You are on page 1of 37

压缩机 

Screw compressor
ES15,ES18
Operation and maintenance instructions
Spare parts
 
 
 
 
MANUAL NUMBER: QX189019
VERSION NUMBER: 001
DATE: 2005.1.31
0DLQWHQDQFH                                          
%HIRUH PDLQWHQDQFH                                     
$IWHU PDLQWHQDQFH                                      
6HUYLFH FKDUW                                          
$GGLQJ DQG FKDQJLQJ RLO                                 
$GGLQJ RLO                                                
2LO FKDQJH                                               
5HSODFLQJ WKH RLO ILOWHU                                   
0RXQWLQJ                                                
5HSODFLQJ WKH DLU ILOWHU                                   
5HSODFLQJ WKH RLO VHSDUDWRU HOHPHQW                        
0RXQWLQJ                                                
&OHDQLQJ WKH FRROHU                                     
5HSODFLQJ WKH EHOWV                                     
5HPRYLQJ WKH VKHDYH DQG WKH FRQLFDO VOHHYH                 
0RXQWLQJ WKH VKHDYH DQG WKH FRQLFDO VOHHYH                  
7HVWLQJ VDIHW\ YDOYH                                     
7HVWLQJ WHPSHUDWXUH DODUP                                
7URXEOHVKRRWLQJ                                        
5HPRYLQJ IURP VHUYLFH                                  
2LO UHFRPPHQGDWLRQ                                    
7R WKH XVHU

*$5'1(5 '(19(5 ZLVKHV \RX ZHOFRPH DPRQJ WKH XVHUV RI *DUGQHU


'HQYHU VFUHZ FRPSUHVVRUV

7KLV PDQXDO LQVWUXFWV \RX LQ WKH FRUUHFW DQG VDIHO\ RSHUDWLRQ XVH DQG VHUYLFH RI \RXU VFUHZ
FRPSUHVVRU
5HDG WKHVH LQVWUXFWLRQV MXVW DV WKH RWKHU LQVWUXFWLRQV ZLWK WKH FRPSUHVVRU FDUHIXOO\ EH
IRUH WDNLQJ \RXU VFUHZ FRPSUHVVRU LQWR XVH
7KLV HQVXUHV FRUUHFW SUHSDUDWLRQV DQG XVH IURP WKH YHU\ EHJLQQLQJ

6WRULQJ WKH ERRNV


$OO WKH LQVWUXFWLRQV LQ WKLV PDQXDO KDYH EHHQ SURYLGHG WR JXDUDQWHH ORQJ OLIH DQG UHOLDEOH RSH
UDWLRQ RI \RXU VFUHZ FRPSUHVVRU
.HHS WKH PDQXDO DOZD\V DW KDQG QHDU WKH FRPSUHVVRU DQG PDNH VXUH WKDW WKH FRPSUHVVRU LV
RSHUDWHG DQG VHUYLFHG DFFRUGLQJ WR WKH LQVWUXFWLRQV

7HUPV RI JXDUDQWHH
$FTXDLQW \RXUVHOI ZLWK WKH WHUPV RI JXDUDQWHH IRU WKH FRPSUHVVRU 7KH JXDUDQWHH EHFRPHV
YRLG LI WKH FRQGLWLRQV DUH QRW REVHUYHG
7KH JXDUDQWHH LV QRW YDOLG LI RWKHU WKDQ RULJLQDO VSDUH SDUWV DUH XVHG
$OZD\V XVH WKH UHFRPPHQGHG RLO W\SHV RQO\
$OO VHUYLFH DQG PDLQWHQDQFH GXWLHV QRW FRYHUHG E\ WKLV PDQXDO VKRXOG EH OHIW IRU WUDLQHG
TXDOLILHG VHUYLFH SHUVRQQHO DXWKRUL]HG E\ *DUGQHU 'HQYHU RU LWV UHSUHVHQWDWLYH
&DUHIXOO\ ILOO LQ WKH JXDUDQWHH VOLS DFFRPSDQ\LQJ WKH FRPSUHVVRU DQG UHWXUQ LW DV LQVWUXFWHG WR
WKH VHOOHU

/RJ ERRN
$IWHU DQ\ PDLQWHQDQFH RU UHSDLU DOZD\V ILOO LQ WKH VHUYLFH ORJ SURYLGHG ZLWK WKH FRPSUHVVRU

,QTXLULHV
:KHQ PDNLQJ LQTXLULHV FRQFHUQLQJ \RXU VFUHZ FRPSUHVVRU DOZD\V TXRWH WKH FRPSOHWH W\SH
VSHFLILFDWLRQ DQG WKH VHULDO QXPEHU DV WKH\ DUH JLYHQ RQ WKH W\SH SODWH RI WKH FRPSUHVVRU
8VH RULJLQDO VSDUH SDUWV RQO\
*DUGQHU 'HQYHU UHVHUYHV LWVHOI WKH ULJKW WR FKDQJH WKH FRQVWUXFWLRQ DQG PDQXDOV RI WKH FRP
SUHVVRUV ZLWKRXW SULRU QRWLFH


6DIHW\
7KLV FKDSWHU FRQWDLQV WKH JHQHUDO VDIHW\ LQVWUXFWLRQV FRQFHUQLQJ WKLV FRPSUHVVRU
5HDG DOVR WKH VDIHW\ LQVWUXFWLRQV IRU WUDQVSRUW FRPPLVVLRQLQJ XVH DQG PDLQWHQDQFH
SUHVHQWHG VHSDUDWHO\ LQ HDFK VHFWLRQ RI WKH PDQXDO
$OZD\V UHDG WKH VDIHW\ LQVWUXFWLRQV EHIRUH VWDUWLQJ WR ZRUN
,Q WKLV PDQXDO WKH LQVWUXFWLRQV FRQFHUQLQJ VDIHW\ DUH PDUNHG ZLWK WKH V\PERO
,Q DGGLWLRQ WR WKHVH LQVWUXFWLRQV WKH ORFDO UHJXODWLRQV LQ \RXU FRXQWU\ PD\ LPSRVH DGGLWLRQDO
UHTXLUHPHQWV WKDW PXVW EH REVHUYHG

*HQHUDO VDIHW\ LQVWUXFWLRQV

,QVWDOODWLRQ DQG SUHSDUDWLRQV IRU XVH


7KH FRPSUHVVRU·V QRLVH OHYHO PHDVXUHG LQ DQ RSHQ VSDFH PD\ ULVH KLJKHU LI WKH LQVWDOOLQJ
ORFDWLRQ LV VXUURXQGHG E\ ZDOOV WKDW UHIOHFW VRXQG 2EVHUYH WKLV ZKHQ FKRRVLQJ WKH EHVW ORFD
WLRQ IRU WKH FRPSUHVVRU
2EVHUYH WKH ORFDO UHJXODWLRQV RQ WKH XVH RI KHDULQJ SURWHFWRUV
0DNH VXUH WKDW WKH LQWDNH DLU IRU WKH FRPSUHVVRU LV FOHDQ DQG FRRO 3UHYHQW WKH H[KDXVWHG DLU
IURP UHFLUFXODWLQJ WR WKH LQWDNH 0DNH VXUH WKDW IRUHLJQ REMHFWV FDQQRW JHW LQWR WKH FRPSUHVVRU
ZLWK WKH LQWDNH DLU 0DNH VXUH WKDW WKH LQWDNH DLU GRHV QRW FRQWDLQ DQ\ H[SORVLYH RU LQIODP
PDEOH JDVHV
'R QRW H[FHHG WKH FRPSUHVVRU·V UDWHG PD[LPXP SUHVVXUH FDSDFLW\ RU URWDWLRQ VSHHG &I
7HFKQLFDO 6SHFLILFDWLRQV  8VH SQHXPDWLF KRVHV WKDW DUH UDWHG WR ZLWKVWDQG WKH ZRUNLQJ SUHV
VXUH 3D\ VSHFLDO DWWHQWLRQ WR WKH KRVH PRXQWLQJV $ ZKLSSLQJ KRVH PD\ FDXVH XQSUHGLFWDEOH
GDPDJH 5HPRYH WKH SUHVVXUH LQ WKH KRVHV EHIRUH GLVFRQQHFWLQJ
7KH SUHVVXUH YHVVHOV LQ WKH SUHVVXUL]HG DLU QHWZRUN PXVW IXOILOO SUHVVXUH YHVVHO UHJXODWLRQV
7KH HOHFWULFDO FRQQHFWLRQ VKDOO EH PDGH E\ DXWKRULVHG TXDOLILHG SHUVRQV
7KHUH PLJKW EH VRPH RLO LQ WKH ZDWHU FRQGHQVDWH 1RWLFH WKH UHJXODWLRQV FRQFHUQLQJ WKH RLO
UHPRYH

2SHUDWLRQ
'R QRW EORZ SUHVVXUL]HG DLU DJDLQVW WKH VNLQ 'R QRW XVH WKH FRPSUHVVRU ZLWK LWV GRRUV RSHQ
8VH UHFRPPHQGHG RLO W\SHV RQO\ 'R QRW PL[ GLIIHUHQW W\SHV RI RLO &RPSUHVVRUV ZLWK UHPRWH
VWDUWLQJ VKRXOG EH SURYLGHG ZLWK D ZDUQLQJ VLJQ WKDW LQGLFDWHV WKH PHWKRG RI VWDUWLQJ 'R QRW
XVH WKH FRPSUHVVRU LQ H[SORVLYH HQYLURQPHQW

0DLQWHQDQFH
8VH RQO\ RULJLQDO *DUGQHU 'HQYHU VSDUH SDUWV
0DLQWHQDQFH ZRUN RQ WKH FRPSUHVVRU VKRXOG DOZD\V EH GRQH ZLWK WKH FRPSUHVVRU VWRSSHG
DQG GLVFRQQHFWHG IURP WKH PDLQV 7KH VKXWRII YDOYH WR WKH SUHVVXUL]HG DLU QHWZRUN VKRXOG
DOVR EH FORVHG 0DNH VXUH WKDW WKH DLURLO UHFHLYHU LV SUHVVXUHOHVV EHIRUH \RX VWDUW PDLQWHQDQFH
'R QRW UHSDLU WKH FRQWDLQHU E\ ZHOGLQJ $OO DOWHUDWLRQV PXVW FRQIRUP WR WKH UHJXODWLRQV FRQ
FHULQJ SUHVVXUH YHVVHOV
6WDUWLQJ RI FRPSUHVVRUV ZLWK UHPRWH FRQWURO DQG LQ PXOWLFRPSUHVVRU XVH PXVW EH SUHYHQWHG
ZKLOH PDLQWHQDQFH ZRUN LV LQ SURJUHVV 'R QRW QHJOHFW WKH UHJXODU FKHFNXSV DQG PDLQWHQDQFH
RI WKH FRPSUHVVRU :LWK WKH H[FHSWLRQ RI WKH UHSDLUV GHVFULEHG LQ WKLV PDQXDO DOO UHSDLU ZRUN
VKRXOG EH FDUULHG RXW E\ FRPSDQ\ DXWKRUL]HG E\ *DUGQHU 'HQYHU


7KH VDIHW\ V\PEROV XVHG RQ WKH PDFKLQH

5HDG WKH RSHU +HDULQJ SURWHFWLRQ


DWRU·V LQVWUXFWLRQ PXVW EH ZRUQ

5LVN RI KRW VXUIDFH 5LVN RI HOHFWULF


VKRFN

&RPSU LV UHPRWHO\ 5LVN RI URWDWLQJ


FRQWUROOHG DQG PD\ SDUWV
VWDUW ZLWKRXW ZDUQ
LQJ

%ORZ GRZQ


Technical data

230/400/690V 50HZ ES 15-7,5 ES 15-10 ES 15-13


Capacity and powe r consumpiton
Normal working pressure ba 7,0 9,0 12,0
Maximun working pressure ba 7,5 10,0 13,0
Minimun working pressure ba 3,0 3,0 3,0
Transmission: Belt Belt Belt
Cooling
Allowed ambient temperature ℃ 0-40 0-40 0-40
Compressed air temperature above ℃ 10 10 10
Cooling medium temperature
Air cooled compressor
Cooling air flow m3 /s 0,8 0,8 0,8
Max.cooling air pressure drop Pa 30 30 30
Cooling air temperature rise ℃ 15 15 14
Motor and electrical values
Main motor:F class ,IP55 kW 15 15 15
Speed of rotation rpm 2930 2930 2930
Fan motor kW
rpm
Fuse (max) 230/400/690 A 63/50/25 63/50/25 63/50/25
Compressor current 230/400/690 A 55/34/18 54/34/18 54/34/18
Control voltage V 220/24 220/24 220/24
General technical data
Oil quantity L 7 7 7
Oil content mg/m3 3 3 3
Nosie level (Cagi pneurop   dB(A) 68 68 68
PN8NTC2.2,±3dB)
Compressor weight kg 422 422 422

4
Technical data

230/400/690V 50HZ ES 18 -7,5 ES 18 -10 ES 18 -13


Capacity and powe r consumpiton
Normal working pressure ba 7,0 9,0 12,0
Maximun working pressure ba 7,5 10,0 13,0
Minimun working pressure ba 3,0 3,0 3,0
Transmission: Belt Belt Belt
Cooling
Allowed ambient temperature ℃ 0-40 0-40 0-40
Compressed air temperature above ℃ 10 10 10
Cooling medium temperature
Air cooled compressor
Cooling air flow m3 /s 0,8 0,8 0,8
Max.cooling air pressure drop Pa 30 30 30
Cooling air temperature rise ℃ 16 15 14
Motor and electrical values
Main motor:F class ,IP55 kW 18.5 18.5 18.5
Speed of rotation rpm 2940 2940 2940
Fan motor kW
rpm
Fuse (max) 230/400/690 A 80/50/35 80/50/35 80/50/35
Compressor current 230/400/690 A 67/41/22 67/41/22 67/41/22
Control voltage V 220/24 220/24 220/24
General technical data
Oil quantity L 7 7 7
Oil content mg/m3 3 3 3
Nosie level (Cagi pneurop   dB(A) 69 69 69
PN8NTC2.2,±3dB)
Compressor weight kg 461 461 461

4
ES 15, ES18    

(4)

(3)ELsupply (4)Discharge air (5Cooling air inlet (6)Cooling air outlet Centre of gravity

5
2SHUDWLQJ SULQFLSOHV

0DLQ FRPSRQHQWV
7KH *DUGQHU 'HQYHU VFUHZ FRPSUHVVRU LV D VLQJOH SKDVH VFUHZ FRPSUHVVRU ZLWK RLO FRROHU
7KH SUHVVXUL]HG DLU LV SURGXFHG ZLWK D VFUHZ FRPSUHVVRU XQLW GULYHQ E\ DQ HOHFWULF PRWRU 2LO
LV VHSDUDWHG IURP WKH FRPSUHVVHG DLU LQ DQ RLO VHSDUDWLRQ UHFHLYHU 7KH SUHVVXUL]HG DLU DQG WKH
RLO DUH FRROHG ZLWK VHSDUDWH FRROHUV

1R &RPSRQHQW 3XUSRVH
 (OHFWURPRWRU $LU HQG GULYH
 %HOWV 3RZHU WUDQVPLVVLRQ
 $LU HQG $LU FRPSUHVVLRQ
 ,QWDNH YDOYH 2XWSXW FRQWURO
 ,QWDNH ILOWHU ,QWDNH DLU SXULILFDWLRQ
 2LO VHSDUDWRU 2LO VHSDUDWLRQ
 'LVFKDUJH YDOYH 1RQUHWXUQ YDOYH PDLQWDLQLQJ RI RLO VHSDUDWRU
PLQSUHVVXUH
 6DIHW\ YDOYH 2LO VHSDUDWRU SURWHFWLRQ DJDLQVW WRR KLJK SUHVVXUHV
 2LO FRROHU &RROLQJ RI RLO
 $LU FRROHU &RROLQJ RI FRPSUHVVHG DLU
 )DQ &RROLQJ
 2LO ILOWHU 2LO SXULILFDWLRQ
 ,QVWUXPHQW SDQHO &RPSUHVVRU RSHUDWLRQ DQG FRQWURO
 :DWHU VHSDUDWRU 6HSDUDWLRQ RI ZDWHU IURP FRPSUHVVHG DLU
 &RQWURO YDOYHV 2XWSXW FRQWURO
 0DLQ VZLWFK 3RZHU VXSSO\
 7KHUPRVWDW 0DLQWDLQV PLQWHPSHUDWXUH RI RLO


$LU HQG

0DLQ FRPSRQHQWV RI WKH DLU HQG


$LU HQG ERG\   WZR VFUHZ URWRUV   PRXQWHG RQ EHDULQJV LQ DLU HQG ERG\  DQG RXWOHW
IODQJH   DQG EHDULQJ FRYHU  
7KH GULYH VKDIW LV VHDOHG ZLWK D VKDIW VHDO  


$LU FRPSUHVVLQJ SURFHVV

,Q D VFUHZ FRPSUHVVRU WKH DLU LV FRPSUHVVHG LQ WKH FRPSUHVVRU XQLW GULYHQ E\ DQ HOHFWULF
PRWRU
7KH PHVKLQJ URWRUV WDNH LQ DLU EHWZHHQ WKH ULGJHV DV WKH\ SDVV E\ WKH LQWDNH RSHQLQJ :KHQ
WKH URWRUV WXUQ WKH FRQQHFWLRQ WR WKH LQWDNH RSHQLQJ FORVHV DQG WKH VSDFH EHWZHHQ WKH ULGJHV
VWDUWV GHFUHDVLQJ $W WKH HQG RI WKH FRPSUHVVLRQ SKDVH WKH GHVLUHG SUHVVXUH KDV EHHQ UHDFKHG
DQG WKH FRQQHFWLRQ WR WKH UHFHLYHU RSHQV
7KH DLU LQ WKH FRPSUHVVRU XQLW LV FRROHG E\ RLO WKDW LV LQMHFWHG LQWR WKH FRPSUHVVRU XQLW ,Q WKH
FRPSUHVVRU XQLW WKH RLO FRROV WKH DLU DQG WKH FRPSUHVVRU XQLW ,Q DGGLWLRQ WKH RLO OXEULFDWHV
WKH EHDULQJV DQG VHDOV WKH FOHDUDQFHV EHWZHHQ WKH URWRUV DQG WKH URWRU KRXVLQJ


2LO FLUFXODWLRQ
)URP WKH DLU HQG WKH PL[WXUH RI FRPSUHVVHG DLU DQG RLO PLVW LV GXFWHG LQWR WKH RLO VHSDUDWRU
ZKHUH WKH RLO LV VHSDUDWHG IURP WKH DLU 7KH RLO VHSDUDWLRQ SURFHVV LV WZRSKDVH 0RVW RI WKH
RLO LV VHSDUDWHG LQ D F\FORQH E\ FHQWULIXJDO IRUFH DQG WKH UHVW LQ RLO VHSDUDWRU HOHPHQW  
)URP WKH RLO VHSDUDWRU HOHPHQW WKH RLO IORZV EDFN WR WKH FLUFXLW WKURXJK WKH UHWXUQ SLSH  
7KH RULILFH  UHVWULFWV WKH EDFNZDUG DLU IORZ WR WKH DLU HQG
2Q LWV ZD\ EDFN LQWR WKH DLU HQG WKH KRW RLO IORZV WKURXJK FRROHU  DQG RLO ILOWHU   ,I WKH
RLO LV FROG WKHUPRVWDW  LQ WKH RLO VHSDUDWRU GLUHFWV LW SDVW WKH FRROHU
7KLV IRUFHG RLO FLUFXODWLRQ LV PDLQWDLQHG E\ WKH SUHVVXUH GLIIHUHQFH EHWZHHQ RLO VHSDUDWRU DQG
DLU HQG ,Q RUGHU IRU WKH RLO FLUFXODWLRQ WR ZRUN ZKHQHYHU WKH FRPSUHVVRU GHOLYHUV DLU WKHUH LV
DQ RXWSXW FRQWURO YDOYH  WR SUHYHQW WKH RLO VHSDUDWRU SUHVVXUH IURP GURSSLQJ EHORZ WKH
SUHVHW PLQLPXP  EDU 

)ORZ SDWK RI FRPSUHVVHG DLU


7KH FOHDQ DLU LV GXFWHG IURP WKH RLO VHSDUDWRU WR DIWHUFRROHU   ZKHUH WKH DLU WHPSHUDWXUH
GURSV 7KH FRROHG DLU LV WKHQ FLUFXODWHG WR ZDWHU VHSDUDWRU   ZKHUH PRVW RI WKH ZDWHU FRQ
WDLQHG LQ WKH DLU VHSDUDWHV RXW 6ROHQRLG YDOYH  GUDLQV WKH ZDWHU VHSDUDWRU DW UHJXODU LQWHU
YDOV
7KH RLO VHSDUDWRU LV JXDUGHG DJDLQVW GDQJHURXVO\ KLJK SUHVVXUHV E\ VDIHW\ YDOYH   ZKLFK
RSHQV DW D SUHVHW SUHVVXUH


2XWSXW UHJXODWLRQ V\VWHP
7KH SXUSRVH RI WKH RXWSXW UHJXODWLRQ V\VWHP LV WR DGMXVW WKH FRPSUHVVRU RXWSXW WR WKH UHTXLUHG
YROXPH RI FRPSUHVVHG DLU DQG WR NHHS WKH SRZHU FRQVXPSWLRQ SHU FXELF PHWUH RI FRPSUHVVHG
DLU DV ORZ DV SRVVLEOH

&RPSUHVVRU UXQQLQJ ORDGHG


&RPSUHVVRU UXQQLQJ ORDGHG PHDQV WKDW WKH LQWDNH YDOYH LV RSHQ DQG WKH FRPSUHVVRU LV SURGXF
LQJ FRPSUHVVHG DLU
$V WKH FRPSUHVVRU VWDUWV DQG WKH PRWRU VZLWFKHV IURP VWDU WR GHOWD FRQQHFWLRQ WKH FRQWURO
YDOYH  RI WKH LQWDNH YDOYH EHFRPHV OLYH $ SDUWLDO YDFXXP LV IRUPHG LQ WKH VXFWLRQ OLQH WKH
LQWDNH YDOYH RSHQV D ELW DQG WKH FRPSUHVVRU VWDUWV GHOLYHULQJ $V WKH SUHVVXUH ULVHV LQ WKH RLO
VHSDUDWRU WKH LQWDNH YDOYH LV IXOO\ RSHQHG E\ WKH LQFUHDVLQJ SUHVVXUH DERYH WKH SLVWRQ DQG WKH
FRPSUHVVRU VWDUWV UXQQLQJ DW IXOO FDSDFLW\

&RPSUHVVRU UXQQLQJ XQORDGHG


&RPSUHVVRU UXQQLQJ XQORDGHG PHDQV WKDW WKH LQWDNH YDOYH LV FORVHG DQG WKH FRPSUHVVRU LV QRW
SURGXFLQJ FRPSUHVVHG DLU 7R GHFUHDVH SRZHU FRQVXPSWLRQ WKH RLO VHSDUDWRU LV H[KDXVWHG
$V VRRQ DV WKH GLVFKDUJH SUHVVXUH UHDFKHV WKH VHW PD[LPXP VROHQRLG YDOYH  RSHQV WKH
SDVVDJH DORQJ WKH LQWDNH YDOYH SLVWRQ DQG WKH VSULQJ FORVHV WKH YDOYH SODWH
$W WKH VDPH WLPH VROHQRLG YDOYH  VWDUWV RLO VHSDUDWRU H[KDXVW 6ROHQRLG YDOYH  GLUHFWV
VRPH RI WKH H[KDXVW DLU EDFN WR WKH DLU HQG LQOHW WR ORZHU WKH RWKHUZLVH KLJK OHYHO RI QRLVH
FDXVHG E\ DQ XQORDGHG FRPSUHVVRU

$XWRPDWLF VWDUWVWRS PHFKDQLVP


,I QR FRPSUHVVHG DLU LV QHHGHG WKH DXWRPDWLF VWDUWVWRS PHFKDQLVP VWRSV WKH FRPSUHVVRU
DIWHU D SUHVHW WLPH $V VRRQ DV WKH V\VWHP SUHVVXUH GURSV EHORZ WKH VHW PLQLPXP ORDGLQJ
SUHVVXUH  WKH FRPSUHVVRU UHVWDUWV DXWRPDWLFDOO\


&RPSUHVVRU UXQQLQJ ORDGHG

1UR &RPSRQHQW )XQFWLRQ


 6ROHQRLG YDOYH 2SHQV DQG FORVHV WKH LQWDNH YDOYH
 6ROHQRLG YDOYH ([KDXVWV WKH RLO VHSDUDWRU GXULQJ XQORDGHG UXQQLQJ
DQG ORZHUV WKH QRLVH OHYHO GXULQJ XQORDGHG UXQQLQJ
E\ GLUHFWLQJ H[KDXVW DLU WR WKH DLU HQG LQOHW
 3UHVVXUH WUDQVGXFHU 7UDQVPLWV WKH GLVFKDUJH SUHVVXUH VLJQDO


(OHFWURQLF FRQWURO XQLW
$OO FRPSUHVVRU VHWWLQJV DUH PDGH E\ PHDQV RI WKH HOHFWURQLF FRQWURO XQLW

7KH XQLW LV XVHG IRU H[DPSOH WR VHW


² XQORDGLQJ SUHVVXUH RU WKH SUHVVXUH DW ZKLFK WKH FRPSUHVVRU VWDUWV UXQQLQJ XQORDGHG
XSSHU SUHVVXUH OLPLW
² ORDGLQJ SUHVVXUH RU WKH SUHVVXUH DW ZKLFK WKH FRPSUHVVRU VWDUWV UXQQLQJ DW IXOO FDSDF
LW\ ORZHU SUHVVXUH OLPLW
² GXUDWLRQ RI XQORDGHG UXQQLQJ EHIRUH VWRSSLQJ WKH RLO VHSDUDWRU LV H[KDXVWHG EHIRUH WKH
VWRS
² LQWHUYDOV RI ZDWHU VHSDUDWRU GUDLQDJH

7KH HOHFWURQLF FRQWURO XQLW GLVSOD\V DPRQJ RWKHU WKLQJV WKH RSHUDWLQJ SUHVVXUH DQG WHPSHUD
WXUH RI WKH FRPSUHVVRU
7KH XQLW IHDWXUHV DQ LQEXLOW VWDUW PHFKDQLVP WR EH XVHG DIWHU SRZHU IDLOXUHV 7KLV DXWRPDWLF
V\VWHP LV VHW RXW RI RSHUDWLRQ DW WKH IDFWRU\
7KH YHUVLRQ FRGH RI WKH HOHFWURQLF FRQWURO XQLW LV PDUNHG RQ D VWLFNRQ ODEHO IL[HG RQ WKH EDFN
RI WKH FRPSUHVVRU
)RU D PRUH GHWDLOHG GHVFULSWLRQ VHH WKH VHSDUDWH FRQWURO XQLW PDQXDO


6WRUDJH WUDQVSRUW DQG LQVWDOODWLRQ

6WRUDJH
,I WKH FRPSUHVVRU LV SXW LQWR VWRUDJH IRU D ORQJLVK WLPH WKH VWRUDJH VKRXOG EH ZDUP DQG GU\
,W LV DGYLVDEOH WR VODFNHQ RU UHPRYH WKH 9 EHOWV EHIRUH VWRULQJ

/LIWLQJ
&KHFN WKH FRPSUHVVRU·V FHQWUH RI JUDYLW\ LQ WKH GLPHQVLRQDO GUDZLQJ
SDJH  

7KH OLIWLQJ URSHV PXVW QRW VTHH]H WKH FRPSUHVVRU FDVLQJ

'R QRW VWHS XQGHU WKH ORDG

 6SUHDGHU EHDP EHWZHHQ OLIWLQJ URSHV OHQJWK DSSUR[  P


 7ZR VXSSRUW EHDPV XQGHUQHDWK OHQJWK DSSUR[  P


7UDQVSRUW ZLWK IRUNOLIW WUXFN
([HUFLVH JUHDW FDXWLRQ ZKHQ OLIWLQJ DQG WUDQVSRUWLQJ WKH FRPSUHVVRU

'ULYH WKH IRUNV XQGHU WKH FRPSUHVVRU


IURP WKH GLUHFWLRQ VKRZQ LQ WKH ILJXUH

,QVWDOODWLRQ

/RFDWLRQ
 3ODFH WKH FRPSUHVVRU RQ DQ HYHQ VXUIDFH WKDW ZLOO EHDU WKH ZHLJKW RI WKH FRPSUHVVRU V
WHFKQLFDO VSHFLILFDWLRQV  0DNH VXUH DSSURSULDWH GUDLQDJH LQFO VXPS RU FRQWDLQHU IRU FRO
OHFWLQJ RLO LV DYDLODEOH IRU FRQGHQVDWH

&RQGHQVDWH FRQWDLQV RLO

 2EVHUYH WKH UHTXLUHG PLQ GLVWDQFHV IURP FRPSUHVVRU WR ZDOOV DQG RWKHU PDFKLQHV V GL
PHQVLRQDO GUDZLQJ 
 0DNH VXUH WKH FRPSUHVVRU URRP LV SURSHUO\ YHQWLODWHG 7KH FRROLQJ DLU WHPSHUDWXUH PXVW
QRW H[FHHG  •& QRU GURS EHORZ •& 3UHYHQW FRROLQJ DLU UHFLUFXODWLRQ ,I DLU GXFWV DUH
LQVWDOOHG LQ WKH FRPSUHVVRU WKH GXFWV PXVW EH GLPHQVLRQHG DFFRUGLQJ WR WKH DLU YROXPH
DQG PD[ IDQ SUHVVXUH UHTXLUHG 0DNH VXUH WKH FRROHUV FDQ EH FOHDQHG V WHFKQLFDO VSHF
LILFDWLRQV 
 5HPRYH WKH WUDQVSRUWDWLRQ VXEVLGLHV V VHSDUDWH LQVWUXFWLRQ GHOLYHUHG ZLWK WKH FRP
SUHVVRU

1RWH WKDW LQ WKH FDVH RI DQ DLUFRROHG FRPSUHVVRU DOPRVW DOO RI WKH FRP
SUHVVRU LQSXW SRZHU LV WUDQVIHUUHG WR WKH FRROLQJ DLU

6 DOVR FKDSWHU µ9HQWLODWLRQ RI FRPSUHVVRU URRPµ SDJH 


&RQQHFWLRQ WR FRPSUHVVHGDLU V\VWHP
7R IDFLOLWDWH PDLQWHQDQFH LQVWDOO D VKXWRII YDOYH EHWZHHQ FRPSUHVVRU DQG FRPSUHVVHGDLU
V\VWHP
2EVHUYH WKH PLQ WUXQN SLSH VL]H V WHFKQLFDO VSHFLILFDWLRQV 

7RR VPDOO D SLSH OHDGV WR SUHVVXUH ORVV DQG WKHUHIRUH PDNHV FRPSUHVVRU FRQ
WURO GLIILFXOW
8VH D IOH[LEOH KRVH WR FRQQHFW WKH FRPSUHVVRU WR WKH FRPSUHVVHGDLU V\VWHP
,I D SLVWRQW\SH FRPSUHVVRU LV FRQQHFWHG WR WKH VDPH FRPSUHVVHGDLU V\VWHP WKH WZR FRP
SUHVVRUV PXVW EH VHSDUDWHG E\ D ODUJH HQRXJK VHFWLRQ RI WKH V\VWHP RU DOWHUQDWLYHO\ E\ D SUHV
VXUH YHVVHO
/D\ D GUDLQ KRVH IURP WKH ZDWHU VHSDUDWRU RI WKH FRPSUHVVRU WR WKH VXPS RU FRQWDLQHU IRU RLO

(OHFWULFDO FRQQHFWLRQV
7KH HOHFWULFDO FRQQHFWLRQV DUH WR EH FDUULHG RXW DFFRUGLQJ WR ,(& VWDQGDUGV DQG QDWLRQDO UH
JXODWLRQV IRU VDIHW\ RI HOHFWULFDO HTXLSPHQW
0DNH VXUH WKH RSHUDWLQJ YROWDJH LV FRUUHFW PD[ GHYLDWLRQ IURP WKH VSHFLILHG YROWDJH –  
&RQQHFW WKH SRZHU VXSSO\ FDEOH WR WKH FRPSUHVVRU PDLQ VZLWFK 6HH ZLULQJ GLDJUDP DQG
WHFKQLFDO VSHFLILFDWLRQ IRU WKH SRZHU UHTXLUHPHQW RI WKH FRPSUHVVRU
7KH FRQQHFWLRQ RI WKH HDUWK ZLUH LV HVSHFLDOO\ LPSRUWDQW

2QO\ TXDOLILHG HOHFWULFLDQV DUH DOORZHG WR FDUU\ RXW WKH HOHFWULFDO FRQQHFWLRQV

,I WKH FRPSUHVVRU IHDWXUHV D EXLOWLQ GU\HU DOVR FRQQHFW WKH SRZHU VXSSO\ IRU
WKH GU\HU WR WKH FRPSUHVVRU VZLWFKER[ V GUDZLQJV RI HOHFWULFDO HTXLSPHQW


9HQWLODWLRQ RI WKH FRPSUHVVRU URRP
7KH SLFWXUHV EHORZ JLYH H[DPSOHV RI KRZ WKH YHQWLODWLRQ RI WKH FRPSUHVVRU URRP VKRXOG EH
DUUDQJHG

0DNH VXUH H[KDXVW LV HIIHFWLYH 8VH D VHSDUDWH IDQ LI QHFHVVDU\

7KH FRROLQJ DLU WHPSHUDWXUH PXVW QRW GURS EHORZ •& 0DNH VXUH WKH GXFWV
DUH FRUUHFWO\ GLPHQVLRQHG

,I \RX ZLVK WR XVH WKH WKHUPDO SRZHU RI WKH FRPSUHVVRU IRU KHDWLQJ SOHDVH
FRQWDFW D *DUGQHU 'HQYHU DJHQW


2SHUDWLRQ

)LUVW VWDUW
&KHFN WKDW WKH WUDQVSRUW PRXQWLQJV LQVLGH WKH FRPSUHVVRU DUH UHPRYHG
FI WKH VHSDUDWH LQVWUXFWLRQ 
 3RXU RLO LQWR WKH FRPSUHVVRU XQWLO WKH XSSHU OLPLW RI WKH OHYHO LQGLFDWRU LV UHDFKHG V RLO
UHFRPPHQGDWLRQ DQG LQVWUXFWLRQV IRU RLO FKDQJH 
 6WDUW WKH FRPSUHVVRU DQG UXQ LW IRU D VKRUW ZKLOH PD[  VHFRQGV WR FKHFN WKDW WKH URWRUV
URWDWH LQ WKH ULJKW GLUHFWLRQ V DUURZ PDUNHG RQ WKH FRPSUHVVRU  6WRS WKH FRPSUHVVRU
E\ SUHVVLQJ WKH HPHUJHQF\ VWRS EXWWRQ WR PDNH WKH FRPSUHVVRU VWRS ZLWKRXW GHOD\

7KH DLU HQG ZLOO JHW GDPDJHG LI WKH URWRUV URWDWH LQ WKH ZURQJ GLUHFWLRQ

&KHFN WKH GLUHFWLRQ RI URWDWLRQ HYHU\ WLPH WKH FRPSUHVVRU LV FRQQHFWHG WR WKH
SRZHU VXSSO\
 &ORVH WKH GRRUV RI WKH FRPSUHVVRU FDELQHW
 6ZLWFK RQ WKH PDLQ VZLWFK ,I WKHUH LV D IDXOW ILQG RXW WKH FDXVH

'R QRW RSHQ WKH FRPSUHVVRU GRRUV ZKHQ WKH FRPSUHVVRU LV UXQQLQJ  ULVN RI
LQMXU\
 $GMXVW WKH XQORDGLQJ DQG ORDGLQJ SUHVVXUHV LI QHFHVVDU\ V VHSDUDWH LQVWUXFWLRQV 


1RUPDO VWDUWLQJ DQG VWRSSLQJ
7KH FRPSUHVVRU VWDUWV DQG VWRSV DXWRPDWLFDOO\

.HHS WKH FRPSUHVVRU GRRUV FORVHG ZKHQ WKH FRPSUHVVRU LV UXQQLQJ

$IWHU DQ HPHUJHQF\ VWRS FKHFN WKDW WKH RLO VHSDUDWRU SUHVVXUH KDV GURSSHG DW
DSSUR[LPDWHO\ WKH VDPH OHYHO ZLWK WKH DPELHQW SUHVVXUH :DLW DERXW  PLQ
EHIRUH UHVWDUW

6WDUWLQJ
² VZLWFK RQ WKH PDLQ VZLWFK
² SUHVV WKH VWDUW EXWWRQ

6WRSSLQJ
² SUHVV WKH VWRS EXWWRQ
² ZDLW  PLQXWH IRU WKH FRPSUHVVRU WR VWRS
² VZLWFK RII WKH PDLQ VZLWFK

(PHUJHQF\ VWRS
² SUHVV WKH HPHUJHQF\ VWRS EXWWRQ
² WR UHVWDUW UHOHDVH WKH HPHUJHQF\ VWRS EXWWRQ E\ WXUQLQJ LW FORFNZLVH DQG VWDUW WKH FRP
SUHVVRU DV QRUPDO ,Q WKH FDVH RI DQ DODUP SUHVV WKH FRQWURO XQLW·V UHVHW EXWWRQ EHIRUH
UHVWDUW


0DLQWHQDQFH

%HIRUH PDLQWHQDQFH
%HIRUH DQ\ PDLQWHQDQFH RSHUDWLRQV VZLWFK RII WKH FRPSUHVVRU ZLWK WKH PDLQ
VZLWFK

:DWFK RXW 7KH FRPSUHVVRU LV KRW ULJKW DIWHU VWRSSLQJ


 6WRS WKH FRPSUHVVRU DQG ZDLW XQWLO WKH RLO VHSDUDWRU H[KDXVW LV FRPSOHWH DSSUR[  PLQ 
0DNH VXUH QR SUHVVXUH UHPDLQV LQ WKH RLO VHSDUDWRU
 6ZLWFK RII WKH FRPSUHVVRU ZLWK WKH PDLQ VZLWFK DQG PDNH VXUH WKH FRPSUHVVRU FDQQRW EH
VWDUWHG XQLQWHQWLRQDOO\

,Q WKH FDVH RI DQ FRPSUHVVRU WKDW LV UHPRWHO\ FRQWUROOHG RU FRQQHFWHG WR


PXOWLFRPSUHVVRU FRQWURO IL[ D VLJQ ZLWK WKH WH[W µVHUYLFH LQ SURJUHVVµ RQ
WKH VWDUWLQJ GHYLFH
 &ORVH WKH VKXWRII YDOYH EHWZHHQ FRPSUHVVRU DQG FRPSUHVVHGDLU V\VWHP
 2SHQ WKH VDIHW\ YDOYH FDS IRU  WR  WXUQV

$IWHU PDLQWHQDQFH
 &ORVH WKH VDIHW\ YDOYH
 2SHQ WKH VKXWRII YDOYH EHWZHHQ FRPSUHVVRU DQG FRPSUHVVHGDLU V\VWHP
 6WDUW WKH FRPSUHVVRU


Service chart
Correct lubrication lengthens the life of the electromotor bearings signnifi-
cantly
Allways fill in the log.
Maintenance and service operations other than those described in this man-
Ual must be left to service personnel authorized by Gardner Denver.

Every Every Every As


Opreation Daily
2000h 4000h 6000h required
Test the fault indicator light *
Check the oil level *
Oil change * *2)
Replace oil filter * * * *2)
Replace oil separator element * *3)2)
Clean the return pipe strainer and orifice * * * *
Test the water separator *
Replace the air filter * * * *
Clean the cooler externally * * * *
Check oil leaks *
Check operation of safety valve *2)
Check and retighten hoses and hose * * *
couplings
Check and retighten screws and * *2)
connecting pieces
Clean inside compressor * * *
Replace belts * *2)
Replace the intake valve seals * *2)
Replace the minimum pressure valve seals * *2)
Check the tightness of contactors and * * * *5)
motor couplings
Lubricate the clectromotor bearings
S.separate motor mamul!
Maintenance the motor
1) Stop the compressor before checking the oil level(wait until oil is separated from
air).
2) At least once a year.
3) Pressure difference over separator 0.5bar or more.
4) Runing hours<2000h.
5) First time after 100h.
NOTE! Filter are equipped with pressure difference switches,which give alarm in
the display and fault indicator will also light up.
The service intervals can be divided in two in the highly demanding situations.

19


$GGLQJ DQG FKDQJLQJ RLO


8VH UHFRPPHQGHG RLO W\SHV RQO\ 'R QRW PL[ GLIIHUHQW RLOV

:DWFK RXW 7KH RLO LV KRW ULJKW DIWHU FRPSUHVVRU VWRS


'R QRW UHPRYH WKH ILOOHU SOXJ ZKHQ WKH RLO VHSDUDWRU LV XQGHU SUHVVXUH

'LVSRVH RI ROG RLO DFFRUGLQJ WR WKH ZDVWH RLO UHJXODWLRQV

$GGLQJ RLO
 7DNH WKH SUHFDXWLRQV OLVWHG RQ SDJH 
 5HPRYH ILOOHU SOXJ  DQG SRXU LQ QHZ RLO XQWLO WKH XSSHU OLPLW RI WKH OHYHO LQGLFDWRU LV
UHDFKHG
 3XW ILOOHU SOXJ  EDFN LQ LWV SODFH
 &ORVH VDIHW\ YDOYH  DQG RSHQ WKH VKXWRII YDOYH EHWZHHQ FRPSUHVVRU DQG FRPSUHVVHG
DLU V\VWHP

2LO FKDQJH
 5XQ WKH FRPSUHVVRU XQWLO WKH RLO WHPSHUDWXUH LV    •&
 7DNH WKH SUHFDXWLRQV OLVWHG RQ SDJH 
 5HPRYH ILOOHU SOXJ   2SHQ GUDLQ YDOYH  DQG OHW WKH RLO IORZ RXW
 &ORVH GUDLQ YDOYH  DQG WRS XS WKH RLO VXPS ZLWK IUHVK RLO
 3XW ILOOHU SOXJ  EDFN LQ LWV SODFH
 &ORVH VDIHW\ YDOYH  DQG RSHQ WKH VKXWRII YDOYH EHWZHHQ FRPSUHVVRU DQG FRPSUHVVHG
DLU V\VWHP
 &KDQJH WKH RLO OLIH VHWWLQJ LQ WKH HOHFWURQLF FRQWURO XQLW LI QHFHVVDU\ UHFRPPHQGHG VHW
WLQJ 4 K  6HH VHUYLFH VHWWLQJV


5HSODFLQJ WKH RLO ILOWHU
$OORZ WKH FRPSUHVVRU WR FRRO GRZQ EHIRUH WKH UHSODFHPHQW

'LVSRVH RI WKH ROG ILOWHU DFFRUGLQJ WR WKH UHJXODWLRQV RQ KD]DUGRXV ZDVWH

8VH RULJLQDO *DUGQHU 'HQYHU RLO ILOWHUV RQO\

 7DNH WKH SUHFDXWLRQV OLVWHG RQ SDJH 


 8VH D SURWHFWLYH FORWK DV VRPH RLO ZLOO HVFDSH ZKHQ WKH ILOWHU LV EHLQJ UHPRYHG
 7R UHPRYH WKH RLO ILOWHU WXUQ LW FRXQWHUFORFNZLVH ZLWK WKH KHOS RI D VWUDLQLQJ VWUDS

0RXQWLQJ
 /XEULFDWH WKH VHDO RI WKH QHZ ILOWHU ZLWK RLO
 0RXQW WKH ILOWHU E\ WXUQLQJ LW PDQXDOO\ FORFNZLVH
 &KDQJH WKH ILOWHU OLIH VHWWLQJ LQ WKH HOHFWURQLF FRQWURO XQLW LI QHFHVVDU\ UHFRPPHQGHG VHW
WLQJ 2000h ).


5HSODFLQJ WKH DLU ILOWHU
$OORZ WKH FRPSUHVVRU WR FRRO GRZQ EHIRUH WKH UHSODFHPHQW

7KH ILOWHU FDQQRW EH FOHDQHG DQG UHXVHG

0DNH VXUH QR LPSXULWLHV HWF JHW LQ WKURXJK WKH RSHQ YDOYH DV WKH\ FRXOG
FDXVH GDPDJH WR WKH DLU HQG

 7DNH WKH SUHFDXWLRQV OLVWHG RQ SDJH 


 5HPRYH WKH ILOWHU FRYHU DQG WKH ROG ILOWHU
 0RXQW D QHZ ILOWHU DQG SXW WKH FRYHU EDFN LQ LWV SODFH
 &KDQJH WKH ILOWHU OLIH VHWWLQJ LQ WKH HOHFWURQLF FRQWURO XQLW LI QHFHVVDU\ UHFRPPHQGHG VHW
WLQJ  K 


5HSODFLQJ WKH RLO VHSDUDWRU HOHPHQW
'LVSRVH RI WKH ROG HOHPHQW DFFRUGLQJ WR WKH UHJXODWLRQV RQ KD]DUGRXV ZDVWH

$OORZ WKH FRPSUHVVRU WR FRRO GRZQ EHIRUH WKH UHSODFHPHQW

 7DNH WKH SUHFDXWLRQV OLVWHG RQ SDJH 


 5HPRYH RXWSXW FRQWURO YDOYH  
 5HPRYH RLO VHSDUDWRU HOHPHQW  

0RXQWLQJ
 &OHDQ RXWSXW FRQWURO YDOYH  DQG WKH FRQWDFW VXUIDFHV RI WKH RLO VHSDUDWRU
 &OHDQ RULILFHV  LQ WKH KRVH HQGV

 /XEULFDWH WKH 2 ULQJ RI WKH RLO VHSDUDWRU DQG PRXQW D QHZ HOHPHQW  
 5HSODFH WKH 2 ULQJ  EHWZHHQ RLO VHSDUDWRU DQG RXWSXW FRQWURO YDOYH
 5HSODFH WKH VHDOV RI WKH RXWSXW FRQWURO YDOYH ZLWK D QHZ VHW :KHQ DVVHPEOLQJ WKH YDOYH
OHDYH QXW 0  DERXW  PP RII WKH YDOYH FRYHU
 0RXQW WKH DVVHPEOHG YDOYH EDFN LQ LWV SODFH
 7LJKWHQ WKH VFUHZV DOWHUQDWHO\ WR HTXDO WLJKWQHVV
9. Change the setting in the electronic control system corresponed with the new separator
element (recommended setting: 6000h).




&OHDQLQJ WKH FRROHU


$ FORJJHG FRROHU LQFUHDVHV WKH GLVFKDUJH WHPSHUDWXUH DQG PD\ OHDG WR D FRP
SUHVVRU VWRSSDJH

5HPRYH WKH UHDU SODWH  RI WKH FRPSUHVVRU FDVLQJ IRU FOHDQLQJ

&OHDQ WKH FRROHU E\ GLUHFWLQJ MHWV RI SUHVVXUL]HG DLU LQVLGH


)RU D PRUH HIIHFWLYH FOHDQLQJ EUXVK WKH XQGHUVLGH RI WKH FRROHU
1RWH 'R QRW XVH D PHWDO ZLUH EUXVK
,I WKH FRROHU LV YHU\ GLUW\ UHPRYH LW IURP WKH FRPSUHVVRU DQG FOHDQ XS WKH RXWVLGH ZLWK PLOG
GHWHUJHQW 3OHDVH FRQWDFW D *DUGQHU 'HQYHU DJHQW


5HSODFLQJ WKH EHOWV
(6   (66  FRPSUHVVRUV IHDWXUH DXWRPDWLF EHOW WHQVLRQLQJ
7KH ZHLJKW RI WKH PRWRU NHHSV WKH EHOWV FRUUHFWO\ WHQVLRQHG
7KH PRWRU LV VZLYHOFRQQHFWHG WR WKH IUDPH E\ PHDQV RI VKDIW  

 5HPRYH VFUHZV  WRJHWKHU ZLWK SDUWV  DQG 


 /RRVHQ ORFN QXW   7LJKWHQ VFUHZ  XQWLO WKH EHOWV VODFNHQ
 5HSODFH WKH ROG EHOWV ZLWK QHZ RQHV
 /RRVHQ VFUHZ  E\ VHYHUDO WXUQV 7LJKWHQ ORFN QXW   7KH FRUUHFW EHOW WHQVLRQ LV QRZ
FUHDWHG DXWRPDWLFDOO\
 5HPRXQW SDUWV  DQG 


5HPRYLQJ WKH VKHDYH DQG WKH FRQLFDO VOHHYH

5HPRYH WKH WZR VFUHZV DQG LQVHUW RQH LQWR WKH UHPRYDO KROH
7LJKWHQ WKH VFUHZ HYHQO\ XQWLO WKH VOHHYH FRPHV RII WKH KXE
5HPRYH WKH ORRVH VKHDYH PDQXDOO\ IURP WKH VKDIW WDNLQJ FDUH QRW WR GDPDJH WKH VKDIW GR QRW
KDPPHU 


0RXQWLQJ WKH VKHDYH DQG WKH FRQLFDO VOHHYH

 5HPRYH SURWHFWLYH JUHDVH IURP WKH VOHHYH DQG WKH VKHDYH KXE )L[ WKH VOHHYH WR WKH
VKHDYH DQG DOLJQ WKH KROHV
 *UHDVH WKH WZR IL[LQJ VFUHZV   LQVHUW WKHP LQ WKH KROHV VKRZQ LQ WKH ILJXUH DQG WLJKWHQ
OLJKWO\ 7KUHDGV DUH LQ WKH VKHDYH

 &OHDQ WKH VKDIW DQG PRXQW WKH VKHDYH ZLWK WKH VOHHYH RQ LW 1RWH WKDW WKH VOHHYH IDVWHQV
ILUVW DIWHU ZKLFK WKH VKHDYH FDQ VWLOO EH PRYHG D ELW LQ UHODWLRQ WR WKH VOHHYH %HDU WKLV LQ
PLQG ZKHQ DOLJQLQJ WKH VKHDYHV
 7LJKWHQ WKH VFUHZV WR HTXDO WLJKWQHVV ZLWK D VSDQQHU
 .QRFN WKH VOHHYH OLJKWO\ ZLWK D GULIW DQG UHWLJKWHQ WKH VFUHZV 5HSHDW WKLV D IHZ WLPHV
WR PDNH VXUH WKH VOHHYH LV ILUPO\ IL[HG LQ SODFH
 &KHFN WKH WLJKWQHVV RI WKH VFUHZV IURP WLPH WR WLPH
 )LOO WKH H[WUDFWLRQ KROHV HJ ZLWK JUHDVH WR SURWHFW WKHP DJDLQVW GLUW

6OHHYH 7LJKWHQLQJ WRUTXH


1P
 
 
 
 
1RWH 6OHHYH W\SH LV PDUNHG RQ WKH HQG RI WKH VOHHYH


7HVWLQJ SUHVVXUH UHOLHI YDOYH YDOYH
$OO DGMXVWLQJ DQG UHSDLU ZRUN RQ WKH SUHVVXUH UHOLHI YDOYH YDOYH PXVW EH OHIW
IRU D TXDOLILHG PHFKDQLF 2EVHUYH WKH ORFDO UHJXODWLRQV

7KH RSHQLQJ SUHVVXUH RI WKH SUHVVXUH UHOLHI


YDOYH PXVW EH WHVWHG LQ D VHSDUDWH SUHVVXU
L]HG DLU OLQH
7KH RSHUDWLRQ RI WKH YDOYH FDQ EH WHVWHG E\
WXUQLQJ WKH FDS  RI WKH YDOYH    WXUQV
FRXQWHUFORFNZLVH
$OZD\V WLJKWHQ XS WKH SUHVVXUH UHOLHI YDOYH
FDS SURSHUO\ WR DYRLG GDPDJH FDXVHG E\
YLEUDWLRQ

7HVWLQJ WHPSHUDWXUH DODUP


7KH WHPSHUDWXUH DODUP LV WHVWHG E\ EORFNLQJ SDUWO\ WKH DLU LQOHW RU WKH FRROHU RXWOHW RI WKH
FRPSUHVVRU 7KHQ WKH GLVFKDUJH WHPSHUDWXUH RI WKH FRPSUHVVRU ULVHV
7KH WHPSHUDWXUH DODUP OLJKW PXVW JR RQ DW  •& DQG WKH FRPSUHVVRU PXVW VWRS DW
 •&
1RWH 7KH DODUPV KDYH D VKRUW GHOD\ WLPH


7URXEOHVKRRWLQJ

3UREOHP 3RVVLEOH FDXVH 5HSDLU


&2035(6625 )$,/6 72 (PHUJHQF\ VWRS EXWWRQ ² UHOHDVH WKH EXWWRQ
67$57 SUHVVHG
0DLQ PRWRU RYHUOHDGHG ² WHVW WKH WHUPLVWRUV
² FKHFN WKH WHPSHUDWXUH
DQG YROXPH RI FRROLQJ
DLU DW WKH LQOHW
1R SRZHU VXSSO\ ² FKHFN IXVHV DQG YROWDJH
&RPSUHVVRU VWRSSHG GXH )LQG RXW WKH FDXVH RI
WR RYHUKHDWLQJ RYHUKHDWLQJ
² WKHUPRVWDW IDXOW\
² FRROLQJ DLU YROXPH LQ
VXIILFLHQW
² DPELHQW WHPSHUDWXUH
WRR KLJK
² FRROHU FORJJHG
² ZURQJ RLO W\SH RU RLO
OHYHO WRR ORZ
(OHFWULFDO IDXOW ² FKHFN WKH FRQWDFWRU
FRQWDFWV
² FKHFN WKH FRQWURO XQLW
IXVH
² FKHFN WKH FRQWURO XQLW
GLVSOD\
&RPSUHVVRU VWRSSHG GXH ² VROHQRLG YDOYH RI WKH
WR WRR KLJK D SUHVVXUH LQWDNH YDOYH LV IDXOW\
UHSODFH
² FKHFN WKDW WKH VKXWRII
YDOYH EHWZHHQ FRP
SUHVVRU DQG FRPSUHVVHG
DLU V\VWHP LV RSHQ
² VHDO RI WKH LQWDNH YDOYH
SODWH LV OHDNLQJ UHSODFH
² DIWHU FRROHU LV IUR]HQ
2LO VHSDUDWRU H[KDXVW LV ² ZDLW WKH FRPSUHVVRU
QRW FRPSOHWH ZRQ·W VWDUW XQWLO WKH RLO
VHSDUDWRU LV HPSW\
² ZDLW SUHVVXUH RI WKH
FRPSUHVVHGDLU V\VWHP
LV KLJKHU WKDQ WKH ORDG
LQJ SUHVVXUH


3UREOHP 3RVVLEOH FDXVH 5HSDLU
287387 ,168)),&,(17 $LU ILOWHU FORJJHG ² UHSODFH
2LO VHSDUDWRU FORJJHG ² UHSODFH
,QWDNH YDOYH IDXOW\ ² UHSDLU RU UHSODFH
,QWHUYDOV RI ZDWHU VHSDU ² FKHFN WKH VHWWLQJ LQ WKH
DWRU GUDLQDJH LQFRUUHFWO\ HOHFWURQLF FRQWURO XQLW
VHW
2LO VHSDUDWRU H[KDXVW ² FOHDQ RU UHSODFH
YDOYH RU VROHQRLG YDOYH RI
FRQGHQVDWH GUDLQDJH LV
IDXOW\
/HDNV WKH FRPSUHVVHGDLU ² FKHFN WKH OHDNV
V\VWHP
9 EHOWV EURNHQ ² UHSODFH
%HOWV VOLS ² WHVW EHOW WHQVLRQLQJ
3UHVVXUH OLPLWV LQFRUUHFWO\ ² FRUUHFW
VHW
$PELHQW WHPSHUDWXUH WRR ² PDNH FRROLQJ DLU FLU
KLJK FXODWLRQ VXIILFLHQW
$IWHU FRROHU IUR]HQ ² SUHYHQW WKH IORZ RI FROG
FRROLQJ DLU WR WKH FRP
SUHVVRU
&2035(6625 29(5 &RROHU FORJJHG ² FOHDQ
+($7('
$
$PELHQW WHPSHUDWXUH WRR ² FKHFN FRROLQJ DLU FLU
:DUQLQJ OLJKW IRU GLVFKDUJH
KLJK FXODWLRQ
WHPSHUDWXUH EOLQNLQJ
2LO OHYHO WRR ORZ ² DGG RLO
:URQJ RLO W\SH ² V RLO UHFRPPHQGDWLRQ
2LO ILOWHU FORJJHG ² UHSODFH
7KHUPRVWDW IDXOW\ RU ² FOHDQ RU UHSODFH
FORJJHG
'LVFKDUJH WHPSHUDWXUH ² UHSODFH
WUDQVGXFHU IDXOW\
2,/ &2168037,21 722 5HWXUQ SLSH RU RULILFH ² FOHDQ
+,*+ FORJJHG
2LO VHSDUDWRU IDXOW\ ² UHSODFH
2LO VHSDUDWRU FORJJHG ² UHSODFH
:URQJ RLO W\SH ² V RLO UHFRPPHQGDWLRQ
'LVFKDUJH WHPSHUDWXUH WRR ² ILQG RXW DQG HOLPLQDWH
KLJK WKH FDXVH
6KDIW VHDO OHDNLQJ ² UHSODFH
2LO OHYHO WRR KLJK ² ORZHU WKH RLO OHYHO


3UREOHP 3RVVLEOH FDXVH 5HSDLU
,17$.( 9$/9( /($.6 2,/ ,QWDNH YDOYH VHDO LV OHDN ² UHSODFH
$)7(5 (0(5*(1&< 6723 LQJ
&2035(6625 67$576 722 < WR GHOWD VZLWFK WLPH VHW ² FRQWDFW D *DUGQHU 'HQ
6/2:/< WRR ORQJ YHU DJHQW
([KDXVW YDOYH LV QRW IXQF ² FKHFN
WLRQLQJ SURSHUO\
6XSSO\ YROWDJH WRR ORZ ² FKHFN WKH VXSSO\ YROW
DJH
:URQJ RLO W\SH ² V RLO UHFRPPHQGDWLRQ
&2035(6625 5816 81 9ROXPH RI FRPSUHVVHGDLU ² REVHUYH WKH PLQSLSH
/2$'(' 722 2)7(1 V\VWHP WRR VPDOO VL]H FRUUHFW
3UHVVXUH UDQJH WRR QDUURZ ² H[WHQG

1RWH 6HH DOVR WKH HUURU PHVVDJHV OLVWHG LQ WKH VHSDUDWH FRQWURO XQLW PDQXDO


5HPRYLQJ IURP VHUYLFH
:KHQ D FRPSUHVVRU LV UHPRYHG IURP VHUYLFH WKH FRPSUHVVRU RLO WKH RLO ILOWHU DQG WKH RLO VHS
DUDWRU HOHPHQWV VKRXOG EH GLVSRVHG RI DFFRUGLQJ WR WKH FXUUHQW ORFDO UHJXODWLRQV


Oil recommendation for Gardner Denver screw compressors
in industrial use

OUR PRIMARY RECOMMENDATION IS GARDNER DENVER

AEON 9000SP SCREW COMPRESSOR OIL .THE COMPRESSOR

HAS BEEN PREFILED WITH THIS TYPE OF OIL.

Before taking the oil in continuous use the following facts should be checked which
have effect on compressor operation.
-running temperature(continous over 90℃ running temperature will half the
normal oil change interval for mineral oil)
-oil consumption (high running temperature increase oil consumption)
-if glogged oil separators
-if varnish formation (affects the cooling and oil consumption)
varnish formatio n can be seen on metal levels as a brown lacquer coating.

Note:Different oil qualities must never be mixed together.

34

You might also like