Wire Description Component Location RENR9581 Electrical Schematic Symbols And Definitions

Wire
Wire Color Description
Wire
Wire Color Description Component
Schematic Machine
Component
Schematic Machine October 2004
Number Number Location Location Location Location
Power Circuits Control Circuits Continued Alarm - Backup C-15 1 Relay - Backup F-15 D-62
101 RD Bat (+) (Not Application Specific) 722 WH XMSN Gear Code 2 Alternator B-8 2 Relay - Headlamp F-9 D-63
T
102 BU Hd Lmp 723 OR XMSN Gear Code 3 Battery A-7 4 Relay - Hi Beam G-15 D-64
47 Pressure Temperature Level Flow
103 YL Dome Lamp 724 YL XMSN Gear Code 4 Beacon C-10 C Relay - Main Power F-9 D-65 14 Symbol Symbol Symbol Symbol
105 BR Key Sw 725 GN XMSN Gear Code 5 Breaker - A/C H-9 C Relay - Prelube F-14 D-68
109 OR Alt Output (+) Term. 726 BU XMSN Gear Code 6 Breaker - Alternator H-9 C Relay - Prelube Prime A-6 17
112 PU Main Power Rly Output 727 GN Suppl Ster Motor Relay Breaker - Dome Lamp G-8 C Relay - Secondary Start A-8 D-69 45 4
113 OR Opr Mon Panel VMIS B+ Switched 728 BU Suppl Ster Cont SW Breaker - Engine Control H-9 C Relay - ST AID Hold G-14 D-73
119 PK Wiper 767 WH AETA Pickup Power Breaker - Hdlamp H-9 C Relay - ST AID ON G-15 D-70 11 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
120 YL Power Converter 769 BU Wheel Speed Pickup Left Breaker - Key Switch H-8 C Relay - Start A-9 7
121 YL Back Alarm To Lamp 770 GN Wheel Speed Pickup Right Breaker - Power Window H-9 C Relay - Stop Lamp F-10 D-71 30 29
122 BU Air Dryer 773 GY AETA Servo Valve Breaker - Spare H-8 C Relay - Supp Steering B-8 13 Normally open switch that is closed due to an applied condition, and will open again with a
123 WH Gage Lamps 774 YL AETA Sol - Left Breaker - Suppl Ster H-9 C Relay - Suppl Steering F-10 D-69 specific decrease in that condition.
124 GN A/C 775 BR AETA Sol - Right Breaker - Turn Signal H-8 C Relay - Wiper Delay G-15 D-72 38 39
23
126 PK XMSN Ctrl 799 WH Sensor Power Bus Bar B-8 5 Resistor - Blower Motor Dropping E-5 D-74 6 34 26 22 44
114 32
129 BU Cigar Lighter A700 OR Dgtl Snsr Pwr(+8V)(PIN 35)EUI/HEUI-ADEM Cigar Lighter G-2 E Resistor - Start AID H-14 D-74 28 88 Normally closed switch that will open with an increase of a specific condition.
20
135 BU Converter +12V Switched Output A701 GY Injector #1 EUI/HEUI-ADEM II Connector - Serv Tool I-8 A Sender - Fuel Level B-8 18
12 31 36
136 GN Suppl Ster A702 PU Injector #2 EUI/HEUI-ADEM II Control - Engine ECM A-2 6 Sensor - Air Inlet Temperature B-3 20
40 1
137 OR Suppl Ster Motor Fuse A703 BR Injector #3 EUI/HEUI-ADEM II Control - Integrated Braking Control F-13 B-47 Sensor - Atmospheric Pressure C-3 20
37 19
Control - TPMS D-15 B Sensor - BK Air Pressure I-13 B-52
33 Normally closed switch that is open due to an applied condition, and will close again
138 GN Auto Lube Pump To Payload Mon A704 GN Injector #4 EUI/HEUI-ADEM II
89 with a specific decrease in that condition.
140 BU Pre-Luber A705 BU Injector #5 EUI/HEUI-ADEM II Control - XMSN / Chassis D-12 B-48 Sensor - Body Up C-14 21 3 113 15 93 21 25
141 PK Spare A706 GY Injector #6 EUI/HEUI-ADEM II Converter - 24V / 12V I-12 B-49 Sensor - Brake Oil Temp B-8 22 13 112 24 90
147 PU Start Aid A707 PU Injector #7 EUI/HEUI-ADEM II Flasher I-14 D-57 Sensor - Coolant Temperature C-3 23 2 35 8 10
9
150 RD Bat (+) A708 BR Injector #8 EUI/HEUI-ADEM II Fuse - Air Dryer H-9 C Sensor - Engine Oil Pressure B-3 3 The circle indicates that the component has screw terminals and a wire can be disconnected
173 YL Turn Signal A709 OR Injector #9 EUI/HEUI-ADEM II Fuse - Bkup Alarm H-10 C Sensor - Engine Oil Temperature B-3 3 17 7 from it.
176
185
OR
YL
Brake Control
Power Window
A710
A711
GY
PU
Injector #10 EUI/HEUI-ADEM II
Injector #11 EUI/HEUI-ADEM II
Fuse - Brake Cont
Fuse - Cigar Lighter
H-9
H-9
C
C
Sensor - Engine Speed
Sensor - Fuel Temperature
B-7
B-3
24
3
42 16 5
48
G
27
773E and 775E Off-Highway Truck
200 BK
Ground Circuits
Main Chassis
A712
A746
BR
PK
Injector #12 EUI/HEUI-ADEM II
Turbo Outlet Press (Pin 23) HEUI
Fuse - Eng PreLube
Fuse - Gage Lamp
H-10
H-9
C
C
Sensor - Hoist Lever Position
Sensor - LH Front Strut Pressure
G-7
E-1
B-103
7
F
E
C
D
Electrical System No circle indicates that the wire cannot be disconnected from the component.

201 BK Operator Monitor Return A747 GY Atmospheric Press (Pin 20) HEUI Fuse - Monitor System H-10 C Sensor - LH Rear Strut Pressure C-15 25 B
Fuse - Payload H-10 C Sensor - LH Wheel Speed A-15 27
18
202 BK XMSN Ctrl A751 YL After Cooler Temp (Pin 15) HEUI A 773E: 775E:
229 BK Bat (-) E707 GN VMIS Display +V Fuse - PWR Conv H-9 C Sensor - Primary Cam S/T C-3 31
231 BK XMSN SW E708 PK VMIS Display Clock Fuse - Spare H-10 C Sensor - Rail Pressure C-3 33 BDA259-485 BEC202-308 This indicates that the component has a wire connected to it that is connected to ground.
250 BK Payload Mon - Customer Gnd E735 PU Tack/Serv Mtr/Odometer Fuse - Start AID H-10 C Sensor - RH Front Strut Pressure E-1 30
251 BK Payload Mon - System Gnd E750 PU Body Position Sensor Signal Fuse - Supp Steer A-8 13 Sensor - RH Rear Strut Pressure B-15 32
270 BK CMS Ident Code 0 E790 PK HEX Machine Cntl Sol Return #2 Fuse - Wiper H-10 C Sensor - RH Turbo Inlet Press B-7 28
271 BK CMS Ident Code 1 E793 BU ATA Data Link - (Pin 1) HEUI-ADEM II Fuse - XMSN H-9 C Sensor - RH Wheel Speed A-15 29
Ground - Cab D-11 G-84 Sensor - Secondary Cam S/T C-3 31
This indicates that the component does not have a wire connected to ground. It is grounded
272 BK CMS Ident Code 2 E794 YL ATA Data Link + (Pin 7) HEUI-ADEM II
Ground - Engine B-6 23 Sensor - Shift Lever Position G-2 B-103
by being fastened to the machine.
273 BK CMS Ident Code 3 E795 YL Crankcase Press(Pin 31) HEUI-ADEM II
290 BK CMS Service E796 GN Oil Press (Unfiltered)(Pin 37) HEUI-ADEM II Ground - Engine (Sec Start) A-7 13 Sensor - T/C Temp B-7 34
291 BK CMS Clear E797 WH PWM #3 Return (Pin 35) HEUI-ADEM II Ground - Engine (Engine ECM) A-2 6 Sensor - THRT Position D-5 A
A234 BK J1939 Shield Gnd E798 PK PWM #3 (Pin 29) HEUI-ADEM II Ground - Engine (Starter) A-9 B Sensor - Turbo Outlet Pressure C-3 12
A254 BK ARC E799 BR PWM #1 And #2 Return (Pin 7) HEUI-ADEM Ground - Frame B-10 9 Sensor - XMSN Speed A-11 36
Basic Machine Circuits F700 BU PWM #1 Out (3.5A) (Pin 19) HEUI-ADEM II Ground - Frame (Dissconect SW) A-6 12 Solenoid - A/C Clutch C-7 35
304 WH Starter Relay No. 1 Output F701 BR PWM #2 Out (3.5A)(Pin 13) HEUI-ADEM II Ground - Frame (Prelube Motor) A-5 12 Solenoid - ARC Cont I-2 F-78
306 GN Starter Rly Coil To Neut Strt SW Or Key SW F702 GN Throttle (App Specific)(Pin 24) HEUI-ADEM II Ground - Frame C-11 10 Solenoid - ARC Supply I-2 F-79
307 OR Key SW To VMIS Sensor Module F703 GY Lh Trbne Inlet Exh Tmp(Pin 25) HEUI-ADEM Ground - Frame (Sec Start) A-7 13 Solenoid - Cylinder Head#1,#3,#5,#7,#9,#11 C-2 40
308 YL Main Power Relay Coil F704 OR Rh Trbne Inlet Exh Tmp (Pin 1) HEUI-ADEM Ground - Frame (Starter) A-8 B Solenoid - Cylinder Head#2,#4,#6,#8,#10,#12 B-2 40
317 YL Start Aid Relay To Start Aid Sol F705 PK D out 6 (App Specific)(Pin 21) HEUI-ADEM II Ground - Rear Cab Boss E-15 B-51 Solenoid - Down Shift A-12 36
321 BR Backup Alarm Lamp Travel Alarm F706 PU D out 5 (App Specific)(Pin 27) HEUI-ADEM II Lamp - Body Up IND F-2 E Solenoid - Exhaust Diverter B-11 A
322 GY Warning Horn (Forward) F707 WH Ether Current Lvl Rly(Pin 22) HEUI-ADEM II Lamp - CAT Monitoring System Action E-2 E Solenoid - Horn Air G-13 B-53
337 WH Prelube Relay To Prelube Prim Relay F708 YL D out 3 (App Specific)(Pin 28) HEUI-ADEM II Lamp - Dome E-6 A Solenoid - Lockup Clutch A-11 37
Monitoring Circuits F709 BU D out 2 (App Specific)(Pin 34) HEUI-ADEM II Lamp - GN TPMS I - 11 D-58 Solenoid - Lower C-11 36
403 GN Alternator (R) Term. F710 BR Ether On Relay (Pin 40) HEUI-ADEM II Lamp - High Beam IND F-2 E Solenoid - Raise C-11 39
C
408 WH Opr Mon System Air Press. F711 GN CAN Link + HEUI-ADEM II Lamp - LH Backlighting E-2 E Solenoid - Start Aid B-6 23
410 WH Opr Mon Action Alarm F712 GY CAN Link - HEUI-ADEM II Lamp - LH Backup C-15 25 Solenoid - TCS 4 way A-13 26 A
Lamp - LH High Beam Headlamp F-1 16 Solenoid - TCS Proportional A-13 26
B
411 PK Opr Mon Master F713 OR Left Turbo Inlet Press(Pin 14) HEUI-ADEM II
F 41
412 BU Opr Mon Cool Flw/Ds2 (Pin 26)HEUI-ADEMII F714 PK Right Turbo Inlet Press(Pin 2) HEUI-ADEM II Lamp - LH Low Beam Headlamp F-1 16 Solenoid - Up Shift A-12 36
E D
417 GY Primary Ster SW F715 PU Shtdwn (No)(App Spfc)(Pin 2) HEUI-ADEM II Lamp - LH Park/Turn F-1 16 Suppressor - Arc A/C C-7 3
426 BR Opr Mon Power Train Oil Filter F716 WH Shtdwn (Nc)(App Spfc)(Pin 8) HEUI-ADEM II Lamp - LH RR Park Turn C-15 25 Suppressor - Horn Sol G-13 B-53 14 15 10 G © 2004 Caterpillar Printed in U.S.A.
446 PU Brake Oil Temp Gage F717 YL SW 4 (App Specific)(Pin 14) HEUI-ADEM II Lamp - LH Stop Tail C-15 25 Suppressor - Key Switch ARC E-5 B-46 4
All Rights Reserved
6 28 17
447 PK Fuel Level Gage F718 BU SW 5 (App Specific)(Pin 20) HEUI-ADEM II Lamp - LH Turn IND F-2 16 Suppressor - Stop Lamp F-9 D-63
16 7 5 1
454 GN Retarder Indicator Lamp F719 BR SW 6/1 (App Specific)(Pin 24) HEUI-ADEM II Lamp - RD TPMS I - 11 D-59 Switch - A/C ON D-4 E
33 3
462 YL Suppl Ster Motor Indicator F720 GN SW 8/3 (App Specific)(Pin 25) HEUI-ADEM II Lamp - Retarder F-2 E Switch - A/C Refrigerant Pressure C-8 35
11 20 40 9 24 26
Lamp - RH Backlighting E-2 E Switch - A/C Thermostat E-5 F-83
472 OR Parking Brake SW To Overstroke SW F721 GY SW 9/4 (App specific)(Pin 19) HEUI-ADEM II 31 113 112 25 32
481 GN Converter Temp SW To Brake Oil Temp SW F722 OR S W 10/5(App Specific)(Pin 13) HEUI-ADEM Lamp - RH Backup B-15 32 Switch - Air Dryer B-10 43 35 22
C413 YL VMIS Display Data F723 PK TDC Probe + (Pin 18) HEUI-ADEM II Lamp - RH GN TPMS D-1 14 Switch - ARC Pressure I-1 F-80 2 8 19
114 90 36 88
C414 BU VMIS Display Load F724 PU TDC Probe -(Pin 12) HEUI-ADEM II Lamp - RH High Beam Headlamp E-1 45 Switch - Auto Retarder D-4 E 45
H428 GY Left Rear Brake Oil Pressure F725 WH Fuel Press (App Spfc)(Pin 24) HEUI-ADEM II Lamp - RH Low Beam Headlamp E-1 45 Switch - Blower F-3 E 37 38 39 89
H429 BU Right Rear Brake Oil Pressure F726 YL Injector Common 1 & 3 Lamp - RH Park/Turn E-1 45 Switch - Brake Over stroke B-8 41 42 29
93
H430 BU Body Up Indicator F727 BU Injector Common 2 & 4 Lamp - RH RD TPMS D-1 14 Switch - CAT Monitoring System Clear H-11 C 48
34 44 27 Harness And Wire Electrical Schematic Symbols
Accessory Circuits F728 BR Injector Common 5 & 7 Lamp - RH RR Park Turn B-15 32 Switch - CAT Monitoring System Mode E-2 C 13
500 BR Wiper - Front (Park) F729 GN Injector Common 6 & 8 Lamp - RH Stop Tail B-15 32 Switch - CAT Monitoring System Set H-11 C 18
12
501 GN Wiper - Front (Low) F730 GY Injector Common 9 & 11 Lamp - RH Turn IND E-2 E Switch - Coolant Flow C-3 23
502 OR Wiper - Front (HI) F731 OR Injector Common 10 & 12 Lamp - Shift Lever Backlighting G-6 A Switch - Disconnect A-6 45 Component Identifiers (CID¹)
506 PU Washer - Front F732 PK BkupCmsftSpd/Tmg(Pin Lamp - Suppl Steering F-2 E Switch - Door E-7 A
Module Identifier (MID²)
508 PU Radio Speaker - Left G704 YL Body Raise Sol Lamp - TCS Activated F-2 E Switch - EXH Diverter F-6 A Deutsch connector: Sure-Seal connector:
XMSN / Chassis Control System 1 1
509 WH Radio Speaker - Left (Common) G705 GN Body Lower Sol Lamp - XMSN Rev IND F-2 E Switch - Ground Level Shutdown A-5 42 The plug contains all sockets The plug and receptacle contain
(MID No. 027) 2 and the receptacle contains all pins. 2 both pins and sockets.
511 BR Radio Speaker - Right H710 PK Impl Cont Lift Lever Position Module - Dimmer I - 15 D-60 Switch - Hazard F-6 A
Module - Quad Gage H-3 E Switch - Headlamp E-5 E
CID Component
512 GN Radio Speaker - Right (Common) J764 BR Switch/Sensor Return #1
513 OR A/C Compressor/Refrigerant Pressure SW J765 BU Switch/Sensor Return #2 Module - Speedo/Tech I-3 E Switch - Horn H-4 A E83048 0168
0190
System Voltage
Eng Speed Sensor Signal
515 GY Blower Motor (HI) J766 PU Switch/Sensor Return #3 Module - Wiper Delay I - 15 D-61 Switch - Key Start G-2 E
0248 CAT Datalink Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s):
516 GN Blower Motor (Medium) J767 GY Switch/Sensor Return #4 Monitor - Action Alarm E-7 A Switch - Noise Reduction D-3 E (A, B, C, ..., AA, AB, AC, ...)
0269 Sensor Power Supply Includes Harness Identification Letters and Harness
517
518
520
BU
OR
WH
Blower Motor (Low)
Hazard Flasher To SW
Opr A/C SW To Thermostat/Fuse
K748
M728
818
OR
WH
BR
Supplemental Steer Motor Relay
Exhaust Diverter Switch
Serial Data (Transmit)
Monitor - CAT Monitoring System
Monitor - TPMS Operator
Motor - A/C Blower
G-2
F-5
E-5
E
E
F-75
Switch - Power Window
Switch - Retard BK Pressure
Switch - SEC/ ParkBK Pressure
I-10
H-1
I-13
A
F-82
B-54
Machine Harness Connector and Component Locations 0420
0444
0562
Relay (Secondary Steering)
Start Relay
Caterpillar Monitoring System
Connector Serialization Codes

Harness identification code

This example indicates
Harness Connector Serialization Code:
The "C" stands for "Connector" and the number
521 YL A/C SW To Refrigerant SW 819 GY Serial Data (Receive) Motor - LH Window I - 10 A Switch - Service Brake Pressure I-14 B-55 Part Number for indicates which connector in the harness. (C1, C2, C3, .....)
0590 Eng Electronic Control Module wire 135 in harness "AG".
522 WH A/C Clutch To Thermostat SW 820 BU Transmit Key Motor - Prelube A-5 12 Switch - Steering Pressure B-10 43 Connector Plug
0627 Parking Brake Press Switch Part Number For
537 GN Turn Signal SW To Flasher 858 GY Payload Mon Right Front Sensor Motor - Secondary Starter A-7 13 Switch - Stop Lamp H-14 B-56
0700 Transmission Gear Sensor C-C4 AG-C3 AG-C4 L-C12 Connector Receptacle
Motor - Starter A-8 B Switch - Suppl Steering D-2 A 111-7898 3E-5179
575 YL Wiper - Aux (Park) 859 YL Payload Mon Left Front Sensor
0701 Speed Sensor (Transmission Output) 130-6795 130-6795
Connector Location

RENR9581
590 GY Wiper SW To Intermittent Module 860 PK Payload Mon Right Rear Sensor Motor - Supp Steer A-6 13 Switch - TCS Test E-3 E
591 WH Intermittent Module To Wiper Motor 861 PU Payload Mon Left Rear Sensor Motor - Windshield Washer A-5 A Switch - Transmission Gear A-12 44 Schematic Machine 0702 Transmission Position Sensor 325-AG135 PK-14 1
Connector Number 0704 Pressure Switch (Service Brake)
A500 GN Mg Snow Plow Sol 863 BU Payload Mon Transmit LCD Out Motor - Wiper I-5 F-76 Switch - Turn Sig/ Wiper/Washer H-4 A Location Location
CONN 1 F-15 B-86 0706 Electronic Control (Body Up Switch) Pin
A513 PK DC/DC Converter Memory Output 864 BR Payload Mon Clock LCD Out Outlet - Power +12V H-9 A Switch - XMSN Filter Pressure C-8 45 Socket Pin or Socket
0707 Solenoid Valve (Upshift)
Wire Color Wire Gauge 9X-1123 Component

36 Page, TRM
A589 OR Power Window Up 865 GY Payload Mon Latch LCD Out Port - Payload Download H-8 A Valve - Rail Pressure C-3 33 CONN 2 G-14 B-87 Number
0708 Solenoid Valve (Downshift) Single Wire Part Number
Lighting Circuits 866 PK Payload Mon Test/Set Receptacle - Aux Start B-8 16 49 CONN 3 C-14 88 Circuit
Connector Ground
CONN 4 0709 Solenoid Valve (Lockup Clutch) Identification Plug
602 WH Dome Lamp 867 PU Payload Mon MODE Machine locations are repeated for components located close together. B-14 89 Connection
CONN 5 B-13 90 0718 Engine And Transmission Output Speed Sensors Number 2 200-L32 BK-14
604 OR Stop Lamp 891 BU Neut Start Cont To Payload Mon A = Located inside of cab. E = Located on dash panel.
CONN 6 G-13 B-91 0724 Solenoid Valve (Body Raise)
605 YL Turn Lamp - Left 892 BR VMIS Start Mod Rt (-) Port/CAT Datalink B = Located inside rear compartment. F = Located front compartment.
G = Located right side wall of rear compartment. CONN 7 I-12 D-92 0725 Solenoid Valve (Body Lower)
606 GY Turn Lamp - Right 893 GN VMIS Start Mod Rt (+) Port/CAT Datalink C = Located inside of left console.
CONN 8 I-12 D-92 0773 Rotary Position Sensor
610 OR Head Lamp Basic 922 BR XMSN Sol No 2 Return D = Located left side wall of rear compartment.
CONN 9 B-12 93 0967 Machine Application
611 PU Head Lamp Hi 958 YL Relay Logic System
CONN 10 D-12 G-111 1236 Body Up Indicator Lamp
612 GY Backup Lamp 987 WH Diverter Sol 96
50 CONN 11 H-11 B-91 1326 Location Code
614 PU Park/Tail/Dash/Lamp 993 BR Anlg Snsr Common (Pin 30)HEUI-ADEM II
619 GN Head Lamp Lo 994 GY Oil Pressure (Filtered)
51
100
57 CONN 12 H-11 B-97 1394 Solenoid Valve (Exhaust Diverter) Electrical Schematic Symbols And Definitions
48 94 1427 Machine Lockout Lamp
635 BU Payload Mon Red Lamp 995 BU Coolant Temperature CONN 13 H-11 B-97
53
636 GN Payload Mon Green Lamp 996 GN Engine Speed/Timing Sensor Power CONN 14 G-11 B-96 Caterpillar Monitoring System FUSE - A component in an electrical circuit that will open the circuit if too much
47 CONN 15 D-11 B-91 CID Component
661 GN Tachometer Lamp 997 OR Anlg Snsr Pwr (+ 5V) (Pin 36) HEUI-ADEM II
0096 Level Sender (Fuel)
current flows through it.
662 YL Speedometer Lamp 998 BR Dgtl Snsr Rtrn (Pin 29) HEUI-ADEM 91 CONN 16 D-11 B-94
CONN 17 0100 Pressure Sensor (Engine Oil)
663 GY Gage Lamps 999 WH PrmyCmshftSpd/Timng(Pin 38)HEUI-ADEM 86 56 103 D-11 G-105 REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet
46 97
52 CONN 18 C-11 41 0110 Temperature Sensor (Engine Coolant)
A608 GY Light SW to High Beam Relay C985 BU + 8V 55
0177 Temperature Sensor (Transmission Oil)
closes the contacts of a normally open reed switch; it opens the contacts of a
Control Circuits C967 BU Air Inlet Temp Sensor CONN 19 C-10 41
54
0248 CAT Datalink
normally closed reed switch.
700 PK AETA Test SW F975 OR VIMS - Sensor Mod 2 + 8V Supply CONN 20 A-9 7
703 BU XMSN Up Sol K922 YL XMSN Sol No 2 Return Area B Rear Compartment CONN 21 D-10 G-98 0263 Sensor Power Supply
0271 Alarm (Action) SENDER - A component that is used with a temperature or pressure gauge. The
704 GY XMSN Down Sol K927 BU Solenoid Return 1 CONN 22 I-9 B-100
CONN 23 0324 Lamp (Action) sender measures the temperature or pressure. Its resistance changes to give an
705 PK XMSN Lockup Clutch Sol Basic K952 BR Sol Return 3 D-8 G-101 T
CONN 24 C-9 16 0601 Pressure Sensor (Brake Air) indication to the gauge of the temperature or pressure.
706 BR XMSN Retarder SW K984 GY Start Aid Timer Output
CONN 25 C-8 18 0819 Display Data Link
707 PU XMSN Bed Raise SW K985 BR Auto Retard On SW
709 OR Sensor Power Supply K986 PK Auto Retard Off SW CONN 26 I-8 16 0821 Display Power Supply RELAY (Magnetic Switch) - A relay is an electrical component that is activated by
710 GN XMSN Speed Pickup Signal K988 WH Auto Retard Air Cont Valve CONN 27 Auxiliary Start B-8 12 0830 Temperature Sensor (Brake Oil) electricity. It has a coil that makes an electromagnet when current flows through it.
711 BR XMSN Lever Code 1 K989 BU Auto Retard AIr Supply Valve CONN 31 D-7 109 Engine Control System The electromagnet can open or close the switch part of the relay.
712 WH XMSN Lever Code 2 K991 OR Auto Retard Press SW CONN 32 Service Tool I-8 A (MID No. 036)
713 OR XMSN Lever Code 3 K992 PU Auto Retard Manual Retard SW CONN 33 Payload Download Port I-8 A CID Component CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the
CONN 35 G-6 B-103 0001 Injector Cylinder 1
714 YL XMSN Lever Code 4 L910 PK Torque Converter Output Speed +
76
circuit if too much current flows through it. This does not destroy the circuit breaker
715 GN XMSN Lever Code 5 L911 YL T/C Output Speed - CONN 36 D-6 F-83 0002 Injector Cylinder 2
and it can be reset to become part of the circuit again.
716 BU XMSN Lever Code 6 L912 WH Engine Speed + CONN 38 C-7 35 0003 Injector Cylinder 3
720 PU XMSN Brake SW L913 OR Engine Speed - CONN 39 B-6 24 0004 Injector Cylinder 4
CONN 40
SOLENOID - A solenoid is an electrical component that is activated by electricity.
721 BR XMSN Gear Code 1 M901 YL Aux Lamp Driver 1 B-5 2 0005 Injector Cylinder 5
CONN 41 C-5 31 0006 Injector Cylinder 6
It has a coil that makes an electromagnet when current flows through it. The
CONN 43 G-4 114 0007 Injector Cylinder 7 electromagnet can open or close a valve or move a piece of metal that can do work.
CONN 44 F-4 114 0008 Injector Cylinder 8
109
108 CONN 45 B-3 40 0009 Injector Cylinder 9
75 CONN 46 D-3 2 0010 Injector Cylinder 10
107
CONN 47 G-3 F-108 0011 Injector Cylinder 11
77
79 CONN 48 H-3 F-109 0012 Injector Cylinder 12
83 80
78 CONN 49 F-2 F-110 0042 Injection Actuation Pressure Control Valve
CONN 50 C-2 2 0091 Throttle Sensor Output
CONN 51 C-2 112 0100 Oil Pressure Signal
82 CONN 52 C-2 113 0110 Coolant Temperature
110 CONN 53 B-2 20 0164 Injection Actuation Pressure Signal
CONN 54 B-2 28 0168 Battery Voltage
Area F Front Compartment CONN 55 B-2 114 0172 Inlet Air Manifold Temperatue
CONN 56 A-11 G98 0174 Fuel Temperature Signal
The connectors shown in this chart are for harness to harness connectors. 0175 Oil Temp Signal
Connectors that join a harness to a component are generally located at or near 0190 Engine RPM Signal
the component. See the Component Location Chart. 0248 CAT Datalink Failure Mode Identifiers (FMI)¹
0253 Personality Module Mismatch
FMI No. Failure Description
0254 ECM
Off Machine Switch Specification 0 Data valid but above normal operational range.
0261 Timing Calibration
Part No. Function Actuate Deactuate Contact Position 0262 Analog Sensor Supply 1 Data valid but below normal operational range.
80kPa MAX 50 ± 20 kPa 2 Data erratic, intermittent, or incorrect.
3E-2034 Switch - Service Brake Normally Closed 0263 Digital Sensor Supply
(11.6 psi MAX) (7.2 ± 2.9 psi) Truck Payload Measurement System 3 Voltage above normal or shorted high.
1.1 ± 0.8 °C 2.2 ± 0.8 °C 0267 Shutdown Inputs
3E-5464 Switch - A/C Thermostat Temp Normally Closed 85 Diag. Code Failure Description
(30 ± 1.4 °F) (36 ± 1.4°F) 0268 System Parameters 4 Voltage below normal or shorted low.
362 ± 29 mN 303 mN F01 Suspension Cylinder (Left Front) Incorrect Charge
3E-6428 Switch - Coolant Flow Normally Open 0273 Turbocharger Outlet Pressure 5 Current below normal or open circuit.
(1.3 ± .1 oz) (1.8 oz) F02 Suspension Cylinder (Right Front) Incorrect Charge
0274 Atmospheric Pressure 6 Current above normal or grounded circuit.
1200 kPa 700 ± 100 kPa (A-C) Normally Closed F03 Suspension Cylinder (Left Rear) Incorrect Charge
3E-6450 Switch - Steering Pressure 0275 Right Turbocharger Inlet Pressure
( 174 psi) ( 101.5 ± 14.5 psi) (A-B) Normally Open F04 Suspension Cylinder (Right Rear) Incorrect Charge 7 Mechanical system not responding properly.
60 kPa 28 ± 15 kPa 0291 Engine Cooling Fan Solenoid
103-4977 Switch - Retard BK Pressure Normally Open F05 Pressure Sensor of Suspension Cylinder (Left Front) 8 Abnormal frequency, pulse width, or period.
( 8 .7 psi) (4.1 ± 2.1 psi) 111 0338 Prelube Pump Relay
101 9 Abnormal update.
80 kPa 55 ± 20 kPa F06 Pressure Sensor of Suspension Cylinder (Right Front)
111-9563 Switch - Arc Pressure Normally Closed 0342 Secondary Engine Speed Signal
11.6 psi ( 7 .8 ± 2.9 psi) F07 Pressure Sensor of Suspension Cylinder (Left Rear) 10 Abnormal rate of change.
275 - 1750 kPa¹ -- 98 0544 Engine Fan Speed Sensor Signal
105 F08 Pressure Sensor of Suspension Cylinder (Right Rear) 11 Failure mode not identifiable.
114-5333 Switch - A/C Refrigerant Pressure Normally Open²
(39.9 - 253.8 psi) -- 0545 Start Aid Relay
276 ± 28 kPa 179kPaIN F09 Back Up Battery Low 12 Bad device or component.
116-9846 Switch - XMSN Filter Pressure Normally Closed 0562 Communications To Cat Monitoring System
(40 ± 4.1 psi) (26psi MIN) F10 System Setting Incorrect or Memory Error 13 Out of calibration.
517 ± 35 kPa 448 ± 35 kPa 104 F13 Both Load Indicator Lights (Green) Are ON Continuously
Brake Control System
160-2445 Switch - Secondary Parking Brake Normally Open 14 Parameter failures.
(74.9 ± 5 psi) (64.9 ± 5 psi) F13 Both Load Indicator Lights (Green) Do Not Illuminate (MID No. 116)
45 kPa MAX 5 kPa MIN 106 15 Parameter failures.
166-7781 Switch - Stop Lamp Normally Open F14 Both Load Indicator Lights (Green) Do Not Illuminate CID Component
(6.5 psi MAX) (0.7 psi MIN) 16 Parameter not available.
F15 Both Load Indicator Lights (Red) Are ON Continuously 0084 Speed Sensor (Ground)
84
¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained 0091 Position Sensor (Throttle) 17 Module not responding.
down to 170 kpa (25psi). F15 Both Load Indicator Lights (Red) Do Not Illuminate
Related Electrical Service Manuals F16 Both Load Indicator Lights (Red) Do Not Illuminate 0168 Electrical System Voltage 18 Sensor supply fault.
² Contact position at the contacts of the harness connector. Area G Right Side Wall 0190 Speed Sensor (Engine) 19 Condition not met.
Title Form Number of Rear Compartment 0248 CAT Datalink 20 Parameter failures.
Alternator: SENR2082
0269 Sensor Power Supply ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
Caterpillar Monitoring System: 1833561 SENR6717 0296 Elctronic Control Module (Transmission / Chassis ECM)
Engine ECM: 1056122 SEBP3401 0541 Pressure Sensor (Differential Oil)

Integrated Braking Control: 2005373 RENR1503 0590 Electronic Control Module (Engine)
0689 Solenoid Valve (Left Rear Traction Control)
Starter: 6V0890 SENR3860
0690 Solenoid Valve (Right Rear Traction Control)
Secondary Starter: 6V0885 SENR3860
Event Codes 0700 Position Sensor (Transmission Gear)
TPMS: 9X6846 SENR4733 Engine Control
Resistor, Sender and Solenoid Specifications 0701 Speed Sensor (Transmission Output)
Machine Codes
XMSN/Chassis Control: 2005375 SENR2668 Part No. Component Description Resistance (Ohms)¹ 69 71 63 67 66 65 Event Code Condition 0702 Position Sensor (Transmission Shift Lever)
Sales Model Machine Code
3E-1906 Solenoid: A/C Clutch 17.6 ± 0.6 E009 High Altitude Derate 0704 Pressure Switch (Service Brake)
3E-6333 Solenoid: Start Aid 6 E017 High Engine Coolant Temperature Warning
775E Tier II 51
92
0710 Solenoid Valve (Auto Retard Supply)
3E-8691 Solenoid: Arc Contol & Arc Supply 31 ± 3 E025 High Inlet Air Temperature Derate 773E Tier II 52
0711 Solenoid Valve (Auto Retard Control)
9G-9988 Solenoid: TCS 4 Way 24.9 ± 0.4 61
3T-0062 Solenoid: Proportional 16 59
E027 High Inlet Air Temperature Warning 0712 Lamp (Retarder Indicator) Monitoring System Service Modes
58
E035 Loss Of Coolant Flow Warning 0713 Rocker Switch (Auto Retarder On/Off)
7T-9074 Solenoid: Horn Air 74.0 ± 7.4
74
Service Mode Number
101-3430 Solenoid: Exhaust Diverter 31.1 ± 2.4 E100 Low Engine Oil Pressure Warning 0714 Pressure Switch (Auto Retarder)
Harness Code 1
57 64 72 70 73 E164 High Injector Actuation Pressure
107-0677 Solenoid: Rail Pressure Valve 10.1 0715 Pressure Switch (Retarder)
Numeric Readout 2
150-8202 Solenoid: Cylinder #1 thru #8 2.1 ± 0.2 E190 Engine Overspeed Warning 0719 Solenoid Valve (Traction Control Proportional)
Lower E265 User Defined Shutdown 0742 Relay (Brake Lamp) Service 3
112-5874 Solenoid: 6.5 ± 0.4
Raise 60 E272 Inlet Air Restriction Warning 0835 Temperature Sensor (Differential Oil) Tattletale 4
A-C 2.0 ± 0.01
0849 Pressure Sensor (Air System) Units 5
125-9740 Resistor: Blower Motor Dropping B-C 1.0 ± 0.05
C-D 0.36 ± 0.02 0966 Lamp (Traction Control Indicator)
Permanent Load Count 6
Full: 92 - 98 68
62
Event Codes 0967 Machine Application
212-1439 Sender: Fuel Level Calibration (Transmission Control) 7
Empty: 0.0 - 3.5 Transmission / Chassis Control 1225 Pressure Sensor (Left Parking Brake Oil)
Down & Up Shift Event Code Condition 1226 Pressure Sensor (Right Parking Brake Oil) Monitoring System Operation Modes
144-6292 Solenoid: 32.6 ± 1.6
Lockup Clutch 1231 Solenoid Valve (Front Brake Cooling Diverter) Operation Mode Number
E047 Transmission Abuse Warning
¹ At room temperature unless otherwise noted. Area D Left Side Wall E049 Coasting In Neutral Warning 1326 Location Code Incorrect Service Meter 1
of Rear Compartment E050 System Over Voltage Warning ¹ The CID is a diagnostic code that indicates which circuit is faulty.
Odometer 2
E084 Machine Over Speed Warning ² The MID is a diagnostic code that indicates which electronic control module
Tachometer 3
E190 Engine Over Speed Warning diagnosed the fault.
Resettable Load Counter 4
Diagnostic Scrolling 5
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
102-A5 BU-14 113-A18 OR-16 113-A18 OR-16
506-A113 PU-16 500-A110 BR-16
575-A123 YL-16
A608-A156 GY-16
J765-A200 BU-16 611-A138 PU-16 M-C3
506-A113 PU-16 3E3379 ARC CONT SOL ARC SUPPLY SOL
119-A24 PK-16
591-A125 WH-16

LH WINDOW MOTOR AS. 2500 RPM YELLOW

113-A18 OR-16
119-A22 PK-16

J765-A176 BU-16 +24 V BATTERY IN 1 120-M7 YL-16 CM-C3 3E8691 3E8691

119-A21 PK-16

119-A25 PK-16

3E3361 1457668 SPEEDO/TACH

113-A18 OR-16
322-A95 GY-16 +24 V SWITCHED IN 2 113-M5 OR-16
24V - 12V ANTENNA MODULE

636-CH12 GN-16
799-CH17 WH-16
720-A161 PU-16 605-A131 YL-16 5A CONVERTER GROUND 3 200-M13 BK-16 A500-CM12 GN-16 1 892-A210 BR-16

GN-16
9W-3072 1256806

M728-A204 WH-16

PU-16

PK-16
BR-16
BR-16
+ V (X) 119-A23 PK-16 606-A136 GY-16 +12 V MEMORY OUT 4 A513-M28 PK-16 ANTENNA-V1 COAX A589-CM11 OR-16 2 892-A211 BR-16 P-C4 ARC PRESS SW
WIPER 1191733 H

635-CH9 BU-16
799-CH19 WH-16
M-P7 +12 V SWITCHED OUT
3E3379 CW-C6

GN-18
GN-18

GN-18
GN-18
DELAY J765-A197 BU-16 J765-A26 BU-16 119-A21 PK-16 5 135-M9 BU-16 892-A206 BR-16 892-A207 BR-16 MOTOR 1119563
PULSE(P) 590-A124 GY-16 119-A22 PK-16 GROUND 200-M14 BK-16 892-A208 BR-16 893-A213 GN-16 E707-P38 GN-18 1698668

J765-A198 BU-16
MODULE 6 1 OR-18 +V DISPLAY

893-A214
MOTOR MOTOR

E790-A180

J765-A199 BU-16
614-A146

892-A208
321-A94

706-A158 BR-16
GN TPMS LAMP WIPER MOTOR

720-A161 PU-16
1437884 590-A124 GY-16 (DOWN) (UP) 892-A209 BR-16 CONN 22 L 201-P14 BK-18 2 BK-18 GROUND 1 BK-18
LOAD(L) 591-A125 WH-16 119-A25 PK-16 CH-C6 8T6984 105-A12 BR-16 A 1398928 E708-P42 PK-18 3 GN-18 CLOCK 2 BK-18
I 7N9737 CONN 32
I

K991-CW6 OR-16
A-C6 FF-C2 CW-C4 CW-C5

1
2

1
2
113-A20 OR-16 CONN 7 200-M16 BK-16 893-A216 GN-16 201-A78 BK-16 B C413-P21 YL-18 4 WH-18 DATA

J766-CW12 PU-16
A-C11 201-A83 BK-16 454-A105 GN-16 200-M15 BK-16 1 RD-18 893-A217 GN-16 9X0146 7X6222 C C414-P26 BU-18 5 YL-18 LOAD 7N9738 7N9738
SERV TOOL

T
1698672 200-A67 BK-16 A-C2 M-C1 200-M17 BK-16 2 BK-18 893-A212 GN-16 113-A18 OR-16 1 113-FF1 OR-16 893-A213 GN-16 D 6 BU-18 ADDRESS SEL

K927-CW10 BU-16
CONNECTOR

K988-CW4 WH-16

K989-CW5 BU-16
K927-CW11 BU-16
GROUND 1 200-A65 BK-16 M728-A204 WH-16 3E-5178 3E5176 103-M2 YL-14 POWER WINDOW SW 893-A214 GN-16 200-A59 BK-16 2 200-FF2 BK-16 892-A207 BR-16 E
FLASHER
DIMMER LIGHTS ON 2 614-A146 PU-16 103-A8 YL-14 1 103-M1 YL-14 103-M3 YL-14 1701313 893-A215 GN-16 201-A79 BK-16 3 201-FF3 BK-16 799-CH19 WH-16 F
1080358 A-C21 A-C20

1
2
3
4
5
6
MODULE + BATTERY 3 113-A17 OR-16 A-C32 200-A69 BK-16 2 200-M12 BK-16 185-CM6 YL-16 290-A84 BK-16 4 290-FF7 BK-16 799-CH17 WH-16 G
7N9737 7N9737 CM-C4 A-C39
537-A121 GN-16

1035526 SPEEDO LAMP 4 662-A154 YL-16 537-A120 GN-16 8T8732 113-A16 OR-16 3 113-M4 OR-16 113-M6 OR-16 200-CM5 BK-16 893-A215 GN-16 291-A85 BK-16 5 291-FF8 BK-16 636-CH12 GN-16 E793-A183 BU-16 H TACH SPEED
3E-7996 1698672

1
2

1
2

A
B
C
TACH LAMP 5 661-A153 GN-16 120-A28 YL-16 4 120-M7 YL-16 185-CM1 YL-16 892-A209 BR-16 403-A97 GN-16 6 403-FF9 GN-16 635-CH9 BU-16 E794-A184 YL-16 J 200-P2 BK-18

BK-16
BR-16
GN-16
OR-16
PK-16
GAGE LAMPS 6 663-A155 GY-16 173-A51 YL-16 135-A39 BU-16 5 135-M11 BU-16 135-M10 BU-16 185-CM9 YL-16 A 661-A153 GN-16 481-A107 GN-16 7 481-FF18 GN-16 9W-1951 102-A5 BU-14 200-P3 BK-18

BK
BK

BK-18
RD-18
RD TPMS LAMP

WH-18
201-A82 BK-16 6 201-M19 BK-16 201-M19 BK-16 A589-CM11 OR-16 B 662-A154 YL-16 410-A99 WH-16 8 410-FF11 WH-16 820-CH24 BU-16 A-C14 661-P33 GN-18

103-A8 YL-14
113-A18 OR-16
BK-18

113-A16 OR-16

120-A28 YL-16
1

322-A95 GY-16

113-A20 OR-16
892-A211 BR-16 BK-18 410-A99 WH-16 7 410-M20 WH-16 CH-C5 8T6983 200-CM2 BK-16 1 663-A155 GY-16 411-A100 PK-16 9 411-FF12 PK-16 250-CH2 BK-16 200-A67 BK-16 662-P34 YL-18 K988-CW4 WH-16

103-A9 YL-14

500-A110
501-A111
502-A112
200-A63

119-A21
7N9738 2

103-A9 YL-14
893-A217 GN-16 537-A122 GN-16 8 537-M25 GN-16 200-CM10 BK-16 2
3
E735-A174 PU-16 10 818-CH22 BR-16 454-A105 GN-16 K989-CW5 BU-16
605-A131 YL-16 9 605-M30 YL-16 1 RD-18 200-CM10 BK-16 3
4
411-A100 PK-16 11 417-FF13 GY-16 819-CH23 GY-16 119-A21 PK-16 K927-CW3 BU-16
A-C13 P-C9

+8V
GROUND
SIGNAL
892-A206 BR-16 606-A136 GY-16 10 606-M31 GY-16 2 BK-18 200-CM4 BK-16 4
5
113-A18 OR-16 F975-A228 OR-16 12 F975-FF25 OR-16 799-CH20 WH-16 119-A22 PK-16 K991-CW6 OR-16 CW-C2
3E3379
321-A94 BR-16

893-A212 GN-16 1698668 408-A98 WH-16 614-A237 PU-16 11 614-M32 PU-16 A500-CM12 GN-16 5 200-A59 BK-16 661-A153 GN-16 13 661-FF19 GN-16 322-A95 GY-16 A-C29 J766-CW2 PU-16 3E3361

454-A105 GN-16
6

200-A67 BK-16
SERV BK SW 169-8674
200-A65 BK-16

K984-A233 GY-16 1
START AID SEC/ 126-A37 PK-16 12 126-M8 PK-16 185-CM9 YL-16 6 201-A79 BK-16 662-A154 YL-16 14 662-FF20 YL-16 500-A110 BR-16 E707-P39 GN-18 1 OR-18 +V DISPLAY K992-CW7 PU-16 K992-CW7 PU-16 1
892-A210 BR-16 317-A93 YL-16 2 3E2034 PARKBK SW A-C40 M-C6 200-M18 BK-16 185-CM3 YL-16 C 290-A84 BK-16 663-A155 GY-16 15 663-FF21 GY-16 506-A113 PU-16 200-A63 BK-16 502-A112 OR-16 1 BR 201-P13 BK-18 2 BK-18 GROUND J766-CW8 PU-16 2
RESISTOR 169-8668 3E3364 QUAD
893-A216 GN-16 1602445 201-A82 BK-16 185-CM3 YL-16 D 291-A85 BK-16 892-A209 BR-16 16 892-FF23 BR-16 575-A123 YL-16 500-A110 BR-16 501-A111 GN-16 2 OR E708-P41 PK-18 3 GN-18 CLOCK
1246704 CONN 8 GAGE
200-A69 BK-16 1 987-M36 WH-16 185-CM6 YL-16 408-A98 WH-16 893-A215 GN-16 17 893-FF24 GN-16 590-A124 GY-16 119-A21 PK-16 3 WH TURN SIG/ C413-P22 YL-18 4 WH-18 DATA
MODULE 454-CW1 GN-16
BK AIR 201-A83 BK-16 M728-A204 WH-16 2 M728-M35 WH-16 200-CM5 BK-16 410-A99 WH-16 18 A608-A156 GY-16 619-A152 GN-14 619-A152 GN-14 4 GY WIPER/WASHER/ C414-P25 BU-18 5 YL-18 LOAD
1666926
893-A214 GN-16 614-A146 PU-16 958-A218 YL-16 PRESS SNSR 200-A67 BK-16 135-A39 BU-16 200-CM4 BK-16 201-A77 BK-16 19 J765-A176 BU-16 A608-A156 GY-16 A608-A156 GY-16 5 YL HI BEAM SW 6 BU-18 ADDRESS SEL
892-A208 BR-16 1533962 200-A64 BK-16 410-A99 WH-16 200-A57 BK-16 E735-A174 PU-16 20 E735-FF22 PU-16 605-A131 YL-16 575-A123 YL-16 575-A123 YL-16 6 GN 1416579 A-C100
185-CM1 YL-16 135-A39 BU-16 21 606-A136 GY-16 506-A113 PU-16 506-A113 PU-16 7 RD 169-8668

J766-CW9 PU-16
STOPLAMP SW 200-A74 BK-16 200-CM2 BK-16 200-A57 BK-16 408-A98 WH-16 22 408-FF10 WH-16 +12V PWR 135-A39 BU-16 611-A138 PU-16 119-A22 PK-16 119-A22 PK-16 8 BU
1172311

454-CW1 GN-16

1
2
200-A65 BK-16 1667781 200-A65 BK-16 201-A79 BK-16 201-A77 BK-16 23 611-A138 PU-16 605-A129 YL-16 605-A129 YL-16 9 RD/WH
200-A65 BK-16 200-A75 BK-16 201-A77 BK-16 F975-A228 OR-16 24 CONN 33 537-A121 GN-16 537-A121 GN-16 10 PK 200-P4 BK-18

BK
BK
200-A74 BK-16 200-A57 BK-16 403-A97 GN-16 820-CH24 BU-16 A 537-A121 GN-16 606-A134 GY-16 606-A134 GY-16 11 PU 200-P5 BK-18
200-A75 BK-16 120-A28 YL-16 200-A59 BK-16 481-A107 GN-16 250-CH2 BK-16 B PAYLOAD 619-A152 GN-14 590-A124 GY-16 590-A124 GY-16 12 BK 663-P36 GY-16
113-A17 OR-16 121-A27 YL-16 290-A84 BK-16 819-CH23 GY-16 C 606-A134 GY-16 663-P37 GY-16 P-C1
DOWNLOAD
8T9834
958-A218 YL-16 291-A85 BK-16 CONN 11 818-CH22 BR-16 D PORT
321-A94 BR-16

103-A6 YL-14 101-W11 RD-14 101-W6 RD-14 799-CH20 WH-16 605-A129 YL-16 113-P1 OR-18 +BATTERY
CM-C2 CONN 12 CONN 13 15A
E 1
GROUND CW-C3
537-A122 GN-16 113-A15 OR-16 3E3361 9D3374 200-A63 BK-16 201-P10 BK-18 2
3E3373
176-A52 OR-16 A-C26 A-C27 3K-8782 112-JJ11 PU-16 ENG CONT BKR CH-C2 605-A130 YL-16 A-C41 271-P11 BK-18 3 HARNESS CODE 1 RETARD BK SW
3E3364 3E3364 2 3 169-8668

1
2
122-A14 BU-16 A-C25 10A 3K-8782 6T3643 606-A135 GY-16 410-P19 WH-18 ACTION ALARM 1034977

1
2
3
4
4
10A

1
2

1
2
140-A42 BU-16 3E3364 START 10A 10A 611-A139 PU-16 322-A95 GY-16 893-P46 GN-16 CAT DATALINK +

201-JJ50 BK-16
1 5
A-C24 A-C22 6T6066

150-JJ39 RD-14
150-JJ40 RD-14
AID CIGAR HARNESS CODE 5

112-JJ24 PU-14
140-A41 BU-14 PWR CONV 101-W8 RD-14 SPARE BKR 307-A87 OR-16 2 6
H 317-A92 YL-16 119-A25 PK-16
169-8668 169-8668 EMS-II
LIGHTER 3K8782 101-W12 RD-14 6T3642 K952-A231 BR-16 446-P29 PU-18 7 BK OIL TEMP SENSOR H

147-JJ38 PU-16
CLEAR HORN SW

K952-A231 BR-16
147-A46 PU-12 454-A105 GN-16 200-A68 BK-16 3K-8782 J765-A176 BU-16 CONN 48 UNUSED

606-A133 GY-16
537-A121 GN-16
2T3360 8
SWITCH

605-A128 YL-16
129-JJ33 BU-16
FUEL LVL SENDER

307-A87 OR-16
147-A48 PU-12 147-A45 PU-16 147-A45 PU-16 185-A53 YL-16 10A 10A 101-W7 RD-14 447-P30 PK-18 9

112-JJ10 PU-16

614-A145 PU-16

619-A151 GN-16
120-JJ45 YL-16

606-A132 GY-16
605-A127 YL-16
200-A61 BK-16
P-C3 CV-C1

611-A140 PU-14
147-A47 PU-12 173-A51 YL-16 140-A42 BU-16 291-JJ53 BK-16 BKUP ALM 3K-8782 3K-8782 3K-8782 10 UNUSED

141-JJ37 PK-14
3E3379 3E3382
176-A52 OR-16

101-W4 RD-08
SPARE UNUSED
WIRE GROUP COLOR DESCRIPTIONS

101-W16 RD-08
150-A50 RD-14 10A 10A 10A

112-JJ9 PU-16
3K8782 11

112-JJ19 PU-16

200-A76 BK-16
317-A92 YL-16

MONITOR AIR XMSN HARNESS CODE 2

173-A51 YL-16

150-A49 RD-14 105-A12 BR-16 15A

270-P8 BK-18 1 200-CV3 BK-16 272-P9 BK-18 12

126-JJ32 PK-16
150-A49 RD-14 141-A44 PK-14 201-A78 BK-16 SYSTEM DRYER CONT 271-P11 BK-18 2 200-CV4 BK-16 411-P20 PK-18 13 ACTION LAMP
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
506-A113 PU-16

121-JJ28 YL-14
537-A121 GN-16
J765-A200 BU-16

2 3

102-JJ2 BU-14
150-A50 RD-14 185-A53 YL-16 A-C1 JJ-C8 201-JJ51 BK-16 CAT DATALINK -

113-JJ26 OR-16
HDLAMP BKR 272-P9 BK-18 892-P45 BR-18
173-A51 YL-16

3 14
113-A19 OR-16 1130580 3E6286 CONN 14 3T2662
15A
273-P12 BK-18 4 C414-P24 BU-18 15 MODULE LOAD WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.

101-W3 RD-14
6T-6066

102-JJ1 BU-14
J765-A26 BU-16 140-A42 BU-16 1 3K-8782 3K-8782 3K-8782 TURN SIG BKR 5 16 HARNESS CODE 4

173-JJ41 YL-14
122-JJ29 BU-16
EMS-II

201-JJ49 BK-16
L912-A103 WH-16 120-A28 YL-16 102-A2 BU-14 2 102-JJ1 BU-14 SET
10A 10A 10A 3K-8782 3K-8782 6T3643 201-P48 BK-16 6 200-CV1 BK-16 481-P32 GN-18 17 T/C TEMP SENSOR VOLTAGE CONVERTER OUTPUT CIRCUIT.

112-JJ46 PU-16
291-A85 BK-16 ENG 10A 10A E735-P44 PU-18 OPERATOR SW

112-JJ25 PU-14
3 18

138-JJ35 GN-16
SWITCH 15A STARTING CIRCUIT.

201-P48 BK-16
317-A92 YL-16 317-A92 YL-16 290-A84 BK-16 103-A6 YL-14 PAYLOAD PRE-LUBR WIPER GAGE BRAKE 273-P12 BK-18 472-P31 OR-18 BRAKE OVERSTK SW

119-JJ27 PK-16
4 19
A608-A156 GY-16

F710-A189 BR-16

F707-A186 WH-16

6T3643

140-JJ36 BU-14
LAMPS CONT UNUSED
K984-A233 GY-16

893-A212 GN-16 119-A25 PK-16 105-A11 BR-16 105-JJ7 BR-16 290-JJ52 BK-16 272-P9 BK-18
611-A138 PU-16

575-A123 YL-16

500-A110 BR-16

998-A222 BR-16
591-A125 WH-16

5 20
GROUND CIRCUIT.
200-A75 BK-16

200-A74 BK-16

119-A24 PK-16

147-A48 PU-12
147-A46 PU-12

POWER WINDOW
317-A91 YL-12

147-A47 PU-12

140-A42 BU-16

122-A14 BU-16

892-A206 BR-16 140-A41 BU-14 101-W2 RD-14 271-P11 BK-18 UNUSED

102-A5 BU-14

140-A41 BU-14

6 21
BREAKER
E794-A184 YL-16 103-A6 YL-14 113-A15 OR-16 7 113-JJ26 OR-16 290-JJ52 BK-16 201-FF5 BK-16 270-P8 BK-18 273-P12 BK-18 22 HARNESS CODE 3 STARTING AID CIRCUIT.
E793-A183 BU-16 113-A15 OR-16 119-A25 PK-16 8 119-JJ27 PK-16 291-JJ53 BK-16 101-W1 RD-08 101-W1 RD-08 661-P33 GN-18 E707-P40 GN-18 290-P15 BK-18 23 SERVICE SW
612-A143 GY-16 121-A27 YL-16 121-A27 YL-16 9 121-JJ28 YL-14 201-JJ49 BK-16 662-P34 YL-18 C414-P24 BU-18 F975-P47 OR-18 24 +8V SENSOR SUPPLY MONITOR CIRCUIT.

112-JJ15 PU-14
112-JJ18 PU-16

112-JJ8 PU-08
176-JJ42 OR-16
CONN 43

101-W5 RD-14
122-A14 BU-16 122-A14 BU-16 10 122-JJ29 BU-16 138-JJ35 GN-16 200-P6 BK-18 C413-P23 YL-18 E708-P43 PK-18 25 MODULE CLOCK

185-JJ43 YL-14
105A 15A
ENGINE CONTROL CIRCUIT.
9X-1054
9X-1054

9X-1054

10A

126-JJ32 PK-16
UNUSED

101-A1 RD-04
612-A143 GY-16 147-A45 PU-16 123-A32 WH-16 11 123-JJ30 WH-16 141-JJ37 PK-14 113-FF1 OR-16 663-P35 GY-16 E708-P43 PK-18 26

112-JJ16 PU-16
3E5519

506-A113 PU-16
537-A121 GN-16
612-A141 GY-16

112-JJ13 PU-14
J765-A200 BU-16

10A
612-A142 GY-16

122-A14 BU-16

3E7294 6T3643
A-C34

A-C38

200-A63 BK-16

200-A61 BK-16

201-FF5 BK-16
612-A142 GY-16

FF-C1 P-C2

124-JJ31 GN-14

112-JJ14 PU-16
103-A7 YL-14 150-A49 RD-14 124-A33 GN-14 124-JJ31 GN-14 147-JJ38 PU-16 KEY SW BKR 614-UU8 PU-16 + 200-FF2 BK-16 201-P7 BK-18 201-P10 BK-18 426-P28 BR-18 XMSN FILTER SW
12 27
PAYLOAD CONTROL CIRCUIT.
A-C7
A-C8

E790-A180 PK-16

ALTERNATOR A/C
L912-A103 WH-16

6T3642 UU-C2 9X0146 7X6222

136-JJ34 GN-16
- UNUSED
J767-A202 GY-16
K952-A230 BR-16

M901-A236 YL-16 150-A50 RD-14 126-A34 PK-16 13 126-JJ32 PK-16 113-JJ26 OR-16 6T3642 HOIST LEVER POS SNSR 200-UU6 BK-16 F975-P47 OR-18 F975-P47 OR-18 28
121-A27 YL-16

892-A210 BR-16
893-A216 GN-16
H429-A109 BU-16

775-A171 BR-16
H428-A108 GY-16

773-A169 GY-16
774-A170 YL-16

BREAKER BREAKER

201-A77 BK-16
1042921
767-A166 WH-16

770-A168 GN-16

SUPPL STER
769-A167 BU-16

K985-A234 BR-16 173-A51 YL-16 129-A38 BU-16 14 129-JJ33 BU-16 119-JJ27 PK-16
BREAKER
1618937 UU-C4 SHIFT LEVER BACKLTG 290-FF7 BK-16 113-FF1 OR-16 1 113-P1 OR-18 E735-P44 PU-18 E735-P44 PU-18 29 UNUSED TRANSMISSION & CHASSIS CONTROL CIRCUIT.
1
5
2
4
3

1
5
2
4
3

1
5
2
4
3

1
5
2
4
3

K986-A235 PK-16 176-A52 OR-16 138-A40 GN-16 15 138-JJ35 GN-16 129-JJ33 BU-16 129-JJ33 BU-16 +V OR-18 A 126-UU3 PK-16 1636508 291-FF8 BK-16 200-FF2 BK-16 2 200-P6 BK-18 893-P46 GN-16 893-P46 GN-16 403-P17 GN-18 30 ALT "R" TERM
998-A222 BR-16

1071984
HORN AIR SOL INTEGRATED BRAKING CONTROL CIRCUIT.
F710-A189 BR-16

200-A68 BK-16
700-A157 PK-16 958-A218 YL-16 140-A41 BU-14 16 140-JJ36 BU-14 122-JJ29 BU-16 122-JJ29 BU-16 GROUND BK-18 B J765-UU18 BU-16 403-FF9 GN-16 201-FF4 BK-16 3 201-P7 BK-18 892-P45 BR-18 892-P45 BR-18 270-P8 BK-18 31 HARNESS CODE 0

200-A59 BK-16
85

85

85

85
86

86

86

86

7T9074
F707-A186 WH-16

J766-A201 PU-16 147-A45 PU-16 147-JJ38 PU-16 123-JJ30 WH-16 123-JJ30 WH-16 SIGNAL BR-18 H710-UU15 PK-16 408-FF10 WH-16 290-FF7 BK-16 290-P15 BK-18 481-P32 GN-18 481-P32 GN-18 UNUSED

201-A79 BK-16
17 C 4 32
HEATER AND AIR CONDITIONER CIRCUIT.
322-A95 GY-16
103-A9 YL-14

1
2
454-A105 GN-16 18 120-JJ45 YL-16 410-FF11 WH-16 291-FF8 BK-16 5 291-P16 BK-18 472-P31 OR-18 472-P31 OR-18 291-P16 BK-18 33 CLEAR SW
87

87

87

87

140-A43 BU-16
30

30

30

30

15A UU-C3
87a

87a

87a

87a

136-A30 GN-16 120-A28 YL-16 120-JJ45 YL-16 176-JJ42 OR-16 176-JJ42 OR-16 411-FF12 PK-16 403-FF9 GN-16 403-P17 GN-18 447-P30 PK-18 447-P30 PK-18 E707-P40 GN-18 MODULE +V

105-JJ7 BR-16
19 6 34
102-A2 BU-14 141-A44 PK-14 141-JJ37 PK-14 124-JJ31 GN-14 124-JJ31 GN-14 200-UU7 BK-16
3E3361
481-FF18 GN-16 481-FF18 GN-16 481-P32 GN-18 446-P29 PU-18 446-P29 PU-18 C413-P23 YL-18 MODULE DATA
TURN SIGNAL/WIPER/WASHER CIRCUIT.
20 DOME LAMP BKR 7 35
RD-18
RD-18

105-A12 BR-16 150-A49 RD-14 21 150-JJ39 RD-14 121-JJ28 YL-14 112-JJ21 PU-16 6T3643 NEUTRAL 10 E735-FF22 PU-16 410-FF11 WH-16 8 410-P19 WH-18 426-P28 BR-18 426-P28 BR-18 36 UNUSED
HI BEAM RLY WIPER DELAY RLY ST AID ON RLY ST AID HOLD RLY 123-A32 WH-16 22 112-JJ22 PU-16 GND VERIFY 1 716-UU14 BU-18 417-FF13 GY-16 411-FF12 PK-16 9 411-P20 PK-18 417-P27 GY-18 417-P27 GY-18 408-P18 WH-18 37 BRAKE AIR PRESS
3E5239 3E5239 3E5239 3E5239 105-A11 BR-16 150-A50 RD-14 23 150-JJ40 RD-14 185-JJ43 YL-14 185-JJ43 YL-14 LEVER 5 9 715-UU13 GN-18 661-FF19 GN-16 10 411-P20 PK-18 411-P20 PK-18 38 UNUSED

200-UU5 BK-16
124-A33 GN-14 185-A53 YL-16 24 185-JJ43 YL-14 102-JJ1 BU-14 102-JJ1 BU-14 GROUND 2 J765-UU17 BU-18 662-FF20 YL-16 417-FF13 GY-16 11 417-P27 GY-18 410-P19 WH-18 410-P19 WH-18 39 UNUSED

135-UU4 BU-16
H428-A108 GY-16
H429-A109 BU-16
L912-A103 WH-16

J766-A201 PU-16
J767-A202 GY-16

K952-A230 BR-16
M901-A236 YL-16

K985-A234 BR-16

K986-A235 PK-16

A-C35
1
2

129-A38 BU-16 E790-A181 PK-16 25 E790-JJ57 PK-16 150-JJ39 RD-14 150-JJ39 RD-14 LEVER 1 3 711-UU9 BR-18 663-FF21 GY-16 426-FF14 BR-16 12 426-P28 BR-18 408-P18 WH-18 408-P18 WH-18 417-P27 GY-18 40 UNUSED
700-A157 PK-16
767-A166 WH-16
769-A167 BU-16

770-A168 GN-16
773-A169 GY-16
774-A170 YL-16
775-A171 BR-16

892-A210 BR-16
893-A216 GN-16

J765-UU16 BU-16
7N9738 308-A89 YL-16 K748-A203 OR-16 26 K748-JJ20 OR-16 126-JJ32 PK-16 126-JJ32 PK-16 +V 6 126-UU2 PK-18 13 403-P17 GN-18 403-P17 GN-18
G
CAT MONITORING
610-A137 OR-16 173-A51 YL-16 27 173-JJ41 YL-14 150-JJ40 RD-14 150-JJ40 RD-14 7 892-FF23 BR-16 446-FF15 PU-16 14 446-P29 PU-18 291-P16 BK-18 291-P16 BK-18 SYSTEM G
103-A29 YL-16

OPERATOR STATION
176-A52 OR-16 28 176-JJ42 OR-16 LEVER 4 8 714-UU12 YL-18 893-FF24 GN-16 447-FF16 PK-16 15 447-P30 PK-18 290-P15 BK-18 290-P15 BK-18 1833561
CONN 35 CHASSIS
322-A31 GY-

200-A72 BK-16 29 200-JJ44 BK-16 105-JJ7 BR-16 105-JJ7 BR-16 105-JJ7 BR-16 LEVER 3 5 713-UU11 OR-18 F975-FF25 OR-16 472-FF17 OR-16 16 472-P31 OR-18 113-P1 OR-18 113-P1 OR-18
201-A80 BK-16 30 201-JJ49 BK-16 173-JJ41 YL-14 173-JJ41 YL-14 173-JJ41 YL-14 LEVER 2 4 712-UU10 WH-18 201-FF3 BK-16 661-FF19 GN-16 17 661-P33 GN-18
290-A84 BK-16 31 290-JJ52 BK-16 140-JJ36 BU-14 9W3089 UU-C1 L-C4 662-FF20 YL-16 18 662-P34 YL-18
291-A85 BK-16 32 291-JJ53 BK-16 102-JJ2 BU-14 UU-C5 3E5176 3E5179 201-FF5 BK-16 201-FF4 BK-16 663-FF21 GY-16 19 663-P35 GY-16 CE-C1 G-C22
A-C3 SHIFT LEVER POS SNSR 3E3373 3E3376 G-C1
7X6222 A-C43 200-A70 BK-16 308-A89 YL-16 33 308-JJ54 YL-16 619-JJ60 GN-14 109-CG1 OR-6 1267896 126-UU1 BU-18 1 126-L4 PK-16 892-FF23 BR-16 20 892-P45 BR-18
200-A55 BK-14 604-A126 OR-16 34 604-JJ58 OR-14 610-JJ59 OR-14 614-UU8 PU-16 2 614-L18 PU-16 799-CH19 WH-16 201-FF6 BK-16 893-FF24 GN-16 21 893-P46 GN-16 454-CE1 GN-16 1 454-G42 GN-18 3E3373
155-2269
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

614-A237 PU-16
1
2
3
4
5
6
7
8
9

R-C3 201-A81 BK-16 136-A30 GN-16 136-JJ61 GN-16 604-JJ58 OR-14 200-UU5 BK-16 200-L7 BK-16 799-CH20 WH-16 F975-FF26 OR-16 F975-FF27 OR-16 F975-FF27 OR-16 F975-P47 OR-18 454-G41 GN-18 308-G39 YL-18 KEY

126-A37 PK-16
35 3 22 2 1
1
2

9X0146 200-A62 BK-16 727-A164 GN-16 727-JJ55 GN-16 K748-JJ20 OR-16 J765-UU16 BU-16 J765-L54 BU-16 799-CH17 WH-16 446-FF15 PU-16 E735-FF22 PU-16 E735-P44 PU-18 123-G4 WH-18 START

619-A250 GN-14
36 4 23 3 2

K748-A203 OR-16
E790-A181 PK-16
C OFF

604-A126 OR-16
619-A250 GN-14
727-A164 GN-16
337-A96 WH-16

200-A72 BK-16 610-A137 OR-16 610-JJ59 OR-14 727-JJ55 GN-16 711-UU9 BR-18 711-L28 BR-16 426-FF14 BR-16 408-FF10 WH-16 408-P18 WH-18 123-CE2 WH-16 123-G10 WH-18 307-G38 OR-18 SWITCH

126-A34 PK-16
138-A40 GN-16
37 5 24 4 3
176-R29 OR-16

CONN 2
BR-16
YL-16

K985-R13 BR-16

K986-R14 PK-16
PU-16
L912-R25 WH-16
700-R19 PK-16
767-R24 WH-16
769-R26 BU-16

GN-16
GY-16
YL-16
BR-16

GY-16

BR-16
GN-16
C985-R36 BU-16
H428-R37 GY-16
H429-R38 BU-16

ON

200-A72 BK-16
S

200-A62 BK-16

200-A55 BK-14
200-A70 BK-16
1107887
201-A77 BK-16

HORN SOL SUPPRESSOR 201-A80 BK-16 958-A218 YL-16 38 E790-JJ57 PK-16 H710-UU15 PK-16 6 H710-L48 PK-16 447-FF16 PK-16 105-G3 BR-18 4

201-A80 BK-16
201-A81 BK-16

201-A78 BK-16
F709-A188 BU-16

ST
CONN 47
E790-A180 PK-16

109-CG1 OR-6
F709-A188 BU-16

998-A224 BR-16

B
200-A57 BK-16

1068704 BLOWER SW G-P2

201-A78 BK-16 619-A250 GN-14 619-JJ60 GN-14 136-JJ61 GN-16 136-JJ34 GN-16 716-UU14 BU-18 716-L33 BU-16 636-CH12 GN-16 472-FF17 OR-16 NOTE D
612-A141 GY-16

39 7
200-A68 BK-16

CONN 6
337-A96 WH-16
140-A43 BU-16
121-A27 YL-16

321-A94 BR-16

126-A34 PK-16 40 200-JJ44 BK-16 200-JJ47 BK-16 715-UU13 GN-18 8 715-L32 GN-16 820-CH24 BU-16 727-A163 GN-16 1570217
K952-R7
M901-R8
J766-R30
J767-R16
770-R23
773-R17
774-R11
775-R10

892-R3
893-R9

R-C4 CW-C1 138-A40 GN-16 714-UU12 YL-18 714-L31 YL-16 818-CH22 BR-16 462-A106 YL-16
998-A222 BR-16

9
3E3385 3E3388
998-A224 BR-16

604-A126 OR-16 200-A60 BK-16 713-UU11 OR-18 10 713-L30 OR-16 250-CH2 BK-16 614-A144 PU-16 9W0335

308-JJ54 YL-16
200-JJ47 BK-16
112-JJ12 PU-08
454-R4 GN-16 1 454-CW1 GN-16 619-A250 GN-14 712-UU10 WH-18 11 712-L29 WH-16 635-CH9 BU-16 J765-A176 BU-16 124-G11 GN-14 B +24V

E790-JJ57 PK-16

K748-JJ20 OR-16
T-C2

136-JJ62 GN-14

112-JJ8 PU-08
J766-R32 PU-16 2 J766-CW2 PU-16 727-A164 GN-16 135-UU4 BU-16 12 307-A87 OR-16 CONN 44 CIGAR LIGHTER

727-JJ55 GN-16

604-JJ58 OR-14
610-JJ59 OR-14
619-JJ60 GN-14

200-JJ48 BK-16
9X-1054

102-JJ2 BU-14
169-8670
9X-1054

112-JJ17 PU-08
K927-R22 BU-16 3 K927-CW3 BU-16 E790-A181 PK-16 606-A135 GY-16 515-G44 GY-16

112-JJ23 PU-08
6 LH
A-C42

A-C5 G-C2
A-C10

K988-R12 WH-16 4 K988-CW4 WH-16 K748-A203 OR-16 819-CH23 GY-16 605-A130 YL-16 129-G12 BU-18 605-T8 YL-16 A RD-18 TN
3E6286 1130580 PARK/TURN
K989-R18 BU-16 5 K989-CW5 BU-16 200-A55 BK-14 611-A139 PU-16 516-G45 GN-16 200-G30 BK-18 200-T2 BK-16 B BK-18 GD
5 LAMP
K991-R20 OR-16 6 K991-CW6 OR-16 200-A59 BK-16 200-A56 BK-16 K952-A231 BR-16 102-A3 BU-14 1 102-G1 BU-16 614-T14 PU-16 C WH-18 PK
135-0427
1
5
2
4
3

1
5
2
4
3

K992-R21 PU-16 7 K992-CW7 PU-16 200-A71 BK-16 411-A100 PK-16 129-A38 BU-16 2 129-G12 BU-18 124-G11 GN-14 517-G46 BU-16 4 T-P1
8 200-A57 BK-16 M-C7 CH-C7 E735-A174 PU-16 103-A7 YL-14 3 103-G2 YL-16 515-G44 GY-16 605-G52 YL-18 +

614-A145 PU-16
619-A151 GN-16
611-A140 PU-14

605-A127 YL-16
606-A132 GY-16
85

85
86

86

9G3675

200-A61 BK-16
200-A58 BK-16 3E-7996 103-A7 YL-14 105-A10 BR-16 4 105-G3 BR-18 516-G45 GN-16 518-G47 OR-16 200-G29 BK-18 - T-C3

OPERATOR STATION
F710-A189 BR-16

3
A254-R34 BK-16 200-A62 BK-16 614-M32 PU-16 614-M33 PU-16 A 138-CH1 GN-16 1 GN-18 + BATTERY 612-A143 GY-16 123-A32 WH-16 5 123-G4 WH-18 517-G46 BU-16 LH TURN IND LAMP CONN 49 155-2269 LH
87

87

G-C12
30

30
87a

87a

A254-R27 BK-16 200-A61 BK-16 200-A63 BK-16 200-M17 BK-16 251-CH6 BK-16 GROUND 700-A157 PK-16 200-A62 BK-16 200-G13 BK-18 518-G47 OR-16 520-G48 WH-16 1631879 619-T17 GN-14 LOW BEAM
K992-R21 PU-16

CHASSIS
B 2 BK-18 6 1
K991-R20 OR-16

2 1071984
200-A60 BK-16 MAIN POWER RLY 1 799-CH18 WH-16 3 WH-18 +24V OUT TPMS 201-A81 BK-16 7 201-G35 BK-18 200-T3 BK-14 2 HEADLAMP
K989-R18 BU-16
K988-R12 WH-16
C985-R36 BU-16
H428-R37 GY-16
H429-R38 BU-16
L912-R25 WH-16

K927-R22 BU-16

A254-R31 BK-16
A254-R33 BK-16
J767-R16 GY-16

K985-R13 BR-16

K986-R14 PK-16

J766-R15 PU-16
176-R28 OR-16
176-R35 OR-16

700-R19 PK-16
767-R24 WH-16
769-R26 BU-16

2 OPERATOR
A254-R5 BK-16
GN-16
GY-16
YL-16
BR-16

K952-R7 BR-16
M901-R8 YL-16

200-A64 BK-16 200-A66 BK-16 202-L10 BK-16 1654026 606-M31 GY-16 863-CH29 BU-16 TX LCD OUT J766-A201 PU-16 307-A87 OR-16 307-G38 OR-18 H430-G76 BU-16 + 161-0908
A254-R2 BK-16

109-A13 OR-04
2 4 BU-18 8
F707-A186 WH-16

454-R4 GN-16
176-R6 OR-16
176-R1 OR-16

101-A1 RD-04
893-R9 GN-16
892-R3 BR-16

BACKUP RLY PRELUBR RLY 200-A65 BK-16 537-M25 GN-16 537-M27 GN-16 3
3
864-CH30 BR-16 5 BR-18 LCD CLOCK MONITOR M901-A236 YL-16 308-A88 YL-16 9 308-G39 YL-18 J765-G6 BU-18 J765-G6 BU-18 - T-P2
3E5239 3E5239 9X6847

200-A55 BK-14
4 HAZARD SW 865-CH31 GY-16 6 GY-18 LCD LATCH K985-A234 BR-16 411-A100 PK-16 10 411-G40 PK-18 308-G39 YL-18 308-G39 YL-18 G-C13 BODY UP IND LAMP

136-JJ62 GN-14
200-A56 BK-16

K748-JJ20 OR-16
E790-JJ57 PK-16
1655957 TEST/SET A-C30 T-C4

727-JJ55 GN-16

604-JJ58 OR-14

610-JJ59 OR-14
200-JJ48 BK-16
619-JJ60 GN-14
1631878
770-R23
773-R17
774-R11
775-R10

200-A67 BK-16 605-M30 YL-16 5

5 6
866-CH32 PK-16 7 PK-18 K986-A235 PK-16 K952-A231 BR-16 11 K952-G82 BR-18 307-G38 OR-18 307-G38 OR-18 107-1984

102-JJ2 BU-14
200-A69 BK-16 537-M26 GN-16 6 867-CH33 PU-16 8 PU-18 MODE 521-A118 YL-16 454-A105 GN-16 12 454-G41 GN-18 105-G3 BR-18 105-G3 BR-18 9G3676 155-2269 LH

1
2
3
4
5
6
7
200-A70 BK-16 200-A66 BK-16 C F717-A190 YL-16 462-A106 YL-16 13 462-G43 YL-18 129-G12 BU-18 129-G12 BU-18 612-G55 GY-18 + 611-T11 PU-14 1 HIGH BEAM
T-C1
998-A224 BR-16 200-A68 BK-16 D F718-A193 BU-16 606-A135 GY-16 14 606-G51 GY-18 605-G52 YL-18 605-G52 YL-18 200-G31 BK-18 - 9G3670 200-T4 BK-14 2 HEADLAMP
F720-A194 GN-16 605-A130 YL-16 15 605-G52 YL-18 H430-G76 BU-16 H430-G76 BU-16 G-C14 XMSN REV IND LAMP 157-0305

200-T1 BK-14
611-T10 PU-14
619-T16 GN-14

605-T8 YL-16
606-T9 GY-16
614-T13 PU-16
998-A225 BR-16 610-A137 OR-16 16 610-G53 OR-16 612-G55 GY-18 612-G55 GY-18 1631878 T-P3
F F
107-1984
CONN 42

9X-1054
9X-1054
9X-1054
F709-A188 BU-16 200-A54 BK-08 522-A119 WH-14 612-A143 GY-16 17 612-G55 GY-18 201-G35 BK-18

JJ-C3
JJ-C2
N-C2 A-C15

JJ-C1
998-A222 BR-16 200-A75 BK-16 611-A139 PU-16 611-G54 PU-18 611-G54 PU-18 611-G54 PU-18 611-G54 PU-18 +
K988-R12 WH-16
K985-R13 BR-16
K986-R14 PK-16
J766-R15 PU-16
J767-R16 GY-16

K989-R18 BU-16

K991-R20 OR-16
A254-R33 BK-16

K992-R21 PU-16
A254-R31 BK-16

18
H428-R37 GY-16
H429-R38 BU-16

C985-R36 BU-16
K927-R22 BU-16

L912-R25 WH-16

JJ-C12
769-R26 BU-16
A254-R2 BK-16

A254-R5 BK-16

K952-R7 BR-16
M901-R8 YL-16

775-R10 BR-16
774-R11 YL-16

773-R17 GY-16

700-R19 PK-16

176-R28 OR-16

3E3382 169-8672
176-R35 OR-16

767-R24 WH-16

770-R23 GN-16

F710-A189 BR-16 200-A74 BK-16 200-A76 BK-16 614-M34 PU-16 614-A144 PU-16 614-G56 PU-18 M901-G80 YL-18 M901-G80 YL-18 200-G32 BK-18 -
176-R1 OR-16

892-R3 BR-16
454-R4 GN-16

176-R6 OR-16

893-R9 GN-16

169-8668 A 19
F707-A186 WH-16 200-A71 BK-16 A254-R27 BK-16 200-M18 BK-16 B 515-N6 GY-14 1 515-A114 GY-14 521-A118 YL-16 20 521-G49 YL-16 K952-G82 BR-18 K952-G82 BR-18 G-C15 HIGH BEAM IND LAMP
1

1
5
2
4
3

1
5
2
4
3

1
5
2
4
3

1
2
337-A96 WH-16 200-A72 BK-16 A254-R34 BK-16 126-M8 PK-16 1 200-N2 BK-14 2 200-A55 BK-14 700-A157 PK-16 21 700-G69 PK-18 454-G41 GN-18 454-G41 GN-18 1071984 1631880

200-A73 BK-16
2
F723-A196 PK-16 987-M36 WH-16 2 516-N7 GN-14 3 516-A115 GN-16 F717-A190 YL-16 22 F717-G70 YL-18 462-G43 YL-18 462-G43 YL-18

85

85

85
86

86

86
3
F721-A195 GY-16 201-A82 BK-16 STOPLAMP SUPPRESSOR M728-M35 WH-16 3 517-N8 BU-14 4 517-A116 BU-16 518-A117 OR-16 23 518-G47 OR-16 411-G40 PK-18 411-G40 PK-18 M901-G80 YL-18 +
F717-A192 YL-16 201-A83 BK-16 1068704 4 522-N10 WH-14 5 522-A119 WH-14 727-A163 GN-16 24 727-G73 GN-18 123-G4 WH-18 123-G4 WH-18 K952-G82 BR-18 -

87

87

87
R-C2

30

30

30
F723-A196 PK-16

F717-A192 YL-16

R-C1
F721-A195 GY-16

87a

87a

87a
201-A77 BK-16 5 518-N9 OR-14 6 518-A117 OR-16 H430-A150 BU-16 25 H430-G76 BU-16 606-G51 GY-18 606-G51 GY-18 TCS ACTIVATED LAMP
892-A211 BR-16
893-A217 GN-16

3E6287 G-C16
1010204

522-N10 WH-14
201-A78 BK-16 6 26 200-G13 BK-18 1071984 1631878

200-N3 BK-14

515-N4 GY-14
200-N1 BK-14
201-A79 BK-16 C 102-A5 BU-14 K985-A234 BR-16 27 K985-G74 BR-18 136-G81 GN-18

102-A5 BU-14

517-N8 BU-14
516-N7 GN-14
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1
2
3
4
5
6
7
8
9

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

SUPPL STER RLY STOPLAMP RLY HEADLAMP RLY EXH DIVERTER SW

1
2
3
4
5
6
7
8
9

J1 201-A80 BK-16 M-C8 D 102-A4 BU-16 K986-A235 PK-16 28 K986-G9 PK-18 727-G73 GN-18 123-G10 WH-18 +

515-N5 GY-14
J2

518-N9 OR-14
201-A81 BK-16 3E5239 3E5239 3E5239 3E-7996 1701315 102-A2 BU-14 102-A3 BU-14 M901-A236 YL-16 29 M901-G80 YL-18 E735-G75 PU-16 454-G42 GN-18 -
+BATTERY
-BATTERY

RETARDER ACTIVE
-BATTERY
+BATTERY
SOLENOID RETURN
TCS ACTIVE LAMP

TCS RIGHT SOL

TCS LEFT SOL
ARC AIR CONTROL
ARC ON/OFF SW
ARC ON/OFF SW
SENSOR GROUND
SENSOR GROUND
TCS SERVO SOL
ARC AIR SUPPLY
TCS SYSTEM TEST
ARC PRESS SW
LOCATION CODE 1
LOCATION CODE 0
MANUAL RET SW
UNUSED
UNUSED
UNUSED
UNUSED
LOC ENABLE (+BAT)
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
LOCATION CODE 2
UNUSED
+BATTERY

UNUSED
UNUSED
SOLENOID RETURN
LH PARKBK SNSR
RH PARKBK SNSR
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
+8V POWER
UNUSED
UNUSED
+10V POWER
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
RR WHEEL SP SNSR
ENGINE SPEED (+)
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
ENGINE SPEED (-)
UNUSED
UNUSED
LR WHEEL SP SNSR
UNUSED
UNUSED
CAT DATALINK -

CAT DATALINK +

INTEGRATED 201-FF5 BK-16 F720-A194 GN-16 30 F720-G72 GN-18 F718-G71 BU-18 G-C17 RETARDER ON LAMP
200-A63 BK-16 508-M21 PU-16 + LH SPEAKER 200-A55 BK-14 124-A33 GN-14 31 124-G11 GN-14 700-G69 PK-18 1631878

201-G35 BK-18
BRAKING 6T7695 1071984
CONTROL (IBC) 200-A61 BK-16 200-A61 BK-16 509-M22 WH-16 - 123-A32 WH-16 515-A114 GY-14 32 515-G44 GY-16 102-G1 BU-16

200-G13 BK-18
A-C36 200-A76 BK-16 M-C5 A/C N-C1 105-A12 BR-16 136-A30 GN-16 33 136-G81 GN-18 103-G2 YL-16 462-G43 YL-18 +
3E5179 R-P4 3E3385 3E3361
2005373 ARC THERMOSTAT 105-A11 BR-16 105-A10 BR-16 516-A115 GN-16 34 516-G45 GN-16 521-G49 YL-16 200-G15 BK-18 -
10
11
12
1
2
3
4
5
6
7
8
9

1
2
200-A73 BK-16 509-M22 WH-16 1 LEFT SPKR - SWITCH 124-A33 GN-14 517-A116 BU-16 35 517-G46 BU-16 610-G53 OR-16 SUPPL STER ON LAMP
36 Page, Color 2, TRM

2005374 TCS WH/BK BR/BK G-C18

A-C37 3E5464
T
508-M21 PU-16 LEFT SPKR + 129-A38 BU-16 J765-A176 BU-16 J765-G6 BU-18 F717-G70 YL-18 1631876
RENR9581

2005372 ARC/TCS 2 WH/GN 36 1071984

3E5176 N-P1
200-M16 BK-16 200-M16 BK-16 3 BK GROUND AM/FM 200-A62 BK-16 F718-A193 BU-16 37 F718-G71 BU-18 F720-G72 GN-18
1259740
CONN 1 113-M6 OR-16 113-M6 OR-16 4 BU + BATTERY (24V) RADIO
BLOWER MOTOR
201-A81 BK-16 J766-A201 PU-16 38 J766-G77 PU-18 K985-G74 BR-18 411-G40 PK-18 +
A513-M28 PK-16 A513-M28 PK-16 5 YL + BATTERY (MEMORY) 1736530 454-A105 GN-16 E735-A174 PU-16 39 E735-G75 PU-16 K986-G9 PK-18 201-G37 BK-18 -
DROPPING
135-M10 BU-16 135-M10 BU-16 6 RD + BATTERY (12V) 1736532 610-A137 OR-16 998-A225 BR-16 40 998-G50 BR-18 G-C19 EMSII ACTION LAMP
MOTOR RESISTOR T-C5
512-M24 GN-16 7 GY/BK VI/BK RIGHT SPKR - 200-A70 BK-16 614-G56 PU-18 1071984 1631876
511-M23 BR-16 8 GY/VI RIGHT SPKR + 308-A89 YL-16 155-2269 RH
ANTENNA 136-A30 GN-16 J766-G77 PU-18 J766-G79 PU-18 606-G51 GY-18 + 611-T12 PU-14 1 HIGH BEAM
A/C H430-A150 BU-16 200-G14 BK-18 - 200-T6 BK-14 2 HEADLAMP
BLOWER

308-A88 YL-16
ANTENNA-V1 COAX G-C20 RH TURN IND LAMP 157-0305
RH SPEAKER MOTOR

J766-G78 PU-18
511-M23 BR-16 + 1071984 1631879 T-P4
512-M24 GN-16 6T7695 1129565 T-C6

614-G57 PU-18
-
200-G23 BK-18 614-G68 PU-18 + 155-2269 RH
200-G20 BK-18 - 619-T18 GN-14 1 LOW BEAM
201-M19 BK-16 G-C21 LH BACKLTG LAMP 200-T5 BK-14 2 HEADLAMP
410-M20 WH-16 1636508 161-0908
E E
1071984
200-A54 BK-08 M-C2 200-G19 BK-18 T-P5
3E6328 3E3361 614-G67 PU-18 + T-C7
202-L10 BK-16 202-L10 BK-16 202-L10 BK-16 998-A224 BR-16 ACTION RD-18 1 410-M20 WH-16 A-C28 200-G5 BK-18 200-G21 BK-18 - 155-2267
ALARM 169-8668 RD-18 RH
F707-A186 WH-16 DOOR BK-18 2 201-M19 BK-16 MUR440 614-G57 PU-18 G-C23 RH BACKLTG LAMP 606-T9 GY-16 A TN
KEY SW ARC PARK/TURN
H430-A150 BU-16 SWITCH (MONITOR) M-C4 1 308-A90 YL-16 200-G34 BK-18 1071984 1636508 200-T7 BK-16 B BK-18 GD
CONN 15 7N7781 SUPPRESSOR LAMP
636-CH12 GN-16 200-A73 BK-16 F709-A188 BU-16 2 200-A70 BK-16 200-G25 BK-18 614-T15 PU-16 C WH-18 PK

619-A250 GN-14
9D4068

727-A164 GN-16
604-A126 OR-16
1068704 135-0427

614-A237 PU-16

619-A250 GN-14
K748-A203 OR-16

126-A34 PK-16
126-A37 PK-16
DOME

E790-A181 PK-16
L-C3 A-C4

138-A40 GN-16
126-L3 PK-16 126-L3 PK-16 E790-A178 PK-16 E790-A178 PK-16 F710-A189 BR-16 103-M2 YL-14 103-M2 YL-14 1 RD-18 200-G31 BK-18
7X6222 9X0146 LAMP T-P6
614-L18 PU-16 614-L18 PU-16 307-A87 OR-16 F717-A192 YL-16 200-M15 BK-16 200-M15 BK-16 2 BK-18 200-G32 BK-18
200-L7 BK-16 200-L7 BK-16 126-L3 PK-16 1 126-A35 PK-16 L910-A104 PK-16 F721-A195 GY-16 103-M3 YL-14 602-M29 WH-16 3 WH-18 7N9943 HEADLAMP SW CL-C4
636-CH11 GN-16

J765-L54 BU-16 H430-L11 BU-16 2 H430-A150 BU-16 F723-A196 PK-16 8C9678 1701305 3E3370
M-P5
E790-L44 PK-16 E790-L45 PK-16 614-L18 PU-16 614-A148 PU-16 L912-A102 WH-16 998-A222 BR-16 614-G66 PU-18 799-CL1 WH-16 OR-18 LH FR
126-L3 PK-16

3 A +BATTERY
202-L10 BK-16

200-L7 BK-16 4 200-A73 BK-16 614-G65 PU-18 A 201-CL2 BK-16 B BK-18 GROUND STRUT PRESS

OPERATOR STATION
635-CH9 BU-16 614-A148 PU-16 337-A96 WH-16 H430-A150 BU-16 614-G59 PU-18 614-G64 PU-18 200-G26 BK-18 614-G62 PU-18 859-CL3 YL-16 859-CL3 YL-16 YL-18 1753186

998-G50 BR-18
5 B C SIGNAL
126-L5 PK-16

306-L13 GN-16 306-A86 GN-16 K748-A203 OR-16 614-G58 PU-18 614-G63 PU-18 614-G61 PU-18

CHASSIS
6 A A 1 A
2
J764-L50 BR-16
J764-L51 BR-16

307-L14 OR-16 7 307-A87 OR-16 B 200-G5 BK-18 B 200-G36 BK-18 2 200-G34 BK-18 B 799-CL15 WH-16
710-L27 GN-16

1
E790-L44 PK-16

3
799-CH16 WH-16 138-CH1 GN-16 321-L15 BR-16 8 321-A94 BR-16 E790-A180 PK-16 337-A96 WH-16 998-A221 BR-16 1 1 K986-G9 PK-18 700-G69 PK-18 3 1 799-CL17 WH-16
126-L5 PK-16

2 2
J765-L54 BU-16

2 CL-C5
635-CH7 BU-16

799-CH15 WH-16 707-CH13 PU-16 L912-L16 WH-16 L912-A102 WH-16 321-A94 BR-16 998-A225 BR-16 103-G2 YL-16 J766-G78 PU-18 201-G8 BK-18 799-CL16 WH-16

200-G16 BK-18
200-G33 BK-18
9 2 2 4 2

200-G18 BK-18
3 3 3 3E3370
200-L7 BK-16
614-L18 PU-16

710-CH4 GN-16 L910-L17 PK-16 10 L910-A104 PK-16 706-A158 BR-16 614-A237 PU-16 3 614-G58 PU-18 3 K985-G74 BR-18 5 E735-G75 PU-16 3 201-CL14 BK-16
725-L39 GN-16
BU-16
BK-16

PK-16
PU-16

BR-16
WH-16
YL-16
GN-16
OR-16
BU-16

PK-16

E790-L45 PK-16

E790-L45 PK-16

251-CH3 BK-16 891-CH34 BU-16 706-L22 BR-16 11 706-A158 BR-16 720-A161 PU-16 614-A145 PU-16 4 614-G57 PU-18 4 6 4 201-CL12 BK-16 799-CL4 WH-16 A OR-18 +BATTERY RH FR
126-L3 PK-16
614-L18 PU-16
200-L7 BK-16
126-L5 PK-16
E790-L44 PK-16

BK-18 STRUT PRESS

G704-L46 YL-16
G705-L47 GN-16
K922-L60 YL-16

CH-C1 707-L23 PU-16 12 707-A159 PU-16 J765-A197 BU-16 614-A144 PU-16 5 102-G1 BU-16 5 C 5 201-CL13 BK-16 201-CL5 BK-16 B GROUND
E790-L43 PK-16
703-L19 BU-16
704-L20 GY-16
705-L21 PK-16
709-L24 OR-16
721-L35 BR-16
722-L36 WH-16
723-L37 OR-16

724-L38 YL-16
726-L40 BU-16

200-L7 BK-16
614-L18 PU-16

6 5
L910-L17 PK-16

L912-L16 WH-16

M728-L56 WH-16

E750-L42 PU-16
K748-L55 OR-16

H430-L11 BU-16

8N1525 636-CH11 GN-16 M728-L56 WH-16 13 M728-A204 WH-16 M728-A204 WH-16 998-A224 BR-16 6 610-G53 OR-16 6 D 6 858-CL6 GY-16 858-CL6 GY-16 C YL-18 SIGNAL 1753186
306-L13 GN-16
307-L14 OR-16
321-L15 BR-16

706-L22 BR-16

720-L34 PU-16
728-L41 BU-16

892-L58 BR-16
893-L59 GN-16
891-L57 BU-16
J765-L53 BU-16

TCS TEST SW
J765-L54
200-L7

126-L4

707-L23 PU-16
614-L18

711-L28
H710-L48
712-L29
714-L31
715-L32
713-L30
716-L33

F717-A192 YL-16
F717-A190 YL-16
710-L26 GN-16

+24V IN 1 635-CH8 BU-16 720-L34 PU-16 14 720-A161 PU-16 892-A208 BR-16 998-A222 BR-16 C C
G-C5 C
1701301
126-L3 PK-16

998-A225 BR-16
GROUND 2 799-CH21 WH-16 E750-L42 PU-16 15 E750-A175 PU-16 893-A214 GN-16 D G-C3 AUTO RETARDER SW D G-C4 D

102-A4 BU-16
3E-7996
J765-L52 BU-16
126-L4 PK-16

710-L25 GN-16

1701326
202-L12 BK-16

J764-L49 BR-16

RED LAMP 3 799-CH16 WH-16 891-L57 BU-16 16 891-A205 BU-16 614-A146 PU-16 3E-7996 3E-7996 G-C6 EMSII MODE SW
202-L9 BK-16
202-L8 BK-16

126-L1 PK-16
126-L2 PK-16
126-L6 PK-16

GREEN LAMP 4 636-CH10 GN-16 859-CH26 YL-16 892-L58 BR-16 17 892-A208 BR-16 614-A146 PU-16 126-A37 PK-16 L910-A104 PK-16 3E-7996 1701307
LINK GND 5 250-CH2 BK-16 858-CH25 GY-16 893-L59 GN-16 18 893-A214 GN-16 126-A35 PK-16 126-A34 PK-16 L912-A102 WH-16 103-G2 YL-16
XMSN SPD 6 710-CH4 GN-16 861-CH28 PU-16 E790-L45 PK-16 19 E790-A178 PK-16 306-A86 GN-16 102-G1 BU-16 E735-G75 PU-16 RH RD TPMS LAMP

F718-A193 BU-16
F720-A194 GN-16
CL-C6 8T9683

998-A221 BR-16
521-A118 YL-16
522-A119 WH-14
LF STRUT PRESS 7 859-CH26 YL-16 860-CH27 PK-16 K748-L55 OR-16 20 K748-A203 OR-16 610-G53 OR-16 727-G73 GN-18
RF STRUT PRESS 8 858-CH25 GY-16 251-CH5 BK-16 J765-L53 BU-16 21 J765-A197 BU-16 138-A40 GN-16 F717-G70 YL-18 136-G81 GN-18 7N9738
LR STRUT PRESS 9 861-CH28 PU-16 251-CH5 BK-16 728-L41 BU-16 22 728-A165 BU-16 F720-G72 GN-18 799-CL11 WH-16 799-CL7 WH-16 1 RD-18

L912-A103 WH-16
L912-A103 WH-16
RR STRUT PRESS 10 860-CH27 PK-16 863-CH29 BU-16 710-L26 GN-16 23 710-A160 GN-16 998-A223 BR-16 614-G60 PU-18 614-G64 PU-18 614-G62 PU-18 635-CL8 BU-16 635-CL8 BU-16 2 BK-18

E793-A183 BU-16
E794-A184 YL-16

L912-A101 WH-16

F975-A228 OR-16

WH-16
BU-16
BR-16
GY-16
PK-16

F717-A191 YL-16
L910-A104 PK-16
J765-A26 BU-16
TX LCD OUT 11 863-CH29 BU-16 864-CH30 BR-16 24 A 614-G60 PU-18 A 614-G66 PU-18 A 614-G65 PU-18 614-G63 PU-18 A 614-G59 PU-18

892-A206 BR-16
893-A212 GN-16

481-A107 GN-16
998-A220 BR-16
113-A19 OR-16
150-A49 RD-14
150-A50 RD-14
317-A92 YL-16

200-A57 BK-16
201-A77 BK-16
403-A97 GN-16
LCD CLOCK 864-CH30 BR-16 818-CH22 BR-16 200-G16 BK-18 200-G27 BK-18 200-G18 BK-18 200-G28 BK-18 614-G61 PU-18
J765-L52 BU-16
J764-L49 BR-16
K922-L60 YL-16

E790-L43 PK-16

H710-L48 PK-16

G704-L46 YL-16

G705-L47 GN-16

12 B B B B A
H430-L11 BU-16

M728-L56 WH-16

E750-L42 PU-16

L912-L16 WH-16

L910-L17 PK-16
K748-L55 OR-16

202-L12 BK-16

K952-A230 BR-16
892-L58 BR-16

306-L13 GN-16
893-L59 GN-16

705-L21 PK-16
703-L19 BU-16

704-L20 GY-16

706-L22 BR-16
720-L34 PU-16

721-L35 BR-16
722-L36 WH-16
723-L37 OR-16
724-L38 YL-16
725-L39 GN-16

728-L41 BU-16

307-L14 OR-16

321-L15 BR-16
710-L25 GN-16
711-L28 BR-16

714-L31 YL-16

716-L33 BU-16
712-L29 WH-16

715-L32 GN-16

713-L30 OR-16
726-L40 BU-16

709-L24 OR-16

891-L57 BU-16

707-L23 PU-16

CH-C4 A-C23
537-A121 GN-16

TX OUT 818-CH22 BR-16 820-CH24 BU-16 200-G33 BK-18

126-L1 PK-16
202-L8 BK-16

202-L9 BK-16
126-L2 PK-16

13 1 1 1 1 B
767-A166 WH-16
126-L6 PK-16

2
K952-A231 BR-16

3E3379 3E3382 2

F707-A186
F709-A188
F710-A189
F721-A195
F723-A196
RH GN TPMS LAMP
307-A87 OR-16

TX KEY OUT 14 820-CH24 BU-16 819-CH23 GY-16 2 F717-G70 YL-18 2 F720-G72 GN-18 2 520-G48 WH-16 F718-G71 BU-18 2 1
307-A87 OR-16

D D
K952-A232 BR-16

606-A133 GY-16

3 2
H429-A109 BU-16
H428-A108 GY-16
J765-A200 BU-16
J767-A202 GY-16

E790-A182 PK-16
605-A128 YL-16

CL-C7
E750-A175 PU-16

RX IN 819-CH23 GY-16 250-CH2 BK-16 138-CH1 GN-16 138-A40 GN-16 998-G17 BR-18 998-G50 BR-18 521-G49 YL-16 998-G17 BR-18 3
727-G73 GN-18 8T9684
614-A147 PU-16

15 1 3 3 3 3 2
728-A165 BU-16

GY-16
BU-16
GN-16
GY-16
YL-16
BR-16

604-A126 OR-16

7N9737
122-A14 BU-16

NEUTRAL 3
891-CH34 BU-16 865-CH31 GY-16 614-A144 PU-16 998-G24 BR-18 998-G24 BR-18 136-G81 GN-18
126-A36 PK-16

16 2 4 4 4 4 3

337-A96 WH-16

A700-A172 OR-16
LCD LATCH 17 865-CH31 GY-16 867-CH33 PU-16 710-CH4 GN-16 3 710-A160 GN-16 462-A106 YL-16 5 5 5 5 4 799-CL9 WH-16 1 RD-18
TEST/SET 18 866-CH32 PK-16 866-CH32 PK-16 707-CH13 PU-16 4 707-A159 PU-16 727-A163 GN-16 6 6 6 6 5 636-CL10 GN-16 636-CL10 GN-16 2 BK-18
612-A142
769-A167
770-A168
773-A169
774-A170
775-A171

998-A221 BR-16
MODE L-C2
19 867-CH33 PU-16 891-CH34 BU-16 5 891-A205 BU-16 426-FF14 BR-16 C C A/C ON SW C C 6
3E6287

F702-A185 GN-16
BED RAISE 707-CH13 PU-16 L-C1 201-FF6 BK-16 G-C7 G-C8 G-C9
20 6 D D 1701328 D D
NOISE REDUCTION SW
C

F710-A189 BR-16

F707-A186 WH-16

F718-A193 BU-16
1010205

L910-A104 PK-16

A700-A172 OR-16

F702-A185 GN-16

F709-A188 BU-16
F721-A195 GY-16

F975-A228 OR-16

L912-A101 WH-16

F723-A196 PK-16

E794-A184 YL-16
E793-A183 BU-16

F720-A194 GN-16

F717-A191 YL-16
9X6846 635-CH9 BU-16 446-FF15 PU-16 3E-7996 3E-7996 3E-7996

636-CH11 GN-16
D

799-CH16 WH-16

861-CH28 PU-16
860-CH27 PK-16

858-CH25 GY-16
859-CH26 YL-16

799-CH21 WH-16

892-A206 BR-16
893-A212 GN-16

998-A220 BR-16

481-A107 GN-16

522-A119 WH-14

J765-A26 BU-16

521-A118 YL-16
G-C10 1701327 SUPPL STER SW
CONN 16
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

251-CH5 BK-16

635-CH8 BU-16

150-A49 RD-14
201-A77 BK-16
150-A50 RD-14

317-A92 YL-16

200-A57 BK-16

113-A19 OR-16

403-A97 GN-16
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

TPMS J1 J2 200-G27 BK-18 3E-7996 1701331

CONT G-C11
138-CH1 GN-16 998-G17 BR-18
3E-7996
+BATTERY
-BATTERY

-BATTERY
+BATTERY

LOCKUP CLUTCH SOL

GEAR 1
GEAR 2
GEAR 3
GEAR 4
GEAR 5
UNUSED
SHIFT LEVER 3
GEAR SW-GND VERIFY
LOW STEERING SW
LOCATION CODE 2
UNUSED
KEY START SW

UNUSED
UNUSED
SOLENOID RETURN
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
HOIST LEVER
UNUSED
BODY RAISE SOL
UNUSED
+10V SUPPLY
UNUSED
UNUSED

BODY RAIDE OUTPUT

ENGINE SPEED (-)
T/C OUT SPEED (+)
BACKUP ALARM
CAT DATALINK -
BODY UP IND

SOLENOID RETURN
START RELAY
CAT DATALINK +
SUPP STEER RELAY

UPSHIFT SOL
UNUSED
SHIFT LEVER 1
SW/SNSR GROUND
SW/SNSR GROUND

DOWNSHIFT SOL
SHIFT LEVER 4
EXHAUST DIVERTER SW

UNUSED
LOCATION CODE 1
LOCATION CODE 0
SHIFT LEVER-GND VERIFY
SHIFT LEVER 2
BRAKE SW
SEC/PARK BRAKE SW
SHIFT LEVER 5
LOCATION ENABLE (+BAT)

BODY UP SW
BODY LOWER SOL
UNUSED
UNUSED
UNUSED
UNUSED
ENGINE SPEED (+)
UNUSED
UNUSED
UNUSED
NEUTRAL OUTPUT
UNUSED
T/C OUT SPEED (-)
UNUSED
UNUSED
UNUSED

XMSN OUT SPEED

UNUSED
UNUSED

A-C19
XMSN/CHASSIS 1042921

F975-FF26 OR-16
E790-A179 PK-16
998-A223 BR-16

CONTROL RD-18

447-FF16 PK-16
472-FF17 OR-16
A700-A172 OR-16

446-FF15 PU-16
426-FF14 BR-16
THRT POS
462-A106 YL-16
A +V ANALOG OPERATOR STATION OPERATOR STATION

727-A162 GN-16
337-A96 WH-16

201-FF6 BK-16
J767-A202 GY-16

H428-A108 GY-16
H429-A109 BU-16

E790-A182 PK-16

J765-A200 BU-16
E750-A175 PU-16

K952-A232 BR-16

306-A86 GN-16

109-A13 OR-04
CONN 36

200-A54 BK-08
799-CH20 WH-16 (TCC) 998-A221 BR-16 BK-18 SNSR
J764-L51 BR-16

GROUND CHASSIS
G705-L47 GN-16

K922-L60 YL-16
E790-L44 PK-16
G704-L46 YL-16

J764-L50 BR-16

101-A1 RD-04
604-A126 OR-16
605-A128 YL-16

606-A133 GY-16
612-A142 GY-16
767-A166 WH-16
770-A168 GN-16
769-A167 BU-16
773-A169 GY-16
614-A147 PU-16
728-A165 BU-16
775-A171 BR-16
774-A170 YL-16

CONN 31 CHASSIS
704-L20 GY-16
703-L19 BU-16

705-L21 PK-16
709-L24 OR-16
710-L27 GN-16
721-L35 BR-16
722-L36 WH-16
723-L37 OR-16
724-L38 YL-16
725-L39 GN-16
726-L40 BU-16

122-A14 BU-16

126-A36 PK-16

2005375 200-A58 BK-16 F702-A185 GN-16 C WH-18 SIGNAL 1761602 AN-C20 CN-C2
126-L5 PK-16

799-CH15 WH-16 799-CH18 WH-16 CH-C3 A-C16 3E3361 3E3364 CONN 46

799-CH16 WH-16 799-CH17 WH-16 3E7990 9X7148 1

10
11
12

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
799-CH21 WH-16 799-CH19 WH-16 STRAP-MM1 OPERATOR STATION 2
636-CH12 GN-16 +24V PWR CONN 21 CONN 23 CL-C1 CHASSIS C-C1 CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
251-CH6 BK-16 CONN 10 3E5176 8T9834 HEAD SOL HEAD SOL HEAD SOL HEAD SOL HEAD SOL HEAD SOL
CONN 17 9R7941

WH-16
BK-16
PU-16
PK-16
BU-16
GN-16

858-CL6 GY-16
859-CL3 YL-16

799-CL11 WH-16

150-C1 RD-14
201-C2 BK-16
150-C3 RD-14

BR-16
GN-16
OR-16
BR-16
GN-16

BU-16
GY-16
BR-16
YL-16

F975-C13 OR-16
200-C14 BK-16

481-C15 GN-16

522-C16 WH-14
113-C17 OR-16

L913-C38 OR-16
F723-C48 PK-16

YL-16
BU-16
YL-14
GN-16
GN-16

F718-C49 BU-16
F717-C24 YL-16
A-C18 FF-C3
251-CH3 BK-16 251-CH5 BK-16 #1 #3 #5 #7 #9 #11
CAB 8N1517 9X7145
138-CH1 GN-16 L-C5 A-C17 1508202 1508202 1508202 1508202 1508202 1508202
GROUND
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
AN-C7
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
636-CH12 GN-16 9X0145 9X7143 OPERATOR STATION CP-P1 CP-P2 CP-P3 CP-P4 CP-P9 CP-P11

799-CL16
201-CL13
861-CL18
860-CL19

636-CL10

F721-C10
F710-C11

E794-C19
E793-C20

F720-C23
635-CL8

A700-C6

F702-C8

F709-C9

317-C12

521-C21
403-C22
892-C4
893-C5

998-C7
3E3370
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

H-C1 F-C5
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

OPERATOR STATION OPERATOR STATION CHASSIS RAIL

CHASSIS CHASSIS K-C7 J-C1 REF: 108-1029 BEACON 8N1518 9X7146 CONN 41 A OR-18 +5V PRESS
200-H6 BK-08

426-F1 BR-16

201-F2 BK-16

446-F3 PU-16

472-F4 OR-16

447-F5 PK-16

F975-F6 OR-16
337-H11 WH-16

GN-16
YL-16
OR-04
RD-04
GN-16

7X6222 9X7144 128-6985 BEACON A/C CLUTCH YL-18 SENSOR 7E6513 7E6513 7E6513 7E6513 7E6513 7E6513

998-AF1 BR-16
B GROUND
GY-16

506-J2 PU-16
J764-K1 BR-16

G705-K2 GN-16

BR-16
PK-16
YL-16
BU-16

PK-16
OR-16
GN-16
BR-16
WH-16
OR-16
YL-16
GN-16
BU-16
PK-16

J764-K18 BR-16

J767-J1 GY-16

122-J3 BU-16

WH-16
PK-16
OR-16
YL-16
BU-16
PU-16
PK-16
BR-16
GY-16
GY-16
WH-16
GN-16
BU-16
GY-16
PU-16
BU-16
BR-16
YL-16

9U-7206 FLORESCENT LAMP SOL C-C7 AN-C1 C GN-18 SIGNAL 1403540 CP-C1 CP-C2 CP-C3 CP-C4 CP-C13 CP-C14

GY-16
WH-16

WH-16
E-C6 8T9834 9X1343

GY-16

GY-16
WH-16
3E1906

PU-16
OR-16

PU-16
OR-16

PU-16
OR-16
306-H1
462-H2
109-H3
101-H4
727-H5

1552269 150-C1 RD-14 1 AN-C8

704-K7

J765-J11
E750-J12

K952-J14
E790-K4
G704-K5

710-K10
721-K11
722-K12
723-K13
724-K14
725-K15
726-K16
126-K17

E790-J8

605-J10

126-J13

606-J15
612-J16
767-J17
770-J18
769-J19
773-J20
614-J21
728-J22
775-J23
774-J24
922-K3

703-K6

705-K8
709-K9

987-J7

604-J9

BKUP ALARM BK-18 1 612-E23 GY-16 E-C5 150-C3 RD-14 2 3E3370 PRIMARY CN-C1

861-CL18 PU-16
860-CL19 PK-16

BK-16
BU-16
GN-16
WH-16

858-CL6 GY-16
859-CL3 YL-16
7N7781 AN-C19 3E3361
1236449 BK-18 2 200-E24 BK-16 799-CL15 WH-16 3 A OR-18 +12V CAM S/T

522-C16 WH-14
403-C22 GN-16

A700-C6 OR-16
E794-C19 YL-16
E793-C20 BU-16
113-C17 OR-16
150-C1 RD-14
150-C3 RD-14
892-C4 BR-16
893-C5 GN-16
F702-C8 GN-16

BU-16
BR-16
YL-16
BU-16
GN-16
GY-16
PK-16
521-C21 YL-14
FRAME 3E3361

201-C2 BK-16
317-C12 YL-16

481-C15 GN-16
200-C14 BK-16

L913-C38 OR-16

F975-C13 OR-16

1
2
RD-18 126-E12 PK-16 799-CL17 WH-16 BK-18 SENSOR

GN
GN
+ BATTERY 1 4 B GROUND
BODY UP SNSR

998-C7 BR-16
GROUND AF-C1

1
2
SIGNAL BU-18 2 E750-E9 PU-16 J-C5 201-CL14 BK-16 113-C17 OR-16 5 C WH-18 SIGNAL 1296628
3E0461 3E3360

201-CL13

636-CL10
799-CL16
635-CL8
GROUND BK-18 3 J765-E7 BU-16 3E3364 201-CL12 BK-16 150-C1 RD-14 892-C4 BR-16 6
CONN 38

F710-C11
F717-C24
F718-C49
F720-C23
F721-C10
F723-C48
F709-C9

BK
BK
CL-C2 AN-C4

1
2

1
2
LH RR STRUT PRESS 506-J2 PU-16 1 C-C11 150-C3 RD-14 893-C5 GN-16 7 CP-C9 CP-C10 CP-C18
1753186 3E3370 C-C9 1042921
2 3E3364 892-C4 BR-16 8 COOLANT RAIL 1136430 1136430 1136430
LOWER SOL RAISE SOL 1552269

1
2
3
4

1
2
3
4

1
2
3
4
OR-18 799-CL17 WH-16 893-C5 GN-16 998-C28 BR-16 OR-18 TEMP PRESSURE

522-C44 WH-14
+BATTERY A 9 A +5V

513-C46 OR-14
E790-K4 PK-16
G705-K2 GN-16
G704-K5 YL-16

AN-C13 AN-C14 AN-C21

J764-K18 BR-16
710-K10 GN-16
709-K9 OR-16
J764-K1 BR-16
726-K16 BU-16
725-K15 GN-16
704-K7 GY-16
703-K6 BU-16
724-K14 YL-16
922-K3 BR-16
705-K8 PK-16
723-K13 OR-16
126-K17 PK-16
721-K11 BR-16
722-K12 WH-16

1125874 1125874

F722-C35 OR-16
998-C42 BR-16
GROUND BK-18 B 201-CL14 BK-16 E793-C20 BU-16 F702-C8 GN-16 10 B BK-18 GROUND SENSOR VALVE
C 3E3373 3E3373 3E3373
C
E790-J8 PK-16

GY-16
YL-16
BR-16
YL-16
SIGNAL YL-18 C 861-CL18 PU-16 E794-C19 YL-16 11 C WH-18 SIGNAL 1022240 1070677

BU-16
BR-16
PU-16
BR-16

OR-16
GY-16
PU-16
GY-16
12
AN-C9 3E6428
CONN 50 CONN 51 CONN 52
C-C13 F702-C8 GN-16 13
PK-16
OR-16
YL-16
GY-16
GY-16
PU-16
PU-16
BU-16

WH-16
BU-16
GN-16
GY-16
YL-16
BR-16
GY-16
BR-16

728-J22 BU-16
122-J3 BU-16
WH-16
WH-16

WH-16
WH-16

1552269 997-C30 OR-16 3E3370 SECONDARY COOLANT

A701-AN50
F726-AN89
A703-AN62
F726-AN90
14

A709-AN108
F730-AN106
A711-AN109
F730-AN107
A705-AN65
F728-AN91
A707-AN60
F728-AN92
CT-C3 BK-18 1 521-C21 YL-14 F709-C9 BU-16 993-C31 BR-16 15 A OR-18 CAM S/T FLOW
612-E23 GY-16

+12V
2 3 HARNESS & CABLE CHART
1042921 1 BK-18 2 513-C47 OR-14 F710-C11 BR-16 16 B BK-18 GROUND SENSOR SWITCH
LH RR ID PART# ATCH LOC TYPE DESCRIPTION
E750-J12
J765-J11

K952-J14
126-J13

605-J10
606-J15
612-J16
614-J21

767-J17
769-J19
770-J18
773-J20
774-J24
775-J23
J767-J1
604-J9

RD-18 C-C16 WH-18 1296628

200-E24 BK-16

TURN LAMP A WH-16 F717-C24 YL-16 17 C SIGNAL

A 200-8807 STD D10 HARNESS MAIN CAB
J765-E7 BU-16

F-C4
200-H6 BK-08

CONN 19
1
2

1
2

BK-18 NOTE A 1552269

E750-E9 PU-16

200-CT6 BK-16 MUR440 F718-C49 BU-16

126-E12 PK-16

B 18
1350427 K-C8 K-C9 3E3361 C 193-5579 STD C6 HARNESS ENGINE
WH-18 C 1 513-C45 OR-14 521-C21 YL-14 F720-C23 GN-16 19 AN-C10 F726-AN43 YL-16
3E3361 3E3361 J-C4 U-C1 XMSN FLTR SW 3E3370 E 136-8916 STD B13 HARNESS REAR CHASSIS
426-F1 BR-16 426-F1 BR-16 1 BK-18 2 522-C43 WH-14 522-C16 WH-14 F721-C10 GY-16 F714-C32 PK-16 20 TURBO OUTLET
G705-K2 GN-16

1169846
E790-K19 PK-16

G704-K5 YL-16

F 165-6651 STD C9 HARNESS EMS-II CHASSIS

E790-K20 PK-16

CT-C2 1552272 3E3376 201-F8 BK-16 2 BK-18 F723-C48 PK-16 F710-C11 BR-16 21 A OR-18 +5V PRESS F728-AN58 BR-16
987-J7 WH-16

1042921 122-J3 BU-16 1 122-U3 BU-16 F709-C9 BU-16 22 B YL-18 GROUND SENSOR F730-AN182 GY-16 G 172-2358 STD F4 HARNESS DASH PANEL
LH STOP/ H 194-1104 STD C10 HARNESS CHASSIS POWER
229-C40 BK-14

S RD-18 A 604-CT1 OR-16 2 F722-C35 OR-16 F722-C35 OR-16 F722-C35 OR-16 23 C GN-18 SIGNAL 1619926 A701-AN50 GY-16
TAIL LAMP BK-18 J 194-1567 STD C11 HARNESS MAIN CHASSIS
B 200-CT7 BK-16 728-J22 BU-16 3 728-U5 BU-16 998-C42 BR-16 998-C42 BR-16 24 A703-AN62 BR-16
1350426 T WH-18 AN-C11 K 165-6650 STD C12 HARNESS CHASSIS XMSN
C 614-CT4 PU-16 4 229-C40 BK-14 25 A705-AN65 BU-16
CONN 3 CONN 24 403-C22 GN-16 113-C17 OR-16 26 3E3370 ATMOSPHERIC A707-AN60 PU-16 L 200-8797 STD D13 HARNESS CAB XMSN
F-C1 U-C3 U-C4 Y-C2 F715-C33 PU-16 27 A OR-18 +5V PRESS A709-AN108 OR-16 M 172-6142 STD E7 HARNESS OVERHEAD
J-C3 3E3364 N 118-8580 ATT E5 HARNESS CAB A/C UNIT
CT-C4 CT-C1 E-C2 CONN 5 1552269 3E3370 1698670 1552269 RH TURBO ENG SP F716-C34 WH-16 28 B YL-18 GROUND SENSOR A711-AN109 PU-16
3E3361 3E3382 1552273 472-F4 OR-16 A 472-U1 OR-16 1 472-Y2 OR-16 INLET PRESS T/C TEMP SNSR ENGINE F717-C24 YL-16 29 C GN-18 SIGNAL 1619925 A710-AN102 GY-16 P 172-6774 STD G3 HARNESS EMS-II DASH PANEL
E-C1 J-C2 CONN 18 GROUND R 201-0442 ATT F13 HARNESS INTEGRATED BRAKING
1
2

LH BKUP LAMP WH-18 1 612-CT3 GY-16 604-CT1 OR-16 1 604-E13 OR-16 CX-C2 201-F10 BK-16 B 201-U2 BK-16 2 201-Y1 BK-16 SNSR SNSR 1895746 993-C31 BR-16 F718-C49 BU-16 30 A712-AN103 BR-16
1623294 BK-18 2 200-CT8 BK-16 200-CT2 BK-16 2 200-E14 BK-16 3E5179 1552252 3E3364 200-J25 BK-16 C 1619926 1187226 997-C30 OR-16 E794-C19 YL-16 31 AN-C12 A708-AN64 BR-16 T 160-8706 STD F1 HARNESS FRONT LIGHTS
612-CT3 GY-16 3 612-E15 GY-16 612-E1 GY-16 1 612-J16 GY-16 200-J25 BK-16 201-F2 BK-16 CONN 25 F714-C32 PK-16 E793-C20 BU-16 32 3E3370 ENGINE OIL A706-AN61 GY-16 U STD A10 HARNESS FRONT RH CHASSIS
4 200-E2 BK-16 2 200-J25 BK-16 F-C2 AC-C2 AC-C1 998-C42 BR-16 33 A OR-18 +5V PRESS A704-AN66 GN-16 V 117-2932 STD I11 CABLE ANTENNA COAX
200-H15 BK-16

614-CT4 PU-16 5 614-E17 PU-16 614-E3 PU-16 3 614-J21 PU-16 3E3361 3E3364 3E3361 998-C7 BR-16 F715-C33 PU-16 F723-C48 PK-16 34 B YL-18 GROUND SENSOR A702-AN57 PU-16 W 177-0217 STD G9 WIRE AS. POWER DISTRIBUTION
WH-16 6 605-E5 YL-16 604-E4 OR-16 4 604-J9 OR-16 126-J13 PK-16 447-F5 PK-16 447-F5 PK-16 1 447-AC1 PK-16 1 BK-18 F716-C34 WH-16 35 C GN-18 SIGNAL 1036093 F731-AN204 OR-16 Y 139-3205 STD B8 HARNESS BRAKE OVERSTROKE SWITCH
BK-18 FUEL LEVEL Z 174-9173 ATT B11 HARNESS EXHAUST DIVERTER
605-E5 YL-16 605-J10 YL-16 604-J9 OR-16 201-F9 BK-16 201-AC2 BK-16 ALTERNATOR F729-AN67 GN-16

GROUND
SIGNAL

GROUND
SIGNAL
5 2 2 36

WH-18
BK-18
AH-C1 E-C3 FRAME SENDER CY-C1 AN-C5 AA 9G-0549 STD A7 CABLE POS TO NEG BATTERY
606-E6 GY-16 6 606-J15 GY-16 605-J10 YL-16 1005047 998-C28 BR-16 37

+5V

+8V
3E3382 1552273 GROUND CONN 26 2121439 H-P6 3E3364 1042921 AC 147-7601 STD B8 HARNESS FUEL LEVEL SENSOR

OR-16
J765-E7 BU-16 J765-J11 BU-16 606-J15 GY-16 F720-C23 GN-16 ENGINE OIL F727-AN51 BU-16

BR-16
GY-16

OR-16
7 38
CONN 39 AE 125-0954 STD A6 CABLE DISCONNECT SWITCH TO GND

GY-16
GN-16
BR-16
GN-16
CX-C1

1
2
604-AH1 OR-16 1 604-E18 OR-16 8 612-J16 GY-16 ALT F721-C10 GY-16 39 A OR-18 +5V TEMP

PU-16
BU-16
GN-16
BU-16
C-C6 AF 128-8479 STD C7 WIRE AS. A/C FAN JUMPER

OR-18
YL-18
GN-18

OR-18
BK-18
WH-18
200-AH2 BK-16 2 200-E19 BK-16 E750-E9 PU-16 9 E750-J12 PU-16 614-J21 PU-16 7N9738 R + F722-C35 OR-16 40 B BK-18 GROUND SENSOR

F715-C33 PU-16
F716-C34 WH-16
EXH DVTR SOL 1552269 AG STD A8 CABLE POS BATTERY TO BUS BAR

998-C41 BR-16
1
2
AH-C4 612-AH3 GY-16 612-E20 GY-16 E750-J12 PU-16 GN-16 987-CX1 WH-16 WH-18 1060735

F731-AN104
A712-AN103
3 10 1 C

A710-AN102
SIGNAL

F731-AN105
C-C2

317-C12 YL-16
200-C39 BK-16
3E3361 AH 161-4023 STD B14 HARNESS RIGHT REAR LIGHTS

A706-AN61
1013430 F-C3

F729-AN95
A708-AN64
F729-AN96
4 11 J765-J11 BU-16 GN-16 2 E790-CX2 PK-16 START AID SOL

A702-AN57
F727-AN93
A704-AN66
F727-AN94
3E3367 1552269 AN-C6 AJ 159-0989 STD A8 CABLE STARTER TO GND
RH BKUP LAMP WH-18 1 612-AH3 GY-16 614-AH4 PU-16 5 614-E22 PU-16 126-E12 PK-16 12 126-J13 PK-16 3E6333

L913-C38 OR-16
1042921 AK 156-7848 STD A8 CABLE SUPPL STER RELAY TO BUS BAR

A
B
C
1623294 BK-18 200-AH6 BK-16 WH-16 606-E6 GY-16 F975-F6 OR-16 OR-18 BK OIL TEMP 109-H3 OR-04 C-C4 FUEL

A
B
C
2 6 A +8V C-C3
201-F7 BK-16 B BK-18 GROUND SNSR 3E3370 A OR-18 +5V TEMP CONN 53 CONN 54 CONN 55 AL 156-7847 STD A7 CABLE SUPPL STER RELAY TO MOTOR
1552267 AM 2G-4177 STD A6 CABLE SUPPL STER MOTOR TO GND
CONN 4 446-F3 PU-16 C WH-18 SIGNAL 1187226 B BK-18 GROUND SENSOR
AN-C15 AN-C23 AN-C22 AN 111-3247 STD B3 HARNESS MAIN ENGINE

WH-18
PU-18
F975-C13 OR-16
201-C2 BK-16
481-C15 GN-16
AH-C2

993-C31 BR-16
F714-C32 PK-16
997-C30 OR-16
CBL-CC1 RD-00 C WH-18 SIGNAL 1022240
B RH STOP/ RD-18
1042921
604-AH1 OR-16 CONN 9
728-U5 BU-16
CBL-CC2 BK-00
AUX START
RECEPTACLE
317-C12 YL-16
C-C8
3E3370 CONN 40 AN-C16
3E3373
CP-C11
3E3373
CP-C12
3E3373
CP-C17
AP
AR
156-7849
2G-4177
ATT
ATT
A6 CABLE
A5 CABLE
PRE-LUBR RELAY TO MOTOR
PRE-LUBR MOTOR TO GND B

1
2
3
4

1
2
3
4

1
2
3
4
S A
462-H2 YL-16

CC-C1
101-H4 RD-04
306-H1 GN-16

109-H3 OR-04
727-H5 GN-16
337-H11 WH-16

TAIL LAMP 3E3367 AU 159-2993 ATT A7 CABLE SEC STARTER TO SEC POS BATT

A
B
C

A
B
C
BK-18 B 200-AH7 BK-16 200-C14 BK-16 AIR INLET 3E3376 3E3376 3E3376
1350426 T J-C10 CJ-C1 HH-C1 AV 159-2994 ATT A7 CABLE POS SEC BATT TO NEG SEC BATT
RR-C9 CONN 27

1
2
WH-18 C 614-AH4 PU-16 A OR-18 +5V TEMP
1552252 3E5179 CY-C2 3E3367 1552267 AW 159-2995 ATT A6 CABLE NEG SEC BATTERY TO DISC SW
L913-C38 OR-16 1552269 B BK-18 GROUND SENSOR

998-CJ1 BR-16
AH-C3 1 C WH-18 SIGNAL 1078618 CA 2G-4177 STD A6 CABLE DISCONNECT SW TO GND
122-U3 BU-16

1042921 K952-RR15 BR-16 2 K952-J14 BR-16 CC 4N-6580 STD B8 CABLE AUXILLARY STARTING

F715-HH1 PU-16
F716-HH2 WH-16
998-HH3 BR-16
CE 116-9309 STD G4 WIRE AS. RETARDER LAMP DIVERSION

NOTE E
RH RR RD-18 A WH-16 767-RR4 WH-16 767-RR4 WH-16 3 767-J17 WH-16 XMSN SP SNSR
CONN 45

OR-16
CF 120-9288 STD A11 HARNESS XMSN GEAR SW

PU-16
TURN LAMP

GY-16
WH-16

PU-16
OR-16

GY-16
WH-16

GY-16
WH-16

PU-16
OR-16
BK-18 B 200-AH8 BK-16 769-RR2 BU-16 4 1440178 109-H3 OR-04
UPSHIFT SOL DNSHIFT SOL LOCKUP SOL CG 173-1067 STD D8 WIRE AS. MAIN RELAY TO ALT BKR
1350427 WH-18 C 770-RR5 GN-16 769-RR2 BU-16 5 769-J19 BU-16 CBL-AK1 RD-00 481-C15 GN-16
1446292 1446292 1446292 AN-C18 CH 161-9845 ATT D15 HARNESS CAB PAYLOAD MONITORING
770-RR5 GN-16 6 770-J18 GN-16 101-H4 RD-04 201-C2 BK-16
773-RR3 GY-16 7 773-J20 GY-16 727-H5 GN-16 SUPPLEMENTAL F975-C13 OR-16 3E3364 7E6513 7E6513 7E6513 7E6513 7E6513 7E6513 CJ 130-5998 STD B5 WIRE AS. GND LEVEL SHUTDOWN DIVERSION
CK 3T-3422 ATT A7 WIRE AS. SEC STARTER TO ENGINE GND

1
2
799-CL17 WH-16 774-RR14 YL-16 8 774-J24 YL-16 STEERING CP-C5 CP-C6 CP-C7 CP-C8 CP-C15 CP-C16
RH RR STRUT PRESS CL-C3 AN-C17 CL ATT D1 HARNESS CHASSIS PAYLOAD
201-CL14 BK-16 775-RR13 BR-16 9 775-J23 BR-16 200-H14 BK-16 RELAY F714-C32 PK-16
SIGNAL
GROUND

3E3370 3E3361 CM 139-0673 STD I10 HARNESS ELECTRIC LH WINDOW

GN-18
GN-18

GN-18
GN-18

GN-18
GN-18

1753186 3K-8782 3E0154

+10V

861-CL18 PU-16 J767-RR6 GY-16 J767-RR6 GY-16 10 J767-J1 GY-16 993-C31 BR-16

GY-16
PU-16
BR-16
GN-16
BU-16
GY-16
PU-16
BR-16
OR-16
GY-16
PU-16
BR-16
YL-16
BU-16
BR-16
GN-16
GY-16
OR-16
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CN 121-0596 STD C3 WIRE AS. RAIL PRESSURE VALVE

F723-AN18 PK-16
F724-AN12 PU-16
+BATTERY OR-18 A 799-CL15 WH-16 799-CL15 WH-16 11 10A 137-H12 OR-12 H-P1 997-C30 OR-16
GROUND BK-18 B 201-CL12 BK-16 201-CL12 BK-16 12 CBL-AG1 RD-00 FUSE HEAD SOL HEAD SOL HEAD SOL HEAD SOL HEAD SOL HEAD SOL CP 107-4891 STD B2 HARNESS UNIT INJECTORS
#2 #4 #6 #8 #10 #12 CT 161-4023 STD C14 HARNESS LEFT REAR LIGHTS
A
B
C

SIGNAL YL-18 C 860-CL19 PK-16 860-CL19 PK-16 WSHLD WASHER

K-C6 1508202 1508202 1508202 1508202 1508202 1508202

A709-AN108
A710-AN102
A711-AN109
A712-AN103

F730-AN182
F731-AN204
A701-AN50
A702-AN57
A703-AN62
A704-AN66
A705-AN65
A706-AN61
A707-AN60
A708-AN64

F726-AN43
F727-AN51
F728-AN58
F729-AN67
HH-C2 CV 201-1123 STD H3 WIRE AS. EMS-II CODE - 773D TIER II
1
2

1
2

1
2

CBL-AK1 RD-00 CBL-VV1 RD-00 C-C12 MOTOR

K-C2 K-C3 K-C4 8T8667 3T4412 1552267 CP-P5 CP-P6 CP-P7 CP-P8 CP-P10 CP-P12 CW 163-0957 ATT I1 HARNESS AUTOMATIC RETARDER VALVE
7T8891 GND LEVEL
7N9738 7N9738 7N9738
709-K9 OR-16
J764-K18 BR-16
710-K10 GN-16

CBL-LL1 RD-00 BUS CBL-GG1 RD-00 CBL-LL1 RD-00 1 GN/BK-14 MOTOR F715-HH1 PU-16 A BK-18 CY 195-9652 ATT B6 HARNESS START AID
AIR DRYER SHUTDOWN SW
703-K6 BU-16
922-K23 BR-16

704-K7 GY-16
922-K22 BR-16

705-K8 PK-16
922-K21 BR-16

U-C5 BAR CBL-AL1 RD-00 200-C51 BK-16 2 BK-14 998-HH3 BR-16 B RD-18 FF 163-0954 STD G5 HARNESS CAB EMS-II
1655648 1392116
1018108 8C6358 SUPPL STER MTR F716-HH2 WH-16 C WH-18 GG 159-0990 STD A8 CABLE STARTER TO BUS BAR

229-AN11 BK-16
HH 165-6636 ATT B5 HARNESS GND LEVEL SHUTDOWN
K952-RR17 BR-16

K952-RR16 BR-16

229-AN5 BK-16
BK A 1164531
774-RR14 YL-16

775-RR13 BR-16
K952-RR18 BR-16

T° BK B
JJ 179-9484 STD G9 HARNESS FUSE PANEL
LH WHL KK 2G-4177 ATT A7 CABLE SECONDARY STARTER TO GND
773-RR3 GY-16

+12V A 767-RR7 WH-16 337-H11 WH-16 CBL-AM1 BK-00

A712-AN103 BR-16

A711-AN109 PU-16

F730-AN182 GY-16

A710-AN102 GY-16

F731-AN204 OR-16

A709-AN108 OR-16
SPEED LL 156-7850 ATT A8 CABLE PRE-LUBR RELAY TO BUS BAR

F724-AN12 PU-16

F723-AN18 PK-16

F726-AN43 YL-16

F727-AN51 BU-16

A701-AN50 GY-16
F728-AN58 BR-16

F729-AN67 GN-16
A708-AN64 BR-16

A703-AN62 BR-16

A706-AN61 GY-16

A705-AN65 BU-16

A704-AN66 GN-16

A707-AN60 PU-16

A702-AN57 PU-16
GROUND B J767-RR8 GY-16 MOTOR

229-AN11 BK-16
SNSR MM 7G-1060 STD C11 STRAP CAB GND TO CHASSIS GND

229-AN5 BK-16
3T2469 SIGNAL C 769-RR2 BU-16 769-RR2 BU-16 710-K10 GN-16 CONN 20
9D3955 J764-K18 BR-16 101-H16 RD-10 337-H11 WH-16 PRELUBR PRELUBR MTR RR 159-6040 ATT B13 HARNESS CHASSIS TRACTION CONTROL
RR-C1 709-K9 OR-16 H-C2 200-H10 BK-16 RELAY PRIM FRAME 1164531 UU 160-5073 STD F7 HARNESS CENTER CONSOLE
GROUND VV 138-9341 ATT A8 CABLE SECONDARY STARTER TO BUS BAR
101-H16 RD-10

CBL-GG1 RD-00

767-RR4 WH-16 705-K8 PK-16 1552269 304-H17 WH-10 3E0154

RR-C4 BK-18 START XX 133-8368 ATT A9 HARNESS SECONDARY STARTING
704-K7 GY-16
101-XX8 RD-10

1
7N8204 RELAY STARTER YY 3T-3422 STD A8 WIRE AS. STARTER TO ENGINE GND
RR-C3 703-K6 BU-16 306-H1 GN-16 2 BK-18 CBL-AP1 RD-00 MOTOR CBL-AR1 BK-00
1183534 6V0890 SECONDARY
1
3
2
4

7N7781
CBL-VV1 RD-00

J767-RR6 GY-16 CBL-AU1 RD-00 AN-C3

H-P4 H-P5 STARTER AN-C2
1
2
3

922-K3 BR-16 G S
1010204 1010205
6V0885 NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
304-XX7 WH-10

XX-C1 XX-C2
A RH WHL FRAME ENGINE
A
BK
RD
BK
RD

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
XX-P1

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
+12V A 767-RR9 WH-16 GROUND 10 231-CF1 BK-18 G J764-K1 BR-16 J764-K1 BR-16 3E3364 3E3361 CBL-AV1 RD-00 CBL-AW1 BK-00
U-C2 J1
WH-18
BK-18

SPEED MTR BAT

G S
GROUND J2 GROUND
GROUND B J767-RR11 GY-16 GND VERIFY 1 726-CF2 BU-18 H 726-K16 BU-16 726-K16 BU-16 1 200-XX1 BK-16 200-XX2 BK-16 1
SNSR 1698670 CONN 20

ATA DATALINK (-)

ATA DATALINK (+)

GND LVL SHUTDOWN (N/O)
CAT DATALINK -
+ BATTERY
- BATTERY
+ BATTERY

GND LVL SHUTDOWN (N/C)

CAT DATALINK +
RS-232 PORT (TRAN)
- BATTERY
SPARE/TDC PROBE -
THRT LOCK RH BRK (N/O)
THROTTLE LOCK SET
J1939 SHIELD GROUND
RS-232 PORT (REC)
HYD FAN PUMP PRESS
SPARE/TDC PROBE +
USER DEFINED SHUTDOWN
THROTTLE LOCK RESUME
UNUSED
SPARE
KEYSWITCH ON
THROTTLE LOCK ON/OFF
START AID SW
COOLANT FLOW SW
SPARE
UNUSED
DIGITAL SENSOR RETURN
ANALOG SENSOR RETURN
ENGINE OIL TEMP
SPEED/TIMING +12V
UNUSED
PRELUBE RELAY
DIGITAL SENSOR +8V
ANALOG SENSOR +5V
RAIL PRESSURE
SPEED/TIMING
BACKUP S/T SENSOR
START AID RELAY

UNUSED
TURBO INLET PRESS
AIR INLET TEMP
UNUSED
INJECTOR COMMON 1,3
UNUSED
FAN CLUTCH SOL
OIL PRESSURE
COOLANT TEMP
UNUSED
INJECTOR COMMON 2,4
INJECTOR 12
UNUSED
UNUSED
FUEL TEMP
INJECTOR 1
INJECTOR COMMON 5,7
INJECTOR 10
FAN CLUTCH SOL
ATMOSPHERIC PRESS
INJECTOR COMMON 6,8
INJECTOR 8
TURBO OUTLET PRESS
THROTTLE POSITION
UNUSED
INJECTOR 3
INJECTOR COMMON 9,11
INJECTOR 6
RAIL PRESS CNTRL VALVE
UNUSED
INJECTOR 11
INJECTOR 5
INJECTOR COMMON 10,12
INJECTOR 4
RAIL PRESS CNTRL RETURN
UNUSED
INJECTOR 9
INJECTOR 7
UNUSED
INJECTOR 2
3T2469 SIGNAL C 770-RR5 GN-16 770-RR5 GN-16 9 I 2 306-XX5 GN-16 306-XX4 GN-16 2 POS NEG POS NEG NOTE D: NOT USED ON MACHINES WITH AUTOMATIC RETARDER
XMSN GEAR SW MOTOR MTR BAT
9D3955 GEAR 5 725-CF3 GN-18 725-K15 GN-16 725-K15 GN-16 CBL-CC1 RD-00 ENGINE NOTE E: NOT USED ON MACHINES WITH GROUND LEVEL SHUTDOWN
A
B
C

2 F
CONN 20
201-Y1 BK-16

RR-C2 1188471 GEAR 4 3 724-CF4 YL-18 E 724-K14 YL-16 724-K14 YL-16 ECM
472-Y2 OR-16

(L) (R) MOTOR SEC 12V BATTERY SEC 12V BATTERY

BK
RD
BU

GEAR 3 723-CF5 OR-18 723-K13 OR-16 723-K13 OR-16

190-3859
S-2 S-1 6 C
9X9731 9X9731
CBL-AG1 RD-00

TCS PROPN SOL GEAR 2 7 722-CF6 WH-18 B 722-K12 WH-16 722-K12 WH-16 1056122
TCS 4WAY SOL FRAME AV-P1 AV-P2
3T0062 GEAR 1 8 721-CF7 BR-18 A 721-K11 BR-16 721-K11 BR-16 CBL-YY1 BK-04 CBL-CC2 BK-00 AN-P1
9G9988 GROUND
5 D BK OVSTROKE SW CBL-AJ1 BK-00 CBL-AA1 RD-00 CBL-CA1 BK-00
+V 4 308-CF8 YL-18 J 126-K17 PK-16 126-K17 PK-16 7V5647 ENGINE XX-C3 CBL-CK1 BK-00
5S3657