SPECIALISED EXTREME COLD CLIMATE

(ECC)

BRIEF PRODUCT PROFILE

PRESENTATION
Current Scenario & Challenges

2
CURRENT SCENARIO – GLOBAL (in particular NATO & China Armed Forces)

In advanced countries, uniforms and specialist clothing for extreme climate conditions have been
upgraded over the decades and today more than 40% of total Military textile manufacturing activity
involves the use of Technical Textiles.

China has devoted around 20% of its textile production in this field. Chinese soldiers stationed in high
altitude regions and borders use highest quality technical textiles and latest materials.

CURRENT SCENARIO – INDIA

Current use of technical textiles for military applications negligible with little upgrading done in
decades.
Procurement for cold and extreme climate conditions done by 3 different organizations:

Ordnance Factory Board (OFB): Clothing / equipment for temperatures between 0°C -10°C
Directorate General Ordnance Services (DGOS): Clothing/ equipment for temperatures between -
10°C to -20°C
Master General Ordnance (MGO): Extreme climate (-20°C to- 60°C). All procurement ex-import.

3
Source: CoE NITRA
 IMPORTANCE OF REGULATING BODY
TEMPERATURE DURING COMBAT CONDITIONS
Psychological impact of Cold/Extreme Cold Climate

37°C (98.6°F) - Normal body temperature

34°C (93.2°F) - Severe shivering, loss of movement of fingers, blueness and confusion.
32°C (89.6°F) - Hallucinations, delirium, complete confusion, extreme sleepiness.
Shivering is absent (subject may even think they are hot).

31°C (87.8°F) - Comatose, very rarely conscious. No or slight reflexes. Very shallow
breathing and slow heart rate.

28°C (82.4°F) - Severe heart rhythm disturbances are likely and breathing may stop
at any time. Patient may appear to be dead.

ABOVE TABLE SHOWS THAT JUST A MERE 6 °C DROP IN YOUR INTERNAL BODY TEMPREATURE
4
CAN LEAD TO DEATH
CURRENT CHALLENGES :

• Production of Cold and Extreme Cold clothing is limited

• Clothing needs urgent upgrading as outdated materials, insulation and manufacturing techniques
have not kept up to date with more advanced countries.

• Lack of adequate legislative measures & standards at par with developed countries

• Inconsistent supply of specialist raw materials

• Inadequate skilled work force (training virtually non-existent)

• Inadequate R&D support

5
Source: CoE NITRA
 Current Operating Challenges
• Among the many challenges our Soldiers face and one they have no control over is the weather.

• Indian Armed Forces operate in the most diverse climatic and geographical conditions in the world.

• From Sand storms to blizzards, heavy continuous rain to near draught conditions our Soldiers perform
their duties in a most professional manner.

• Being exposed to extreme climate conditions for prolonged periods of time plays havoc with ones
health, motivation, morale and confidence.

• Whist on patrol soldiers carry anywhere up to 100 pounds of equipment. Using latest available
technical textiles this overall weight can be brought down easing the overall load.

6
 Current Operating Challenges
• Excess weight carried especially in high altitude areas leads to fatigue. Fatigue in combat leads to loss of
concentration and lethargy. Cannot afford to be fatigued when fighting for your life.

• Fatigue and lethargy also lead to Standard Operating Procedures not being followed leading to operational
mistakes.

• Outdated materials and clothing supplied by OFB plays a demoralizing effect on soldiers who are forced to
wear sub standard gear whilst watching other Armies wear the best.

• Our solution – significant weight reduction of clothing and allied gear.

• Technical textiles provide flexible clothing systems that not only reduce overall weight but can adapt to
individuals specific needs depending on environmental conditions.

7
Current Operating Scenario

8
 INDIAN ARMY & CENTRAL PARAMILITARY FORCES
OPERATING IN COLD / WET TERRAIN
ARMY ADVENTURE WING
- Expeditions
- Training
- First ascends / descends

INSTITUTIONS
• High Altitude Warfare School
(HAWS)
• SIACHEN BATTLE SCHOOL
• KARGIL BATTLE SCHOOL
• ARTRAC
• JUNGLE WARFARE SCHOOL
Northern Command:
- Total strength 230,000+
Eastern Command: PARAMILITARY FORCES
- Special Forces
- RR - Total strength 300,000+
- Special Forces ITBP – Nepal, Tibet, China, Bangladesh
- Siachen Glacier
- Mountain Brigades SFF- Special Operations Force
- Kargil / Drass
SSB- Bhutan, Nepal
- High altitude troops
AR- Bangladesh, China 9
- Ladakh scouts (pooh)
SPECIALISED EXTREME COLD CLIMATE
(ECC)

BRIEF PRODUCT PROFILE

 EXTREME & COLD CLIMATE CLOTHING
Complete personal protection against extreme weather conditions

Face Protection

Head protection
Sleeping Bags
Layering systems
Modular Gloves

Base layers

Thermal Socks
Snow Boots Survival Gear

HIMALAYA series (DOWN insulation)

Designed for high altitude and extreme cold conditions. Temperature range of -30°C to -60°C.
Developed in cooperation with world top high altitude climbers with emphasis on minimal weight,
maximum space saving and highest possible warmth comfort.

ANTARCTICA series (SOFTIE insulation)

For cold climate conditions. Temperature range from -5°C to -30°C

FULL BODY DOWN SUIT
For utmost and unbeatable protection in
Extreme Climate Conditions.
.
EXTREME CLIMATE CLOTHING
- 30°C to - 60° C
Material specifications:
Outer material: EXEL DRY® LIGHT
Inner material: SOFTEX® 40D DWR
Filling: GOOSE DOWN 650 cuin
Weight (size L): 1850g
• Designed to maximize effective range of
motion
• Baffled detachable hood with zipper
• Adjustable single hand elastic draw cords and
Velcro closure
• Two outside pockets with waterproof zip
closure
• Large interior cargo/warming pocket intended
for stuff that should be protected against frost.
• Anatomically shaped reinforced knees
• Inner knee side reinforced by Cortex
• Closed-box H- construction prevents down
moving from one box to another and for
washing without any problem
• Arched zip-closure in the back
 EXTREME CLIMATE -30°C to -60°C

RAK DOWN PANTS 8000 DOWN JACKET DOWN MITTS

Weight: 740g (size L) Weight: 450g (size L) Weight: 300g (size L)
 Material specifications:
Outer material: EXEL DRY® LIGHT
Inner material: SOFTEX® 40D DWR
Filling: GOOSE DOWN 800 cuin
Weight: 1950g

HIMALAYAN 1200

1. Mummy shape perfectly copies the human body.

2. Closed chambers prevent down shifting in sleeping
bag.
3. Alpha, H and X chamber construction
4. Anatomically shaped cape to protect head and face
from cold.
5. 3D or 2D collar divides head and body space.
6. Two way zipper.
7. Cord locks .
8. Small inner pockets.
9. Special interior insulated flaps.
10. 3D bottom construction for added warmth for feet
 COLD CLIMATE: -05°C to -30°C

SOFTIE- the best alternative to DOWN

SOFTIE or ‘superfine high-thermal’ is a combination of fibers with different crimp systems and surface
finishes. Some are crimped, some are curled and some just left as they are.

The random nature if the process results in a product that closely resembles the structure of natural
down and the way it performs.

Advantages of Softie:

Extremely lightweight

Retains heat even when wet

Fibers further treated with special binders for excellent combination of softness & durability

Does not lose shape & no bunching of filling

Excellent re-loft abilities when unpacked

Washable

Excellent value for money compared to Down.

 COLD CLIMATE: -05°C to -30°C

Material specifications:
Outer material: PARATEX steel plate
Inner material: PARATEX light
Filling: SOFTIE
Lining: REFLECTATHERM

JUNGLE BAG
Temp: 5°C to 0°C
Weight: 1750g

HARRIER
Temp: -7°C to -12°C
Weight: 1750g

ANTARCTICA (RE)
Temp: -25°C to -50°C
Weight: 2800g

DISCOVERY
Temp: -15°C to -20°C
Weight: 2400g
 COLD CLIMATE: -05°C to -30°C

HIMALAYA PANTS
Temp: -10°C to -15°C
Weight: 750g (size L)

BLIZZARD
Temp: -20°C to -25°C
Weight: 1350g (size L)

PILE PANTS
Temp: -5°C to -10°C
Weight: 700g (size L)

SLEEKA
Temp: -5°C to -10°C
Weight: 750g (size L)

MATERIALS:
Sympatex® Europe‘s leading membrane system for Armed Forces
As one of the worlds leading specialists in innovative functional
clothing, footwear and accessories, Sympatex develops high-tech
equipment based on the hydrophilic, non-porus menbrane.

Extraordinarily high water column:

Thanks to the compact membrane, Sympatex® has a proven water
column of more than 250m even with the world‘s thinnest 5μ
membrane (according to WIWEB method).

100% Windproof:
Given the non-porous structure the Sympatex® PES membrane is 100%
windproof, again even with our world‘s thinnest 5μ membrane
(according to DIN EN ISO 9237).

Optimal Breathability

Protection against viruses and bacteria:

With its cohesive and compact texture the Sympatex® PES membrane
protects against viruses and bacteria such as blood borne pathogens
(according to ISO 16604:2004).

100% biodegradable:
All Sympatex® membranes are fully ecological degradable without toxic
residue and correspond to the high demanding bluesign® standard.
100%Waterproof Laminateswithstandwatercolumnofupto25m.

100%Windproof ENISO9237rating.

Optimalbreathability Rated‘good'to‘verygood'inindependenttestsbythe
HohensteinInstitute.57billion‘water-loving‘moleculesper
cm2transfermoistureoutwards.
Provenquality Guaranteedbyinnumerabletests.Long-lastingfunctionalityis
guaranteed

Extrememechanical Abrasionresistanceofupto10,000cycles(Martindale
durability method)–thankstohigh-qualityworkmanshipandcarefully
selectedmaterials.
Endurance-tested Alljacketprototypesundergoa1-to3-hourtestintherain
chamber.Footwearistestedusingawalkingsimulatorina
waterbathfor7to14hours.
Compactmembrane Completelynon-porous:sothemembranecannotbeclogged
bydetergentresiduesorsaltcrystals.

300%stretch Thankstoitsnon-porousstructure,themembraneisextremely
elastic,verythin(from5µm)andverylight.

100%ecologicallydegradablewithouttoxicresidue.
Bluesign®-certified
 SYMPATEX BRAND AWARENESS- EUROPE & USA

COMPARISON BETWEEN SYMPATEX & GORETEX

Properties Sympatex® Goretex

Stretchability >300% About100%

Breathability Withincreasedheatandhumidity Limitedtoalevel,thensweatbuildsup

breathabilitywillincrease inside
Waterproof 100%waterproof-nonporous Yes:butmicroporescanbeweakwith
Membrane pressureofwateronmembrane
Windproof 100%windproof n/a

PTFEfree Environmentalfriendly NotEnvironmentalfriendly

Resistanceto Highestbreathabilityafter1-2 Witheachwashporeswillclogdiminishing

laundry washes breathabilityandmembrane
PRODUCT: MODULAR GLOVE SYSTEM
• 100% Water & Wind proof. 100% Breathable.
• Thinsulate insulation lining offers protection against frost bite.
• Palm made from black grain leather with special reinforcements made from digital leather grip
at palm for better grip and handling of weapon / equipment.
• Additonal reinforcement on all points of stress
• Operating Temperature: Up to -50°C
COMBAT BOOTS

• 100% Waterproof
• 100% Windproof
• Optimum breathablity
• 100% Dust, virus and bacteria proof
• Operating temperature + 45°C to -15°C.
• Boot designed to naturally align body when
carrying rucksack / loads.
• Anti slip with multi density sole
• Oil & petrol resistant
• Available in Black and desert colours

EXTREME CLIMATE BOOTS

1. Designed in accordance to NATO STANAG 3204

2. 4 folded
3. Telescopic handles
4. Low weight- 9.8kg
5. Small pack size- 25x20x52cm
6. Rapid assembly without tools
7. Attachment holes for IV poles and other medical
equipment
8. Integrated harness with quick connect buckles
9. Fire retardant canvas
10. Can be used for Air evacuation
QUICK DRAWS
1. Classic set with keylock offering the best possible
handling when clipping.
2. The Antitwist on the integrated 16 mm Polyamide
sling prevents twisting and keeps the lower
karabiner in place at all times when unclipping bolts
and gear and helps prevent undue abrasion at this
point of the sling.
3. Weight: 95 g
4. Length: 10 cm
5. UIAA /CE certified

YAKTRAX PRO

1. Made with high strength, abrasion resistant 1.4mm steel

coils and heavy duty natural rubber
2. Patented skidlock coil design, that provides 360° traction.
3. Easy to take on and off
4. Removable performance strap secures fit
5. Walk, jog and run naturally on slick surfaces
6. Spike-less and ultra lightweight design
7. Can be worn in temperatures as low as -41° Fahrenheit
8. Helps reduce the risk of falls on snow and ice
9. Can be easily carried in your pocket