H&S
procedures from day one, including Contractor’s evaluation.
Georgios D. Panopoulos (2003)
1951 1991
SAFETY ENERGY
CONTROL GATE #1 of N
personnel
materials
Safe pass®
vehicles Permit to enter
Spec’s
equipment Planning &
Timeschedule OK
tools Arrangements IN
Custody
visitors Monitoring personnel
Risk assessment
External assistance Emergencies visitors
Ex. Assistance
AOB delivery
Trespassers
visitors
Re-planning NOT
Documentation OK
Training constructor
Equipment
…
1951 1991
SAFETY ENERGY
Closing
Thank you for your attention
Dr Georgios Panopoulos
1951 1991
Sicherheit ist
La sécurité
ein Element
est un élément Guvenlik’ der Kultur
culturel uygarligin bir
parcasidir
السالمة عنصر من Η ασφάλεια
عناصر الحضارة Bezbednosta e είναι πολιτισμός
kultura
Safety
is an element of civilisation
Siguria eshte civilizim
Безопасността Management Force Group
е култура